CN115251124B - Meat forming process and meat shaping machine - Google Patents
Meat forming process and meat shaping machine Download PDFInfo
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- CN115251124B CN115251124B CN202210872209.1A CN202210872209A CN115251124B CN 115251124 B CN115251124 B CN 115251124B CN 202210872209 A CN202210872209 A CN 202210872209A CN 115251124 B CN115251124 B CN 115251124B
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C17/00—Other devices for processing meat or bones
- A22C17/0006—Cutting or shaping meat
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C21/00—Processing poultry
Abstract
The invention discloses a meat forming process and a meat shaper, comprising a rack; the bench is provided with a working bench surface; a frame member; a movable chopping board; the movable chopping board is attached to and arranged on the working table top in a sliding manner; a side pressure component; the device comprises a side pressing plate, a first side push plate, a second side push plate and a side pressing oil cylinder; a longitudinal pressing member; the device comprises a longitudinal pressing plate, a longitudinal pushing plate and a longitudinal pushing oil cylinder, wherein the longitudinal pushing plate is fixedly arranged at the output end of the longitudinal pushing oil cylinder; a brake-closing member; the device comprises a crosspiece, a crosspiece vertical reciprocating motion assembly, an upright post, a movable backup plate and a movable backup plate reciprocating drive assembly; the jacking component is positioned right above the jacking component and comprises a lower pressing oil cylinder and a lower pressing plate, and the lower pressing plate is fixedly arranged at the output end of the lower pressing oil cylinder; a frozen meat containing cavity is enclosed by the side pressing plate, the longitudinal pressing plate, the backup plate, the movable chopping board, the movable backup plate and the lower pressing plate; the side pressure plate and the longitudinal pressure push the movable chopping board to enter the movable chopping board containing cavity and the movable chopping board channel so as to change the volume of the frozen meat containing cavity.
Description
Technical Field
The invention belongs to the technical field of meat processing equipment, and particularly relates to a meat forming process and a meat shaper.
Background
At present, in the meat division processing production of livestock and poultry, processing is required to be carried out according to meat parts. Due to the diversity and irregularity of raw meat, the meat products after being cut and processed have different appearance sizes, so that the packaging specifications are more and the appearance is not beautiful; meanwhile, bagged raw meat products are more and more widely appeared in various selling stores such as a vegetable field and a market, great convenience is provided for the catering industry and the daily life of residents, and in order to enable bagged meat to be more tidy and attractive, the packaging specification is more uniform, the loss of meat is reduced to the greatest extent, and lossless shaping treatment needs to be carried out on meat with irregular shapes. The method is generally a pressure shaping method, and needs to apply pressure in three directions of length, width and height simultaneously, so as to press the frozen meat blocks to the specified size and shape, and then take out for subsequent slicing treatment. At present, all frozen meat shaping machines adopt a processing mode of fixing a mould to apply pressure according to the size requirement of meat blocks, and corresponding moulds need to be replaced at any time in view of the diversity of the sizes and the shapes of the meat blocks. Thus, the work efficiency is low; the large number of spare molds required also adds considerable cost. Therefore, meat processing enterprises have the requirements of shaping machines which can automatically adapt to frozen meat with different specifications without replacing moulds, but related equipment is not published up to now due to higher difficulty.
Disclosure of Invention
The invention aims to provide a meat forming process and a meat shaper, which aim to solve the technical problems in the background art.
In order to solve the technical problem, the invention aims to realize that:
a meat product forming process and a meat product shaping machine,
comprises a rack; the rack is provided with a working table surface;
a frame member; comprises a vertical column and an installation platform;
a movable chopping board; the movable chopping board is attached to the working table top and is arranged on the working table top in a two-dimensional sliding manner;
a side pressing member; the device comprises a side pressing plate, a first side pressing plate, a second side pressing plate and a side pressing oil cylinder, wherein the second side pressing plate is fixedly arranged on the side pressing oil cylinder, the first side pressing plate is connected to the surface, deviating from the surface where the side pressing oil cylinder is arranged, of the second side pressing plate, the first side pressing plate can transversely slide relative to the second side pressing plate, the side pressing plate is connected to the surface, deviating from the surface where the second side pressing plate is arranged, of the first side pressing plate, and the side pressing plate can vertically slide relative to the first side pressing plate; one surface of the side pressing plate, which is far away from the first side pressing plate, is kept in contact with the first side surface of the movable cutting board;
a longitudinal pressing member; the device comprises a longitudinal pressing plate, a longitudinal pushing plate and a longitudinal pushing oil cylinder, wherein the longitudinal pushing plate is fixedly arranged at the output end of the longitudinal pushing oil cylinder; the longitudinal pressing plate is connected to the surface of the longitudinal pushing plate, which is far away from the longitudinal pushing oil cylinder, and can vertically move relative to the longitudinal pushing plate; one surface of the longitudinal pressing plate, which is back to the longitudinal pressing plate, is kept in contact with the second side surface of the movable cutting plate;
a gate-closing member; the device comprises a crosspiece, a crosspiece vertical reciprocating motion assembly, a movable backup plate and a movable backup plate reciprocating drive assembly; the crosspiece is vertically and slidably arranged on the upright post, the crosspiece is fixedly arranged at the output end of the crosspiece vertical reciprocating motion assembly, the movable backup plate is fixedly arranged at the output end of the movable backup plate reciprocating drive assembly, and the crosspiece can support the movable backup plate; a movable chopping board channel is arranged among the movable backup plate, the crosspiece and the working table top;
the jacking component is positioned right above the jacking component and comprises a pressing oil cylinder and a lower pressing plate, and the lower pressing plate is fixedly arranged at the output end of the pressing oil cylinder;
the backup plate component comprises a backup plate, the backup plate component is fixedly arranged on the working table surface, and the lower surface of the backup plate is in sliding fit with the upper surface of the movable chopping board;
the side pressing plate, the longitudinal pressing plate, the backup plate, the movable chopping board, the movable backup plate and the lower pressing plate enclose a frozen meat containing cavity; the side pressure plates and the longitudinal pressure plates push the movable chopping board to enter the movable chopping board containing cavity and the movable chopping board channel so as to change the volume of the frozen meat containing cavity; and the limitation of the movable backup plate and the crosspiece is removed, so that the frozen meat containing cavity forms an outlet channel at the side of the movable backup plate.
The invention also comprises a meat forming process, comprising the following steps,
a meat product forming process comprises the following steps
The frozen meat accommodating cavity is closed; comprises a movable backup plate reciprocating drive component which drives the movable backup plate to seal an outlet channel;
feeding; placing the frozen meat to be shaped into the frozen meat accommodating cavity;
extruding the frozen meat; extruding the frozen meat in a manner of changing the three-dimensional volume of the frozen meat accommodating cavity to enable the frozen meat to reach a set size;
preparing before discharging; the frozen meat containing cavity is decompressed and properly expanded to form a loose channel; then the movable backup plate reciprocating drive component drives the movable backup plate to open the outlet channel;
discharging; the discharge mechanism pushes the extruded frozen meat in the frozen meat containing cavity out of the frozen meat containing cavity through the outlet channel
Resetting: and returning each moving part to the original position and recovering the initial material waiting state.
On the basis of the above scheme and as a preferable scheme of the scheme: and a first polymer plate is fixedly arranged on the side surface of the side pressing plate, which is in contact with the movable chopping block.
On the basis of the above scheme and as a preferable scheme of the scheme: a first guide sliding assembly is arranged between the side pressing plate and the first side pushing plate; a second guide sliding assembly is arranged between the first side push plate and the second side push plate; the direction of the first guide sliding assembly is perpendicular to the direction of the second guide sliding assembly, and the first guide sliding assembly and the second guide sliding assembly are perpendicular to the moving direction of the side pressure oil cylinder.
On the basis of the above scheme and as a preferable scheme of the scheme: a first guide convex rail is arranged on the side of the side pressing plate, which faces the first side pushing plate, and a first guide groove is correspondingly arranged on the first side pushing plate; the first side push plate faces the side where the second side push plate is located, a second guide convex rail is arranged, and a second guide sliding groove is correspondingly formed in the second side push plate.
On the basis of the above scheme and as a preferable scheme of the scheme: a third guide sliding assembly is arranged between the longitudinal pressing plate and the longitudinal pushing plate, so that the longitudinal pressing plate can vertically slide relative to the longitudinal pushing plate; and the third guide sliding assembly is vertical to the moving direction of the longitudinal pushing oil cylinder.
On the basis of the above scheme and as a preferable scheme of the scheme: and a third guide convex rail is arranged on the longitudinal pressing plate towards the side where the longitudinal pushing plate is located, and a third guide groove is correspondingly arranged on the longitudinal pushing plate.
On the basis of the above scheme and as a preferable scheme of the scheme: a first elastic element is arranged between the side pressing plate and the first side pushing plate, the first elastic element keeps applying an elastic force to the side pressing plate, and the elastic force forces the side pressing plate to move towards the direction of the lower pressing plate.
On the basis of the above scheme and as a preferable scheme of the scheme: and a second elastic element is arranged between the longitudinal pressing plate and the longitudinal pushing plate, the second elastic element keeps applying an elastic force to the longitudinal pressing plate, and the elastic force forces the longitudinal pressing plate to move towards the direction of the lower pressing plate.
On the basis of the above scheme and as a preferable scheme of the scheme: the movable chopping block is linked with the lateral pressing plate and the longitudinal pressing plate simultaneously.
On the basis of the above scheme and as a preferable scheme of the scheme: the movable chopping board is driven to move in the same direction by the first linkage assembly when the side pressing plate moves; the second linkage assembly drives the movable chopping board to move in the same direction when the side pressing board moves.
Compared with the prior art, the invention has the outstanding and beneficial technical effects that: according to the device, the movable chopping board is movably arranged on the working table surface, and a frozen meat containing cavity with variable volume can be enclosed by the side pressure component, the longitudinal pressure component, the back brake component, the top pressure component and the back board component and the upper end surface of the movable chopping board, so that frozen meat in the frozen meat containing cavity is extruded, and the frozen meat meets the requirements of customers; through the matching relation of the lateral pressing part, the longitudinal pressing part, the back brake part, the top pressing part, the back plate part and the movable chopping board, the shaped frozen meat is free of flash, and the appearance quality of the shaped frozen meat is improved.
Drawings
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a front elevational view of the overall construction of the present invention;
FIG. 3 is a left side view of the present invention;
FIG. 4 is a top view of the present invention;
FIG. 5 is a schematic diagram of the position of the side pressing unit, the longitudinal pressing unit, the back brake unit, the back plate unit and the movable cutting board;
FIG. 6 is a perspective view of the position structure of the side pressing unit, the longitudinal pressing unit, the back brake unit, the back plate unit and the movable cutting board;
FIG. 7 is a schematic view of a press member;
FIG. 8 is a perspective view of the movable backup plate;
FIG. 9 is a top view of the movable backup plate structure;
FIG. 10 is a rear view of the movable fence;
FIG. 11 is a perspective view of the side pressing part;
FIG. 12 is a perspective view of a side pressing unit;
FIG. 13 is a top view of the side pressure unit;
FIG. 14 is a rear view of the side pressure unit;
FIG. 15 is a perspective view of a longitudinal compression member;
FIG. 16 is a schematic view of another angular perspective of a longitudinal pressing member;
FIG. 17 is a schematic view of the pusher structure;
FIG. 18 is a rear elevational view of the overall construction of the longitudinal pressing member;
FIG. 19 is a schematic view of the cross-piece structure of the shutter member;
FIG. 20 is a schematic view of the bottom structure of the movable cutting board;
FIG. 21 is a schematic view of the movable range of the movable cutting board;
FIG. 22 is a schematic view showing the structure of the movable chopping board, wherein the lateral pressure component, the longitudinal pressure component, the back brake component, the back plate component can cooperate with the movable chopping board.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments. All other embodiments obtained by a person skilled in the art on the basis of the given examples without making any creative effort fall within the protection scope of the present application.
In the description of the present application, it is to be understood that the terms "upper", "lower", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present application.
In the description of the present application, the terms "first", "second", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated.
A meat forming process and a meat shaper,
comprises a bench 10; the gantry 10 has a work surface 11.
A frame member 60; the frame member 60 includes a plurality of columns 62 having sufficient strength and a mounting platform 61 located above the work table 11, one end of the column 62 is fixedly mounted on the table frame 10, and the mounting platform 61 is fixedly mounted on one end of the column 62 away from the table frame 10. Thereby providing sufficient support strength and mounting position for the biasing member 50. In this embodiment, preferably, the rack 10 and the frame member 60 are respectively designed in a modular manner, and the two are connected by a fastener, so that the parts are clearly and reasonably divided, the processing and the production are facilitated, and the processing precision is improved.
A movable chopping board 90; the movable chopping board 90 is attached to and slidably disposed on the working table 11.
A side pressure unit 20; the device comprises a side pressing plate 21, a first side pressing plate 22, a second side pressing plate 23 and a side pressing oil cylinder 24, wherein the second side pressing plate 23 is fixedly arranged on the side pressing oil cylinder 24, the first side pressing plate 22 is connected to the surface, deviating from the side pressing oil cylinder 24, of the second side pressing plate 23, the first side pressing plate 22 can transversely slide relative to the second side pressing plate 23, the side pressing plate is connected to the surface, deviating from the second side pressing plate 23, of the first side pressing plate 22, and the side pressing plate 21 can vertically slide relative to the first side pressing plate 22; the side of the side push plate 21 facing away from the first side push plate 22 is held in contact with the first side surface 90a of the movable anvil 90. In the present embodiment, a first guiding sliding assembly is disposed between the side pressing plate 21 and the first side pushing plate 22; a second guide sliding component is arranged between the first side push plate 22 and the second side push plate 23; the direction of the first guide sliding assembly is perpendicular to the direction of the second guide sliding assembly, and the first guide sliding assembly and the second guide sliding assembly are both perpendicular to the moving direction of the side pressure oil cylinder 24. The side of the side pressing plate 21 facing the first side pressing plate 22 is provided with a first guide convex rail 211, and the first side pressing plate 22 is correspondingly provided with a first guide groove 222; the first side push plate 22 is provided with a second guide convex rail 221 towards the second side push plate 23, and the second side push plate 23 is correspondingly provided with a second guide sliding groove 231. In fig. 5 and 13, the drawing direction is set to face, the direction perpendicular to the drawing direction is the Z direction, and the transverse direction and the longitudinal direction are the X direction and the Y direction, respectively; thus, the first guide sliding assembly can enable the side pressing plate 21 to have the freedom degree in the Z direction relative to the first side pressing plate 22, namely, the side pressing plate 21 can move relative to the first side pressing plate 22 along the Z-axis direction; the second guided slide assembly can provide the first side push plate 22 with X-axis freedom relative to the second side push plate 23, i.e., the first side push plate 22 can move in the X-axis direction relative to the second side push plate 23. In the present embodiment, it is preferable that the lateral pressure unit 20 further includes a lateral pressure guide unit 242, the lateral pressure guide unit 242 includes a guide shaft 2421, and the lateral pressure guide unit 242 provides a guide and a certain support to the lateral pressure cylinder 242 during operation of the lateral pressure cylinder 242, thereby improving the overall stability.
A longitudinal pressing member 30; the device comprises a longitudinal pressing plate 31, a longitudinal pushing plate 32 and a longitudinal pushing oil cylinder 34, wherein the longitudinal pushing plate 32 is fixedly arranged at the output end of the longitudinal pushing oil cylinder 34; the longitudinal pressing plate 31 is connected to the surface of the longitudinal pushing plate 32 far away from the longitudinal pushing oil cylinder 34, and the longitudinal pressing plate 31 can vertically move relative to the longitudinal pushing plate 32; one surface of the longitudinal pressing plate 31 departing from the longitudinal pressing plate 32 keeps in contact with the second side surface 90b of the movable chopping board 90; in this embodiment, a third guiding sliding assembly is disposed between the longitudinal pressing plate 31 and the longitudinal pushing plate 32, so that the longitudinal pressing plate 31 vertically slides relative to the longitudinal pushing plate 32; the third guiding sliding assembly is perpendicular to the moving direction of the longitudinal pushing oil cylinder 34. The longitudinal pressing plate 31 is provided with a third guiding convex rail 311 towards the side of the longitudinal pushing plate 32, and the longitudinal pushing plate 32 is correspondingly provided with a third guiding groove 321. The third guiding sliding assembly enables the longitudinal pressing plate 31 to have a degree of freedom in the Y direction relative to the longitudinal pushing plate 32, that is, the longitudinal pressing plate 31 can move in the Y-axis direction relative to the longitudinal pushing plate 32. In this embodiment, the longitudinal pressing member 30 further includes a longitudinal pressing guide assembly, and the longitudinal pressing guide assembly provides guidance and certain support for the longitudinal pushing cylinder 34 during operation, so as to improve the overall stability.
In the present embodiment, the first guide rail 211, the first guide groove 222, the second guide rail 221, the second guide runner 231, the third guide rail 311, and the third guide groove 321 preferably have a dovetail-shaped cross section. In addition, the first guide sliding assembly, the second guide sliding assembly and the third guide sliding assembly respectively comprise an anti-backlash structure, and the anti-backlash structure comprises a wedge-shaped pressing strip and an adjusting bolt; for example, for the first wire sliding assembly, the wedge-shaped pressing strip is located between the contact surfaces of the first guide rail 211 and the first guide groove 221, and the gap between the first guide rail 211 and the first guide groove 221 is compensated and eliminated by adjusting the pressing depth of the wedge-shaped pressing strip, so that the accuracy is ensured and the smooth operation is realized.
A gate-closing member 40; comprises a crosspiece 41, a crosspiece vertical reciprocating motion assembly 42, an upright column 43, a movable backup plate 44 and a movable backup plate reciprocating drive assembly 45; the crosspiece 41 is vertically and slidably arranged on the upright column 43, the crosspiece 41 is fixedly arranged at the output end of the crosspiece vertical reciprocating motion assembly 42, the movable backup plate 44 is fixedly arranged at the output end of the movable backup plate reciprocating drive assembly 45, and in the pressurizing process, the crosspiece 41 is in back contact with the movable backup plate 44, so that the crosspiece 41 supports the movable backup plate 44, and the pressure bearing capacity of the movable backup plate 44 is improved; a movable chopping board channel is arranged between the movable backup plate 44, the crosspiece 41 and the working table 11; the distance between the lower end face of the movable backup plate 44 and the lower end face of the baffle plate 41 and the working table 11 is slightly larger than the thickness of the movable chopping board 90, so that the movable chopping board 90 can move freely in the movable chopping board channel, and a small enough gap is kept, thereby avoiding the frozen meat from extruding into the gap between the movable chopping board 90 and the lower end face of the movable backup plate 44 and the lower end face of the baffle plate 41 to generate flash in the extruding process. It should be noted that in the present embodiment, the movable backup plate 44 is always kept in contact with the side pressure plate 21 toward the end of the side pressure plate 21 during the pressurization process, and the side pressure plate 21 pushes the movable backup plate 44 to move against the thrust of the movable backup plate reciprocating driving assembly 45, so that the movable backup plate reciprocating driving assembly 45 is pressed, and the outer end surface of the movable backup plate is always kept attached to the side pressure plate.
The jacking component 50 is positioned right above the framework component 60, the jacking component 50 comprises a lower pressing oil cylinder 51 and a lower pressing plate 52, and the lower pressing plate 52 is fixedly arranged at the output end of the lower pressing oil cylinder 51; of course, the pressing member 50 further includes a height sensor, so as to provide precise control of the moving stroke of the lower pressing plate 52, thereby ensuring the shaping size of the frozen meat.
The backup plate component 70 comprises a backup plate 71, the backup plate 71 is fixedly arranged on the working table 11, the lower surface of the backup plate 71 is in sliding fit with the upper surface of the movable chopping board 90, and a movable chopping board accommodating cavity 73 is arranged between the lower part of the backup plate 71 and the working table 11. Specifically, the movable cutting board accommodating cavity 73 is located right below the backup plate 71, and preferably, the distance between the lower end surface of the backup plate 71 and the surface of the working table 11 is slightly larger than the thickness of the movable cutting board, so that the movable cutting board 90 can move freely in the movable cutting board accommodating cavity 73, and a small enough gap is maintained, thereby avoiding the frozen meat from extruding into a gap between the movable cutting board 90 and the backup plate 71 to generate flash. That is, on one hand, the backup plate 71 is used as one surface of the frozen meat accommodating cavity and is fixed in the whole pressurizing process; on the other hand, in the pressurizing process, the movable chopping board can slide on the working platform along the X direction and the Y direction, and in the process of moving along the Y direction, the movable chopping board accommodating cavity 73 receives the part of the movable chopping board 90, which exceeds the frozen meat accommodating cavity, so that the structure is simplified, and the stability of the whole work is improved.
That is, the side pressing plates 21, the longitudinal pressing plate 31, the backup plate 71, the movable cutting board 90, the movable backup plate 44 and the lower pressing plate 52 in the present embodiment enclose a frozen meat accommodating cavity 120 with a hexahedral structure, and the frozen meat accommodating cavity 120 is used for accommodating frozen meat to be shaped; during the shaping process, the side pressure plates 21 and the longitudinal pressure plates 31 push the movable cutting boards 90 to enter the movable cutting board accommodating cavities 73 and the movable cutting board passages, so that the side pressure plates 21 and the longitudinal pressure plates 31 can further move to change the volume of the frozen meat accommodating cavities 120, further extrude the frozen meat, and change the size of the frozen meat to a set value; after the extrusion is completed, the lower press plate 52, the side press plate 21, and the vertical press plate 31 are slightly retracted, and ready for discharge. The movable backup plate reciprocating driving assembly 45 is controlled to drive the movable backup plate 44 to remove the current station, and the crosspiece vertical reciprocating moving assembly 42 is controlled to drive the crosspiece 41 to move out of the current station, so that the limitation of the movable backup plate 44 and the crosspiece 41 is removed, the frozen meat containing cavity 120 forms an outlet channel at the sides of the movable backup plate 44 and the crosspiece 41, and the shaped frozen meat can be moved out of the frozen meat containing cavity 120 through the outlet channel. After discharging, the lower pressing plate 52, the side pressing plate 21 and the vertical pressing plate 31 return to the initial material waiting positions respectively.
In this embodiment, the movable cutting board 90 is linked with the side pressing board 21 and the vertical pressing board 31 at the same time. Specifically, in this embodiment, the cutting board further includes a first linkage component and a second linkage component, and the first linkage component drives the movable cutting board 90 to move in the same direction when the side pressing board 21 moves; the second linkage component drives the movable cutting board 90 to move in the same direction when the longitudinal pressing board 31 moves. Specifically, in this embodiment, a slot 91 and a chute 92 are disposed on a surface of the movable cutting board 90 facing the working platform 11; the side pressing plate 21 is connected with a first linkage piece 26, the end part of the first linkage piece 26 is provided with a first clamping part 261, and the first clamping part 261 is embedded into the clamping groove 91, so that the movable cutting board can be dragged to move in the same direction when the side pressing plate 21 moves; the upper training stage of the longitudinal pressing plate 31 is provided with a second linkage member 36, the end part of the second linkage member 36 is provided with a second clamping part 361, and the second clamping part 361 is embedded into the sliding groove 92; it should be noted that the extending direction of the sliding groove 92 is the same as the moving direction of the side pressing plate 21, so that when the side pressing plate 21 drives the movable cutting board 90 to slide, the second clamping portion 361 can slide in the sliding groove 92, so that the movable cutting board 90 can freely slide along the moving direction of the side pressing plate 21, and interference is avoided; in the process of moving the longitudinal pressing plate 31, because the lateral pressing plate 21 can move along the first guiding sliding component, the moving direction of the first guiding sliding component is exactly the same as the moving direction of the longitudinal pressing plate 31, so that the movable cutting board can also move in the same direction as the moving direction of the longitudinal pressing plate 31. In other words, in the process of extruding the frozen meat, the side pressure plates 21 and the longitudinal pressure plate 31 are always kept in contact with the side surfaces of the movable cutting board 90, that is, the contact surfaces of the side pressure plates 21 and the longitudinal pressure plate 31 with the movable cutting board 90 have no gap, the frozen meat is placed above the movable cutting board 90, the side pressure plates 21 and the longitudinal pressure plate 31 can push the movable cutting board 90 to move towards the movable cutting board accommodating cavity and the movable cutting board channel, and therefore the volume of the frozen meat accommodating cavity is changed, the size of the frozen meat is changed, the shaped frozen meat is prevented from being produced without flash, and the surface quality of the shaped frozen meat is improved. As can be seen from the above description, in the process of shaping the frozen meat, only the backup plate 71 is fixed, and the side pressing plate 21, the vertical pressing plate 31, the movable cutting board 90, the movable backup plate 44 and the lower pressing plate 52 are all movable, so that the whole device structure is optimized, the shaping range of the frozen meat is larger, the appearance of the shaped frozen meat is better, and the product quality is improved.
Further, in the present embodiment, it is preferable that the first polymer plate 212 is fixed to the side surface of the side press plate 21 that contacts the movable cutting board 90; a second polymer plate 312 is fixedly arranged on the contact surface of the longitudinal pressing plate 31 and the movable chopping board 90; a third high molecular plate 711 is fixedly arranged on the surface of the backup plate 71 facing the frozen meat accommodating cavity 120; the surface of the movable backup plate 44 facing the frozen meat containing cavity 120 is fixedly provided with a fourth polymer plate 441; through the arrangement of the first polymer plate 212, the second polymer plate 312, the third polymer plate 711 and the fourth polymer plate 441, abrasion reduction and noise reduction, later-stage disinfection and cleaning and replacement after damage are facilitated.
Further, in the present embodiment, it is preferable that the first elastic member 28 is provided between the side pressing plate 21 and the first side pushing plate 22, and the first elastic member 28 keeps applying an elastic force to the side pressing plate 21, and the elastic force urges the side pressing plate 21 to move in the direction of the lower pressing plate 52. A second elastic element 38 is arranged between the longitudinal pressing plate 31 and the longitudinal pushing plate 32, the second elastic element 38 keeps applying an elastic force to the longitudinal pressing plate 31, and the elastic force forces the longitudinal pressing plate 31 to move in the direction of the lower pressing plate 52. In the present embodiment, the first elastic element 28 and the second elastic element 38 are preferably both gas springs. During the downward pressing process of the lower pressing plate 52, the lower end surface of the lower pressing plate 52 is always in contact with the upper end surfaces of the side pressing plates 21 and the upper end surface of the longitudinal pressing plate 31, so that the frozen meat can be prevented from being extruded into gaps between the lower end surface of the lower pressing plate 52 and the upper end surfaces of the side pressing plates 21 and the upper end surface of the longitudinal pressing plate 31 during the extrusion process, and flash is generated to influence the appearance quality of shaping the frozen meat; however, because the side pressing plates 21 and the longitudinal pressing plates 31 are both vertically arranged, the side pressing plates 21 and the longitudinal pressing plates 31 move downwards under the action of gravity, so that it is difficult to ensure that the lower pressing plates 52 are in contact with the side pressing plates 21 and the longitudinal pressing plates 31, and flash is generated; therefore, in the present embodiment, through the arrangement of the first elastic element 38 and the second elastic element 28, in the process of pressing down the lower pressing plate 52, the elastic force of the first elastic element 28 and the second elastic element 38 needs to be overcome, so that the side pressing plate 21 and the longitudinal pressing plate 31 can be driven to move down to realize the pressing down of the lower pressing plate 52, and thus, the side pressing plate 21 and the longitudinal pressing plate 31 can be ensured to be always kept in a contact state in the process of pressing down the lower pressing plate 52, and the problem of flash generated between the side pressing plate 21, the longitudinal pressing plate 31 and the lower pressing plate 52 is solved; in addition, it is preferable to set the edge of the lower pressing plate 52 to be in contact with the inner side surface of the backup plate 71 (or the third high molecular plate 711) and the inner side surface of the movable backup plate 44 (or the fourth high molecular plate 441) just or with a sufficiently small gap during the pressing; in the present embodiment, it is preferable that the side end surface 711a of the third high polymer plate 711 is in contact with or has a sufficiently small gap from the inner side surface 441a of the fourth high polymer plate 441, the side end surface of the vertical pressing plate 31 is in contact with or has a sufficiently small gap from the third high polymer plate 711, the side end surface of the side pressing plate 21 is in contact with or has a sufficiently small gap from the inner side surface of the second high polymer plate 312, and the side end surface of the fourth high polymer plate 441 is in contact with or has a sufficiently small gap from the second high polymer plate 312. Therefore, the small enough gap can prevent the frozen meat from extruding into the gap between the movable chopping board and the backup board to generate flash in the extruding process.
As a further preference of the embodiment, the device further comprises a discharging mechanism, the discharging mechanism comprises a push rod 342 and a rodless cylinder 35, one end of the push rod 342 passes through the longitudinal pressing plate 31, the axial direction of the push rod 342 is the same as the moving direction of the longitudinal pressing plate 31, and the end of the push rod 342 far away from the longitudinal pressing plate 31 is connected to the output end 3511 of the rodless cylinder 35 through a floating mechanism; the floating mechanism comprises a connecting plate 353, a floating seat 354, a supporting shaft 355, a pressure spring 356 and an adjusting nut 357, wherein the supporting shaft 355 is fixedly connected to an output end 3511 of the rodless cylinder along a direction perpendicular to the rodless cylinder 35, the floating seat 354 is slidably arranged on the supporting shaft 355, the adjusting nut 357 is in threaded connection with the supporting shaft 355, the pressure spring 356 is located between the floating seat 354 and the adjusting nut 357, the connecting plate 353 is fixedly connected to the floating seat 354, and the push rod 342 is fixedly connected to the connecting plate 353; the purpose of this structure is satisfying no pole cylinder and driving push rod 342 to the direction that activity backup plate 44 is located will push out the frozen meat holding chamber after the plastic, simultaneously because longitudinal pressure board 31 has a Z degree of freedom to, just so also need push rod 342 to carry out the Z axle activity along with longitudinal pressure board 31, otherwise will produce to interfere and lead to the operating failure, this floating machanism's setting can satisfy push rod 342 and follow the removal of longitudinal pressure board 31 for this reason.
Of course, still include feed mechanism 100 in this embodiment, feed mechanism 100 includes feeding slide 101, puts frozen meat on feeding slide 101, alright in order to realize frozen meat landing to frozen meat holding intracavity.
According to the device, the movable chopping board is movably arranged on the working table surface, and a frozen meat containing cavity with variable volume can be enclosed by the side pressure component, the longitudinal pressure component, the back brake component, the top pressure component and the back board component and the upper end surface of the movable chopping board, so that frozen meat in the frozen meat containing cavity is extruded, and the frozen meat meets the requirements of customers; through the matching relation of the lateral pressing part, the longitudinal pressing part, the back brake part, the top pressing part, the back plate part and the movable chopping board, the shaped frozen meat is free of flash, and the appearance quality of the shaped frozen meat is improved.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (9)
1. A meat trimmer which is characterized in that:
comprising a gantry (10); the stand (10) has a work top (11);
a frame member (60); comprises a column (62) and a mounting platform (61);
a movable chopping board (90); the movable chopping board (90) is attached to and arranged on the working table top (11) in a sliding manner;
a side pressure member (20); the device comprises a side pressing plate (21), a first side pressing plate (22), a second side pressing plate (23) and a side pressing oil cylinder (24), wherein the second side pressing plate (23) is fixedly arranged on the side pressing oil cylinder (24), the first side pressing plate (22) is connected to the surface, deviating from the surface where the side pressing oil cylinder (24) is arranged, of the second side pressing plate (23), the first side pressing plate (22) can transversely slide relative to the second side pressing plate (23), the side pressing plate is connected to the surface, deviating from the surface where the second side pressing plate (23) is arranged, of the first side pressing plate (22), and the side pressing plate (21) can vertically slide relative to the first side pressing plate (22); one surface of the side pressing plate (21) departing from the first side pressing plate (22) is kept in contact with a first side surface (90 a) of the movable cutting board (90);
a longitudinal pressing member (30); the device comprises a longitudinal pressing plate (31), a longitudinal pushing plate (32) and a longitudinal pushing oil cylinder (34), wherein the longitudinal pushing plate (32) is fixedly arranged at the output end of the longitudinal pushing oil cylinder (34); the longitudinal pressing plate (31) is connected to the surface of the longitudinal pushing plate (32) far away from the longitudinal pushing oil cylinder (34), and the longitudinal pressing plate (31) can vertically move relative to the longitudinal pushing plate (32); one surface of the longitudinal pressing plate (31) departing from the longitudinal pushing plate (32) is kept in contact with the second side surface (90 b) of the movable chopping board (90);
a brake member (40); comprises a crosspiece (41), a crosspiece vertical reciprocating motion assembly (42), a movable backup plate (44) and a movable backup plate reciprocating drive assembly (45); the crosspiece (41) is vertically and slidably arranged on the upright post (62), the crosspiece (41) is fixedly arranged at the output end of the crosspiece vertical reciprocating motion assembly (42), the movable backup plate (44) is fixedly arranged at the output end of the movable backup plate reciprocating drive assembly (45), and the crosspiece (41) can support the movable backup plate (44); a movable chopping board channel is arranged among the movable backup plate (44), the crosspiece (41) and the working table top (11);
the jacking component (50) is positioned right above the framework component (60), the jacking component (50) comprises a lower pressing oil cylinder (51) and a lower pressing plate (52), and the lower pressing plate (52) is fixedly arranged at the output end of the lower pressing oil cylinder (51);
the backup plate part (70) comprises a backup plate (71), the backup plate (71) is fixedly arranged on the working table top (11), and the lower surface of the backup plate (71) is in sliding fit with the upper surface of the movable chopping board (90);
the side pressure plate (21), the longitudinal pressure plate (31), the backup plate (71), the movable cutting board (90), the movable backup plate (44) and the lower pressure plate (52) enclose a frozen meat containing cavity (120); the side pressure plates (21) and the longitudinal pressure plate (31) push the movable cutting board (90) to enter the movable cutting board accommodating cavity (73) and the movable cutting board channel so as to change the volume of the frozen meat accommodating cavity (120); the limit of the movable backup plate (44) and the crosspiece (41) is released, so that the frozen meat containing cavity (120) forms an outlet channel at the side of the movable backup plate (44);
also comprises a meat product forming process, which comprises the following steps,
the frozen meat accommodating cavity is closed; comprises a movable backup plate reciprocating drive component which drives the movable backup plate to seal an outlet channel;
feeding; placing the frozen meat to be shaped into the frozen meat accommodating cavity;
extruding the frozen meat; extruding the frozen meat by changing the three-dimensional volume of the frozen meat accommodating cavity to enable the frozen meat to reach a set size;
preparing before discharging; the frozen meat containing cavity is decompressed and properly expanded to form a loose channel; then the movable backup plate reciprocating drive component drives the movable backup plate to open the outlet channel;
discharging; the discharging mechanism pushes the extruded frozen meat in the frozen meat accommodating cavity out of the frozen meat accommodating cavity through the outlet channel;
resetting; and returning each moving part to the original position and recovering the initial material waiting state.
2. A meat shaper as set forth in claim 1, wherein: and a first polymer plate (212) is fixedly arranged on the side surface of the side pressing plate (21) which is contacted with the movable cutting board (90).
3. A meat shaper as defined in claim 1, wherein: a first guide sliding assembly is arranged between the side pressing plate (21) and the first side pushing plate (22); a second guide sliding assembly is arranged between the first side push plate (22) and the second side push plate (23); the direction of the first guide sliding assembly is perpendicular to the direction of the second guide sliding assembly, and the first guide sliding assembly and the second guide sliding assembly are perpendicular to the moving direction of the side pressure oil cylinder (24).
4. A meat shaper as defined in claim 3, wherein: a first guide convex rail (211) is arranged on the side of the side pressing plate (21) facing the first side pressing plate (22), and a first guide groove (222) is correspondingly arranged on the first side pressing plate (22); the first side push plate (22) is provided with a second guide convex rail (221) towards the side where the second side push plate (23) is located, and the second side push plate (23) is correspondingly provided with a second guide sliding groove (231).
5. A meat shaper as defined in claim 1, wherein: a third guide sliding assembly is arranged between the longitudinal pressing plate (31) and the longitudinal pushing plate (32) so that the longitudinal pressing plate (31) can vertically slide relative to the longitudinal pushing plate (32); and the third guide sliding assembly is vertical to the moving direction of the longitudinal pushing oil cylinder (34).
6. A meat shaper according to claim 5, wherein: the side, facing the longitudinal push plate (32), of the longitudinal press plate (31) is provided with a third guide convex rail (311), and the longitudinal push plate (32) is correspondingly provided with a third guide groove (321).
7. A meat shaper as defined in claim 1, wherein: a first elastic element (28) is arranged between the side pressing plate (21) and the first side pushing plate (22), the first elastic element (28) keeps applying an elastic force to the side pressing plate (21), and the elastic force forces the side pressing plate (21) to move towards the direction of the lower pressing plate (52).
8. A meat shaper as set forth in claim 1, wherein: a second elastic element (38) is arranged between the longitudinal pressing plate (31) and the longitudinal pushing plate (32), the second elastic element (38) keeps applying an elastic force to the longitudinal pressing plate (31), and the elastic force forces the longitudinal pressing plate (31) to move towards the direction of the lower pressing plate (52).
9. A meat shaper as set forth in claim 1, wherein: the movable chopping board (90) is linked with the lateral pressing board (21) and the longitudinal pressing board (31) simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210872209.1A CN115251124B (en) | 2022-07-23 | 2022-07-23 | Meat forming process and meat shaping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210872209.1A CN115251124B (en) | 2022-07-23 | 2022-07-23 | Meat forming process and meat shaping machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115251124A CN115251124A (en) | 2022-11-01 |
| CN115251124B true CN115251124B (en) | 2023-03-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210872209.1A Active CN115251124B (en) | 2022-07-23 | 2022-07-23 | Meat forming process and meat shaping machine |
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| CN (1) | CN115251124B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3285162A (en) * | 1965-03-02 | 1966-11-15 | Swift & Co | Bacon pressing |
| DE3519701A1 (en) * | 1985-06-01 | 1986-12-04 | Walter Busser KG, 2807 Achim | Press for calibrating meat goods, especially smoked ham for final packaging |
| ES1059683U (en) * | 2005-02-18 | 2005-05-16 | Martin Roura Viñas | Swaging machine for crimping and meat pieces. (Machine-translation by Google Translate, not legally binding) |
| CN111528256A (en) * | 2020-05-16 | 2020-08-14 | 山东正通机械设备有限公司 | Full-automatic 3D freezes meat trimmer |
| CN112092441A (en) * | 2020-08-24 | 2020-12-18 | 北京市汽车解体厂有限公司 | Metal packing machine |
| CN212464719U (en) * | 2020-05-16 | 2021-02-05 | 山东正通机械设备有限公司 | Full-automatic meat trimmer |
| WO2021160561A1 (en) * | 2020-02-10 | 2021-08-19 | Tpv Gmbh | Device and method for shaping strip-shaped foodstuff |
| CN215381133U (en) * | 2021-05-25 | 2022-01-04 | 上海天容肉制品集团有限公司 | Cutting device for meat product processing |
-
2022
- 2022-07-23 CN CN202210872209.1A patent/CN115251124B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3285162A (en) * | 1965-03-02 | 1966-11-15 | Swift & Co | Bacon pressing |
| DE3519701A1 (en) * | 1985-06-01 | 1986-12-04 | Walter Busser KG, 2807 Achim | Press for calibrating meat goods, especially smoked ham for final packaging |
| ES1059683U (en) * | 2005-02-18 | 2005-05-16 | Martin Roura Viñas | Swaging machine for crimping and meat pieces. (Machine-translation by Google Translate, not legally binding) |
| WO2021160561A1 (en) * | 2020-02-10 | 2021-08-19 | Tpv Gmbh | Device and method for shaping strip-shaped foodstuff |
| CN111528256A (en) * | 2020-05-16 | 2020-08-14 | 山东正通机械设备有限公司 | Full-automatic 3D freezes meat trimmer |
| CN212464719U (en) * | 2020-05-16 | 2021-02-05 | 山东正通机械设备有限公司 | Full-automatic meat trimmer |
| CN112092441A (en) * | 2020-08-24 | 2020-12-18 | 北京市汽车解体厂有限公司 | Metal packing machine |
| CN215381133U (en) * | 2021-05-25 | 2022-01-04 | 上海天容肉制品集团有限公司 | Cutting device for meat product processing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115251124A (en) | 2022-11-01 |
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