CN115247092A - 一种抗氧化防凝固的金属润滑剂及其制备方法 - Google Patents
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Abstract
本发明提供一种抗氧化防凝固的金属润滑剂及其制备方法，涉及金属润滑剂技术领域。该抗氧化防凝固的金属润滑剂及其制备方法，包括以下具体制备步骤：S1.准备硫化猪油5‑10份、硫化脂肪酸酯5‑10份、防锈剂2‑3、防霉杀菌剂1‑3份和催冷剂1‑2份混合在一起，均匀搅拌后，放入反应釜中；S2.密封反应釜，然后对反应釜内部温度加热到200°，同时再进行搅拌1h‑2h，使得内部液体充分反应；S3.搅拌反应完成后，静置一段时间，使得反应液主试剂下降到常温状态；S4.打开反应釜，取出抗氧化加强剂，把抗氧化加强剂倒入反应釜内。该抗氧化防凝固的金属润滑剂及其制备方法，其制备简单，能够进行单独存放，并且更加耐用，使用起来更加方便。
Description
技术领域
本发明涉及金属润滑剂技术领域，具体为一种抗氧化防凝固的金属润滑剂及其制备方法。
背景技术
润滑剂用以降低摩擦副的摩擦阻力、减缓其磨损的润滑介质，润滑剂对摩擦副还能起冷却、清洗和防止污染等作用，为了改善润滑性能，在某些润滑剂中可加入合适的添加剂，选用润滑剂时，一般须考虑摩擦副的运动情况、材料、表面粗糙度、工作环境和工作条件，以及润滑剂的性能等多方面因素，在机械设备中，润滑剂大多通过润滑系统输配给各需要润滑的部位。
现有的金属润滑剂制备起来较为麻烦，并且大多虽然有润滑作用，但是抗氧化能力却较弱，往往会因为润滑剂流失一部分，而失去抗氧化的作用，使用起来较为不方便，不耐用。
发明内容
(一)解决的技术问题
针对现有技术的不足，本发明提供了一种抗氧化防凝固的金属润滑剂及其制备方法，解决了现有润滑剂抗氧化能力较弱，制备不方便，不耐用的问题。
(二)技术方案
为实现以上目的，本发明通过以下技术方案予以实现：一种抗氧化防凝固的金属润滑剂及其制备方法，其特征在于：所述润滑剂包括加强剂和主试剂构成，所述加强剂为抗氧化加强剂。
优选的，所述抗氧化加强剂用丁二酸、二丁基羟基甲苯、没食子酸丙酯、叔丁基对苯二酚、基羟基茴香醚、单硬脂酸甘油酯和硫代二丙酸二月桂酯制成。
优选的，所述抗氧化加强剂制备方法如下：
a.取出原材料，按照丁二酸1-2份、二丁基羟基甲苯2-4份、没食子酸丙酯2-3份、叔丁基对苯二酚2-3份、基羟基茴香醚3-4份、单硬脂酸甘油酯2-3份、硫代二丙酸二月桂酯4-5份进行配比；
b.配比完成后将所有原材料依次放置在容器中，并在150°的温度下进行均匀搅拌30～60min；
C.搅拌均匀后，常温下静置，待制备的材料温度与常温持平，即可制成加强剂。
优选的，包括以下具体制备步骤：
S1.准备硫化猪油5-10份、硫化脂肪酸酯5-10份、防锈剂2-3、防霉杀菌剂1-3份和催冷剂1-2份混合在一起，均匀搅拌后，放入反应釜中；
S2.密封反应釜，然后对反应釜内部温度加热到200°，同时再进行搅拌1h-2h，使得内部液体充分反应；
S3.搅拌反应完成后，静置一段时间，使得反应液主试剂下降到常温状态；
S4.打开反应釜，取出抗氧化加强剂，把抗氧化加强剂倒入反应釜内，使得抗氧化加强剂与主试剂混合在一起；
S5.密封反应釜，在常温状态下进行搅拌1h-2h，使得抗氧化加强剂与主试剂均匀的混合在一起，制得润滑剂，然后由乳胶桶密封装载。
优选的，所述反应液主试剂与抗氧化加强剂的混合配比为5：1。
优选的，所述制备过程中所指常温状态为20°-25°。
优选的，所述S1中防霉杀菌剂为过硫酸铵、磷酸钙、锌离子、银离子、铜离子化合物的其中一种。
优选的，所述加强剂和主试剂均可单独密封存放。
(三)有益效果
本发明提供了一种抗氧化防凝固的金属润滑剂及其制备方法。具备以下有益效果：
本发明制备的润滑剂，其制备过程较为简单，并且主试剂和加强剂能够单独密封存放，使得该润滑剂在存放和运输的时候更加方便，而且在使用的时候能够按照以主试剂和加强剂5：1的比例进行混合现场制备，再进行使用，其使用效果更强，而在使用时在主试剂对零件进行顺滑的同时，其加强剂会与金属零件表面进行反应，然后形成一层保护膜，进一步起到抗氧化的作用，在双重作用下，能够使得该润滑剂更加耐用。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一：S1.准备硫化猪油5份、硫化脂肪酸酯5份、防锈剂 2、防霉杀菌剂1份和催冷剂1份混合在一起，均匀搅拌后，放入反应釜中；
S2.密封反应釜，然后对反应釜内部温度加热到200°，同时再进行搅拌1h，使得内部液体充分反应；
S3.搅拌反应完成后，静置一段时间，使得反应液主试剂下降到常温状态；
S4.打开反应釜，取出抗氧化加强剂，把抗氧化加强剂倒入反应釜内，使得抗氧化加强剂与主试剂混合在一起；
S5.密封反应釜，在常温状态下进行搅拌1h，使得抗氧化加强剂与主试剂均匀的混合在一起，制得润滑剂，然后由乳胶桶密封装载。
实施例二：S1.准备硫化猪油10份、硫化脂肪酸酯10份、防锈剂3、防霉杀菌剂3份和催冷剂2份混合在一起，均匀搅拌后，放入反应釜中；
S2.密封反应釜，然后对反应釜内部温度加热到200°，同时再进行搅拌2h，使得内部液体充分反应；
S3.搅拌反应完成后，静置一段时间，使得反应液主试剂下降到常温状态；
S4.打开反应釜，取出抗氧化加强剂，把抗氧化加强剂倒入反应釜内，使得抗氧化加强剂与主试剂混合在一起；
S5.密封反应釜，在常温状态下进行搅拌2h，使得抗氧化加强剂与主试剂均匀的混合在一起，制得润滑剂，然后由乳胶桶密封装载。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。
Claims (8)
1.一种抗氧化防凝固的金属润滑剂及其制备方法，其特征在于：所述润滑剂包括加强剂和主试剂构成，所述加强剂为抗氧化加强剂。
2.根据权利要求1所述的一种抗氧化防凝固的金属润滑剂及其制备方法，其特征在于：所述抗氧化加强剂用丁二酸、二丁基羟基甲苯、没食子酸丙酯、叔丁基对苯二酚、基羟基茴香醚、单硬脂酸甘油酯和硫代二丙酸二月桂酯制成。
3.根据权利要求1所述的一种抗氧化防凝固的金属润滑剂及其制备方法，其特征在于：所述抗氧化加强剂制备方法如下：
a.取出原材料，按照丁二酸1-2份、二丁基羟基甲苯2-4份、没食子酸丙酯2-3份、叔丁基对苯二酚2-3份、基羟基茴香醚3-4份、单硬脂酸甘油酯2-3份、硫代二丙酸二月桂酯4-5份进行配比；
b.配比完成后将所有原材料依次放置在容器中，并在150°的温度下进行均匀搅拌30～60min；
C.搅拌均匀后，常温下静置，待制备的材料温度与常温持平，即可制成加强剂。
4.根据权利要求1所述的一种抗氧化防凝固的金属润滑剂及其制备方法，其特征在于：包括以下具体制备步骤：
S1.准备硫化猪油5-10份、硫化脂肪酸酯5-10份、防锈剂2-3、防霉杀菌剂1-3份和催冷剂1-2份混合在一起，均匀搅拌后，放入反应釜中；
S2.密封反应釜，然后对反应釜内部温度加热到200°，同时再进行搅拌1h-2h，使得内部液体充分反应；
S3.搅拌反应完成后，静置一段时间，使得反应液主试剂下降到常温状态；
S4.打开反应釜，取出抗氧化加强剂，把抗氧化加强剂倒入反应釜内，使得抗氧化加强剂与主试剂混合在一起；
S5.密封反应釜，在常温状态下进行搅拌1h-2h，使得抗氧化加强剂与主试剂均匀的混合在一起，制得润滑剂，然后由乳胶桶密封装载。
5.根据权利要求1所述的一种抗氧化防凝固的金属润滑剂及其制备方法，其特征在于：所述反应液主试剂与抗氧化加强剂的混合配比为5：1。
6.根据权利要求1所述的一种抗氧化防凝固的金属润滑剂及其制备方法，其特征在于：所述制备过程中所指常温状态为20°-25°。
7.根据权利要求4所述的一种抗氧化防凝固的金属润滑剂及其制备方法，其特征在于：所述S1中防霉杀菌剂为过硫酸铵、磷酸钙、锌离子、银离子、铜离子化合物的其中一种。
8.根据权利要求1所述的一种抗氧化防凝固的金属润滑剂及其制备方法，其特征在于：所述加强剂和主试剂均可单独密封存放。
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