CN115196229A - High-speed material execution system based on mixed flow manufacturing - Google Patents

High-speed material execution system based on mixed flow manufacturing Download PDF

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Publication number
CN115196229A
CN115196229A CN202210836541.2A CN202210836541A CN115196229A CN 115196229 A CN115196229 A CN 115196229A CN 202210836541 A CN202210836541 A CN 202210836541A CN 115196229 A CN115196229 A CN 115196229A
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CN
China
Prior art keywords
conveyor belt
feeding
discharging
storage bin
materials
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Pending
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CN202210836541.2A
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Chinese (zh)
Inventor
李游
华鑫
季敏军
高益波
陆雪琦
华涛
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Suzhou Paixun Intelligent Technology Co ltd
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Suzhou Paixun Intelligent Technology Co ltd
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Priority to CN202210836541.2A priority Critical patent/CN115196229A/en
Publication of CN115196229A publication Critical patent/CN115196229A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G63/00Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
    • B65G63/02Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations with essentially horizontal transit otherwise than by bridge
    • B65G63/022Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations with essentially horizontal transit otherwise than by bridge for articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The patent discloses a mixed flow manufacturing-based high-speed material execution system, which comprises a storage bin, a feeding device and a sorting device; the storage bin is provided with a feeding port and a discharging port, a discharging platform, a storage rack, a storing and taking manipulator and a conveying conveyor belt are arranged in the storage bin, the discharging platform is arranged at the feeding port of the storage bin, the storing and taking manipulator can clamp and take materials, and one end of the conveying conveyor belt along the conveying direction is arranged at the discharging port; the feeding device is arranged on one side of the storage bin close to the feeding port and can convey materials to the discharging table; the sorting device is arranged on one side, close to the discharge port, of the storage bin, the sorting device is provided with a distribution structure and at least two material receiving devices, and the distribution structure can sort materials into the corresponding material receiving devices. According to the invention, through arranging the feeding device, the storage bin and the sorting device, complete automation of material storage and material taking is realized, materials with different sizes and/or materials with different work orders can be stored and taken simultaneously, and the material storing and taking efficiency is greatly improved.

Description

High-speed material execution system based on mixed flow manufacturing
Technical Field
The invention relates to the field of intelligent storage, in particular to a mixed flow manufacturing-based high-speed material execution system.
Background
Present storage warehouse, or need manual operation, artifical pay-off, stock and get material etc. promptly, consume very much physical power, increase the cost of labor, work efficiency is extremely low, and can avoid the manual work to go out the condition of existing wrong material or getting wrong material, brings the trouble of unnecessary or unnecessary loss for normal production operation.
Certainly, there are storage warehouses with high automation degree, but the equipment precision is high, the cost is high, common enterprises are difficult to bear, and if an abnormality occurs, operators or engineers have no relevant professional knowledge, or the suppliers forbid the operators or engineers from disassembling the equipment due to technical secrecy, so that normal production operation is delayed, and the maintenance cost is high.
Therefore, in combination with the above existing technical problems, there is a need to provide a new technical solution.
Disclosure of Invention
In order to solve the technical problems in the prior art, the invention aims to provide a mixed flow manufacturing-based high-speed material execution system, which is provided with a feeding device, a storage bin and a sorting device, so that the complete automation of material storage and material taking is realized, the equipment is designed automatically, materials with different sizes and/or materials with different work orders can be stored and taken simultaneously, the identification design is simpler, the system is more easily accepted by common public enterprises, the system is convenient for engineers to operate and maintain, manual operation and control are not needed during operation, the labor intensity of workers is reduced, the labor cost is saved, the material storage and taking efficiency is greatly improved, the equipment design is simple, more manufacturing cost is not needed, and the system is easy to accept and popularize by customers. The specific technical scheme is as follows:
a high-speed material execution system based on mixed flow manufacturing comprises a storage bin, a feeding device and a sorting device;
the storage bin is provided with a feeding port and a discharging port, an emptying table, a storage rack, an access manipulator and a conveying conveyor belt are arranged in the storage bin, the emptying table is arranged at the position, located at the feeding port, of the storage bin, the storage rack can store materials, the access manipulator is configured to place the materials on the emptying table on the storage rack or place the materials on the storage rack on the conveying conveyor belt, and one end, along the conveying direction, of the conveying conveyor belt is arranged at the discharging port;
the feeding device is arranged on one side of the storage bin close to the feeding opening and comprises a feeding conveyor belt, the feeding conveyor belt corresponds to the discharging platform, and the feeding conveyor belt and the discharging platform are respectively arranged on two sides of the feeding opening;
sorting device sets up in one side that the storage storehouse is close to the discharge gate, sorting device includes exit conveyor, at least one divides and dials structure and two at least material collecting device, exit conveyor is corresponding with conveyer belt, divides and dials the structure and can sort the material on exit conveyor to the material collecting device who corresponds in.
Furthermore, the storage bin is a double-channel storage bin, a group of slide rails and a conveying conveyor belt are arranged in each channel, the axis directions of the slide rails and the conveying conveyor belt are consistent, the slide rails are provided with storing and taking manipulators in a sliding manner, and storage racks are arranged on two sides of the slide rails;
every passageway all is provided with pan feeding mouth and discharge gate, and the position that the passageway is located the pan feeding mouth is provided with the blowing platform, and two passageways are first passageway and second passageway respectively, and first pan feeding mouth has been seted up to first passageway, and the second pan feeding mouth has been seted up to the second passageway.
The feeding device further comprises a first conveyor belt and a second conveyor belt, one end of each of the first conveyor belt and the second conveyor belt is arranged at one end of the feeding conveyor belt along the conveying direction, one end of each of the first conveyor belt along the conveying direction is arranged at the first feeding port, and one end of each of the second conveyor belt along the conveying direction is arranged at the second feeding port;
one end of the feeding conveyor belt, which is close to the first conveyor belt, is provided with a distribution structure, and the distribution structure can distribute materials to the first conveyor belt or the second conveyor belt.
Further, the distribution structure comprises a first shell, a driving structure and a distribution block;
the first shell fixing cover is arranged on the discharging conveying belt or the feeding conveying belt, the driving structure is fixedly arranged on the first shell, the distributing block is movably arranged on the driving structure, and the distributing block can push materials on the discharging conveying belt under the driving of the driving structure.
Furthermore, a transfer conveyor belt is arranged on the discharging table, a stopping structure is arranged on the discharging table far away from the feeding port, and the stopping structure can stop the materials from falling off from the transfer conveyor belt.
Furthermore, a detection camera for detecting material information is arranged above the material placing table;
still be provided with the detection structure that detects material information on the ejection of compact conveyer belt, ejection of compact conveyer belt has set gradually along the direction of transfer and has detected structure and allocation structure.
Further, material feeding unit still includes buffering portion, buffering portion includes at least one stock portion and at least one power control clamping jaw, stock portion sets up in one side of blowing platform, stock portion can deposit the material, be provided with in the stock portion and get material level and lift drive structure, the material in the stock portion can be transferred to getting the material level through lift drive structure, the power control clamping jaw can press from both sides the material of getting the material level and place in the stock portion in the blowing bench or with the material of blowing bench.
Further, the force-controlled clamping jaw comprises a first part, a second part, a first clamping jaw motor, a first clamping hand and a second clamping hand; the second component is slidably mounted on the first component, the second component can slide along the first component, a plurality of third sensors are arranged on the first component or the second component along the moving direction of the second component, and different third sensors can detect different moving distances of the second component; first clamping jaw motor fixed mounting is on the second part, first tong and second tong are installed on first clamping jaw motor, first tong motor can make first tong and/or second tong move towards the direction of keeping away from or being close to each other.
Furthermore, the storing and taking mechanical arm is provided with a mechanical arm with adjustable clamping force, and the mechanical arm comprises a base, a first clamping arm, a second clamping arm and a lifting structure;
first arm lock and elevation structure all fix and set up on the base, elevation structure includes the piece that goes up and down, the second arm lock is installed on elevation structure, the second arm lock corresponds from top to bottom with first arm lock, the second arm lock is disposed can follow the piece that goes up and down together, be provided with first mounting on the second arm lock, the accommodation hole has been seted up on the first mounting, at least one cylinder has been put to the accommodation hole, cylinder top-down overlaps in proper order and is equipped with piece and spring that goes up and down, is provided with first sensor on piece that goes up and down or the first mounting, first sensor is disposed can detect compression spring's piece that goes up and down.
Furthermore, the automatic sorting machine also comprises a control system, and the control system controls the actions of the storage bin, the feeding device and the sorting device.
Compared with the prior art, the technical scheme of this patent has one or more following beneficial effects at least:
this patent sets up material feeding unit, storage storehouse and sorting device, realizes the storage material and takes out material full automation, and equipment full automation design can deposit and withdraw not unidimensional material and/or different work order materials simultaneously, need not the manual work and controls the operation, reduces workman intensity of labour, practices thrift the human cost, very big improvement material access efficiency, and equipment design is simple, need not to drop into more manufacturing cost, easily customer accepts and promotes.
Full-automatic intelligent sorting reduces the probability of manual sorting mistake material, improves letter sorting speed.
The access manipulator is through setting up the spring, not only can produce clamping-force and press from both sides tight material, is unlikely to damage the material through spring buffering moreover, and can adjust the size of clamping-force through the mounted position of adjusting the response piece for the centre gripping is stable, effectual, and is nimble convenient, can be suitable for the material of various thickness.
The force control clamping jaw is simple in structure, the manufacturing cost is reduced, meanwhile, the third sensor is arranged to detect the thickness, the use is very convenient, the subsequent flexible processing operation is convenient, the material rest is provided with storage bin grids with different heights, the storage bin grids are stored in the corresponding storage bin grids on the storage material rest according to the detected material thickness, the storage capacity of the storage material rest is enlarged as far as possible, the effective and reasonable utilization of the storage material rest is facilitated, and the utilization rate is maximized.
The buffer part is arranged to buffer and play a role in bidirectional adjustment. If the material of blowing bench comes too late to be saved on storing the work or material rest, the material of blowing bench can be placed in stock portion to the power control clamping jaw, perhaps when the pay-off conveyer belt can not convey the material, can place the material in stock portion, and the material of stock portion is placed on the blowing bench to power control clamping jaw clamp, then the material of access manipulator on with the blowing bench is placed on storing the work or material rest.
The access manipulator is provided with the reinforcing body, the reinforcing body plays a role in reinforcing the supporting main body, and meanwhile, the reinforcing body corresponds to the sliding groove up and down in the vertical direction, so that the supporting main body is more stable; when the access manipulator slides, the reinforcement body can also play the effect of fine fixed stay main part, and the support main part takes place to rock when avoiding the access manipulator quick travel.
The supporting body is provided with the open groove, so that the toothed belt is accommodated in the open groove, the toothed belt does not occupy additional space, the structure is compact, the size of the supporting body is convenient to reduce, and the appearance is more attractive. The aluminium alloy is chooseed for use to the support main part, has alleviateed the weight of access manipulator greatly, reduces the requirement to the on-the-spot ground bearing capacity of equipment, also is favorable to improving the translation rate of access manipulator simultaneously to improve work efficiency.
The power cabinet is arranged on the access manipulator, but not on the ground traditionally, so that a large amount of pulling of a plurality of power lines and signal lines is reduced, only one power line is externally connected or one signal line is additionally connected, even no signal line is needed, and wireless connection is adopted; the power cord and signal line quantity are more, and the frequency that damages on the one hand or the pine takes off can become high, brings many unstable factors for the operation of access manipulator, has reduced dragging of a large amount of power cords and signal line when the access manipulator removes simultaneously, is favorable to promoting the removal speed and the removal efficiency of access manipulator.
Stock portion sets up spacing post and spacing groove for can't shift out during the pay-off dolly material loading, play spacing slow-witted effect of preventing, avoid the operation personnel maloperation and damage material or equipment, cause the unnecessary loss. The electromagnet is arranged, so that the feeding trolley is prevented from shaking or falling out from the feeding part at the feeding part, and the fixing and safety effects are achieved. The anti-collision pad is arranged to protect the feeding trolley from being damaged by collision, so that the durability of the feeding trolley and the feeding part is improved, and the service life of the feeding trolley is prolonged.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed for the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic perspective view of a high-speed material-carrying system based on mixed-flow manufacturing according to an embodiment;
FIG. 2 is a schematic perspective view of another perspective view of the high-speed material execution system based on mixed flow manufacturing according to the present embodiment;
fig. 3 is a perspective view of the storage bin according to the present embodiment;
fig. 4 is a schematic perspective view of another perspective view of the storage bin according to the present embodiment;
FIG. 5 is a schematic view of a part of the internal structure of the storage bin according to the present embodiment;
fig. 6 is a schematic perspective view of the feeding device in this embodiment;
fig. 7 is a schematic perspective view of the sorting apparatus according to the embodiment;
FIG. 8 is a schematic perspective view of the detection structure of FIG. 7;
FIG. 9 is a schematic view of the sectional perspective view in the direction A of FIG. 8;
fig. 10 is a schematic perspective view of a fifth material discharging belt and a distributing structure according to this embodiment;
FIG. 11 is a schematic perspective view of the material discharge table and the buffer part according to the embodiment;
fig. 12 is a schematic perspective view of the material placing table and the material staggering placement part according to the embodiment;
fig. 13 is a perspective view of the material storage part according to the embodiment;
fig. 14 is a perspective view of the material storage part according to the present embodiment from another perspective;
FIG. 15 is a perspective view of a force-controlled jaw according to the present embodiment;
FIG. 16 is an enlarged view of a portion of the R portion of FIG. 15;
fig. 17 is a schematic perspective view of a view angle of the accessing robot in the embodiment;
fig. 18 is a schematic perspective view of another view of the accessing manipulator according to the embodiment;
fig. 19 is a schematic perspective view of the robot arm according to the present embodiment;
fig. 20 is a schematic perspective view of the base, the first clamping arm, the second clamping arm and the material according to the embodiment;
FIG. 21 is an enlarged view of the M-section of FIG. 20;
fig. 22 is a schematic perspective view of the conveying belt according to the embodiment;
fig. 23 is a schematic perspective view of the first discharging belt in this embodiment.
Wherein, 1-a storage bin, 2-a feeding device, 3-a sorting device, 4-a discharging platform, 5-a storage rack, 6-an access manipulator, 7-a conveying conveyor belt, 8-a material ordering machine, 9-a material, 11-a material inlet, 12-a material outlet, 13-a slide rail, 14-a first channel, 141-a first material inlet, 15-a second channel, 151-a second material inlet, 21-a feeding conveyor belt, 22-a first conveyor belt, 23-a second conveyor belt, 24-a material storage part, 25-a force control clamping jaw, 26-a wrong material placing part, 27-a feeding trolley, 241-a feeding base, 2411-a magnet, 2412-an anti-collision pad, 242-a screw rod, 243-a lifting plate, 244-a lifting driving structure and 245-a feeding plate, 246-supporting rod, 247-trolley groove, 248-limiting column, 249-fifth sensor, 251-sliding rod, 252-first part, 253-second part, 254-first clamping jaw motor, 255-first clamping hand, 256-second clamping hand, 257-third sensor, 258-third sensing piece, 271-material rod, 272-tray, 273-trolley frame, 274-gap, 276-trolley sliding rail, 277-electromagnet, 31-discharging conveyor belt, 311-first discharging belt, 312-second discharging belt, 313-total discharging belt, 314-fourth discharging belt, 315-fifth discharging belt, 32-detection structure, 321-second shell, 322-detection camera, 323-stopping structure, 324-a stop, 325-a stop driving motor, 33-a distribution structure, 331-a first housing, 332-a driving structure, 333-a distribution block, 34-a receiving port, 35-a receiving device, 351-a material transfer box, 352-an AGV automatic material cart, 41-a transfer conveyor belt, 42-a stop structure, 43-a detection camera, 61-a base, 62-a support body, 63-a mechanical arm, 611-a chute, 612-a sliding motor, 613-a power cabinet, 621-a reinforcement body, 631-a base, 6311-a second sensor, 632-a first clamping arm, 633-a second clamping arm, 6331-a first fixing piece, 6332-a receiving hole, a spring, 6335-a first sensor, 634-a lifting structure, 6341-a support frame, 6342-a 6343-a lifting piece, 6344-a first driving motor, 6345-a sensing piece, 635-a telescopic structure, 6351-a mounting piece, 6352-a structure, 6353-a second driving motor, 636-a rotary structure, 636-a lead screw fixing structure, a third retaining plate, 72-a baffle plate and 71.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative and intended to explain the present invention and should not be construed as limiting the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, unless otherwise explicitly specified or limited, the terms "provided", "connected", "mounted", "sleeved", "opened", "fixed", and the like are to be understood broadly, and may be, for example, fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Examples
Referring to fig. 1 to 23, as shown in fig. 1 to 23, a high-speed material execution system based on mixed flow manufacturing according to an embodiment of the present invention includes a storage bin 1, a feeding device 2, a sorting device 3, and a control system;
the storage bin 1 is provided with a feeding port 11 and a discharging port 12, a discharging platform 4, a storage rack 5, a storing and taking manipulator 6 and a conveying conveyor belt 7 are arranged in the storage bin 1, the discharging platform 4 is arranged at the position, located at the feeding port 11, of the storage bin 1, materials are stored on the storage rack 5, the storing and taking manipulator 6 is configured to be capable of placing the materials on the discharging platform 4 on the storage rack 5 or placing the materials on the storage rack 5 on the conveying conveyor belt 7, and one end of the conveying conveyor belt in the conveying direction is arranged at the discharging port 12;
the feeding device 2 is arranged on one side of the storage bin 1 close to the feeding port 11, the feeding device 2 comprises a feeding conveyor belt 21, the feeding conveyor belt 21 corresponds to the discharging table 4, and the feeding conveyor belt 21 and the discharging table 4 are respectively arranged on two sides of the feeding port 11;
the sorting device 3 is arranged on one side of the storage bin 1 close to the discharge port 12, the sorting device 3 comprises a discharge conveyor belt 31, a detection structure 32, at least one distribution structure 33 and at least two material receiving devices 35, the discharge conveyor belt 31 corresponds to the conveying conveyor belt 7, the detection structure 32 detects material information of materials on the discharge conveyor belt 31, and the distribution structure 33 can sort the materials on the discharge conveyor belt 31 into the corresponding material receiving devices 35;
the control system controls the actions of the storage bin 1, the feeding device 2 and the sorting device 3.
As shown in fig. 10, the allocating structure 33 includes a first housing 331, a driving structure 332, and an allocating block 333; the first shell 331 is fixedly covered on the discharge conveyor belt 31 or the feeding conveyor belt 21, the driving structure 332 is fixedly installed on the first shell 331, the distributing block 333 is movably installed on the driving structure 332, and the distributing block 333 can push materials on the discharge conveyor belt 31 under the driving of the driving structure 332. In the example shown, the tap block 333 extends down to the surface of the exit conveyor 31, and the tap block 333 is movable from one side of the exit conveyor 31 to the other side by the drive mechanism 332.
As shown in fig. 5, fig. 5 schematically shows the arrangement of each component in the storage bin, for the convenience of display, some components are deleted, the storage bin 1 is a dual-channel storage bin, each channel is provided with a feeding port 11 and a discharging port 12, the position of each channel at the feeding port 11 is provided with a material placing table 4, the two channels are respectively a first channel 14 and a second channel 15, the first channel 14 has been provided with a first feeding port 141, and the second channel 15 has been provided with a second feeding port 151. All be provided with a set of slide rail 13 and a conveying belt 7 in each passageway, the axis direction of slide rail 13 and conveying belt 7 is unanimous, slidable mounting has access manipulator 6 on the slide rail, and the both sides of slide rail 13 all are provided with storage rack 5, and storage rack 5's axis direction is unanimous with slide rail 13's axis direction, is provided with a plurality of storage bin check on the storage rack 5, and the opening of storage bin check all faces slide rail 13. Preferably, the conveyor belt 7 is arranged below the magazine 5. In the example, the conveying belt 7 is arranged below the storage rack close to the other channel, so that the discharge ports of the two channels can be combined to form a large discharge port, and in the example, one end of the conveying belt 7 in the conveying direction in the first channel 14 and one end of the conveying belt 7 in the conveying direction in the second channel 15 are both arranged at the same discharge port 12. Of course, the storage bins are not limited to only two channels, and may be single channel, three channels, or even more.
As shown in fig. 6, the feeding device 2 further includes a first conveyor belt 22 and a second conveyor belt 23, one end of each of the first conveyor belt 22 and the second conveyor belt 23 is disposed at one end of the feeding conveyor belt 21 along the conveying direction, one end of the first conveyor belt 22 along the conveying direction is disposed at the first material inlet 141, and one end of the second conveyor belt 23 along the conveying direction is disposed at the second material inlet 151; one end of the feeding conveyor belt 21 close to the first conveyor belt 22 is provided with a distributing structure 33, and the distributing structure 33 can distribute materials to the first conveyor belt 22 or the second conveyor belt 23. In the example, the feeding conveyor belt 21, the first conveyor belt 22 and the second conveyor belt 23 are all provided with dust covers, so that dust can be prevented from falling into the feeding conveyor belt and materials can be prevented from falling off.
In the illustrated example, the first conveyor belt 22 is disposed at one end of the feeding conveyor belt 21 in the conveying direction, and the second conveyor belt 23 is disposed at one side of the feeding conveyor belt 21. A distributing structure 33 is arranged on the feeding conveyor belt 21 corresponding to the second conveyor belt 23, materials are stored in the first channel 14 or the second channel 15 according to the setting of a work order or a control system, when the materials are stored in the first channel 14, the materials are conveyed to the first conveyor belt 22 along the feeding conveyor belt 21, conveyed to the discharging table 4 in the first channel 14, clamped by the access manipulator 6 in the first channel 14 and placed on the material storage rack 5 in the first channel 14; when the materials are stored to the second channel 15 and are conveyed to the position of the second conveyor belt 23 along the feeding conveyor belt 21, the distributing structure 33 pushes the materials to the second conveyor belt 23, the materials are conveyed to the material placing table 4 in the second channel 15 through the second conveyor belt 23, and the materials are stored on the material storing rack 5 in the second channel 15 through the access manipulator 6 in the second channel 15. In the example, the material is automatically fed onto the feeding conveying belt through the material counting machine 8, so that the full automation of material storage and material taking is realized, the full automation design of equipment is realized, the labor cost is reduced, and the working efficiency is greatly improved.
As shown in fig. 11 to 12, a transfer conveyor belt 41 is disposed on the discharging table 4, the transfer conveyor belt 41 in the first channel is connected to the first conveyor belt 22, the transfer conveyor belt 41 in the second channel is connected to the second conveyor belt 23, and the material on the first conveyor belt 22 or the second conveyor belt 23 is conveyed to the transfer conveyor belt 41, conveyed to the end far away from the material inlet 11 through the transfer conveyor belt 41, and waits for the material on the transfer conveyor belt 41 to be gripped by the access manipulator 6; the one end that the pan feeding mouth 11 was kept away from to blowing platform 4 is provided with backstop structure 42, backstop structure 42 can backstop material, prevents that the material from dropping from transfer conveyer belt 41, plays safety and spacing effect. Preferably, a detection camera 43 is further arranged above the material placing table 4, the detection camera 43 can detect material information on the material, in an example, the transfer conveyor belt 41 passes through the first material inlet 141 or the second material inlet 151 and extends out of the storage bin, the detection camera 43 detects bar code information on the material, and the detection camera 43 is a CCD camera.
As shown in fig. 7-10 and 23, the sorting device 3 includes an output conveyor belt 31, a detecting structure 32, at least one distributing structure 33, and at least two receiving devices 35, where the output 12 of the first channel 14 and the output 12 of the second channel 15 both correspond to the output conveyor belt 31, the material in the first channel 14 is conveyed from the output 12 of the first channel 14 to the output conveyor belt 31, and the material in the second channel 15 is conveyed from the output 12 of the second channel 15 to the output conveyor belt 31. Preferably, the discharge conveyor belt 31 includes a first discharge belt 311, a second discharge belt 312 and a total discharge belt 313, the first discharge belt 311 is disposed at one end of the discharge port 12 of the first channel 14, the second discharge belt 312 is disposed at one end of the discharge port 12 of the second channel 15, one end of the first discharge belt 311 in the conveying direction is connected to the total discharge belt 313, and one end of the second discharge belt 312 in the conveying direction is connected to the total discharge belt 313. Total play material area 313 has set gradually along direction of transfer and has detected structure 32, at least one and has allocated structure 33 and at least two material receiving opening 34, and material collecting device 35 sets up in material receiving opening 34 department, material collecting device 35 collects the material that material receiving opening 34 allocated or the material that total play material area 313 conveyed.
As shown in fig. 8-9, the detecting structure 32 is disposed on the main discharging belt 313, and the detecting structure 32 includes a second housing 321 and a detecting camera 322; the second shell 321 is fixedly covered on the total discharging belt 313, the detection camera 322 is fixedly installed on the inner wall of the second shell 321, the detection camera 322 is arranged above the total discharging belt 313, and the detection camera 322 detects material information of materials on the total discharging belt 313. Preferably, the detecting structure 32 is further provided with a stopping structure 323, the stopping structure 323 comprises a stopping member 324 and a stopping driving motor 325, the stopping member 324 is fixedly mounted on the stopping driving motor 325, the stopping driving motor 325 is fixedly mounted on the inner wall of the second housing 321, and the stopping member 324 is configured to be capable of descending to the surface of the total discharging belt 313 through the stopping driving motor 325 to stop the material or be lifted up by the stopping driving motor 325 to allow the material on the total discharging belt 313 to continue to be conveyed. In an example, the stop 324 is an arc-shaped stop with an arc-shaped opening facing the material. The detection structure 32 is provided with a stop structure 323, which is convenient for limiting the movement of the material during detection. Preferably, one end of the first discharging belt 311 close to the total discharging belt 313 is provided with a stop structure, as shown in fig. 23, one end of the second discharging belt 312 close to the total discharging belt 313 is also provided with a stop structure. Set up backstop structure on first material belt 311 and the second material belt 312, be convenient for the material on the nimble first material belt of handling and the second material belt, decide whether the material conveys on the total discharge belt thereafter.
Preferably, the total discharging belt 313 is a sectional discharging belt, the total discharging belt 313 sequentially includes a fourth discharging belt 314 and a fifth discharging belt 315 along the conveying direction, the detecting structure 32 is disposed on the fourth discharging belt 314, and the receiving port 34 is disposed on the fifth discharging belt 315. And the detection structure 32 and the distribution structure 33 can operate independently without being influenced by the sectional transmission, so that the detection and distribution efficiency is improved.
When materials are taken, the material on the storage material rack 5 is clamped by the access manipulator 6 in the first channel 14 and placed on the conveying conveyor belt 7, the material on the conveying conveyor belt 7 in the first channel 14 is conveyed to the first discharging belt 311 of the sorting device 3 through the discharging port 12, conveyed to the total discharging belt 313 through the first discharging belt 311, then the material information of the material is detected by the detection camera 322 of the detection structure 32, the control system starts the corresponding distribution structure 33 according to the material information, and the material is distributed to the corresponding material receiving device 35 by the corresponding distribution structure 33; and/or the material on the material storage rack 5 is clamped by the access manipulator 6 in the second channel 15 and placed on the conveying conveyor belt 7, the material on the conveying conveyor belt 7 is conveyed to the second discharging belt 312 through the discharging port 12 and conveyed to the total discharging belt 313 through the second discharging belt 312, then the material information of the material is detected by the detection camera 322 of the detection structure 32, the control system starts the corresponding distributing structure 33 according to the material information, and the material is distributed to the corresponding material receiving device 35 by the corresponding distributing structure 33.
In the example, five receiving ports 34 are provided, and the receiving ports 34 correspond to the receiving devices 35 one to one. Material collecting device 35 can be for material transfer case 351, also can be material car etc. and the material car can be hand push material car or automatic material car again, and in the example, the material car is the automatic material car 352 of AGV, and is preferred, and total ejection of compact area 313 bilateral symmetry is provided with the discharge gate, and the discharge gate that the bilateral symmetry set up only needs to set up one and divides the mechanism, divides the piece of dialling the mechanism and follows total ejection of compact area 313 cross section direction horizontal slip to can be respectively to both sides discharge gate propelling movement material. One end of the total discharge belt 313 in the conveying direction is also a discharge port.
In a preferred embodiment, the feeding device 2 further includes a buffering portion, as shown in fig. 11 to 16, the buffering portion includes a material-misplacing placing portion 26, at least one material storing portion 24 and at least one force-controlled clamping jaw 25, the material storing portion 24 is disposed at one side of the material placing table, the material storing portion 24 can store materials, a material taking position and a lifting driving structure 244 are disposed on the material storing portion 24, the materials on the material storing portion 24 can be moved to a material taking position through the lifting driving structure 244, the force-controlled clamping jaw 25 can clamp the materials on the material taking position to be placed on the material placing table 4 or the materials on the material placing table 4 to be placed on the material storing portion 24, and the material-misplaced placing portion 26 can place the materials with wrong material information or without material information. If the material information is not detected or the material information is wrong, the material is determined to be a defective product, and the material determined to be a defective product is placed in the wrong material placing part 26. The material staggering placing part 26 is arranged below the material placing table. In the example, the material staggering placement part 26 is arranged below the material placing table 4, and the material staggering placement part 26 is an antistatic material staggering turnover box. In the example, there are two material storage portions 24, the material storage portions 24 are symmetrically arranged on two sides of the material placing table 4, there may be one or two force-controlled clamping jaws 25, and when there is one force-controlled clamping jaw 25, the force-controlled clamping jaw may place the material on the two material storage portions, or place the material of the two material storage portions on the material placing table; two force-controlled clamping jaws 25 can also be provided, one force-controlled clamping jaw 25 for each magazine 24. The buffer part is arranged to function as: if the material on the discharging table is not in time to be stored on the storage rack 5, the force control clamping jaws can place the material on the discharging table 4 in the material storage part, or the material conveying belt 21 can not convey the material, the material can be placed in the material storage part, the material in the material storage part is clamped by the force control clamping jaws and placed on the discharging table, and then the material on the discharging table is placed on the storage rack 5 by the storing and taking manipulator 6.
As shown in fig. 15-16, the force-controlled jaw 25 includes a slide bar 251, a first member 252, a second member 253, a first jaw motor 254, a first gripper 255, and a second gripper 256; the sliding rod 251 is generally fixed to a fixed frame or a fixed object, and in the example, the sliding rod 251 is fixed to a side wall of the storage bin. The first member 252 is slidably mounted on the slide bar 251, the first member 252 is movable along the slide bar 251, the second member 253 is slidably mounted on the first member 252, the second member 253 is slidable along the first member 252, and a moving direction of the first member 252 is perpendicular to a moving direction of the second member 253. A plurality of third sensors 257 are provided on the first member 252 or the second member 253 along the moving direction of the second member 253, and different third sensors 257 can detect different moving distances of the second member 253. In an example, the sliding rod 251 is a horizontal cross bar, the first member 252 can move in the horizontal direction along the sliding rod, the second member 253 is provided with a sliding block, the first member 252 is provided with a sliding rail, the axis direction of the sliding rail is the vertical direction, and the second member 253 can move in the vertical direction along the first member 252. The first jaw motor 254 is fixedly mounted on the second member 253, the first gripper 255 and the second gripper 256 are mounted on the first jaw motor 254, and the first gripper motor 254 can move the first gripper 255 and/or the second gripper 256 in a direction away from or toward each other.
Preferably, the first member 252 is provided with a plurality of third sensors 257 along the moving direction of the second member 253, the second member 253 is provided with third sensing pieces 258, and the third sensors 257 correspond to the third sensing pieces 258; alternatively, the second member 253 may be provided with a plurality of third sensors 257 in the moving direction of the second member 253, the first member 252 may be provided with third sensing pieces 258, and the third sensors 257 may correspond to the third sensing pieces 258. In an example, four third sensors 257 are disposed on the first member 252 in the moving direction of the second member 253, a third sensing piece 258 is disposed on the second member 253, the third sensors 257 correspond to the third sensing piece 258, the four third sensors 257 are disposed on two sides of the first member 252 in a staggered manner, the third sensing pieces 258 are disposed on two sides of the second member 253, and the four third sensors 257 can detect materials with four thicknesses, although more or fewer third sensors 257 may be disposed according to actual needs. Set up the third sensor, the distance through responding to the second part downstream detects the thickness of judging the material, set up the third sensor of a plurality of different positions, can detect the material of multiple different thickness, it is particularly convenient to use, the follow-up nimble processing operation of being convenient for, there is the storage bin check that sets up not co-altitude on the work or material rest, save in the corresponding storage bin check on the storage work or material rest according to the material thickness that detects, enlarge the memory space of storage work or material rest as far as possible, help the effective of storage work or material rest, the rational utilization, realize the utilization ratio maximize.
As shown in fig. 11 and fig. 13 to 14, the stock section 24 includes a loading base 241, a screw 242, a lifting plate 243, a lifting driving structure 244, an upper plate 245, the feeding cart 27, and at least one support rod 246, wherein the lifting plate 243 can move up or down along the screw 242 under the driving of the lifting driving structure 244. One end of the supporting rod 246 is fixedly arranged on the base 241, the other end of the supporting rod 246 is fixedly provided with an upper plate 245, one end of the screw rod 242 is rotatably connected to the base 241, the other end of the screw rod 242 is rotatably connected to the upper plate 245, the lifting plate 243 is provided with a through hole matched with the supporting rod 246 and an internal threaded hole matched with the screw rod 242, the lifting plate 243 is sleeved on the supporting rod 246 through the through hole and freely slides along the supporting rod 246, the lifting plate 243 is sleeved on the screw rod 242 through the internal threaded hole, the lifting driving structure 244 is in driving connection with the screw rod 242 and can drive the screw rod 242 to rotate, so that the lifting plate 243 sleeved on the screw rod 242 ascends or descends along the screw rod, in the example, the lifting driving structure 244 is a driving motor, and the driving motor is fixedly arranged on the upper plate 245. Preferably, at least one limit column 248 is arranged on the lifting plate 243, and a fifth sensor 249 is arranged on the upper plate 245. In an example, the feeding base 241 is provided with a trolley groove 247, the feeding trolley 27 is accommodated in the trolley groove 247, one side of the trolley groove 247, which is away from an inlet of the feeding trolley, is fixedly provided with a magnet absorption body 2411, the feeding base 241 is further fixedly provided with an anti-collision pad 2412, the anti-collision pad 2412 and the magnet absorption body 2411 are located on the same side of the trolley groove 247, and the anti-collision pad 2412 can protect the feeding trolley 27 from being damaged by collision, so that the durability and the service life of the feeding trolley are improved. Of course, the crash pad 2412 may also be disposed on the feeding cart 27 to provide a crash-proof function.
As shown in fig. 13 to 14, the feeding trolley 27 includes a material rod 271, a tray 272 and a trolley frame 273, the material rod 271 is fixedly disposed on the trolley frame 273, the tray 272 and the material are movably sleeved on the material rod 271, the tray 272 is disposed below the material, a gap 274 is disposed between the tray 272 and the trolley frame 273, at least one limiting groove is disposed at the bottom of the tray 272, the limiting groove corresponds to the limiting column 248, in the example, the limiting groove is a circular limiting groove, and all three limiting columns 248 can be accommodated in the circular limiting groove. A trolley slide rail 276 is arranged at the bottom of the trolley frame 273; when the feeding trolley 27 is fed into the material storage part 24, the trolley slide rail 276 is accommodated in the trolley groove 247, and the lifting plate 243 and the limiting column 248 on the lifting plate 243 are accommodated in the gap 274. When the lifting plate 243 pushes the material on the tray 272 upward, the limit post 248 is accommodated in the limit groove, and at this time, the feeding trolley cannot move out of the material storage part 24, so that the limit post and the limit groove play a role in limiting and preventing fool. Preferably, the bottom of the trolley frame 273 is further provided with an electromagnet 277 matched with the magnet 2411, and the feeding trolley 27 is fixed on the feeding base 241 through the electromagnet. Of course, the trolley frame 273 may be provided with a magnet, and the feeding base 241 may be provided with an electromagnet, so as to fix the feeding trolley 27 on the feeding base 241.
The upper plate 245 is provided with a fifth sensor 249, the fifth sensor 249 faces the material rod 271, and the position where the fifth sensor 249 can detect the material on the material rod 271 is defined as the material taking position of the material storing part 24. During feeding, the lifting plate 243 pushes up the material on the tray 272 until the fifth sensor 249 detects the material on the material rod 271, the fifth sensor 249 sends a signal to the control system, then the control system instructs the lifting driving structure to stop moving, the uppermost material on the material rod 271 stays at the material taking position, at this time, the force control clamping jaw 25 moves to the upper side of the material, the first clamping jaw 255 and the second clamping jaw 256 stretch into the center hole of the material, the first clamping jaw 255 and the second clamping jaw 256 are opened to prop up the material, and then the material is pinched to the discharging table 4.
In a preferred embodiment, as shown in fig. 17-21, the access robot 6 comprises a base 61, a support body 62 and a robotic arm 63; the support body 62 is fixedly disposed on the base 61, the robot 63 is movably connected to the support body 62, and the robot 63 can move up and down along the support body 62. In the illustrated example, the robot arm 63 is a robot arm with adjustable clamping force.
As shown in fig. 19 to 21, the robot arm 63 includes a base 631, a first clamp arm 632, a second clamp arm 633, and a lifting structure 634; the first clamping arm 632 and the lifting structure 634 are both fixedly disposed on the base 631, the lifting structure 634 includes a lifting member 6343, the second clamping arm 633 is mounted on the lifting structure 634, the second clamping arm 633 vertically corresponds to the first clamping arm 632, the second clamping arm 633 is configured to move up and down along with the lifting member 6343, the second clamping arm 633 is provided with a first fixing member 6331, the first fixing member 6331 is provided with a receiving hole 6332, at least one column is disposed in the receiving hole 6332, the column is sequentially sleeved with the lifting member 6343 and the spring 6334 from top to bottom, the lifting member 6343 or the first fixing member 6331 is provided with a first sensor 6335, and the first sensor 6335 is configured to be capable of detecting the lifting member 6343 compressing the spring 6334. Preferably, a second sensor 6311 is disposed on the base 631, and the second sensor 6311 can detect the material on the first clamping arm 632. In an example, the two columns are vertically arranged in the slotted hole. In an example, a first sensor 6335 is disposed on the first fixing member 6331, and a sensing piece 6345 is disposed on the lifting member 6343, where the first sensor is a U-shaped sensor, and the sensing piece can be accommodated in the U-shaped groove of the first sensor. The spring is arranged, so that clamping force can be generated to press the material, and the material is not damaged by hard pressing. In an example, a mounting hole is formed in a side of the first fixing member 6331 close to the second clamp arm 633, a receiving groove is formed in a side wall of the receiving hole 6332 far from the second clamp arm 633, the mounting hole is communicated with the receiving hole 6332, one end of the cylinder extends from the mounting hole, sequentially passes through the mounting hole, the receiving hole 6332 and is received in the receiving groove, and the other end of the cylinder is received in the mounting hole, wherein when the cylinder passes through the receiving hole 6332, the cylinder passes through the spring and the lifting member received in the receiving hole 6332.
The lifting structure 634 includes a support bracket 6341, a lead screw 6342, a lifting member 6343, and a first driving motor 6344, wherein the support bracket 6341 is fixedly disposed on the base 631, the lead screw 6342 is rotatably mounted on the support bracket 6341, a threaded hole matched with the lead screw 6342 is disposed on the lifting member 6343, the threaded hole is sleeved on the lead screw 6342, and the first driving motor 6344 is configured to drive the lead screw 6342 to rotate so as to move the lifting member 6343 up or down along the lead screw 6342.
In a preferred embodiment, a telescoping structure 635 is further included, the telescoping structure including a mount 6351, a gear structure 6352, a second drive motor 6353; the transmission structure and the second driving motor are both fixedly mounted on the mounting member 6351, and the base 631 is movably connected to the mounting member 6351 through the transmission structure 6352.
In a preferred embodiment, the device further comprises a rotating structure 636, wherein the rotating structure 636 comprises a fixed table 6361, a rotating shaft, and a third driving motor 6362; the rotating shaft and the third driving motor 6362 are both mounted on the fixing table 6361, and the mounting member is mounted on the fixing table 6361 through the rotating shaft, and can rotate in the horizontal direction through the rotating shaft.
In a preferred embodiment, at least two sets of sliding grooves 611 are arranged at the bottom of the base 61, each set of sliding grooves is slidably mounted on a sliding rail in the storage bin, and a sliding motor 612 is arranged on the base and can drive the access manipulator to slide along the sliding rail; the supporting body is provided with a reinforcing body 621, one end of the reinforcing body is fixedly connected to the supporting body, the other end of the reinforcing body is fixedly connected to the base, and the reinforcing body corresponds to one group of sliding grooves in the vertical direction, namely, the reinforcing body and the sliding grooves are located on the same vertical surface. The reinforcing body plays a role in reinforcing the supporting main body, and meanwhile, the reinforcing body and the sliding groove are positioned on the same vertical surface, so that the supporting main body is more stable; when the access manipulator slides, the reinforcement body can also play the effect of fine fixed stay main part, and the support main part takes place to rock when avoiding the access manipulator quick travel.
In a preferred embodiment, the supporting body 62 is provided with a slot along the axial direction, a toothed belt is disposed in the slot, and the mechanical arm is fixedly connected to the toothed belt of the supporting body, and moves up or down under the transmission of the toothed belt. The slotting is arranged, so that the toothed belt is accommodated in the slotting, the toothed belt does not occupy additional space, the structure is compact, the size of the manipulator for storing and taking the toothed belt is reduced, and the appearance is more attractive.
In the example, the supporting main body 62 is an aluminum supporting main body, and the supporting main body is made of aluminum profiles, so that the weight of the storing and taking manipulator is greatly reduced, the requirement on the ground bearing capacity of the equipment site is reduced, and meanwhile, the moving speed of the storing and taking manipulator is favorably improved, and the working efficiency is improved.
The base 61 is provided with a power cabinet 613 which can provide electric energy and/or transmit signals for the operation of the access manipulator, and the power cabinet is arranged on the access manipulator instead of being arranged on the ground traditionally, so that a large amount of pulling of a plurality of power lines and signal lines is reduced, only one power line is externally connected or one signal line is additionally connected, even no signal line is needed, and wireless connection is adopted; the power cord and the signal line quantity are more, and the frequency that damages on the one hand or the pine takes off can become high, brings many unstable factors for the operation of access manipulator, has reduced the dragging of a large amount of power cords and signal line when access manipulator removes simultaneously, is favorable to promoting access manipulator's translation rate and removal efficiency.
The working principle of the storing and taking manipulator is as follows: when a material is clamped, the first clamping arm 632 is controlled by the control system, and under the cooperation of the rotating structure 636, the telescopic structure 635 and the access manipulator, the first clamping arm 632 moves to a position below the material, the first clamping arm 632 moves upwards until the first clamping arm stops moving after the second sensor 6311 detects the material, at this time, the material is placed on the first clamping arm 632, then the control system sends a descending command to the first driving motor 6344, the first driving motor 6344 operates and simultaneously drives the lead screw to rotate, the lifting piece 6343 synchronously moves downwards along with the rotation of the lead screw, the first fixing piece 6331 penetrating through the lifting piece 6343 synchronously moves downwards, the second clamping arm 633 fixed with the first fixing piece 6331 also synchronously moves downwards, when the second clamping arm 633 descends to the top of the material, the second clamping arm 633 stops moving downwards, the first clamping arm 6331 fixedly connected with the second clamping arm 633 also synchronously stops moving, at this time, the lifting piece 6343 continues moving downwards along with the lead screw, the induction piece on the lifting piece 6343 also synchronously moves downwards, when the induction piece moves to the first clamping piece moves into the first clamping arm, and the first clamping arm generates a U signal, and the first clamping arm drives the first clamping arm 6344 to generate a control system to generate a control signal, so as to press the first clamping force to control the first clamping arm to control groove to generate a clamping force to control the first clamping arm to generate a clamping spring to control system to generate a clamping force to control signal. Therefore, the clamping force of the mechanical arm for clamping materials can be controlled according to the installation position of the sensing piece and the elastic force of the spring. In an example, the position of the sensing piece on the lifting piece 6343 can be adjusted up and down, so that the clamping force of the mechanical arm on the material can be adjusted.
When materials are placed, the mechanical arm places the materials on the material storage rack, the control system sends a lifting instruction to the first driving motor 6344, the first driving motor 6344 drives the screw rod to rotate while rotating, the lifting piece 6343 moves upwards synchronously along with the rotation of the screw rod, the second clamping arm 633 connected with the lifting piece moves upwards synchronously, and after the first fixing piece 6331 fixed to the second clamping arm 633 moves upwards for a certain distance, the first driving motor 6344 stops rotating; simultaneously, first arm lock descends certain distance under toothed belt's effect, move away from the material bottom can, then the arm shifts out from storing the work or material rest under extending structure's effect, accomplishes the action of placing the material promptly.
As shown in fig. 22, a baffle 71 is disposed on one side of the conveying and conveying belt 7 close to the storing and taking manipulator 6, at least one material blocking port 72 is disposed on the baffle 71, an opening of the material blocking port 72 faces upward, an inner diameter of the material blocking port 72 is smaller than an outer diameter of the material 9, an inner diameter of the material blocking port 72 is not smaller than a width of the first clamping arm 632 or the second clamping arm 633, the storing and taking manipulator 6 takes out the material from the material storage rack 5 and places the material on the conveying and conveying belt 7, when the material is placed on the conveying and conveying belt 7, the first clamping arm 632 and the second clamping arm 633 clamping the material clamp extend into the material discharging and conveying belt 8 from above the material blocking port and move downward into the material blocking port, the second clamping arm 633 lifts upward to leave a surface of the material, the mechanical arm 63 loosens the material, and the first clamping arm 632 moves out from the material blocking port, the material falls into the conveying and conveying belt 7, and the material is conveyed to the first material discharging belt 311 or the second material discharging belt 312 along with the conveying and conveying belt 7. In the example, a plurality of keep off the material mouth and can set up different width, the material of different sizes matches the fender material mouth of different width.
All the features of the above components can be freely combined without conflict, and moreover, the structural changes, variations and modifications of the components are also within the scope of protection of the present patent.
In the description of the specification, reference to the description of "one embodiment," "some embodiments," "yet another embodiment," "other embodiments," "an example," "a specific example" or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by one skilled in the art.
While embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and not to be construed as limiting the present invention, and that changes, modifications and variations may be made therein by those of ordinary skill in the art within the scope of the present invention.

Claims (10)

1. A high-speed material execution system based on mixed flow manufacturing is characterized by comprising a storage bin (1), a feeding device (2) and a sorting device (3);
the storage bin (1) is provided with a feeding port (11) and a discharging port (12), a discharging platform (4), a storage rack (5), a storing and taking mechanical arm (6) and a conveying conveyor belt (7) are arranged in the storage bin (1), the discharging platform (4) is arranged at the position, located at the feeding port (11), of the storage bin (1), the storage rack (5) can store materials, the storing and taking mechanical arm (6) is configured to place the materials on the discharging platform (4) on the storage rack (5) or place the materials on the storage rack (5) on the conveying conveyor belt (7), and one end, along the conveying direction, of the conveying conveyor belt is arranged at the discharging port (12);
the feeding device (2) is arranged on one side, close to the feeding opening (11), of the storage bin (1), the feeding device (2) comprises a feeding conveyor belt (21), the feeding conveyor belt (21) corresponds to the discharging table (4), and the feeding conveyor belt (21) and the discharging table (4) are respectively arranged on two sides of the feeding opening (11);
sorting device (3) set up in one side that storage storehouse (1) is close to discharge gate (12), sorting device (3) are including exit conveyor (31), at least one distribute structure (33) and two at least material collecting device (35), exit conveyor (31) are corresponding with conveyer belt (7), distribute structure (33) and can sort the material on exit conveyor (31) to in corresponding material collecting device (35).
2. The mixed flow manufacturing-based high-speed material execution system is characterized in that the storage bin (1) is a double-channel storage bin, a group of slide rails (13) and a conveying conveyor belt (7) are arranged in each channel, the axial directions of the slide rails (13) and the conveying conveyor belt (7) are consistent, an access manipulator (6) is slidably mounted on the slide rails, and storage racks (5) are arranged on two sides of each slide rail (13);
every passageway all is provided with pan feeding mouth (11) and discharge gate (12), and the position that the passageway is located pan feeding mouth (11) is provided with blowing platform (4), and two passageways are first passageway (14) and second passageway (15) respectively, and first pan feeding mouth (141) have been seted up to first passageway (14), and second pan feeding mouth (151) have been seted up to second passageway (15).
3. The mixed flow manufacturing-based high-speed material execution system as claimed in claim 2, wherein the feeding device (2) further comprises a first conveyor belt (22) and a second conveyor belt (23), one end of each of the first conveyor belt (22) and the second conveyor belt (23) is arranged at one end of the feeding conveyor belt (21) along the conveying direction, one end of the first conveyor belt (22) along the conveying direction is arranged at the first feeding port (141), and one end of the second conveyor belt (23) along the conveying direction is arranged at the second feeding port (151);
one end of the feeding conveyor belt (21) close to the first conveyor belt (22) is provided with a distribution structure (33), and the distribution structure (33) can distribute materials to the first conveyor belt (22) or the second conveyor belt (23).
4. The mixed flow manufacturing-based high-speed material execution system of claim 1, wherein the distribution structure (33) comprises a first housing (331), a drive structure (332), and a distribution block (333);
the first shell (331) is fixedly covered on the discharge conveyor belt (31) or the feeding conveyor belt (21), the driving structure (332) is fixedly installed on the first shell (331), the distributing block (333) is movably installed on the driving structure (332), and the distributing block (333) can push materials on the discharge conveyor belt (31) under the driving of the driving structure (332).
5. The mixed flow manufacturing-based high-speed material execution system as claimed in claim 1, wherein a transfer conveyor belt (41) is arranged on the discharging platform (4), a stop structure (42) is arranged on the discharging platform (4) away from the material inlet (11), and the stop structure (42) can stop the material from falling off the transfer conveyor belt (41).
6. The mixed flow manufacturing-based high-speed material execution system as claimed in claim 5, wherein a detection camera (43) for detecting material information is further arranged above the discharging platform (4);
the discharging conveyor belt (31) is also provided with a detection structure (32) for detecting material information, and the discharging conveyor belt (31) is sequentially provided with the detection structure (32) and a distribution structure (33) along the conveying direction.
7. The mixed flow manufacturing-based high-speed material execution system is characterized in that the feeding device (2) further comprises a buffer part, the buffer part comprises at least one stock part (24) and at least one force control clamping jaw (25), the stock part (24) is arranged on one side of the discharging platform, the stock part (24) can store materials, a material taking position and a lifting driving structure (244) are arranged on the stock part (24), the materials on the stock part (24) can be moved to the material taking position through the lifting driving structure (244), and the force control clamping jaw (25) can clamp the materials at the material taking position to be placed on the discharging platform (4) or the materials on the discharging platform (4) to be placed on the stock part (24).
8. The mixed flow manufacturing-based high-speed material execution system of claim 7, wherein the force-controlled jaw (25) comprises a first part (422), a second part (423), a first jaw motor (424), a first gripper (425), and a second gripper (426); the second component (423) is slidably mounted on the first component (422), the second component (423) can slide along the first component (422), a plurality of third sensors (427) are arranged on the first component (422) or the second component (423) along the moving direction of the second component (423), and different third sensors (427) can detect different moving distances of the second component (423); the first clamping jaw motor (424) is fixedly arranged on the second component (423), the first clamping jaw motor (425) and the second clamping jaw motor (426) are arranged on the first clamping jaw motor (424), and the first clamping jaw motor (424) can enable the first clamping jaw (425) and/or the second clamping jaw (426) to move towards the direction far away from or close to each other.
9. The mixed flow manufacturing-based high-speed material execution system according to claim 1, characterized in that the access manipulator (6) is provided with a clamping force adjustable mechanical arm (63), and the mechanical arm (63) comprises a base (631), a first clamping arm (632), a second clamping arm (633) and a lifting structure (634);
the first clamping arm (632) and the lifting structure (634) are fixedly arranged on the base (631), the lifting structure (634) comprises a lifting piece (6343), the second clamping arm (633) is mounted on the lifting structure (634), the second clamping arm (633) corresponds to the first clamping arm (632) vertically, the second clamping arm (633) can move up and down along with the lifting piece (6343), the second clamping arm (633) is provided with a first fixing piece (6331), the first fixing piece (6331) is provided with a containing hole (6332), the containing hole (6332) is internally provided with at least one column, the column is sequentially sleeved with the lifting piece (6343) and the spring (6334) from top to bottom, the lifting piece (6343) or the first fixing piece (6331) is provided with a first sensor (6335), and the first sensor (6335) is configured with the lifting piece (6343) capable of detecting the compression spring (6334).
10. The mixed flow manufacturing-based high-speed material execution system according to claim 1, characterized by further comprising a control system, wherein the control system controls the actions of the storage bin (1), the feeding device (2) and the sorting device (3).
CN202210836541.2A 2022-07-15 2022-07-15 High-speed material execution system based on mixed flow manufacturing Pending CN115196229A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
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