CN115194460A - Full-automatic assembly system for transmission piece, rivet and clutch cover - Google Patents
Full-automatic assembly system for transmission piece, rivet and clutch cover Download PDFInfo
- Publication number
- CN115194460A CN115194460A CN202110376697.2A CN202110376697A CN115194460A CN 115194460 A CN115194460 A CN 115194460A CN 202110376697 A CN202110376697 A CN 202110376697A CN 115194460 A CN115194460 A CN 115194460A
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- rivet
- clutch cover
- assembly system
- strap
- cover assembly
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 63
- 239000000463 material Substances 0.000 claims abstract description 4
- 239000002131 composite material Substances 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000005484 gravity Effects 0.000 description 2
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000916 dilatatory effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a full-automatic assembling system for a transmission piece, a rivet and a clutch cover, which relates to the technical field of clutch assembly and comprises a main frame, wherein a vibration conveyor is arranged on the left side of the main frame, a mechanical arm is arranged in the middle of an upper end platform of the main frame, a combining device is arranged on the rear side of the mechanical arm, a lifting machine and a rotating tray are arranged on the right side of the mechanical arm, a conveying line is arranged on the upper end of the rotating tray, the combining device comprises a storage bin, a feeding mechanism is arranged at the lower end of the storage bin, a pushing mechanism is arranged on the rear side of the feeding mechanism, a pressing mechanism is arranged at the upper end of the head of the pushing mechanism, and a jacking mechanism is fixedly arranged right below the pressing mechanism and positioned at the lower end of the combining device. The invention is full-automatic, and is assembled by matching a plurality of cylinder structures with a manipulator; the stability is strong; the assembly precision is high, the blanking tool feeds materials accurately, the matching precision of the lifting mechanism and the pressing mechanism is high, and rivets penetrate into holes of four transmission pieces at one time; the efficiency is obviously improved; the cost is relatively low.
Description
Technical Field
The invention relates to the technical field of clutch assembly, in particular to a full-automatic assembly system for a transmission sheet, a rivet and a clutch cover.
Background
The pressure plate driving mode of the automobile clutch mainly comprises a plurality of convex blocks, such as a window type, a force transmission pin type, a key block type, an elastic transmission plate type and the like. The common disadvantages of the first three are that there is a gap between the coupling parts, which creates shock and noise in the transmission, and friction and wear in the relative sliding of the parts, which reduces the transmission efficiency of the clutch. The elastic driving sheet is a driving mode widely adopted in recent years, two ends of three or four groups of thin spring steel belt driving sheets arranged tangentially along the circumference are respectively connected with a clutch cover and a pressure plate through rivets or bolts, and the driving sheets are allowed to move axially due to the elasticity of the driving sheets. Method for producing a composite material
The elastic transmission piece has the advantages of simple driving mode and structure, good centering performance of the pressure plate and the flywheel, good use balance, reliable work and long service life.
Along with the increase of productivity, automatic assembly is indispensable, and the tradition is that artifical semi-automatization carries out the combination to multilayer transmission piece and rivet, owing to be multilayer transmission piece's reason, need the through-hole to align just can penetrate the rivet, the degree of accuracy is low, and is inefficient, through continuous proposal and design of proposing, the full automatic assembly system of dedicated transmission piece, rivet and clutch lid has now been designed and produced, solves the problem of the quick accurate combination of multilayer transmission piece and rivet. The method comprises the following steps of
Disclosure of Invention
The invention aims to provide a full-automatic assembly system of a driving sheet, a rivet and a clutch cover, which solves the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: full-automatic equipment system of driving plate, rivet and clutch lid, including total frame, the left side of total frame is equipped with a vibrations conveyer, and the upper end platform mid-mounting of total frame has the manipulator, and the rear side of manipulator is equipped with composite set, and the right side of manipulator is equipped with lifting machine and rotatory tray, and the upper end of rotatory tray is equipped with the transfer chain, and composite set includes the feed bin, the feed bin lower extreme is equipped with feeding mechanism, the feeding mechanism rear side is equipped with push mechanism, the upper end of push mechanism head is equipped with pushing down the mechanism, below the pushing down mechanism be located composite set's lower extreme fixed mounting have jack-up mechanism, assemble driving plate and rivet through the cooperation of four mechanisms, then the manipulator will assemble the body accuracy assembled on installing corresponding position in the clutch housing, then carry out pressure riveting on next step through the transfer chain.
Further: the mechanism that the composite set went up to adopt all adopts the cylinder transmission, the blanking frock is installed to the last cylinder head of feeding mechanism, and the blanking frock is located the feed bin under, carries out the pay-off through the dilatory of cylinder, push mechanism's cylinder head is installed propelling movement frock (fork structure, and the head matches with the head of rivet), and the vibrations conveyer falls into the propelling movement frock with the rivet in through the discharge gate.
Preferably, the following components: the blanking frock adopts the cuboid structure, can change the production needs of difference, the middle part of upper end is equipped with an equipment recess, this recess can customize according to the production needs, 4 driving plates can once be transported to this recess, carry out work through the gravity blanking, the recess just can automatic blanking to the below of feed bin at the during operation, then carry, and the right side of equipment recess is equipped with a through-hole, the work of jack-up mechanism is assisted to this through-hole, jack-up mechanism can pass this through-hole and carry out the jacking to the rivet and break away from propelling movement frock.
Preferably, the following components: a material sensor is installed at the upper end of the pushing tool, and misoperation is prevented.
Preferably: the feed bin both sides are spout mechanism, can adjust the length of the distance adaptation drive plate between two spouts according to production needs, install model detection sensor on the left side spout.
Preferably, the following components: be equipped with the location boss on the jacking mechanism head, jacking mechanism head is coniform, conveniently wears the through-hole of multilayer transmission piece, and the rivet is special customization, is equipped with the blind hole in the middle of the lower extreme, and the location boss can cooperate with the blind hole, and jacking mechanism can not incline to drop to the stable promotion of rivet, improves stability.
Preferably, the following components: the lower end of the rotary tray is connected with the upper end of the lifting machine, the motor is arranged at the bottom of the rotary tray, the clutch shell is conveyed to the upper end of the rotary tray through the conveying line, the lifting machine is lifted, the rotary tray rotates for 45 degrees (once the manipulator is placed to complete one rotation, four times of placement and final reset), and then the manipulator places the assembled transmission piece and the assembled rivet at the corresponding position on the clutch shell.
Preferably, the following components: safety frames are arranged around the combined device, and safety is improved.
Preferably: and the head part of the manipulator is provided with an industrial camera.
Compared with the prior art, the invention has the beneficial effects that:
1. the automatic assembling machine is full-automatic and assembled by matching a cylinder structure with a manipulator;
2. the stability is strong, and the rivets and the transmission piece are supplied by vibration feeding and gravity blanking;
3. the assembly precision is high, the blanking tool accurately feeds the number of the transmission pieces through finish machining, the pushing tool is accurately positioned, the matching precision of the lifting mechanism and the pressing mechanism is high, and rivets are inserted into holes of the four transmission pieces at one time;
4. the efficiency is very high, and compared with the traditional semi-automation, the efficiency is obviously improved;
5. compared with the traditional multi-module manufacturing, the cost is relatively low.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a left side view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a perspective view of the combination device;
FIG. 5 is an isometric view of the combination;
FIG. 6 is a front view of the combination device;
FIG. 7 is a left side view of the combination;
FIG. 8 is a top view of the assembly;
FIG. 9 isbase:Sub>A sectional view taken along line A-A;
fig. 10 is an enlarged view at B.
In the figure: 1. general frame, 2, vibrations conveyer, 3, composite set, 4, manipulator, 5, safety frame, 6, lifting machine, 7, rotatory tray, 8, transfer chain, 9, driving plate, 10, rivet, 301, feed bin, 302, feeding mechanism, 303, jack-up mechanism, 304, push mechanism, 305, push down the mechanism, 306, rivet propelling movement frock, 307, blanking frock, 308, equipment recess, 309, location boss.
Detailed Description
The present invention will be described below based on embodiments with reference to the attached drawings in the embodiments of the present invention, but it should be noted that the present invention is not limited to the embodiments, and some specific details are described in detail in the following detailed description of the present invention, however, those skilled in the art can fully understand the present invention for the portions not described in detail.
Furthermore, those skilled in the art will appreciate that the drawings are provided solely for the purposes of illustrating the invention, features and advantages thereof, and are not necessarily drawn to scale.
Also, unless the context clearly requires otherwise, throughout the description and the claims, the words "comprise", "comprising", and the like are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense; that is, the meaning of "includes but is not limited to".
Referring to fig. 1-10, the present invention provides a technical solution: including total frame 1, the left side of total frame 1 is equipped with a vibrations conveyer, and the upper end platform mid-mounting of total frame 1 has manipulator 4 (adopt Scara robot, and pneumatic clamp dress instrument is installed to the head), and the rear side of manipulator 4 is equipped with composite set 3, and the right side of manipulator 4 is equipped with lifting machine 6 and rotatory tray 7, and the upper end of rotatory tray 7 is equipped with transfer chain 8, and composite set 3 includes feed bin 301, feed bin 301 lower extreme is equipped with feeding mechanism 302, feeding mechanism 302 rear side is equipped with push mechanism 304, the upper end of push mechanism 304 head is equipped with push mechanism 305 down, be located composite set 3's lower extreme fixed mounting under push mechanism 305 and have jack-up mechanism 303.
The mechanisms adopted on the combined device 3 are all driven by cylinders, the blanking tool 307 is installed at the head of the cylinder on the feeding mechanism 302, and the pushing tool 306 is installed at the head of the cylinder of the pushing mechanism 304.
The blanking tool 307 is of a cuboid structure, an assembling groove 308 is formed in the middle of the upper end of the blanking tool, and a through hole is formed in the right side of the assembling groove 308.
A material sensor is installed at the upper end of the pushing tool 306.
The feed bin 301 both sides are spout mechanism, install model detection sensor on the left side spout.
The head of the jacking mechanism 303 is provided with a positioning boss 309.
The lower end of the rotary tray 7 is connected with the upper end of the hoisting machine 6, and the bottom of the rotary tray 7 is provided with a motor.
A safety frame 5 is arranged around the combined device 3.
The head of the manipulator 4 is equipped with an industrial camera.
In using the present invention, the working steps are as follows
1) After the clutch cover is in place through the conveying line 8, the jacking machine 6 is lifted, and the rotary tray 7 rotates for 45 degrees;
2) The feeding mechanism 302 pushes the blanking tool 307 containing a group of transmission sheets to a rivet mounting position;
3) The vibrating conveyor 2 sends the rivets to the pushing tool 306;
4) The pushing mechanism 304 pushes the rivet to a rivet mounting position;
5) The jacking mechanism 303 jacks up the rivet to separate the rivet from the pushing tool 306;
6) The pushing mechanism 304 starts to reset, the jacking mechanism 303 falls down at the same time, the pressing mechanism 305 presses down, and the two mechanisms are matched to press the rivet into the transmission sheet hole;
7) The manipulator 4 (Scara robot) clamps the combined rivet transmission piece and places the rivet transmission piece at the corresponding position of the clutch cover at the upper end of the rotary tray 7;
8) Repeating the steps 1) -7) to finish the rest 3 times of placing of the transmission sheet groups and rivets by the mechanical arm 4;
9) After the transmission sheet is installed, the rotary tray 7 is reset, the elevator 6 is reset, and the semi-finished product falls to the conveying line;
10 And the conveying line transfers the tray to the next station to carry out hydraulic pressure riveting on the rivets.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. Full-automatic equipment system of driving plate, rivet and clutch lid, including total frame (1), the left side of total frame (1) is equipped with a vibrations conveyer, and the upper end platform mid-mounting of total frame (1) has manipulator (4), and the rear side of manipulator (4) is equipped with composite set (3), and the right side of manipulator (4) is equipped with lifting machine (6) and rotatory tray (7), and the upper end of rotatory tray (7) is equipped with transfer chain (8), its characterized in that: composite set (3) includes feed bin (301), feed bin (301) lower extreme is equipped with feeding mechanism (302), feeding mechanism (302) rear side is equipped with push mechanism (304), the upper end of push mechanism (304) head is equipped with pushes down mechanism (305), the lower extreme fixed mounting that is located composite set (3) under pushing down mechanism (305) has jack-up mechanism (303).
2. The fully automated strap, rivet and clutch cover assembly system of claim 1, wherein: the mechanism that adopts all adopts the cylinder transmission on composite set (3), blanking frock (307) are installed to the cylinder head on feeding mechanism (302), propelling movement frock (306) are installed to the cylinder head of pushing mechanism (304).
3. The fully automated strap, rivet and clutch cover assembly system of claim 2, wherein: the blanking tool (307) is of a cuboid structure, an assembling groove (308) is formed in the middle of the upper end of the blanking tool, and a through hole is formed in the right side of the assembling groove (308).
4. The fully automated strap, rivet and clutch cover assembly system of claim 2, wherein: a material sensor is installed at the upper end of the pushing tool (306).
5. The fully automated strap, rivet and clutch cover assembly system of claim 1, wherein: and sliding groove mechanisms are arranged on two sides of the stock bin (301), and a model detection sensor is arranged on a sliding groove on the left side.
6. The fully automated strap, rivet and clutch cover assembly system of claim 1, wherein: and a positioning boss (309) is arranged on the head part of the jacking mechanism (303).
7. The fully automated strap, rivet and clutch cover assembly system of claim 1, wherein: the lower end of the rotary tray (7) is connected with the upper end of the hoister (6), and a motor is arranged at the bottom of the rotary tray (7).
8. The fully automated strap, rivet and clutch cover assembly system of claim 1, wherein: and safety frames (5) are arranged around the combined device (3).
9. The fully automated strap, rivet and clutch cover assembly system of claim 1, wherein: the head of the manipulator (4) is provided with an industrial camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110376697.2A CN115194460B (en) | 2021-04-08 | 2021-04-08 | Full-automatic assembly system for driving plate, rivet and clutch cover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110376697.2A CN115194460B (en) | 2021-04-08 | 2021-04-08 | Full-automatic assembly system for driving plate, rivet and clutch cover |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115194460A true CN115194460A (en) | 2022-10-18 |
| CN115194460B CN115194460B (en) | 2024-03-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110376697.2A Active CN115194460B (en) | 2021-04-08 | 2021-04-08 | Full-automatic assembly system for driving plate, rivet and clutch cover |
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| Country | Link |
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| CN (1) | CN115194460B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08168926A (en) * | 1994-12-19 | 1996-07-02 | Koyo Fastener Kk | Feeder device for rivet |
| US20120317767A1 (en) * | 2011-06-17 | 2012-12-20 | Btm Corporation | Die for rivet machine |
| CN106090055A (en) * | 2016-08-10 | 2016-11-09 | 上汽通用五菱汽车股份有限公司 | A kind of clutch cover and plate assembly |
| CN108176800A (en) * | 2017-12-25 | 2018-06-19 | 重庆厚朴开物科技有限公司 | A kind of clutch disassembly assembly manipulator |
| CN110142598A (en) * | 2019-07-09 | 2019-08-20 | 吉林省中联试验机制造有限公司 | It is a kind of to determine torque automatic assembly equipment for clutch cover and plate assembly transfer matic |
| CN110142369A (en) * | 2019-06-20 | 2019-08-20 | 深圳市正和首信精密科技有限公司 | A kind of automation riveting method and automatic press-riveting press equipment |
| CN209380201U (en) * | 2018-11-23 | 2019-09-13 | 东莞市新正智能自动化科技有限公司 | It is a kind of automatically to assemble elastic slice and wear rivet station |
| CN110893543A (en) * | 2019-09-12 | 2020-03-20 | 浙江金麦特自动化系统有限公司 | Automatic assembling system and process for driven disc assembly |
-
2021
- 2021-04-08 CN CN202110376697.2A patent/CN115194460B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08168926A (en) * | 1994-12-19 | 1996-07-02 | Koyo Fastener Kk | Feeder device for rivet |
| US20120317767A1 (en) * | 2011-06-17 | 2012-12-20 | Btm Corporation | Die for rivet machine |
| CN106090055A (en) * | 2016-08-10 | 2016-11-09 | 上汽通用五菱汽车股份有限公司 | A kind of clutch cover and plate assembly |
| CN108176800A (en) * | 2017-12-25 | 2018-06-19 | 重庆厚朴开物科技有限公司 | A kind of clutch disassembly assembly manipulator |
| CN209380201U (en) * | 2018-11-23 | 2019-09-13 | 东莞市新正智能自动化科技有限公司 | It is a kind of automatically to assemble elastic slice and wear rivet station |
| CN110142369A (en) * | 2019-06-20 | 2019-08-20 | 深圳市正和首信精密科技有限公司 | A kind of automation riveting method and automatic press-riveting press equipment |
| CN110142598A (en) * | 2019-07-09 | 2019-08-20 | 吉林省中联试验机制造有限公司 | It is a kind of to determine torque automatic assembly equipment for clutch cover and plate assembly transfer matic |
| CN110893543A (en) * | 2019-09-12 | 2020-03-20 | 浙江金麦特自动化系统有限公司 | Automatic assembling system and process for driven disc assembly |
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| CN115194460B (en) | 2024-03-15 |
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