CN115194460B - Full-automatic assembly system for driving plate, rivet and clutch cover - Google Patents
Full-automatic assembly system for driving plate, rivet and clutch cover Download PDFInfo
- Publication number
- CN115194460B CN115194460B CN202110376697.2A CN202110376697A CN115194460B CN 115194460 B CN115194460 B CN 115194460B CN 202110376697 A CN202110376697 A CN 202110376697A CN 115194460 B CN115194460 B CN 115194460B
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- manipulator
- rivet
- pushing
- pushing mechanism
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- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 230000005540 biological transmission Effects 0.000 claims abstract description 28
- 238000003860 storage Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 4
- 239000002131 composite material Substances 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a full-automatic assembly system for a transmission sheet, rivets and a clutch cover, which relates to the technical field of clutch assembly and comprises a main frame, wherein a vibrating conveyor is arranged on the left side of the main frame, a manipulator is arranged in the middle of a platform at the upper end of the main frame, a combined device is arranged on the rear side of the manipulator, a lifting machine and a rotary tray are arranged on the right side of the manipulator, a conveying line is arranged at the upper end of the rotary tray, the combined device comprises a storage bin, a feeding mechanism is arranged at the lower end of the storage bin, a pushing mechanism is arranged at the rear side of the feeding mechanism, a pushing mechanism is arranged at the upper end of the head part of the pushing mechanism, and a jacking mechanism is fixedly arranged at the lower end of the combined device right below the pushing mechanism. The invention is fully automatic and assembled by matching a plurality of cylinder structures with the mechanical arm; the stability is strong; the assembly precision is high, the blanking tool accurately feeds materials, the matching precision of the lifting mechanism and the pressing mechanism is high, and rivets are penetrated into holes of four transmission plates at one time; the efficiency is obviously improved; the cost is relatively low.
Description
Technical Field
The invention relates to the technical field of clutch assembly, in particular to a full-automatic assembly system for a transmission plate, a rivet and a clutch cover.
Background
The pressure plate driving mode of the automobile clutch mainly comprises a plurality of protruding blocks, namely window holes, force transmission pins, key blocks, elastic transmission plates and the like. The first three have the common disadvantage of having gaps between the coupling members, which can create shock and noise in the transmission, and friction and wear in the relative sliding of the parts, which reduces the transmission efficiency of the clutch. The elastic driving sheet is a driving mode widely adopted in recent years, two ends of three or four groups of thin spring steel belt driving sheets which are arranged along the circumferential tangential direction are respectively connected with a clutch cover and a pressure plate through rivets or bolts, and the elasticity of the driving sheet allows the driving sheet to axially move.
The elastic driving plate has the advantages of simple driving mode structure, good centering performance of the pressure plate and the flywheel, good use balance, reliable work and long service life.
Along with the increase of productivity, automatic assembly is indispensable, and traditional is that artifical semi-automatization carries out the combination to multilayer transmission piece and rivet, owing to be the reason of multilayer transmission piece, needs the through-hole to align just can penetrate the rivet, and the degree of accuracy is low, and inefficiency, through continuous proposal and design, has designed the full-automatic equipment system of special transmission piece, rivet and clutch housing, solves the quick accurate combination's of multilayer transmission piece and rivet problem.
Disclosure of Invention
The invention aims to provide a full-automatic assembly system for a transmission plate, a rivet and a clutch cover, so as to solve the problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the full-automatic assembly system for the transmission sheet, the rivet and the clutch cover comprises a main frame, wherein a vibrating conveyor is arranged on the left side of the main frame, a manipulator is arranged in the middle of an upper end platform of the main frame, a combination device is arranged on the rear side of the manipulator, a lifting machine and a rotating tray are arranged on the right side of the manipulator, a conveying line is arranged at the upper end of the rotating tray, the combination device comprises a storage bin, a feeding mechanism is arranged at the lower end of the storage bin, a pushing mechanism is arranged on the rear side of the feeding mechanism, a pushing mechanism is arranged at the upper end of the head of the pushing mechanism, a jacking mechanism is fixedly arranged at the lower end of the combination device under the pushing mechanism, the transmission sheet and the rivet are assembled through the cooperation of the four mechanisms, and then the manipulator accurately installs the assembled assembly body at the corresponding position in a clutch shell, and then the next riveting conveying line is carried out through the conveying line.
Further: the mechanism that adopts on the composite set all adopts the cylinder transmission, blanking frock is installed to the cylinder head on the feeding mechanism, and blanking frock is located under the feed bin, carries out the pay-off through the pulling of cylinder, pushing frock (fork structure, head and rivet's head matching) is installed to pushing mechanism's cylinder head, and vibration conveyer falls into the propelling movement frock with the rivet through the discharge gate.
Preferably: the blanking frock adopts the cuboid structure, can change the production needs of difference, and the middle part of upper end is equipped with an equipment recess, and this recess can customize according to the production needs, and this recess once can transport 4 driving disks, works through gravity blanking, and the recess can automatic blanking to the below of feed bin at the during operation, then carries to the right side of equipment recess is equipped with a through-hole, and this through-hole assists jack-up mechanism work, and jack-up mechanism can pass this through-hole and jack-up to rivet and break away from propelling movement frock.
Preferably: the upper end of the pushing tool is provided with a material sensor to prevent misoperation.
Preferably: the two sides of the storage bin are provided with sliding groove mechanisms, the distance between the two sliding grooves can be adjusted according to production requirements to adapt to the length of the transmission plate, and a model detection sensor is arranged on the left sliding groove.
Preferably: the positioning boss is arranged on the head of the jacking mechanism, the head of the jacking mechanism is conical, the rivet is a through hole for conveniently penetrating the multilayer transmission sheet, a blind hole is arranged in the middle of the lower end of the rivet, the positioning boss can be matched with the blind hole, and the jacking mechanism can stably lift the rivet without inclining and falling, so that the stability is improved.
Preferably: the lower end of the rotary tray is connected with the upper end of the lifting machine, a motor is arranged at the bottom of the rotary tray, the clutch housing is transported to the upper end of the rotary tray through a conveying line, the lifting machine is lifted, the rotary tray rotates by 45 degrees (the mechanical arm is placed for four times after rotating once every time, and finally resets), and then the mechanical arm places the assembled transmission sheet and rivet at the corresponding position on the clutch housing.
Preferably: and the safety framework is arranged around the combined device, so that the safety is improved.
Preferably: an industrial camera is mounted on the head of the manipulator.
Compared with the prior art, the invention has the beneficial effects that:
1. full automation is realized, and the assembly is carried out through the cooperation of a cylinder structure and a manipulator;
2. the stability is strong, and rivets and transmission sheets are fed through vibration feeding and gravity blanking;
3. the assembly precision is high, the blanking tool accurately feeds the quantity of the transmission plates through finish machining, the pushing tool accurately positions, the matching precision of the lifting mechanism and the pushing mechanism is high, and rivets are penetrated into holes of four transmission plates at one time;
4. the efficiency is very high, and compared with the traditional semiautomatic method, the efficiency is obviously improved;
5. the cost is relatively low compared with the traditional multi-module manufacturing.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a left side view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a perspective view of the assembled device;
FIG. 5 is an isometric view of the assembled device;
FIG. 6 is a front view of the assembled device;
FIG. 7 is a left side view of the assembled device;
FIG. 8 is a top view of the assembled device;
FIG. 9 is a cross-sectional view A-A;
fig. 10 is an enlarged view at B.
In the figure: 1. the device comprises a main frame, 2, a vibration conveyor, 3, a combination device, 4, a manipulator, 5, a safety frame, 6, a lifting machine, 7, a rotary tray, 8, a conveying line, 9, a transmission piece, 10, rivets, 301, a storage bin, 302, a feeding mechanism, 303, a jacking mechanism, 304, a pushing mechanism, 305, a pressing mechanism, 306, a rivet pushing tool, 307, a blanking tool, 308, an assembly groove, 309 and a positioning boss.
Detailed Description
The present invention will be described below based on embodiments with reference to the accompanying drawings in the embodiments of the present invention, but it should be understood that the present invention is not limited to these embodiments, and in the following detailed description of the present invention, some specific details are described in detail, however, for the portions not described in detail, the present invention will be fully understood by those skilled in the art.
Furthermore, those of ordinary skill in the art will appreciate that the drawings are provided solely for the purposes of illustrating the objects, features, and advantages of the invention and that the drawings are not necessarily drawn to scale.
Meanwhile, unless the context clearly requires otherwise, throughout the description and the claims, the words "comprise", "comprising", and the like are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense; that is, it is the meaning of "including but not limited to".
Referring to fig. 1 to 10, the present invention provides a technical solution: including total frame 1, the left side of total frame 1 is equipped with a vibration conveyor, and the upper end platform mid-mounting of total frame 1 has manipulator 4 (adopts Scara robot, and the head mount has pneumatic clamping tool), and the rear side of manipulator 4 is equipped with composite set 3, and the right side of manipulator 4 is equipped with lifting machine 6 and rotatory tray 7, and the upper end of rotatory tray 7 is equipped with transfer chain 8, and composite set 3 includes feed bin 301, the feed bin 301 lower extreme is equipped with feeding mechanism 302, feeding mechanism 302 rear side is equipped with push mechanism 304, push mechanism 304 upper end is equipped with pushing mechanism 305, push mechanism 305 is located the lower extreme fixed mounting of composite set 3 under.
The mechanism adopted on the combination device 3 adopts cylinder transmission, a blanking tool 307 is arranged at the cylinder head part on the feeding mechanism 302, and a pushing tool 306 is arranged at the cylinder head part of the pushing mechanism 304.
The blanking fixture 307 adopts a cuboid structure, an assembly groove 308 is formed in the middle of the upper end, and a through hole is formed in the right side of the assembly groove 308.
A material sensor is installed at the upper end of the pushing tool 306.
The two sides of the stock bin 301 are provided with sliding groove mechanisms, and a model detection sensor is arranged on the left sliding groove.
The head of the jacking mechanism 303 is provided with a positioning boss 309.
The lower end of the rotary tray 7 is connected with the upper end of the lifting machine 6, and a motor is arranged at the bottom of the rotary tray 7.
A safety frame 5 is arranged around the combination device 3.
The head of the manipulator 4 is provided with an industrial camera.
In using the invention, the working steps are as follows
1) After the clutch cover is in place through the conveying line 8, the jacking machine 6 is lifted, and the rotary tray 7 rotates for 45 degrees;
2) The feeding mechanism 302 pushes the blanking fixture 307 containing a group of transmission plates to the rivet installation position;
3) The rivet is sent to a pushing tool 306 by the vibration conveyor 2;
4) Pushing mechanism 304 pushes the rivet to the rivet installation position;
5) The jacking mechanism 303 jacks up the rivet and separates the rivet from the pushing tool 306;
6) The pushing mechanism 304 starts to reset, the jacking mechanism 303 falls down, the pressing mechanism 305 presses down, and the two mechanisms cooperate to press the rivet into the transmission sheet hole;
7) The combined rivet transmission piece is clamped and placed at the corresponding position of the clutch cover at the upper end of the rotary tray 7 by a manipulator 4 (Scara robot);
8) Repeating the steps 1) -7) and completing the placement of the driving plate group-rivets for the rest 3 times by the manipulator 4;
9) After the transmission piece is installed, resetting the rotary tray 7, resetting the lifting machine 6 and dropping the semi-finished product to the conveying line;
10 And the conveying line transfers the tray to the next station for hydraulic press riveting of rivets.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. Full-automatic equipment system of transmission piece, rivet and clutch housing, including total frame (1), the left side of total frame (1) is equipped with a vibration conveyor, and upper end platform mid-mounting of total frame (1) has manipulator (4), and the rear side of manipulator (4) is equipped with composite set (3), and the right side of manipulator (4) is equipped with lifting machine (6) and rotatory tray (7), and the upper end of rotatory tray (7) is equipped with transfer chain (8), its characterized in that: the combined device (3) comprises a storage bin (301), wherein a feeding mechanism (302) is arranged at the lower end of the storage bin (301), a pushing mechanism (304) is arranged at the rear side of the feeding mechanism (302), a pushing mechanism (305) is arranged at the upper end of the head of the pushing mechanism (304), and a jacking mechanism (303) is fixedly arranged at the lower end of the combined device (3) right below the pushing mechanism (305); the mechanism adopted on the combination device (3) is driven by a cylinder, a blanking tool (307) is arranged at the cylinder head part of the feeding mechanism (302), and a pushing tool (306) is arranged at the cylinder head part of the pushing mechanism (304); the blanking tool (307) adopts a cuboid structure, an assembly groove (308) is formed in the middle of the upper end of the blanking tool, and a through hole is formed in the right side of the assembly groove (308); the upper end of the pushing tool (306) is provided with a material sensor; both sides of the bin (301) are provided with sliding groove mechanisms, and a model detection sensor is arranged on a left sliding groove; a positioning boss (309) is arranged on the head of the jacking mechanism (303); the lower end of the rotary tray (7) is connected with the upper end of the lifting machine (6), and a motor is arranged at the bottom of the rotary tray (7).
2. The full-automatic assembly system of a drive plate, rivet and clutch cover of claim 1, wherein: a safety frame (5) is arranged around the combined device (3).
3. The full-automatic assembly system of a drive plate, rivet and clutch cover of claim 1, wherein: an industrial camera is mounted on the head of the manipulator (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110376697.2A CN115194460B (en) | 2021-04-08 | 2021-04-08 | Full-automatic assembly system for driving plate, rivet and clutch cover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110376697.2A CN115194460B (en) | 2021-04-08 | 2021-04-08 | Full-automatic assembly system for driving plate, rivet and clutch cover |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115194460A CN115194460A (en) | 2022-10-18 |
| CN115194460B true CN115194460B (en) | 2024-03-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110376697.2A Active CN115194460B (en) | 2021-04-08 | 2021-04-08 | Full-automatic assembly system for driving plate, rivet and clutch cover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115194460B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08168926A (en) * | 1994-12-19 | 1996-07-02 | Koyo Fastener Kk | Feeder device for rivet |
| CN106090055A (en) * | 2016-08-10 | 2016-11-09 | 上汽通用五菱汽车股份有限公司 | A kind of clutch cover and plate assembly |
| CN108176800A (en) * | 2017-12-25 | 2018-06-19 | 重庆厚朴开物科技有限公司 | A kind of clutch disassembly assembly manipulator |
| CN110142369A (en) * | 2019-06-20 | 2019-08-20 | 深圳市正和首信精密科技有限公司 | A kind of automation riveting method and automatic press-riveting press equipment |
| CN110142598A (en) * | 2019-07-09 | 2019-08-20 | 吉林省中联试验机制造有限公司 | It is a kind of to determine torque automatic assembly equipment for clutch cover and plate assembly transfer matic |
| CN209380201U (en) * | 2018-11-23 | 2019-09-13 | 东莞市新正智能自动化科技有限公司 | It is a kind of automatically to assemble elastic slice and wear rivet station |
| CN110893543A (en) * | 2019-09-12 | 2020-03-20 | 浙江金麦特自动化系统有限公司 | Automatic assembling system and process for driven disc assembly |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8769789B2 (en) * | 2011-06-17 | 2014-07-08 | Btm Corporation | Die for rivet machine |
-
2021
- 2021-04-08 CN CN202110376697.2A patent/CN115194460B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08168926A (en) * | 1994-12-19 | 1996-07-02 | Koyo Fastener Kk | Feeder device for rivet |
| CN106090055A (en) * | 2016-08-10 | 2016-11-09 | 上汽通用五菱汽车股份有限公司 | A kind of clutch cover and plate assembly |
| CN108176800A (en) * | 2017-12-25 | 2018-06-19 | 重庆厚朴开物科技有限公司 | A kind of clutch disassembly assembly manipulator |
| CN209380201U (en) * | 2018-11-23 | 2019-09-13 | 东莞市新正智能自动化科技有限公司 | It is a kind of automatically to assemble elastic slice and wear rivet station |
| CN110142369A (en) * | 2019-06-20 | 2019-08-20 | 深圳市正和首信精密科技有限公司 | A kind of automation riveting method and automatic press-riveting press equipment |
| CN110142598A (en) * | 2019-07-09 | 2019-08-20 | 吉林省中联试验机制造有限公司 | It is a kind of to determine torque automatic assembly equipment for clutch cover and plate assembly transfer matic |
| CN110893543A (en) * | 2019-09-12 | 2020-03-20 | 浙江金麦特自动化系统有限公司 | Automatic assembling system and process for driven disc assembly |
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| Publication number | Publication date |
|---|---|
| CN115194460A (en) | 2022-10-18 |
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