CN115191784B - Detachable elastic pad, furniture and assembling method - Google Patents

Detachable elastic pad, furniture and assembling method Download PDF

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Publication number
CN115191784B
CN115191784B CN202111015560.0A CN202111015560A CN115191784B CN 115191784 B CN115191784 B CN 115191784B CN 202111015560 A CN202111015560 A CN 202111015560A CN 115191784 B CN115191784 B CN 115191784B
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CN
China
Prior art keywords
elastic
flexible sleeve
modules
rail beam
removable
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CN202111015560.0A
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Chinese (zh)
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CN115191784A (en
Inventor
冷鹭浩
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New Tec Integration Xiamen Co Ltd
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New Tec Integration Xiamen Co Ltd
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Priority to CN202111015560.0A priority Critical patent/CN115191784B/en
Priority to PCT/CN2022/104596 priority patent/WO2023029748A1/en
Publication of CN115191784A publication Critical patent/CN115191784A/en
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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/04Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
    • A47C27/06Spring inlays
    • A47C27/063Spring inlays wrapped or otherwise protected
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/04Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
    • A47C27/06Spring inlays

Abstract

The invention provides a detachable elastic pad, furniture and an assembling method. Wherein, removable elastic pad includes flexible cover, a plurality of elastic module. A plurality of track beams are arranged on the top surface of the flexible sleeve bottom layer of the flexible sleeve; a plurality of elastic modules can be arranged in an array on the flexible sleeve bottom layer in the accommodating space, and each elastic module comprises a conical spring and a spring bracket for accommodating and holding the conical spring. The flexible sleeve is configured to be detachable so as to be able to expose the plurality of rail beams on the top surface of the flexible sleeve bottom layer, thereby enabling the plurality of elastic modules to be mounted in place within the flexible sleeve. The detachable elastic pad provided by the invention is a high-end elastic pad with higher comfort, and compared with the existing elastic pad of the same type, the detachable elastic pad also allows a user to assemble and disassemble the detachable elastic pad by himself, and allows the user to change part of structures in the elastic pad in a targeted manner.

Description

Detachable elastic pad, furniture and assembling method
Technical Field
The invention relates to the field of furniture, in particular to a detachable elastic pad, furniture with the detachable elastic pad and a method for assembling the detachable elastic pad.
Background
Along with the gradual improvement of the life of people's substances, the demands of residents on household articles are gradually changed. Especially for products requiring users to sit and lie for a long time, such as mattresses, sofa cushions, etc., the demands of users are not only increasing day by day, but also the demands tend to be diversified.
It should be noted that mattresses are clearly divided into high-end mattresses and low-end mattresses in the current home product market. Low-grade mattresses are generally thin in thickness and convenient to handle and store, but do not meet the comfort requirements of the user to some extent. The high-grade mattress is generally complex in internal structure, exquisite in craftwork and large in thickness, a user can feel excellent comfort performance when sitting and lying, and the high-grade mattress is not detachable due to the complexity of the internal structure, so that the user can feel inconvenience when carrying and storing the mattress because the high-grade mattress is purchased and is a certain integral undivided mattress; moreover, if part of the components of the top-grade mattress are aged, the user cannot maintain the mattress in a targeted manner and can only discard the mattress entirely, so that certain waste is caused.
Accordingly, there is a need to provide a removable resilient pad, furniture having the same, and a method of assembling the removable resilient pad to at least partially address the above-mentioned problems.
Disclosure of Invention
The invention mainly aims to provide a detachable elastic pad, furniture with the detachable elastic pad and a method for assembling the detachable elastic pad. Compared with the prior elastic cushion with the same type, the detachable elastic cushion also allows a user to assemble and disassemble the detachable elastic cushion by himself, which can provide the following convenience for the user: 1. meeting the daily transportation and storage requirements; 2. if part of the structure of the detachable elastic pad is aged, a user can purchase corresponding accessories by himself, and the detachable elastic pad can be continuously used only by replacing the aged structure; 3. the user can select the corresponding fittings according to the use requirement to pertinently generate the detachable elastic pad which meets the use requirement of the user.
According to one aspect of the present invention, there is provided a removable elastic pad for sitting and lying by a user, the removable elastic pad comprising:
a flexible sleeve configured to define a closed accommodation space, the flexible sleeve comprising a flexible sleeve top layer, a flexible sleeve bottom layer disposed opposite the flexible sleeve top layer, and a flexible sleeve skirt connected between the flexible sleeve bottom layer and the flexible sleeve top layer, wherein a surface of the flexible sleeve bottom layer facing the flexible sleeve top layer is provided with a plurality of track beams;
a plurality of elastic modules capable of being mounted on the rail beams of the flexible jacket bottom layer and arranged in an array, wherein each elastic module comprises a conical spring and a spring bracket for accommodating and holding the conical spring,
wherein the flexible sleeve is configured to be detachable so as to be able to expose a plurality of the rail beams on the bottom layer of the flexible sleeve to enable a user to mount and slide the plurality of elastic modules on and along a corresponding plurality of the rail beams, thereby mounting the plurality of elastic modules in place within the flexible sleeve.
In one embodiment, the left and right sides of each rail beam are provided with a slideway structure capable of engaging the elastic modules on the left and right sides thereof, respectively, so that the two elastic modules on the two sides of the rail beam are capable of sliding along the corresponding slideway independently of each other.
In one embodiment, each of the track beams comprises:
a support wall extending in a vertical direction from a top side of the rail beam to a bottom side thereof;
a top side engaging portion, which is connected to the top side of the support wall at the middle thereof and extends to the left and right sides of the support wall, respectively, and is bent downward, thereby forming two top side receiving portions with downward openings at the top of the rail beam;
a bottom side engaging portion, which is connected to the bottom side of the support wall at the middle thereof and extends to the left and right sides of the support wall, respectively, and is bent upward, thereby forming two bottom side receiving portions with upward openings at the bottom of the rail beam,
wherein, the left and right sides of the spring bracket of each elastic module are provided with a fitting protrusion capable of being engaged with the top side receiving portion and the bottom side receiving portion of the rail beam, the fitting protrusion protruding upward from the top surfaces of the bottom sides of the spring bracket and protruding downward from the bottom surfaces of the bottom sides of the spring bracket, respectively.
In one embodiment, each of the track beams comprises:
a base disposed on the flexible sleeve bottom layer;
a pair of connection walls extending upward from left and right sides of the base, respectively;
a pair of end walls extending from top ends of the pair of connecting walls toward each other with a space therebetween,
wherein the base portion and the pair of connecting walls and the pair of end walls define a pair of receiving portions with openings facing each other,
wherein the left side and the right side of the spring bracket of each elastic module are respectively provided with
And a downwardly extending connecting leg, the bottom ends of the connecting legs being provided with mating projections extending away from each other, the mating projections being configured to engage a pair of the receiving portions of each of the rail beams.
In one embodiment, a partition wall is provided in the middle of the two connecting walls of the base, the height of the partition wall being smaller than the height of the connecting walls.
In one embodiment, the connection walls provided on the left and right sides of the base are provided intermittently in the extending direction of the rail beam, respectively, and are staggered from each other.
In one embodiment, the flexible sleeve bottom layer is further detachably provided with a plurality of groups of rail beam mounting members, and each group of rail beam mounting members is arranged at intervals from each other along the extending direction of the corresponding rail beam.
In one embodiment, each of the rail beam mounts is secured to the top surface of the flexible jacket bottom layer by ultrasonic welding, riveting or bonding.
In one embodiment, each of the rail beam mounts includes a mount protrusion at a top thereof, the rail beam mount protrusion protruding in a direction perpendicular to an extension direction of the rail beam and parallel to the flexible jacket bottom layer, a bottom of the rail beam being provided with a mount receiving portion corresponding to the rail beam mount protrusion, the rail beam mount protrusion being mateable with the mount receiving portion such that the rail beam is slidable in its own extension direction relative to the rail beam mount and mounted in place.
In one embodiment, each of the rail beams is secured directly to the top surface of the flexible jacket bottom layer by ultrasonic welding, riveting or bonding.
In one embodiment, each of the track beams comprises a plurality of track beam segments connected in sequence.
In one embodiment, each of the track beam segments is provided at a front end with a projection projecting forward and at a rear end with a recess recessed into the interior of the track beam segment, the projections and recesses of adjacent track beam segments being adapted to each other to connect adjacent track beam segments together.
In one embodiment, the outer contour of each elastic module is in a truncated cone shape, the detachable elastic pad further comprises an elastic balancing net which can be taken out and arranged in the accommodating space, a plurality of holes are formed in the elastic balancing net, the sizes of the holes are consistent with the outer diameters of the predetermined heights of the elastic modules, and the elastic balancing net can respectively cover the elastic modules in the holes, so that all the elastic modules are associated.
In one embodiment, the aperture is sized to conform to an outer diameter at the top of the elastic module.
In one embodiment, the removable resilient pad further comprises a removable resilient cushioning layer disposed within the receiving space and between the flexible cover layer and the top of the plurality of resilient modules.
In one embodiment, the elastic buffer layer and the elastic balancing net are both made of sponge, and the flexible sleeve is a cloth sleeve, and a zipper extending along the periphery of the top layer of the flexible sleeve and/or the bottom layer of the flexible sleeve is arranged on the flexible sleeve.
In one embodiment, the springs in each of the elastic modules are in a pre-compressed state within the elastic support.
In one embodiment, the flexible sleeve is provided with a zipper extending along the periphery of the flexible sleeve top layer and the flexible sleeve bottom layer, and the elastic buffer layer, the flexible sleeve top layer and the flexible sleeve side walls can be rolled and stored.
In one embodiment, the plurality of track beams are made of flexible plastic to allow the flexible sheathing base layer integrated with the plurality of track beams to be rolled and received along a plane perpendicular to an extension direction of the track beams.
In one embodiment, each of the elastic modules is configured in a truncated conical structure with an open lower end and a hollow interior, and the plurality of elastic modules is configured to allow a user to remove each of the elastic modules from the rail beam and to sequentially receive each of the elastic modules in a nested state in which a lower one of the adjacent elastic modules is inserted upward into an upper one of the elastic modules through the open lower end of the upper one.
According to a second aspect of the present invention, there is provided a piece of furniture comprising a removable resilient pad according to any one of the above aspects.
In one embodiment, the furniture is a bed, sofa, or sofa bed.
According to a third aspect of the present invention, there is provided a method of assembling a removable resilient pad according to any one of the above aspects, the method comprising:
obtaining a flexible sleeve comprising a flexible sleeve bottom layer;
acquiring a plurality of elastic modules;
obtaining an elastic balance net;
obtaining an elastic buffer layer
Assembled in the following order at the site of use:
slidably mounting the plurality of elastic modules to a correct position through a rail beam disposed on the bottom layer of the flexible sleeve;
sleeving the elastic balancing net on all the elastic modules;
placing the elastic buffer layer on all the elastic modules;
the flexible sleeve is closed to enclose the plurality of elastic modules, the elastic balancing mesh, the elastic cushioning layer within the flexible sleeve.
In one embodiment, the steps of obtaining a flexible sleeve comprising a flexible sleeve bottom layer, obtaining a plurality of elastic modules, obtaining an elastic balancing net, obtaining an elastic cushioning layer can be implemented at different times, locations, respectively.
In one embodiment, the step of obtaining a flexible sheath comprises: selecting a corresponding flexible sleeve according to the requirements of a user on colors, materials and patterns;
the step of obtaining a plurality of elastic modules comprises: selecting a corresponding elastic module according to the requirement of a user on the elasticity degree and the flexibility degree of the detachable elastic pad;
the step of obtaining an elastic balancing net comprises the following steps: selecting a corresponding elastic balance net according to the required elasticity degree and flexibility degree;
the step of obtaining the elastic buffer layer comprises the following steps: and selecting a corresponding elastic buffer layer according to the required elasticity degree and flexibility degree.
Drawings
For a better understanding of the above and other objects, features, advantages and functions of the present invention, reference should be made to the preferred embodiments illustrated in the accompanying drawings. Like reference numerals refer to like parts throughout the drawings. It will be appreciated by persons skilled in the art that the drawings are intended to schematically illustrate preferred embodiments of the invention, and that the scope of the invention is not limited in any way by the drawings, and that the various components are not drawn to scale.
FIG. 1 is a perspective view of a removable resilient pad according to one embodiment of the present invention in an assembled state;
FIG. 2 is an exploded perspective view of the removable resilient pad of FIG. 1;
FIG. 3 is a schematic view of the plurality of elastic modules of FIG. 2 mounted on a flexible jacket substrate;
FIG. 4 is a schematic view of the installation of a rail beam on a flexible jacket substrate in one embodiment;
FIG. 5A is a schematic view of the rail beam mount of FIG. 4 from multiple perspectives;
FIGS. 5B and 5C are schematic views of the engagement of two other rail beam mounts and a flexible jacket bottom layer;
FIG. 6 is a schematic view of the rail beam in place;
fig. 7A is a partial enlarged view of a portion a in fig. 6;
FIG. 7B is an end schematic view of the structure of FIG. 7A;
FIG. 8 is a schematic view of a plurality of spring modules mounted on a flexible jacket substrate with a pair of adjacent spring modules on either side of a track beam shown in enlarged scale;
fig. 9 is a partial enlarged view of a portion B in fig. 8;
FIG. 10 is a schematic view of a track beam in one embodiment in its installed position on a flexible sleeve substrate;
FIGS. 11A and 11B are two possible configurations of an end schematic view of any one of the track beams of FIG. 10, respectively;
FIG. 12 is a schematic view of the embodiment wherein a plurality of elastic modules are mounted on the flexible jacket bottom, with a pair of adjacent elastic modules on either side of one rail beam shown in enlarged scale;
fig. 13 is a partial enlarged view of a portion C in fig. 12;
FIG. 14 is a schematic view of a track beam in one embodiment in its installed position on a flexible sleeve substrate;
FIG. 15 is a front and top view of a pair of adjacent track beam segments of one track beam;
FIG. 16 is a schematic view of a plurality of spring modules mounted to the track beam shown in FIG. 14;
fig. 17 is a partial enlarged view of a portion D in fig. 16;
fig. 18 and 19 are schematic views illustrating the detachable elastic pad of fig. 1 in a disassembled and stored state;
FIG. 20 is a perspective view showing an assembled state of a removable elastic pad according to an embodiment of the present invention;
fig. 21 is an exploded perspective view of the removable resilient pad of fig. 20.
Detailed Description
Specific embodiments of the present invention will now be described in detail with reference to the accompanying drawings. What has been described herein is merely a preferred embodiment according to the present invention, and other ways of implementing the invention will occur to those skilled in the art on the basis of the preferred embodiment, and are intended to fall within the scope of the invention as well.
The present invention provides a removable resilient pad for household products, such as a mattress, sofa pad or other pad for sitting and lying by a user, furniture comprising the same, and a method of assembling the removable resilient pad. Figures 1-21 illustrate some preferred embodiments according to the present invention.
It should be noted that the directional terms and the positional terms mentioned in the present invention should be understood with reference to the embodiments shown in fig. 1 to 21. Directional terms and positional terms referred to herein refer to the relative direction, relative position, and not to absolute direction, absolute position, between the various components.
Referring first to fig. 1, the elastic pad in a preferred embodiment of the present invention is a rectangular parallelepiped structure, and hereinafter, the "longitudinal direction", "transverse direction", and "height direction" should be understood as referring to the rectangular parallelepiped structure shown in fig. 1. For example, the track beams in the various preferred embodiments of the present invention extend in a transverse direction and are spaced apart from each other in a longitudinal direction. "left and right sides" of a component refer to the sides of the component in the transverse direction.
Referring to the exploded schematic view of the elastic pad 100 shown in fig. 2, the elastic pad 100 includes a flexible sleeve 110, a plurality of elastic modules 106, an elastic balancing mesh 104, and an elastic buffer layer 103. The flexible sleeve 110 can define a closed receiving space and includes a flexible sleeve top layer 102, a flexible sleeve bottom layer 105, and a flexible sleeve side wall 109 connected between the flexible sleeve bottom layer 105, the flexible sleeve top layer 102. Referring to fig. 2 and 3, a plurality of elastic modules 106 can be arranged in an array on the flexible sheathing base layer 105 installed in the receiving space. And is in a compressed state between the flexible cover top layer 102 and the flexible cover bottom layer 105.
Turning back to fig. 1, the flexible sleeve 110 is configured to be detachable, such as by pulling the flexible sleeve 110 apart by a zipper 101 extending in the direction of extension of the flexible sleeve sidewall 109, thereby enabling a user to install the elastic module 106, the elastic balancing mesh 104, and the elastic cushioning layer 103 within the flexible sleeve 110 and remove and replace the flexible sleeve 110 from the flexible sleeve 110.
The elastic modules 106 are slidably mounted in place by means of rail beams 108 provided on the flexible jacket bottom 105, each rail beam 108 extending in a transverse direction. One specific implementation is shown in fig. 4-9.
Referring to fig. 4, each rail beam 108 is detachably mounted on the flexible jacket bottom 105 by a set of rail beam mounts 107, each set of rail beam mounts 107 being disposed spaced apart from each other along the extension direction of its corresponding rail beam 108. Each set of rail beam mounts 107 is three, disposed at two ends and intermediate positions of rail beam 108, respectively.
The structure of each rail beam mount 107 is shown in fig. 5A. Each rail beam mounting member 107 is provided with a mounting member protruding portion protruding in a direction perpendicular to the extending direction of the rail beam 108 and parallel to the flexible jacket bottom layer 105 at the top thereof, and a recessed portion 1073 recessed in the longitudinal direction is formed below the protruding portion. In other words, each track beam 108 includes an upper structure 1071 and a lower structure 1072, the dimension of the upper structure 1071 in the longitudinal direction being greater than the dimension of the lower structure 1072 in the longitudinal direction, such that the longitudinal ends of the upper structure 1071 form mount protrusions relative to the lower structure 1072. The mounting tab and recess 1073 therebelow are adapted to mate with the rail beam 108.
With continued reference to fig. 5A, the bottom of the mounting tab is provided with an array of fixing bumps 1074, the fixing bumps 1074 being used to ultrasonically weld the mounting tab to the flexible sleeve bottom layer 105.
Schematic views of the rail beam 108 after being slidably mounted in place in a transverse direction relative to the rail beam mount 107 are shown in fig. 6-7B. Referring to fig. 6 to 7B, the bottom of the rail beam 108 is provided with a mounting receiving portion 1081 corresponding to a mounting member protruding portion that can cooperate with the mounting receiving portion 1081 so that the rail beam 108 can slide in its own extending direction with respect to the rail beam mounting member 107 and be mounted in place. The mounting receptacle 1081 also actually forms a catch 1086 that snaps into the recess 1073 of the rail beam mount 107.
The main structure of the rail beam 108 (i.e., the structure for mating with the spring module 106) is also shown in fig. 7A and 7B. Each track beam 108 includes a support wall 1082 extending from a top side to a bottom side of the track beam 108, a top side engagement portion 1083, and a bottom side engagement portion 1085. The top side engaging portions 1083 are connected to the top side of the support wall 1082 and are respectively bent downward to the left and right sides of the support wall 1082, thereby forming two top side receiving portions 1084 opening downward at the top of the rail beam 108; the bottom side engaging portions 1085 are connected to the bottom side of the support wall 1082 and are bent upward toward the left and right sides of the support wall 1082, respectively, so that two bottom side receiving portions 1084 opening upward are formed at the bottom of the rail beam 108.
Correspondingly, referring to fig. 8 and 9, each elastic module 106 includes a conical spring and a spring bracket 106 accommodating and holding the conical spring, both left and right sides of the spring bracket 106 have engagement protrusions 1061, the engagement protrusions 1061 protruding upward from a top surface of a bottom body of the spring bracket 106 and simultaneously protruding downward from a bottom surface of the bottom body of the spring bracket 106, so that the engagement protrusions 1061 can be simultaneously received by the accommodation portions 1084 of the top side and the accommodation portions 1084 of the bottom side of the rail beams 108 of both left and right sides of the elastic module 106. That is, the left and right sides of each rail beam 108 are provided with structures capable of engaging the elastic modules 106 located at the left and right sides thereof, respectively, and enabling the two elastic modules 106 at the both sides of the rail beam 108 to slide along their respective slide rails independently with respect to each other.
Fig. 5B and 5C show examples of other embodiments of alternative ultrasonic welding. Referring to fig. 5B, the rail beam mount may be adhesively bonded to the flexible jacket bottom layer 105, again including a superstructure 1071 and a substructure 1072 formed with recesses 1073. Referring to fig. 5C, the rail beam mount 107 is riveted to the flexible jacket bottom 105 by rivets 1075, with the rail beam mount 107 also provided with mount protrusions and recesses.
Fig. 11A-13 illustrate another alternative embodiment. In this embodiment, the left and right sides of the spring bracket of each elastic module 125 have the fitting protrusions 1251, and the fitting protrusions 1251 protrude upward from the top surface of the body of the spring bracket and simultaneously protrude downward from the bottom surface of the body of the spring bracket, so that the fitting protrusions 1251 can be simultaneously received by the receiving parts 1212 (which are formed with the receiving grooves 123 shown in fig. 11A and 11B) of the top and bottom sides of the rail beams 121 of the left and right sides of the elastic module. The left and right sides of each rail beam 121 are provided with structures capable of engaging the elastic modules 125 located at the left and right sides thereof, respectively, and enabling the two elastic modules at the both sides of the rail beam 121 to slide along their respective slide rails independently with respect to each other.
However, unlike the previous embodiment, the track beam in this embodiment is directly secured to the flexible jacket bottom layer 122 by ultrasonic welding (as shown in fig. 11A), bonding, and riveting (as shown in fig. 11B) with rivets 124. The present embodiment omits the provision of rail beam mounts.
Fig. 14-17 illustrate yet another embodiment. Referring first to fig. 15, each track beam includes a plurality of track beam segments, each track beam segment being connected in turn in the longitudinal direction. Each track beam segment is provided with a forward projection at the front end and a forward recessed groove at the rear end, the projections and grooves of adjacent track beam segments being adapted to each other so as to connect adjacent track beam segments together. For example, for the adjacent rail beams shown in fig. 15, the protrusions 1312a of the front section of the first rail beam 1312 can extend into the forwardly recessed grooves 1311a of the rear end of the second rail beam 1312.
Referring to fig. 17, each track beam includes: a base 131; a pair of connection walls extending upward from left and right sides of the base 131, respectively; a pair of end walls extending from top ends of the pair of walls opposite each other. There is a space between each pair of end walls, wherein the base 131 and the pair of connecting walls, the pair of end walls, respectively, together define a pair of receiving portions 1313 having openings facing each other, the receiving portions 1313 being formed with receiving grooves 1314. Correspondingly, the left side and the right side of the spring bracket of each elastic module are provided with: a downwardly extending connecting leg; fitting protrusions 1321 extending from the connection legs of the left and right sides of the spring bracket toward each other. The receiving grooves 1314 of the pair of receiving parts 1313 of each rail beam can engage the corresponding fitting protrusions 1321 of the elastic module located at the left and right sides of the rail beam, respectively. Preferably, a partition wall 1315 is provided in the middle of two connection walls of the base 131, and the height of the partition wall 131 is smaller than the height of the connection walls.
Further carefully looking at fig. 14, it is known that the connection wall provided on the left side of the base 131 is intermittently provided in the longitudinal direction, the connection wall provided on the right side of the base 131 is intermittently provided in the longitudinal direction, and the connection wall provided on the left side of the base 131 and the connection wall provided on the right side of the base are staggered in the lateral direction.
The removable elastic pad in this embodiment allows the user to disassemble and house the pad by himself. Fig. 18 and 19 are schematic diagrams showing the disassembly and storage process.
Specifically, the elastic buffer 103, the flexible sleeve top layer 102, and the flexible sleeve side panels 109 can all be rolled up for storage. Still further, the track beam or track beam mount is made of flexible plastic to allow the flexible casing bottom layer 105 incorporating a plurality of track beams to be rolled up and stored along a plane perpendicular to the extending direction of the track beams, and after rolled up and stored, the softer track beams will not puncture the flexible casing bottom layer. It can be understood that the track beam and the track beam mounting member are both structures with certain stable shapes, but are not necessarily very hard, and the track beam mounting member can also deform to a certain extent under the action of certain external force.
Referring to fig. 18, after separating the flexible sleeve 110, the elastic buffer layer 103, the elastic module 106, and the balance net 104 of the removable elastic pad with respect to each other, the following steps may be further taken in: stacking the elastic buffer 103 and the balance net 104 and rolling up and storing them together to form a first storage roll 120a; the flexible sleeve top layer 102, the flexible sleeve side panels 109, and the flexible sleeve bottom layer 105 are separated relative to each other (it will be appreciated that zippers are provided between the flexible sleeve top layer 102, the flexible sleeve side panels 109, and between the flexible sleeve side panels 109 and the flexible sleeve bottom layer 105) and stacked and rolled together to form a second storage roll 120b.
Further, each of the elastic modules 106 is configured in a truncated cone structure having an open lower end and a hollow inside, and the plurality of elastic modules 106 are configured to allow a user to remove the respective elastic modules 106 from the rail beam and to sequentially nest the respective elastic modules in a height direction of the elastic modules to form the elastic module receiving set 120c. In the nested state, the lower elastic module 106 of the adjacent elastic modules 106 is inserted upward into the upper elastic module 106 through the lower end opening of the upper elastic module 106.
Further, the user can put the first storage roll 120a, the second storage roll 120b, and the elastic module storage set 120c together in the storage box 120. The storage box 120 corresponding to the size can be sold or presented together with the removable elastic pad to allow the user to disassemble and store the removable elastic pad at home.
Fig. 19 shows an example of another storage method. Referring to fig. 19, after separating the flexible sleeve 110, the elastic buffer layer 103, the elastic module 106, and the balance net 104 of the removable elastic pad with respect to each other, it may be further accommodated in the following steps: the elastic buffer layer 103, the balance net 104 and the flexible sleeve side wall 109 (it will be understood that a pull chain is arranged between the flexible sleeve top layer 102 and the flexible sleeve side wall 109 and between the flexible sleeve side wall 109 and the flexible sleeve bottom layer 105) are stacked and rolled up together to form a first storage roll 120a; the flexible cover top layer 102, the flexible cover bottom layer 105 are stacked and rolled together to form a second storage roll 120b.
Further, each of the elastic modules 106 is configured in a truncated cone structure having an open lower end and a hollow inside, and the plurality of elastic modules 106 are configured to allow a user to remove the respective elastic modules 106 from the rail beam and to sequentially nest the respective elastic modules in a height direction of the elastic modules to form the elastic module receiving set 120c. In the nested state, the lower elastic module 106 of the adjacent elastic modules 106 is inserted upward into the upper elastic module 106 through the lower end opening of the upper elastic module 106.
Further, the user can put the first storage roll 120a, the second storage roll 120b, and the elastic module storage set 120c together in the storage box 120.
The resilient pad shown in fig. 20 and 21 is an alternative to the resilient pad 200 shown in fig. 1 and 2. As can be seen in fig. 20 and 21, the zipper 201 is disposed between the flexible sleeve bottom layer 205 and the flexible sleeve side panels.
With continued reference to fig. 21, the outer contour of each elastic module is configured in the shape of a truncated cone, and the elastic pad 200 further includes an elastic balancing net 204 disposed in the receiving space, wherein openings 2041 corresponding to all the elastic modules are formed in the elastic balancing net 204, the size of the openings 2041 is consistent with the outer diameter of the predetermined height of the elastic modules, and the elastic balancing net 204 is configured to fit all the elastic modules in the respective openings 2041 so as to associate all the elastic modules. Preferably, as shown in fig. 21, the size of the aperture 2041 is consistent with the outer diameter at the top of the elastic module to enable the flexible cover layer 202, the elastic cushioning layer 203, and the elastic balancing mesh 204 to fit sequentially without spacing. The elastic buffer 203 and the elastic balancing net 204 are made of sponge, and the flexible sleeve is a cloth sleeve.
The various implementation details in the foregoing embodiments may be arranged and combined in different manners, and the obtained technical solutions should also be considered as embodiments of the present invention. For example, in one embodiment, the arrangement of the corresponding flexible sleeve, elastic balancing mesh, elastic cushioning layer, etc. of fig. 20, 21 may be applied to the structures shown in fig. 1, 2; in one embodiment, the manner of "disposing a rail beam by a rail beam mount" may be applied to the rail beams shown in fig. 16 to 17.
The invention also provides furniture comprising the elastic pad, and the furniture can be, for example, furniture such as a sofa, a bed, a sofa bed and the like, which can be used for sitting and lying of a user.
The present invention further provides a method of assembling the resilient pad of the above embodiments. The method can be understood with reference to the structures shown in fig. 1-2, 20-21. The method comprises the following steps: obtaining a flexible sleeve comprising a flexible sleeve bottom layer; acquiring a plurality of elastic modules; obtaining an elastic balance net; an elastic buffer layer is obtained. The method still further comprises assembling in the following order: slidably mounting a plurality of elastic modules to the correct positions on the flexible sheathing base layer through track beams arranged on the flexible sheathing base layer; the elastic balancing net is sleeved on all elastic modules; preventing the elastic buffer layer on all elastic modules; the flexible sleeve is closed to enclose the plurality of elastic modules, the elastic balancing mesh, the elastic cushioning layer within the flexible sleeve.
Preferably, the obtaining of the flexible cover comprising the flexible cover bottom layer, the obtaining of the plurality of elastic modules, the obtaining of the elastic balancing net, the obtaining of the elastic buffer layer can be implemented at different times, places, respectively. For example, if the elastic balancing mesh of the elastic pad ages, the user may purchase the elastic balancing mesh alone to replace, so that the elastic pad may continue to be used. The same applies to elastic buffer layers, elastic modules, flexible sleeves, etc.
Also preferably, the step of obtaining the flexible sleeve comprises: and selecting a corresponding flexible sleeve according to the required color, material and pattern of the detachable elastic pad. The step of obtaining a plurality of elastic modules comprises: and selecting a corresponding elastic module according to the elasticity degree and the flexibility degree of the required detachable elastic pad. The step of obtaining an elastic balancing net comprises the following steps: and selecting a corresponding elastic balance net according to the required elastic range degree and the flexibility degree. The step of obtaining the elastic buffer layer comprises the following steps: and selecting a corresponding elastic buffer layer according to the required elasticity degree and flexibility degree.
Such an arrangement enables the user to purposefully assemble a suitable resilient pad according to his own needs. For example, if a user wishes to obtain a softer elastic pad, the user can purchase an elastic balancing mesh, an elastic buffer layer, an elastic module, etc. with a high degree of flexibility separately to assemble the desired softer elastic pad; if the user wishes to obtain a harder elastic pad, the user can purchase the elastic balancing net, the elastic buffer layer, the elastic module and the like with high flexibility separately to assemble and form the harder elastic pad; if the user wishes to select the flexible sleeves (such as cloth, silk, etc.) with different materials, the user can purchase and replace the flexible sleeves by himself.
Compared with the prior elastic cushion with the same type, the detachable elastic cushion also allows a user to assemble and disassemble the detachable elastic cushion by himself, which can provide the following advantages for the user: 1. meeting the daily transportation and storage requirements; 2. if part of the structure of the detachable elastic pad is aged, a user can purchase corresponding accessories by himself, and the detachable elastic pad can be continuously used only by replacing the aged structure; 3. the user can select the corresponding fittings according to the use requirement to pertinently generate the detachable elastic pad which meets the use requirement of the user.
The foregoing description of various embodiments of the invention has been presented for the purpose of illustration to one of ordinary skill in the relevant art. It is not intended that the invention be limited to the exact embodiment disclosed or as illustrated. As described above, many alternatives and modifications of the present invention will be apparent to those of ordinary skill in the art in light of the above teachings. Thus, while some alternative embodiments have been specifically described, those of ordinary skill in the art will understand or relatively easily develop other embodiments. The present invention is intended to embrace all alternatives, modifications and variations of the present invention described herein and other embodiments that fall within the spirit and scope of the invention described above.

Claims (24)

1. A removable resilient pad for sitting and lying by a user, the removable resilient pad comprising:
a flexible sleeve configured to define a closed receiving space, the flexible sleeve comprising a flexible sleeve top layer, a flexible sleeve bottom layer disposed opposite the flexible sleeve top layer, and a flexible sleeve side wall connected between the flexible sleeve bottom layer and the flexible sleeve top layer, wherein a plurality of rail beams are directly fixed on a surface of the flexible sleeve bottom layer facing the flexible sleeve top layer;
a plurality of elastic modules which can be mounted on the track beams of the flexible jacket bottom layer and are arranged in an array, wherein each elastic module comprises a conical spring which is compressible along the height direction of the detachable elastic pad and a spring bracket which accommodates and holds the conical spring,
wherein the flexible sleeve is configured to be detachable so as to expose a plurality of the rail beams on the bottom layer of the flexible sleeve to enable a user to mount and slide the plurality of elastic modules on and along the corresponding rail beams, thereby mounting the plurality of elastic modules in place within the flexible sleeve, and
wherein the plurality of track beams are made of flexible plastic, so that the flexible sheathing base layer can be rolled and received in a direction perpendicular to an extending direction of the track beams,
wherein the left and right sides of each rail beam are provided with a slideway structure capable of respectively engaging the elastic modules located at the left and right sides thereof, so that the two elastic modules located at the two sides of the rail beam can independently slide along the corresponding slideway relative to each other.
2. The removable resilient pad of claim 1, wherein each of the track beams comprises:
a support wall extending in a vertical direction from a top side of the rail beam to a bottom side thereof;
a top side engaging portion, which is connected to the top side of the support wall at the middle thereof and extends to the left and right sides of the support wall, respectively, and is bent downward, thereby forming two top side receiving portions with downward openings at the top of the rail beam;
a bottom side engaging portion, which is connected to the bottom side of the support wall at the middle thereof and extends to the left and right sides of the support wall, respectively, and is bent upward, thereby forming two bottom side receiving portions with upward openings at the bottom of the rail beam,
wherein, each of the spring brackets of the elastic module is provided with a fitting protrusion on both left and right sides thereof, which is engageable with the top side receiving portion and the bottom side receiving portion of the rail beam, the fitting protrusion protruding upward from the top surfaces of both sides of the bottom of the spring bracket and protruding downward from the bottom surfaces of both sides of the bottom of the spring bracket, respectively.
3. The removable resilient pad of claim 1, wherein each of the track beams comprises:
a base disposed on the flexible sleeve bottom layer;
a pair of connection walls extending upward from left and right sides of the base, respectively;
a pair of end walls extending from top ends of the pair of connecting walls toward each other with a space therebetween,
wherein the base portion and the pair of connecting walls and the pair of end walls define a pair of receiving portions with openings facing each other,
wherein the left side and the right side of the spring bracket of each elastic module are respectively provided with
And a downwardly extending connecting leg, the bottom ends of the connecting legs being provided with mating projections extending away from each other, the mating projections being configured to be able to engage a pair of the receiving portions of each of the rail beams.
4. A removable elastic pad according to claim 3, wherein a partition wall is provided in the middle of two connecting walls of the base, the height of the partition wall being smaller than the height of the connecting walls.
5. A removable elastic pad as claimed in claim 3, wherein the connection walls provided at the left and right sides of the base are provided intermittently in the extending direction of the rail beam, respectively, and are staggered from each other.
6. A removable resilient pad according to any one of claims 1 to 3, wherein the flexible cover substrate is further removably provided with a plurality of sets of rail beam mounts, each set of rail beam mounts being spaced apart from each other along the extension of its corresponding rail beam.
7. The removable elastomeric pad of claim 6, wherein each of said rail beam mounts is secured to the top surface of said flexible sleeve bottom layer by ultrasonic welding, riveting or bonding.
8. The removable elastic pad of claim 6, wherein each of the rail beam mounts includes a mount protrusion at a top thereof, the rail beam mount protrusion protruding in a direction perpendicular to an extension direction of the rail beam and parallel to the flexible jacket bottom layer, a bottom of the rail beam being provided with a mount receiving portion corresponding to the rail beam mount protrusion, the rail beam mount protrusion being mateable with the mount receiving portion so that the rail beam is slidable in its own extension direction with respect to the rail beam mount and mounted in place.
9. A removable elastomeric pad according to any one of claims 1 to 3, wherein each of said rail beams is secured directly to the top surface of said flexible sleeve substrate by ultrasonic welding, riveting or bonding.
10. A removable resilient pad according to any one of claims 1 to 3, wherein each of the track beams comprises a plurality of track beam segments connected in sequence.
11. The removable resilient pad of claim 10, wherein each of the track beam segments is provided with a forwardly projecting protrusion at a front end and a recessed recess inwardly of the track beam segments at a rear end, the protrusions and recesses of adjacent track beam segments being adapted to each other to connect adjacent track beam segments together.
12. The removable elastic pad of claim 1, wherein the outer profile of each elastic module is in the shape of a truncated cone, the removable elastic pad further comprises an elastic balancing net which can be removably disposed in the accommodating space, the elastic balancing net is provided with a plurality of openings, and the size of the openings is consistent with the outer diameter of the predetermined height of the elastic module, so that the elastic balancing net can respectively sleeve the plurality of elastic modules in the openings, thereby associating all the elastic modules.
13. The removable elastic pad of claim 12 wherein the size of the opening is consistent with the outer diameter at the top of the elastic module.
14. The removable resilient pad of claim 12, further comprising a removable resilient cushioning layer disposed within the receiving space and between the flexible cover layer and the top of the plurality of resilient modules.
15. The removable elastic pad of claim 14, wherein the elastic cushioning layer and the elastic balancing mesh are both made of sponge, and the flexible sleeve is a cloth sleeve, and a zipper extending along the periphery of the flexible sleeve top layer and/or the flexible sleeve bottom layer is provided on the flexible sleeve.
16. The removable elastic pad of claim 1 wherein the springs in each of the elastic modules are in a pre-compressed state within the elastic support.
17. The removable elastic pad of claim 1, wherein the flexible sleeve is provided with a zipper extending around the top and bottom layers of the flexible sleeve, and wherein the elastic cushioning layer, the top layer of the flexible sleeve, and the side walls of the flexible sleeve can all be rolled and stored.
18. The removable elastic pad of claim 1, wherein each of the elastic modules is configured in a lower-end-opening, internally hollow truncated-cone structure, and the plurality of elastic modules is configured to allow a user to remove each of the elastic modules from the rail beam and to sequentially receive each of the elastic modules in a telescopic manner in a height direction of the elastic modules, and in a telescopic state, an elastic module located below of the adjacent elastic modules is inserted into an elastic module located above via a lower-end opening of the elastic module located above.
19. -piece of furniture, characterized in that it comprises a removable elastic pad according to any one of claims 1 to 18.
20. The piece of furniture of claim 19, wherein the piece of furniture is a bed or a sofa.
21. The piece of furniture of claim 19, wherein the piece of furniture is a sofa bed.
22. A method of assembling a removable resilient pad according to any one of claims 1-18, the method comprising:
obtaining a flexible sleeve comprising a flexible sleeve bottom layer;
acquiring a plurality of elastic modules;
obtaining an elastic balance net;
obtaining an elastic buffer layer
Assembled in the following order at the site of use:
slidably mounting the plurality of elastic modules to a correct position by means of a rail beam disposed on the bottom layer of the flexible sleeve;
sleeving the elastic balancing net on all the elastic modules;
placing the elastic buffer layer on all the elastic modules;
the flexible sleeve is closed to enclose the plurality of elastic modules, the elastic balancing mesh, the elastic cushioning layer within the flexible sleeve.
23. The method of claim 22, wherein the steps of obtaining a flexible sleeve comprising a flexible sleeve bottom layer, obtaining a plurality of elastic modules, obtaining an elastic balancing mesh, obtaining an elastic cushioning layer can be accomplished at different times, locations, respectively.
24. The method of claim 22, wherein the step of determining the position of the probe is performed,
the step of obtaining a flexible sleeve comprises: selecting a corresponding flexible sleeve according to the requirements of a user on colors, materials and patterns;
the step of obtaining a plurality of elastic modules comprises: selecting a corresponding elastic module according to the requirement of a user on the elasticity degree and the flexibility degree of the detachable elastic pad;
the step of obtaining an elastic balancing net comprises the following steps: selecting a corresponding elastic balance net according to the required elasticity degree and flexibility degree;
the step of obtaining the elastic buffer layer comprises the following steps: and selecting a corresponding elastic buffer layer according to the required elasticity degree and flexibility degree.
CN202111015560.0A 2021-08-31 2021-08-31 Detachable elastic pad, furniture and assembling method Active CN115191784B (en)

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