CN115188611B - Ceramic capacitor inserting sheet device and use method thereof - Google Patents
Ceramic capacitor inserting sheet device and use method thereof Download PDFInfo
- Publication number
- CN115188611B CN115188611B CN202210724899.6A CN202210724899A CN115188611B CN 115188611 B CN115188611 B CN 115188611B CN 202210724899 A CN202210724899 A CN 202210724899A CN 115188611 B CN115188611 B CN 115188611B
- Authority
- CN
- China
- Prior art keywords
- feeding
- assembly
- piece
- transfer
- component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/917—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
Abstract
The application discloses a ceramic capacitor inserting sheet device which comprises a first feeding component, an induction component, a second feeding component, a transferring component and an inserting sheet component, wherein the first feeding component is used for batch feeding of pins. The induction component feeding end is adjacent to the first feeding component and is used for receiving batch pins fed by the first feeding component and detecting positions. The second material loading subassembly is used for the batch material loading of chip. The transfer assembly comprises a transfer piece and a plurality of material sucking pieces, the plurality of material sucking pieces are respectively arranged on the transfer piece, each material sucking piece sucks a corresponding chip of the material second feeding assembly according to the position detection result of the induction assembly, and the transfer piece drives the plurality of material sucking pieces to carry out position transfer. According to the application, the material sucking pieces are used for detecting the chip which is correspondingly sucked and fed by the second material feeding assembly according to the position of the sensing assembly, and when no pin is arranged on the station of the pre-inserting piece, the material sucking pieces on the corresponding stations can not suck the chip, so that the chip is prevented from being worn due to repeated material sucking, and the product quality is ensured.
Description
Technical Field
The application relates to the technical field of capacitor production, in particular to a ceramic capacitor inserting sheet device and a using method thereof.
Background
In the ceramic capacitor chip production process, a chip is required to be inserted between two capacitor pins, and when the chip is inserted, the chip is sucked from the tray by the suction piece assembly, and then the chip is inserted between the two pins. For the fixed and transmission of convenient pin, will be fixed earlier on the paper area, go up to the inserted sheet station in batches again, chip also goes up to the inserted sheet station in batches simultaneously, then carry out the inserted sheet, traditional suction sheet subassembly is by a plurality of suction nozzles of suction sheet control valve control, unable single suction nozzle of individual control, if there is the pin on the paper area to lack, suction sheet subassembly still can suck out the chip and send to on the station of inserted sheet, owing to do not have the pin on the station of inserted sheet in advance, after the inserted sheet action is accomplished, unnecessary chip is not installed on the pin, need the workman to put it back to the charging tray again, not only increased the cost of labor, the chip is easy to take place wearing and tearing in the repeated absorption in-process moreover, influence product quality.
Disclosure of Invention
Aiming at the defects of the prior art, the application provides a ceramic capacitor inserting sheet device and a using method thereof.
The application discloses a ceramic capacitor inserting sheet device, which comprises:
the first feeding assembly is used for batch feeding of pins;
the feeding end of the induction component is adjacent to the first feeding component, and the induction component receives batch pins fed by the first feeding component and performs position detection;
the second feeding assembly is used for batch feeding of chips;
the transfer assembly comprises a transfer part and a plurality of material sucking parts, the material sucking parts are respectively arranged on the transfer part, each material sucking part sucks corresponding chips of the second feeding assembly according to the position detection result of the induction assembly, and the transfer part drives the material sucking parts to carry out position transfer; and
the inserting sheet assembly is adjacent to the discharging end of the induction assembly and the transferring assembly respectively, receives batch pins fed by the first feeding assembly and chips transferred by the transferring assembly and pairs the inserting sheets.
According to one embodiment of the application, the transfer assembly further comprises a negative pressure piece, the material sucking piece comprises a switch part and an air pipe, one end of the air pipe is communicated with the negative pressure piece, the other end of the air pipe is communicated with the material sucking position of the transfer piece, and the switch part is used for controlling on-off of the air pipe.
According to one embodiment of the application, the transfer piece comprises a driving part, a connecting rod transmission part, a transfer part and a material transferring part, wherein the driving end of the driving part is connected with one end of the connecting rod transmission part, the other end of the connecting rod transmission part is rotationally connected with the transfer part, the material transferring part is arranged at the transfer part, and an air pipe is communicated with the suction level of the material transferring part; the driving part drives the connecting rod transmission part to rotate, the connecting rod transmission part acts on the transfer part, and the transfer part drives the material transfer part to move between the second feeding assembly and the inserting piece assembly and drives the material transfer part to move up and down.
According to an embodiment of the present application, the link transmission part includes a first link and a second link, one end of the first link is rotatably connected to the driving end of the driving part, the other end of the first link is rotatably connected to one end of the second link, and the other end of the second link is rotatably connected to the transfer part.
According to one embodiment of the application, the transfer part comprises a transverse guide part, a first connecting part, a longitudinal guide part, a second connecting part, a moving wheel and a lifting block, wherein the first connecting part is rotationally connected with the second connecting rod and is in sliding connection with the transverse guide part, the longitudinal guide part is arranged on the first connecting part, the second connecting part is in sliding connection with the longitudinal guide part, the moving wheel is arranged on the second connecting part, the lifting block is arranged on the transverse guide part, the moving wheel is in rolling connection with the lifting block, and the material moving part is arranged on the second connecting part.
According to one embodiment of the application, the lifting block comprises a first lifting surface, a translation surface and a second lifting surface, wherein one end of the translation surface is connected with the first lifting surface, and the other end of the translation surface is connected with the second lifting surface.
According to one embodiment of the application, the driving part comprises a motor and a transmission shaft, the transmission shaft is arranged at the output end of the motor, and one end of the transmission shaft is hinged with the first connecting rod; the transfer piece still includes detection portion, and detection portion includes turning block and detection piece, and the other end of transmission shaft is located to the turning block cover, and is located detection piece top, and the transmission shaft rotates and drives the turning block and rotate at the detection end of detection piece.
According to one embodiment of the application, the sensing assembly comprises a sensing bearing piece and a sensing piece, the sensing piece is arranged on the sensing bearing piece, the sensing bearing piece receives batch pins fed by the first feeding assembly, and the sensing piece is provided with a plurality of sensing positions which are sequentially arranged at intervals, and the sensing positions detect the positions of the pins.
According to one embodiment of the application, the second feeding assembly comprises a feeding chute member and a feeding chute member, wherein the feeding chute member is communicated with the feeding chute member, and the width of the communicating part is smaller than the width of a notch of the feeding chute member and smaller than the width of the notch of the feeding chute member.
The application method of the ceramic capacitor inserting sheet device comprises the steps of:
the first feeding assembly feeds pins to the induction assembly in batches, and the second feeding assembly feeds chips in batches;
the induction component detects the position of the pin;
the material sucking parts correspond to chips which are fed by the material sucking second feeding assembly according to the position detection result of the sensing assembly, and then the transferring parts drive the plurality of material sucking parts to transfer towards the direction close to the inserting sheet assembly;
the inserting sheet assembly receives batch pins fed by the first feeding assembly and chips transferred by the transferring assembly to be matched with the inserting sheets.
The application has the beneficial effects that: through setting up response subassembly and a plurality of material piece of inhaling, when paper tape and pin pass through response subassembly, the response subassembly carries out position detection to the pin on the paper tape, then inhales the chip that the material second material loading subassembly was gone up according to the position detection result correspondence of response subassembly, when there is not the pin on the station of inserted sheet in advance, the material piece of inhaling on the corresponding station can not inhale the material to the chip, prevents that the chip from taking place wearing and tearing owing to repeated inhaling the material, has guaranteed product quality.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application. In the drawings:
FIG. 1 is a schematic diagram of a ceramic capacitor insert device according to an embodiment;
FIG. 2 is a schematic diagram of a ceramic capacitor insert device according to an embodiment from another view;
FIG. 3 is a schematic diagram of a sensing assembly according to an embodiment;
FIG. 4 is a schematic structural diagram of a second feeding assembly according to an embodiment;
FIG. 5 is a schematic diagram of a transfer assembly according to an embodiment;
FIG. 6 is a schematic diagram of another view of the transfer assembly according to the embodiment;
FIG. 7 is a schematic view of a portion of a transfer assembly according to an embodiment;
fig. 8 is a schematic structural view of an insert assembly according to an embodiment.
In the attached drawings, 1-a first feeding assembly;
2-sensing assembly, 21-sensing carrier, 22-sensing member, 221-sensing site;
3-second feeding components, 31-feeding trough pieces, 32-feeding trough pieces, 33-vibrating pieces, 311-arc-shaped feeding side walls, 312-grooves, 321-arc-shaped feeding side walls, 322-feeding troughs and 323-separating parts;
4-transfer unit, 41-transfer unit, 42-suction unit, 43-negative pressure unit, 411-drive unit, 412-link transmission unit, 413-transfer unit, 414-transfer unit, 415-detection unit, 421-switch unit, 422-gas pipe, 4111-motor, 4112-transmission shaft, 4121-first link, 4122-second link, 4131-lateral guide unit, 4132-first connection unit, 4133-longitudinal guide unit, 4134-second connection unit, 4135-moving wheel, 4136-lifting block, 4141-moving block, 4151-rotating block, 4152-detection block, 41361-first lifting surface, 41362-translation surface, 41363-second lifting surface;
5-tab assembly, 51-pusher member, 52-tab carrier, 53-fastener, 54-paper tape carrier, 511-pusher, 5111-notch;
6-a carrier assembly;
7-a material conveying component;
8-blanking components;
9-solder assembly.
Detailed Description
Various embodiments of the application are disclosed in the following drawings, in which details of the practice are set forth in the following description for the purpose of clarity. However, it should be understood that these practical details are not to be taken as limiting the application. That is, in some embodiments of the application, these practical details are unnecessary. Moreover, for the purpose of simplifying the drawings, some conventional structures and components are shown in the drawings in a simplified schematic manner.
It should be noted that all directional indications such as up, down, left, right, front, and rear … … in the embodiments of the present application are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture such as that shown in the drawings, and if the particular posture is changed, the directional indication is changed accordingly.
In addition, the descriptions of the "first," "second," and the like, herein are for descriptive purposes only and are not intended to be specifically construed as order or sequence, nor are they intended to limit the application solely for distinguishing between components or operations described in the same technical term, but are not to be construed as indicating or implying any relative importance or order of such features. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present application.
For a further understanding of the application, its features and advantages, reference is now made to the following examples, which are illustrated in the accompanying drawings in which:
embodiment one:
referring to fig. 1 and fig. 2, fig. 1 is a schematic structural diagram of a ceramic capacitor insert device according to an embodiment, and fig. 2 is a schematic structural diagram of another view angle of the ceramic capacitor insert device according to an embodiment. The ceramic capacitor inserting sheet device in the embodiment comprises a first feeding component 1, an induction component 2, a second feeding component 3, a transfer component 4 and an inserting sheet component 5, wherein the first feeding component 1 is used for batch feeding of pins. The feeding end of the induction component 2 is adjacent to the first feeding component 1, receives batch pins fed by the first feeding component 1, and performs position detection. The second feeding component 3 is used for batch feeding of chips. The transfer component 4 comprises a transfer component 41 and a plurality of material sucking components 42, the material sucking components 42 are respectively arranged on the transfer component 41, each material sucking component 42 sucks corresponding chips of the material second feeding component 3 according to the position detection result of the sensing component 2, and the transfer component 41 drives the material sucking components 42 to perform position transfer. The inserting sheet assembly 5 is adjacent to the discharging end of the induction assembly 2 and the transferring assembly 4 respectively, and the inserting sheet assembly 5 receives batch pins fed by the first feeding assembly 1 and chips transferred by the transferring assembly 4 and pairs the inserting sheets.
Through setting up sensing component and a plurality of material 42 that inhale, when paper tape and pin pass through sensing component 2, sensing component 2 carries out position detection to the pin on the paper tape, then inhale the chip that material second material loading subassembly 3 material loading was inhaled according to sensing component 2's position detection result correspondence, when there is not the pin on the station of inserted sheet in advance, the material 42 that inhales on corresponding station can not inhale the chip, prevents that the chip from taking place wearing and tearing owing to repeated inhaling the material, has guaranteed product quality.
Specifically, ceramic capacitor inserted sheet device still includes bearing assembly 6, and first material loading subassembly 1, response subassembly 2, second material loading subassembly 3, transfer subassembly 4 and inserted sheet subassembly 5 divide locate on bearing assembly 6. In this embodiment, the carrier assembly 6 is a housing having a rectangular cross section for mounting and carrying other components.
Further, ceramic capacitor inserted sheet device still includes and passes material subassembly 7 and unloading subassembly 8, and first material loading subassembly 1, pass material subassembly 7 and unloading subassembly 8 are located same straight line, and material conveying subassembly 7 is located between response subassembly 2 and the inserted sheet subassembly 5, and material conveying subassembly 7 is used for receiving the pin after response subassembly 2 detects to convey inserted sheet subassembly 5 in batches, and unloading subassembly 8 is located the one end that material subassembly 7 was passed in the inserted sheet subassembly 5, and unloading subassembly 8 is used for receiving the pin after the inserted sheet subassembly 5 inserted sheet, and with its batch unloading. In this embodiment, the first feeding component 1, the material transferring component 7 and the discharging component 8 all adopt a combination of a driving part and a driving wheel.
Referring to fig. 1-3, fig. 3 is a schematic structural diagram of an induction component according to an embodiment. The induction component 2 comprises an induction bearing component 21 and an induction component 22, the induction component 22 is arranged on the induction bearing component 21, the induction bearing component 21 receives batch pins fed by the first feeding component 1, the induction component 22 is provided with a plurality of induction positions 221 which are arranged at intervals in sequence, and the induction positions 221 detect the positions of the pins. In a specific application, the paper tape with pins passes through the space between the sensing bearing part 21 and the sensing part 22 under the guidance of the first feeding component 1 and the material conveying component 7, and at this time, the sensing position 221 detects whether the pins exist at the station to be plugged on the paper tape, and transmits detected data to the transferring component 4. In this embodiment, the sensing element 22 employs a photosensor.
Referring to fig. 1, fig. 2, and fig. 4, fig. 4 is a schematic structural diagram of a second feeding assembly in an embodiment. The second feeding assembly 3 comprises a feeding chute member 31 and a feeding chute member 32, wherein the feeding chute member 31 is communicated with the feeding chute member 32, and the width of the communicated part is smaller than the width of a notch of the feeding chute member 31 and smaller than the width of the notch of the feeding chute member 32. The feeding chute member 31 comprises two arc-shaped feeding side walls 311, the bending directions of the two arc-shaped feeding side walls 311 are opposite, and the two arc-shaped feeding side walls 311 are matched to form an inverted splayed structure; the feeding groove 32 comprises two arc-shaped feeding side walls 321, the two arc-shaped feeding side walls 321 are matched to form a splayed structure, the bending directions of the two arc-shaped feeding side walls 321 are opposite, and one smaller opening ends of the two arc-shaped feeding side walls 321 are respectively communicated with the smaller opening ends of the two arc-shaped feeding side walls 311. Through setting up two cooperation arc feeding lateral walls 311 that are the structure of falling the splayed, under vibration state, ceramic capacitor chip can be along the arc feeding lateral wall 311 of slope to being close to the direction removal of feed chute spare 32, and the chip is concentrated in feed chute spare 31 and feed chute spare 32 intercommunication department, then shunts for the chip is difficult for taking place to block at the pay-off in-process, prevents to appear ceramic capacitor chip because of piling up the circumstances that appears wearing and tearing, has ensured product quality.
The feed chute member 31 further includes a plurality of grooves 312, and the plurality of grooves 312 are provided at the bottom of the feed chute member 31. Through set up a plurality of recesses 312 at the tank bottom of feed chute piece 31, reduced the ceramic capacitor chip in the feeding in-process ceramic capacitor chip and feed chute piece 31 tank bottom's area of contact to reduced the frictional force between ceramic capacitor chip and the feed chute piece 31 tank bottom, when making ceramic capacitor chip feeding more smooth and easy, can also prevent that ceramic capacitor chip from being worn and torn because of too big with the frictional force between the feed chute piece 31 tank bottom. Further, the cross section of the groove 312 is circular, and the groove 312 is a circular groove, so that the feeding chute member 31 is convenient for production and processing.
The feeding chute member 32 further includes a plurality of feeding chutes 322, and the plurality of feeding chutes 322 are disposed between the two arcuate feeding sidewalls 321. The width of the feed chute 322 becomes gradually smaller from one end near the feed chute member 31 to one end far from the feed chute member 31. The width of the feeding end of the feeding groove 322 is larger, so that the ceramic capacitor chip can smoothly enter the feeding groove 322, and the ceramic capacitor chip is prevented from being blocked in the feeding process. The plurality of feed channels 322 are fan-shaped, and the interval between two adjacent feed channels 322 is from being close to the one end of feed chute piece 31 to keeping away from the one end of feed chute piece 31 grow gradually for the distance between two adjacent ceramic capacitor chips also grow gradually, is convenient for follow-up getting material processing. A separation part 323 is arranged between two adjacent feeding grooves 322, and the longitudinal section of the separation part 323 is in an inverted V shape. After the ceramic capacitor chip enters the feeding groove piece 32, the longitudinal section of the separation part is in an inverted V shape, so that the ceramic capacitor chip cannot be blocked at the end part of the separation part 323, but moves into the feeding groove 322 along the side wall of the separation part 323, and the ceramic capacitor chip is further prevented from being blocked in the feeding process. Further, the second feeding assembly 3 further comprises a vibrating piece 33, the vibrating piece 33 is connected with the bottoms of the feeding chute piece 31 and the feeding chute piece 32, and the vibrating piece 33 drives the feeding chute piece 31 and the feeding chute piece 32 to vibrate when vibrating so as to drive the chip to move towards the direction close to the inserting piece assembly 5.
Referring to fig. 1, 2, 5, 6 and 7, fig. 5 is a schematic structural diagram of a transfer assembly according to an embodiment, fig. 6 is a schematic structural diagram of another view of the transfer assembly according to an embodiment, and fig. 7 is a schematic structural diagram of a portion of the transfer assembly according to an embodiment. The transfer assembly 4 further comprises a negative pressure piece 43 and a control piece (not shown in the figure), the suction piece 42 comprises a switch portion 421 and an air pipe 422, one end of the air pipe 422 is communicated with the negative pressure piece 43, the other end of the air pipe 422 is communicated with the suction level of the transfer piece 41, and the switch portion 421 is used for controlling on-off of the air pipe 422. The sensing member 22 and the switch portion 421 are electrically connected to the control member, respectively, the sensing member 22 feeds back the detected pin position information to the control member, and the control member controls the corresponding switch portion 421 according to the pin position information. When the sensing piece 22 detects that the pin exists on the station to be inserted, the control piece controls the corresponding switch portion 421 to be opened so as to control the air pipe 422 to suck the chip, otherwise, when the sensing piece 22 detects that the pin does not exist on the station to be inserted, the control piece controls the corresponding switch portion 421 to be closed, so that the chip is prevented from being abraded due to repeated sucking while the redundant chip is prevented from being transferred to the inserting piece assembly 5, and the product quality is guaranteed. In practical application, the switch 421 may be a solenoid valve. By providing the suction members 42 independent of each other, the control portion can control each suction member 42 individually according to the data fed back from the sensing member 22, so as to prevent the chip from being sucked repeatedly.
The transfer member 41 comprises a driving part 411, a connecting rod transmission part 412, a transfer part 413 and a material transferring part 414, wherein the driving end of the driving part 411 is connected with one end of the connecting rod transmission part 412, the other end of the connecting rod transmission part 412 is rotationally connected with the transfer part 413, the material transferring part 414 is arranged on the transfer part 413, and an air pipe 422 is communicated with the suction level of the material transferring part 414. The driving part 411 drives the connecting rod transmission part 412 to rotate, the connecting rod transmission part 412 acts on the transfer part 413, and the transfer part 413 drives the material moving part 414 to move between the second feeding component 3 and the inserting piece component 5 and drives the material moving part 414 to move up and down.
The link transmission part 412 includes a first link 4121 and a second link 4122, one end of the first link 4121 is rotatably connected to the driving end of the driving part 411, the other end is rotatably connected to one end of the second link 4122, and the other end of the second link 4122 is rotatably connected to the transfer part 413. The driving portion 411 includes a motor 4111 and a driving shaft 4112, the driving shaft 4112 is disposed at an output end of the motor 4111, and one end of the driving shaft 4112 is hinged to the first link 4121. The transferring member 41 further includes a detecting portion 415, the detecting portion 415 includes a rotating block 4151 and a detecting block 4152, the rotating block 4151 is sleeved on the other end of the driving shaft 4112 and is located above the detecting block 4152, and the driving shaft 4112 rotates to drive the rotating block 4151 to rotate at the detecting end of the detecting block 4152. The detection block 4152 is for detecting the number of rotations of the rotation block 4151. In this embodiment, the rotating portion 571 is a three-quarter disc, the detecting block 4152 is a correlation sensor, when the notch portion of the rotating block 4151 passes through the detecting block 4152, the rotating block 4151 cannot mask the detecting portion, at this time, the receiving end of the correlation sensor can receive the signal sent by the transmitting end and feed back the signal to the control member, so as to detect and record the number of rotation turns of the transmission shaft 4112, and when the transmission shaft 4112 rotates one turn, the transferring component 4 is driven to transfer the chip from the second feeding component 3 to the inserting piece component 5, and then returns to the position above the second feeding component 3. The number of the rotating blocks 4151 is plural, and the number of the corresponding detecting blocks 4152 is plural. The transfer portion 413 includes a transverse guiding portion 4131, a first connecting portion 4132, a longitudinal guiding portion 4133, a second connecting portion 4134, a moving wheel 4135 and a lifting block 4136, wherein the first connecting portion 4132 is slidingly connected to the transverse guiding portion 4131, the longitudinal guiding portion 4133 is disposed on the first connecting portion 4132, the second connecting portion 4134 is slidingly connected to the longitudinal guiding portion 4133, the moving wheel 4135 is disposed on the second connecting portion 4134, the lifting block 4136 is disposed on the transverse guiding portion 4131, the moving wheel 4135 is in rolling connection with the lifting block 4136, and the material transferring portion 414 is disposed on the second connecting portion 4134. The motor 4111 drives the transmission shaft 4112 to rotate, the transmission shaft 4112 rotates to drive the first connecting rod 4121 to rotate, the first connecting rod 4121 rotates to drive the second connecting rod 4122 to rotate, the second connecting rod 4122 rotates to drive the first connecting portion 4132 to slide back and forth along the transverse guiding portion 4131 in the transverse direction, the first connecting portion 4132 slides and simultaneously drives the longitudinal guiding portion 4133 and the second connecting portion 4134 to slide back and forth, and the connecting rod transmission portion 412 is arranged to enable the motor 4111 to rotate only in one direction to drive the transferring portion 413 to move back and forth in the transverse direction.
Lifting block 4136 includes a first lifting surface 41361, a translating surface 41362, and a second lifting surface 41363, with translating surface 41362 coupled at one end to first lifting surface 41361 and at the other end to second lifting surface 41363. When the first connecting portion 4132 slides to drive the longitudinal guiding portion 4133, the second connecting portion 4134 and the longitudinal guiding portion 4133 to move in a direction approaching the tab assembly 5, the moving wheel 4135 firstly rolls and ascends along the first lifting surface 41361, and simultaneously drives the second connecting portion 4134 to ascend, when the moving wheel 4135 ascends to the translation surface 41362, the moving wheel 4135 rolls along the translation surface 41362 in a direction approaching the second lifting surface 41363, and when the moving wheel 4135 rolls to the second lifting surface 41363, the moving wheel 4135 rolls and descends along the second lifting surface 41363, and simultaneously drives the second connecting portion 4134 to descend; when the first connecting portion 4132 slides to drive the longitudinal guiding portion 4133, the second connecting portion 4134 and the longitudinal guiding portion 4133 to move away from the tab assembly 5, the moving wheel 4135 firstly rolls and rises along the second lifting surface 41363, and simultaneously drives the second connecting portion 4134 to rise, when the moving wheel 4135 rises to the translation surface 41362, the moving wheel 4135 rolls along the translation surface 41362 to approach the first lifting surface 41361, and when the moving wheel 4135 rolls to the first lifting surface 41361, the moving wheel 4135 rolls and falls along the first lifting surface 41361, and simultaneously drives the second connecting portion 4134 to fall. Through the cooperation of the moving wheel 4135 and the lifting block 4136, the second connecting part 4134 can be driven to longitudinally reciprocate on the longitudinal guiding part 4133 without additional lifting driving parts, so that the cost is saved, and meanwhile, the movement of the transfer assembly is smoother. The material transferring part 414 is provided with a plurality of material transferring blocks 4141, each material transferring block 4141 is communicated with an air pipe 422, and in practical application, the material transferring blocks 4141 can adopt suction nozzles.
In a specific application, the control member controls the material sucking member 42 to suck the chip, after sucking the chip, the motor 4111 drives the transmission shaft 4112 to rotate, the transmission shaft 4112 rotates to drive the connecting rod transmission part 412 to move towards the direction close to the inserting sheet assembly 5, the connecting rod transmission part 412 drives the transfer part 413 and the material moving part 414 to move towards the direction close to the inserting sheet assembly 5 when moving, at the moment, the moving wheel 4135 moves along the upper surface of the lifting block 4136, thereby driving the second connecting part 4134 and the material moving part 414 to make lifting movement along the lifting block 4136 and move towards the direction close to the inserting sheet assembly 5, and when the material moving part 414 moves to the upper side of the inserting sheet assembly 5, the material moving part 414 places the sucked chip on the inserting sheet assembly 5; after discharging, the control element controls the switch portion 421 to be closed, the motor 4111 drives the transmission shaft 4112 to rotate, the transmission shaft 4112 rotates to drive the connecting rod transmission portion 412 to move in a direction away from the inserting sheet assembly 5, the connecting rod transmission portion 412 drives the transfer portion 413 and the material moving portion 414 to move in a direction away from the inserting sheet assembly 5 when moving, the moving wheel 4135 moves along the upper surface of the lifting block 4136, so that the second connecting portion 4134 and the material moving portion 414 are driven to move in a lifting manner along the lifting block 4136 and move in a direction close to the second feeding assembly 3, and when the material moving portion 414 moves to the upper portion of the second feeding assembly 3, the material moving portion 414 sucks a chip.
Referring to fig. 1, 2 and 8, fig. 8 is a schematic structural diagram of an insert assembly according to an embodiment. The insert assembly 5 comprises a push plate member 51, an insert bearing member 52, a fixing member 53 and a paper tape bearing member 54 which are sequentially arranged from the direction close to the second feeding assembly 3 to the direction far away from the second feeding assembly 3, the push plate member 51, the insert bearing member 52 and the paper tape bearing member 54 are respectively arranged on the bearing assembly 6, and the fixing member 53 is movably connected with the paper tape bearing member 54. The pusher member 51 includes a pusher 511 and a pusher driving portion (not shown) to which the pusher 511 is connected at a driving end, the pusher driving portion driving the pusher 511 to move in a direction perpendicular to the paper tape conveyance. The side of the push plate 511 adjacent to the tab carrier 52 has a plurality of notches 5111, the notches 5111 being triangular in cross-section. Through setting up notch 5111, can carry out spacingly to the chip when push pedal 511 promotes the chip and carry out the inserted sheet, prevent that the chip from taking place the displacement at the inserted sheet in-process, dislocation after the inserted sheet influences product quality. The interposer carrier 52 is used for placing chips to be inserted. The fixing piece 53 fixes the pins when inserting the pins, preventing the pins from deforming. Tape carrier 54 is used to carry a pinned tape. After the chip is placed on the insert carrier 52 by the material moving part 414, the push plate driving part drives the push plate 511 to move in a direction approaching the paper tape carrier 54 so as to push the chip onto the pins, and after the insert is completed, the push plate driving part drives the push plate 511 to move in a direction separating from the paper tape carrier 54.
Referring back to fig. 1 and 2, the ceramic capacitor insert device further includes a solder component 9, where the solder component 9 is disposed on the carrier component 6 and adjacent to the inductive carrier 21. The soldering tin component 9 is used for tinning the pins to be inserted.
In the embodiment, when the ceramic capacitor inserting device is actually applied, the paper tape with pins is batched onto the induction bearing piece 21 by the first feeding component 1, the induction piece 22 detects whether pins exist on a station to be inserted, and feeds back detected data to the control piece, meanwhile, the soldering tin component 9 carries out soldering tin on the pins, then the material conveying component 7 conveys the paper tape onto the paper tape bearing piece 54, at the moment, the inserting ends of the pins are located on the paper tape bearing piece 54, meanwhile, the control piece controls the corresponding material sucking piece 42 to suck chips according to the data fed back by the induction piece 22, then the transfer piece 41 moves the chips to the upper part of the inserting piece bearing piece 52, the chips are placed on the inserting piece bearing piece 52, and then the pushing plate driving part drives the pushing plate 511 to move towards the direction close to the paper tape bearing piece 54, so that the chips are pushed onto the pins, and the inserting is completed.
Example two
The application method of the ceramic capacitor inserting sheet device in the embodiment comprises the following steps:
s1: the first feeding assembly 1 feeds pins to the induction assembly 2 in batches, and the second feeding assembly 3 feeds chips in batches;
s2: the induction component 2 detects the position of the pin;
s3: the material sucking parts 42 are used for sucking chips fed by the second feeding assembly 3 according to the position detection result of the sensing assembly 2, and then the transferring parts 41 drive the plurality of material sucking parts 42 to transfer towards the direction close to the inserting piece assembly 5;
s4: the inserting sheet assembly 5 receives batch pins fed by the first feeding assembly 1 and chips transferred by the transferring assembly 4 for carrying out adapting inserting sheets.
In summary, the ceramic capacitor inserting sheet device provided by the application is provided with the induction component and the plurality of material sucking pieces, when the paper tape and the pins pass through the induction component, the induction component detects the positions of the pins on the paper tape, then the material sucking pieces correspond to the chips which are fed by the material sucking second feeding component according to the position detection result of the induction component, when no pins are arranged on the station of the pre-inserting sheet, the material sucking pieces on the corresponding stations can not suck the chips, so that the chips are prevented from being worn due to repeated material sucking, and the product quality is ensured.
The above are merely embodiments of the present application, and are not intended to limit the present application. Various modifications and variations of the present application will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, or the like, which is within the spirit and principles of the present application, should be included in the scope of the claims of the present application.
Claims (8)
1. A ceramic capacitor insert device comprising:
the first feeding assembly (1) is used for batch feeding of pins;
the feeding end of the induction component (2) is adjacent to the first feeding component (1), and the induction component receives batch pins fed by the first feeding component (1) and performs position detection;
the second feeding assembly (3) is used for batch feeding of chips;
the transfer assembly (4) comprises a transfer piece (41), a plurality of material sucking pieces (42) and a negative pressure piece (43), wherein the material sucking pieces (42) are respectively arranged on the transfer piece (41), each material sucking piece (42) sucks corresponding chips on the second feeding assembly (3) according to the position detection result of the sensing assembly (2), and the transfer piece (41) drives the material sucking pieces (42) to carry out position transfer; the suction piece (42) comprises a switch part (421) and an air pipe (422), one end of the air pipe (422) is communicated with the negative pressure piece (43), the other end of the air pipe (422) is communicated with the suction level of the transfer piece (41), and the switch part (421) is used for controlling the on-off of the air pipe (422); the transfer piece (41) comprises a driving part (411), a connecting rod transmission part (412), a transfer part (413) and a material transferring part (414), wherein the driving end of the driving part (411) is connected with one end of the connecting rod transmission part (412), the other end of the connecting rod transmission part (412) is rotationally connected with the transfer part (413), the material transferring part (414) is arranged on the transfer part (413), and the air pipe (422) is communicated with the material sucking position of the material transferring part (414); the driving part (411) drives the connecting rod transmission part (412) to rotate, the connecting rod transmission part (412) acts on the transfer part (413), the transfer part (413) drives the material moving part (414) to move between the second feeding component (3) and the inserting piece component (5), and drives the material moving part (414) to move up and down; and
the inserting sheet assembly (5) is respectively adjacent to the discharging end of the induction assembly (2) and the transferring assembly (4), and the inserting sheet assembly (5) receives batch pins fed by the first feeding assembly (1) and chips transferred by the transferring assembly (4) and pairs inserting sheets.
2. The ceramic capacitor inserting sheet device according to claim 1, wherein the link transmission part (412) comprises a first link (4121) and a second link (4122), one end of the first link (4121) is rotatably connected to the driving end of the driving part (411), the other end is rotatably connected to one end of the second link (4122), and the other end of the second link (4122) is rotatably connected to the transfer part (413).
3. The ceramic capacitor inserting device according to claim 2, wherein the transfer portion (413) comprises a transverse guiding portion (4131), a first connecting portion (4132), a longitudinal guiding portion (4133), a second connecting portion (4134), a moving wheel (4135) and a lifting block (4136), the first connecting portion (4132) is rotatably connected with the second connecting rod (4122) and slidingly connected with the transverse guiding portion (4131), the longitudinal guiding portion (4133) is arranged on the first connecting portion (4132), the second connecting portion (4134) is slidingly connected with the longitudinal guiding portion (4133), the moving wheel (4135) is arranged on the second connecting portion (4134), the lifting block (4136) is arranged on the transverse guiding portion (4131), the moving wheel (4135) is in rolling connection with the lifting block (4136), and the moving portion (414) is arranged on the second connecting portion (4134).
4. A ceramic capacitor insert device according to claim 3, wherein the lifting block (4136) comprises a first lifting surface (41361), a translation surface (41362) and a second lifting surface (41363), the translation surface (41362) being connected at one end to the first lifting surface (41361) and at the other end to the second lifting surface (41363).
5. The ceramic capacitor plugging device according to claim 4, wherein the driving part (411) comprises a motor (4111) and a transmission shaft (4112), the transmission shaft (4112) is arranged at an output end of the motor (4111), and one end of the transmission shaft (4112) is hinged with the first connecting rod (4121); the transfer piece (41) further comprises a detection part (415), the detection part (415) comprises a rotating block (4151) and a detection block (4152), the rotating block (4151) is sleeved on the other end of the transmission shaft (4112) and is located above the detection block (4152), and the transmission shaft (4112) rotates to drive the rotating block (4151) to rotate at the detection end of the detection block (4152).
6. The ceramic capacitor inserting sheet device according to claim 1, wherein the induction component (2) comprises an induction bearing piece (21) and an induction piece (22), the induction piece (22) is arranged on the induction bearing piece (21), the induction bearing piece (21) receives batch pins fed by the first feeding component (1), the induction piece (22) is provided with a plurality of induction positions (221) which are sequentially arranged at intervals, and the induction positions (221) detect positions of the pins.
7. Ceramic capacitor insert device according to claim 1, characterized in that the second feeding assembly (3) comprises a feed chute member (31) and a feed chute member (32), the feed chute member (31) being in communication with the feed chute member (32), the width of the communication being smaller than the slot width of the feed chute member (31) and smaller than the slot width of the feed chute member (32).
8. A method of using a ceramic capacitor insert device according to any one of claims 1 to 7, further comprising the steps of:
the first feeding assembly (1) is used for feeding pins to the induction assembly (2) in batches, and the second feeding assembly (3) is used for feeding chips in batches;
the induction component (2) detects the positions of the pins;
the material sucking pieces (42) are used for sucking chips fed by the second feeding assembly (3) correspondingly according to the position detection result of the sensing assembly (2), and then the transferring pieces (41) are used for driving the plurality of material sucking pieces (42) to transfer towards the direction close to the inserting piece assembly (5);
the inserting sheet assembly (5) receives batch pins fed by the first feeding assembly (1) and the chip transferred by the transferring assembly (4) for adapting inserting sheets.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210724899.6A CN115188611B (en) | 2022-06-24 | 2022-06-24 | Ceramic capacitor inserting sheet device and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210724899.6A CN115188611B (en) | 2022-06-24 | 2022-06-24 | Ceramic capacitor inserting sheet device and use method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115188611A CN115188611A (en) | 2022-10-14 |
| CN115188611B true CN115188611B (en) | 2023-10-13 |
Family
ID=83516377
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210724899.6A Active CN115188611B (en) | 2022-06-24 | 2022-06-24 | Ceramic capacitor inserting sheet device and use method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115188611B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0431214A (en) * | 1990-05-18 | 1992-02-03 | Rohm Co Ltd | Device for fitting chip |
| CN104362007A (en) * | 2014-12-03 | 2015-02-18 | 昆山微容电子企业有限公司 | Device for inserting chip in capacitor production line |
| CN109545585A (en) * | 2018-12-30 | 2019-03-29 | 珠海华冠科技股份有限公司 | A kind of capacitor seat board electromechanics appearance Check up polarity mechanism |
| CN209570658U (en) * | 2018-12-30 | 2019-11-01 | 珠海华冠科技股份有限公司 | A kind of capacitor pin device for detecting polarity |
| CN110696036A (en) * | 2019-11-22 | 2020-01-17 | 嘉兴市云达智能科技有限公司 | Material taking mechanism, material taking device and test system |
| CN110896001A (en) * | 2019-12-04 | 2020-03-20 | 佛山市利明丰自动化设备有限公司 | Full-automatic capacitor case insert machine |
| CN111745090A (en) * | 2020-06-11 | 2020-10-09 | 中山市汇展科技有限公司 | Material distributing device of capacitor pin shearing machine |
| CN112863902A (en) * | 2019-11-26 | 2021-05-28 | 无锡先导智能装备股份有限公司 | Feeding device |
| CN113460688A (en) * | 2021-06-29 | 2021-10-01 | 广东人工智能与先进计算研究院 | Paster electric capacity arrangement composing equipment |
| CN215299072U (en) * | 2021-04-28 | 2021-12-24 | 深圳泰德激光技术股份有限公司 | Capacitor assembling device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6692777B2 (en) * | 2017-07-25 | 2020-05-13 | 株式会社東芝 | Transfer device and determination method |
-
2022
- 2022-06-24 CN CN202210724899.6A patent/CN115188611B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0431214A (en) * | 1990-05-18 | 1992-02-03 | Rohm Co Ltd | Device for fitting chip |
| CN104362007A (en) * | 2014-12-03 | 2015-02-18 | 昆山微容电子企业有限公司 | Device for inserting chip in capacitor production line |
| CN109545585A (en) * | 2018-12-30 | 2019-03-29 | 珠海华冠科技股份有限公司 | A kind of capacitor seat board electromechanics appearance Check up polarity mechanism |
| CN209570658U (en) * | 2018-12-30 | 2019-11-01 | 珠海华冠科技股份有限公司 | A kind of capacitor pin device for detecting polarity |
| CN110696036A (en) * | 2019-11-22 | 2020-01-17 | 嘉兴市云达智能科技有限公司 | Material taking mechanism, material taking device and test system |
| CN112863902A (en) * | 2019-11-26 | 2021-05-28 | 无锡先导智能装备股份有限公司 | Feeding device |
| CN110896001A (en) * | 2019-12-04 | 2020-03-20 | 佛山市利明丰自动化设备有限公司 | Full-automatic capacitor case insert machine |
| CN111745090A (en) * | 2020-06-11 | 2020-10-09 | 中山市汇展科技有限公司 | Material distributing device of capacitor pin shearing machine |
| CN215299072U (en) * | 2021-04-28 | 2021-12-24 | 深圳泰德激光技术股份有限公司 | Capacitor assembling device |
| CN113460688A (en) * | 2021-06-29 | 2021-10-01 | 广东人工智能与先进计算研究院 | Paster electric capacity arrangement composing equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115188611A (en) | 2022-10-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107211562B (en) | Loader device | |
| EP0805620A2 (en) | Apparatus for feeding chip components | |
| CN107497931A (en) | A kind of aluminium sheet smallpox punching is molded automatic production line | |
| JP5487022B2 (en) | Component mounting device and component supply device | |
| CN115188611B (en) | Ceramic capacitor inserting sheet device and use method thereof | |
| CN106465578A (en) | Component mounting apparatus | |
| CN112247538A (en) | Block battery inserting equipment capable of automatically feeding | |
| EP0109991B1 (en) | Gravity feed chute | |
| CN100522766C (en) | Sheet supplying device | |
| EP0535399B1 (en) | Device to process electrical circuits | |
| CN111898711B (en) | Card intermittent feeding mechanism, card issuing equipment and method thereof | |
| CN103130011A (en) | Method and device for forming an auxiliary stack | |
| KR100795910B1 (en) | Apparatus for cutting card | |
| KR101690581B1 (en) | Component supply unit | |
| CN213504608U (en) | Plastic body sorting conveyor of pin header connector | |
| CN215357918U (en) | Cell-phone screen grinding feeder | |
| CN106384134B (en) | Card issuing device with card automatic feeding function | |
| CN214568276U (en) | Pipe-packed IC material feeding device | |
| EP1516520B1 (en) | Device for transferring electronic components from an inclined supply track to another element | |
| CN212024052U (en) | Automatic feeding device | |
| CN111762582A (en) | Automatic unstacking system | |
| GB2197301A (en) | Bill pressing down apparatus | |
| JP2703625B2 (en) | Sheet material feeder of sheet metal processing machine | |
| CN109417867A (en) | Loader | |
| JPH0815893B2 (en) | Automatic bagging machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |