CN113460688A - Paster electric capacity arrangement composing equipment - Google Patents
Paster electric capacity arrangement composing equipment Download PDFInfo
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- CN113460688A CN113460688A CN202110729041.4A CN202110729041A CN113460688A CN 113460688 A CN113460688 A CN 113460688A CN 202110729041 A CN202110729041 A CN 202110729041A CN 113460688 A CN113460688 A CN 113460688A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/04—Load carriers other than helical or spiral channels or conduits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
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Abstract
本申请提供了一种贴片电容整理排版设备，涉及贴片电容的技术领域。贴片电容整理排版设备包括：支撑组件；上料组件，包括连接于支撑组件上的整理组件和运输组件，运输组件具有容纳贴片电容的运输工位，贴片电容从第一部分进入并通过整理组件的整理移动至第二部分；动作组件，包括连接于支撑组件上的移动组件以及设于移动组件上的吸附组件，吸附组件与第二部分对应设置；排列组件，连接于支撑组件上，排列组件具有与吸附单元对应的矩阵单元。本申请吸附组件可根据用户的设定对整理后的贴片电容进行不同矩阵的吸附，并通过移动组件移动至排列组件上的矩阵单元上，形成有序且有一定区分度的矩阵排列，电容探伤机的探伤过程中，操作人员可很快将贴片电容的不良品剔除。
The application provides an arrangement and typesetting device for chip capacitors, which relates to the technical field of chip capacitors. The chip capacitor sorting and typesetting equipment includes: a support assembly; a feeding assembly, including a sorting assembly and a transport assembly connected to the support assembly, the transport assembly has a transport station for accommodating the chip capacitor, and the chip capacitor enters from the first part and passes through the sorting The arrangement of the components moves to the second part; the action component includes a mobile component connected to the support component and an adsorption component arranged on the mobile component, and the adsorption component is arranged corresponding to the second part; the arrangement component is connected to the support component and arranged The assembly has matrix cells corresponding to the adsorption cells. The adsorption component of this application can adsorb the sorted chip capacitors in different matrices according to the user's settings, and move the component to the matrix unit on the arrangement component to form an orderly and differentiated matrix arrangement. During the flaw detection process of the flaw detector, the operator can quickly remove the defective products of the chip capacitor.
Description
Technical Field
The application relates to the technical field of patch capacitors, in particular to patch capacitor arranging and composing equipment.
Background
The capacitor is one of the electronic elements widely used in electronic equipment and widely applied to the aspects of blocking direct current, alternating current, coupling, bypassing, filtering, tuning loop, energy conversion, control and the like in the circuit.
Wherein can't leave electric capacity defectoscope among the outward appearance testing process of paster electric capacity, the paster electric capacity need carry out orderly just has the typesetting arrangement of certain discrimination to the paster electric capacity before detecting a flaw to operating personnel can carry out clear location to the defective products paster electric capacity after detecting a flaw, and then manual rejection defective products paster electric capacity.
In the prior art, the efficiency is low often when orderly typesetting and arranging the surface mounted capacitors before flaw detection of the surface mounted capacitors, and the discrimination is not enough, so that an operator is difficult to accurately position and remove defective products after flaw detection.
Disclosure of Invention
The application aims to provide a patch capacitor arrangement and typesetting device, and aims to solve the problems of low efficiency and insufficient discrimination in the prior art.
In order to achieve the purpose, the following technical scheme is adopted in the application:
the application provides a paster electric capacity arrangement equipment of typesetting, includes: a support assembly; the feeding assembly comprises an arranging assembly and a conveying assembly which are connected to the supporting assembly, the conveying assembly is provided with a conveying station containing patch capacitors, the conveying station is provided with a first part and a second part, and the patch capacitors enter from the first part and move to the second part through arranging of the arranging assembly; the action assembly comprises a moving assembly connected to the support assembly and an adsorption assembly arranged on the moving assembly, the adsorption assembly is arranged corresponding to the second part, and the adsorption assembly is provided with a plurality of adsorption units with different matrixes; the arrangement component is connected to the support component and provided with a matrix unit corresponding to the adsorption unit and used for placing the patch capacitor adsorbed by the adsorption component.
This application arranges in order the paster electric capacity on the transportation subassembly through the arrangement subassembly, and the adsorption component can adsorb the paster electric capacity after the arrangement according to user's settlement to on removing the matrix unit on arranging the subassembly through the removal subassembly, form orderly and have the matrix arrangement of certain discrimination, at the flaw detection in-process of electric capacity defectoscope, operating personnel can reject the defective products of paster electric capacity very fast.
Further, the adsorption component comprises a driving piece, a sucker piece connected with the driving piece and an air pipe piece connected with the sucker piece, the sucker piece is provided with the adsorption unit, and the adsorption unit is communicated with the air pipe piece.
Further, the sucking disc spare includes sucking disc and lower sucking disc, go up the sucking disc with the driving piece is connected, lower sucking disc is located go up the sucking disc and is kept away from one side of driving piece, it has first absorption chamber to go up the sucking disc, lower sucking disc have with the second absorption chamber that first absorption chamber corresponds.
Furthermore, a sealing element is arranged on the periphery of the first adsorption cavity, the first adsorption cavity is provided with a plurality of different first cavities, the second adsorption cavity is provided with second cavities in one-to-one correspondence with the first cavities, and each first cavity is connected with the air pipe fitting.
Furthermore, an elastic component is arranged between the driving component and the sucker component.
Make driving piece drive sucking disc subassembly push down and adsorb the paster electric capacity through elastic component, reduce the damage of the overdraft of driving piece to the paster electric capacity.
Further, the transportation assembly comprises a channel plate, a plurality of grooves are formed in the channel plate, the grooves are distributed at intervals, and the grooves are distributed along the length direction of the channel plate.
Further, the width of the groove in the direction from the first portion to the second portion is gradually narrowed, and the width of the groove in the second portion is not less than the width of the patch capacitor.
Further, the depth of the groove in the direction from the first portion to the second portion becomes gradually deeper, and the depth of the groove in the second portion is not less than the depth of the patch capacitor.
Further, the arrangement component comprises a speed regulating device connected to the supporting component and an arrangement piece connected to the output end of the speed regulating device, and the arrangement piece is located above the transportation component.
Further, the transportation device further comprises a straight vibrator connected below the transportation assembly, and the straight vibrator is arranged corresponding to the first portion.
Further, the adsorption component moves back and forth along the advancing direction parallel to the patch capacitor through the moving component.
Furthermore, the arrangement assembly comprises a fixing piece and an arrangement piece connected to the fixing piece in a sliding mode, the fixing piece is connected to the supporting assembly, and the fixing piece is distributed along the direction perpendicular to the advancing direction of the patch capacitor.
Compared with the prior art, the beneficial effect of this application scheme is: this application arranges in order the paster electric capacity on the transportation subassembly through the arrangement subassembly, and the adsorption component can carry out the absorption of different matrixes to the paster electric capacity after arranging according to user's settlement to on removing the matrix unit on arranging the subassembly through removing the subassembly, form orderly and have the matrix arrangement of certain discrimination, at the flaw detection in-process of electric capacity defectoscope, operating personnel can reject the defective products of paster electric capacity very fast.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for a user of ordinary skill in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic structural diagram of a patch capacitor tidying and typesetting apparatus disclosed in the embodiment of the present application.
Fig. 2 is a top view of a patch capacitor tidying and typesetting apparatus disclosed in the embodiment of the present application.
Fig. 3 is a schematic structural diagram of a channel plate of a patch capacitor tidying and typesetting device disclosed in the embodiment of the present application.
Fig. 4 is a schematic structural diagram of a sucker of a patch capacitor tidying and typesetting apparatus disclosed in the embodiment of the present application.
Fig. 5 is a schematic diagram of an upper suction cup structure of a patch capacitor tidying and composing device disclosed in the embodiment of the present application.
Fig. 6 is a schematic view of another structure of the upper suction cup of the patch capacitor tidying and composing device disclosed in the embodiment of the present application.
Fig. 7 is a schematic structural diagram of a lower suction cup of a patch capacitor tidying and composing device disclosed in an embodiment of the present application.
Fig. 8 is a schematic view structural diagram of another view angle of a lower suction cup of a patch capacitor tidying and composing device disclosed in the embodiment of the present application.
Reference numerals
100. A support assembly; 101. an operation panel; 200. a feeding assembly; 201. a transport assembly; 2011. a channel plate; 2012. a groove; 2013. a wedge block; 202. arranging the components; 2021. a speed regulating device; 2022. arranging pieces; 203. a straight vibration device; 204. a capacitive slideway; 205. a capacitance box; 300. an action component; 301. a moving assembly; 302. an adsorption component; 3021. a cylinder; 3022. a sucker is arranged; 3023. a lower sucker; 3024. a seal member; 3025. a first cavity; 3026. a second cavity; 3027. a guide shaft; 3028. a linear bearing; 3029. a spring; 3030. adsorption pores; 303. a gas pipe member; 400. arranging the components; 401. an arrangement member; 4011. a material supporting plate; 4012. a material carrier plate; 402. and a fixing member.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments obtained by a user of ordinary skill in the art without any inventive work based on the embodiments in the present application are within the scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention are conventionally placed in use, and are used only for convenience in describing the present application and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present application, it is further noted that, unless expressly stated or limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case to a user of ordinary skill in the art.
Examples
As shown in fig. 1, fig. 1 is a schematic structural diagram of a patch capacitor tidying and typesetting apparatus disclosed in the embodiment of the present application; the application provides a paster electric capacity arrangement equipment of typesetting, includes: supporting component 100, material loading subassembly 200, action subassembly 300 and range subassembly 400, supporting component 100 is used for supporting material loading subassembly 200 action subassembly 300 and range subassembly 400, material loading subassembly 200 is used for setting up the paster electric capacity and right the paster electric capacity is put in order, action subassembly 300 is used for adsorbing the paster electric capacity after the arrangement and moves to on the range subassembly 400, range subassembly 400 has the matrix unit, and absorption unit through the absorption subassembly 302 of action subassembly 300 for the matrix unit has certain discrimination, and is right when paster electric capacity on the matrix unit detects a flaw, operating personnel can be according to the flaw detection result of electric capacity defectoscope, very fast find the defective products and reject it, improved work efficiency.
Illustratively, the support assembly 100 includes, but is not limited to, a frame portion, and the support assembly 100 can not only support the feeding assembly 200, the action assembly 300 and the arrangement assembly 400, but also be used for wiring of the feeding assembly 200, the action assembly 300 and the arrangement assembly 400; the supporting component 100 has a first mounting surface and a second mounting surface, the height of the first mounting surface is higher than that of the second mounting surface, the arrangement component 400 and the action component 300 are arranged on the first mounting surface, and the first mounting surface is further provided with an operation panel 101; the feeding assembly 200 is arranged on the second mounting surface; of course, the first mounting surface and the second mounting surface are not necessarily provided with a height difference, and may be flush with each other, all of which belong to the protection scope of the present application.
As shown in fig. 2, fig. 2 is a top view of a patch capacitor tidying and typesetting apparatus disclosed in the embodiment of the present application; the feeding assembly 200 in the present application comprises an arranging assembly 202 and a transporting assembly 201 which are connected to the supporting assembly 100, wherein the transporting assembly 201 is provided with a transporting station for accommodating the chip capacitors, the transporting station is provided with a first part and a second part, and the chip capacitors enter from the first part and move to the second part through arranging of the arranging assembly 202.
Illustratively, the patch capacitors are common elements with large usage amount at present, and can be classified into stepless and polar elements, the first part of the transportation station can be used for placing external patch capacitors, after the arrangement of the arrangement component 202, the patch capacitors enter the second part of the transportation station into an orderly state, the orderly state can be that the patch capacitors are distributed in parallel with the surface of the transportation component 201, and the patch capacitors are all located in the groove 2012 of the transportation component 201.
It can be understood that, in order to prevent the patch capacitor from spilling from the first portion, wedge blocks 2013 are disposed on the front side and the rear side of the first portion, the wedge blocks 2013 include, but are not limited to, POM plastic wedge blocks 2013, the wedge blocks 2013 are disposed along the length direction of the transportation assembly 201, and the inclination of the wedge blocks 2013 relative to the transportation assembly 201 can be set according to actual conditions, which is not described in detail herein.
In addition, the distance between the wedge 2013 and the groove 2012 nearest the side must be less than half the length of the current chip capacitor specification to ensure that the chip capacitor does not rest in this position.
It should be noted that, in order to collect the patch capacitors falling from the adsorption unit, a capacitor slide 204 may be disposed on the support assembly 100, the slide 204 is located at an end of the second portion away from the first portion, an end of the capacitor slide 204 is located below the second portion, and a capacitor box 205 is disposed below the second portion, and the capacitor box 205 is used to collect the falling patch capacitors.
As shown in fig. 2, the transportation assembly 201 includes a channel plate 2011, the channel plate 2011 is provided with a plurality of grooves 2012, the grooves 2012 are distributed at intervals, and the grooves 2012 are all distributed along the length direction of the channel plate 2011.
Illustratively, the channel plate 2011 has the first portion and the second portion, the length direction of the channel plate 2011 is the length direction of the support assembly 100, one side of the groove 2012 is located on the left side of the channel plate 2011, the other side of the groove 2012 is located on the right side of the channel plate 2011, and the plurality of grooves 2012 are distributed in the front-back direction.
In addition, in a preferred embodiment of the present application, the plurality of grooves 2012 are distributed at equal intervals, that is, the adsorption pores 3030 on each adsorption unit are arranged at equal intervals, but certainly, in other embodiments, the intervals of the plurality of grooves 2012 may also be arranged to be unequal, and correspondingly, the adsorption pores 3030 on each adsorption unit are arranged to be unequal, so that it is only necessary to ensure that each adsorption pore 3030 can correspond to the patch capacitor.
As shown in fig. 3, fig. 3 is a schematic structural diagram of a channel plate 2011 of a patch capacitor tidying and typesetting apparatus disclosed in the embodiment of the present application, a width of the groove 2012 in a direction from the first portion to the second portion is gradually narrowed, and a width of the groove 2012 in the second portion is not less than a width of the patch capacitor; the depth of the groove 2012 gradually becomes deeper in the direction from the first portion to the second portion, and the depth of the groove 2012 in the second portion is not less than the depth of the patch capacitor.
It is understood that the groove 2012 is configured to have a gradually narrowing width in a direction from the first portion to the second portion, which facilitates the patch capacitor to enter the groove 2012 more quickly; the depth of the groove 2012 is set to become deeper gradually from the first portion to the second portion, which is beneficial for the patch capacitor not to jump out of the groove 2012 due to the vibration of the straight vibrator 203 after entering the groove 2012, and in order to prevent the patch capacitor from jumping out of the groove 2012 when located in the second portion, a cover plate may be disposed at the second portion of the channel plate 2011, where the cover plate may ensure that the patch capacitor does not jump out of the groove 2012, and also ensure that the patch capacitor is not jammed and can continue to advance.
As shown in fig. 1 or fig. 2, the organizing assembly 202 includes a speed adjusting device 2021 connected to the supporting assembly 100 and an organizing member 2022 connected to an output end of the speed adjusting device 2021, and the organizing member 2022 is located above the transporting assembly 201.
Illustratively, the speed adjusting device 2021 includes but is not limited to an adjustable speed motor, the speed adjusting device 2021 is electrically connected to the operating panel 101, the finishing member 2022 includes but is not limited to a roller, the adjusting device is disposed at the rear side of the channel plate 2011, and the rotation direction of the speed adjusting device 2021 is clockwise, that is, the speed direction of the tangential position of the roller to the channel plate 2011 is opposite to the advancing direction of the patch capacitors, of course, the speed adjusting device 2021 may also be disposed at the front side of the channel plate 2011, and the speed direction of the tangential position of the roller to the channel plate 2011 is opposite to the advancing direction of the patch capacitors, so as to ensure that the rotation of the roller does not roll out the patch capacitors from the grooves 2012.
It should be noted that, the drum is a polyurethane drum, the cross-sectional shape of the drum is similar to a gear, that is, a plurality of protrusions similar to gear teeth of the gear are uniformly distributed on the periphery of the cylindrical base body of the drum, and when the speed adjusting device 2021 rotates, the plurality of protrusions can apply a tangential force to the patch capacitors in the groove 2012, so that the patch capacitors with incorrect directions in the groove 2012 can be kicked back to the original position, and it is ensured that only the patch capacitors with correct positions in the groove 2012 can advance when passing through the drum.
In a preferred embodiment, experiments show that the linear speed of the outer edge of the roller has the best effect when the linear speed is 1200mm/s-1600mm/s, wherein the specific linear speed is related to the specification of the patch capacitor, and the larger the external dimension of the patch capacitor is, the larger the required linear speed of the outer edge of the roller is, and the more the speed regulator of the speed regulating device 2021 can be used.
As shown in fig. 2, the collating assembly 202 further includes a straight vibrator 203 connected to a lower portion of the transporting assembly 201, and the straight vibrator 203 is disposed corresponding to the first portion.
Illustratively, the straight vibrator 203 is electrically connected to the operation panel 101, and the patch capacitor can be moved from the first portion to the second portion by operation of the straight vibrator 203, it is understood that, in order to ensure normal movement of the patch capacitor, the straight vibrator 203 is preferably disposed below the first portion, and in general, the straight vibrator 203 is not disposed below the second portion.
In addition, a connecting plate is arranged between the linear vibrator 203 and the channel plate 2011, the linear vibrator 203 is connected with the connecting plate through screws, a first elastic gasket is arranged between the linear vibrator 203 and the connecting plate, and a second elastic gasket is arranged between the channel plate 2011 and the connecting plate.
As shown in fig. 1 or fig. 2, the actuating assembly 300 of the present application includes a moving assembly 301 connected to the supporting assembly 100 and an adsorbing assembly 302 disposed on the moving assembly 301, wherein the adsorbing assembly 302 is disposed corresponding to the second portion and has a plurality of adsorbing units with different matrixes.
Illustratively, the suction component 302 can be moved relative to the support component 100 by the moving component 301, wherein the moving direction of the suction component 302 is parallel to the advancing direction of the patch capacitor, but in other embodiments, the moving direction of the suction component 302 can be either parallel to the advancing direction of the patch capacitor or perpendicular to the advancing direction of the patch capacitor, and the suction component 302 is used for sucking the patch capacitor on the second portion.
As shown in fig. 1 or fig. 2, the suction assembly 302 includes a driving member, a suction member connected to the driving member, and an air pipe member 303 connected to the suction member, the suction member is provided with the suction unit, and the suction unit is communicated with the air pipe member 303.
It can be understood that the driving member includes an air cylinder 3021, a first driving device and a connecting assembly connected to the first driving device, the air cylinder 3021 can be used for driving the sucker to move up and down, the first driving device is connected to the supporting assembly 100, a first sliding rail is arranged on the connecting assembly, and the air cylinder 3021 is slidably connected to the first sliding rail through the first driving device; wherein, coupling assembling's distribution direction is the advancing direction of paster electric capacity, just coupling assembling is located one side of transportation subassembly 201.
In one embodiment, the first driving device includes a servo motor, the connecting assembly includes a screw rod and a module, the forward and reverse rotation of the servo motor can be controlled by the PLC of the operating panel 101, the servo motor is connected to the supporting assembly 100 and is preferably disposed below the module, the mold is disposed on the channel plate 2011 along the chip capacitor, the servo motor is provided with a first synchronizing wheel, the module is provided with a second synchronizing wheel engaged with the first synchronizing wheel, one side of the module away from the second synchronizing wheel is provided with a screw rod supporting seat, one end of the screw rod is connected with the second synchronizing wheel, the other end of the screw rod is connected with the screw rod supporting seat, the length direction of the screw rod is the length direction of the module, the screw rod is sleeved with a screw rod nut, and the air cylinder 3021 is fixedly connected with the bottom of the screw rod nut through a connecting plate, the upper end of the screw nut is clamped in a slide rail of the module, and the length direction of the slide rail is the length direction of the module, so that when the servo motor works, the air cylinder 3021 can reciprocate on the screw rod through the screw nut; through the transmission mode of lead screw, guarantee the stability of cylinder 3021 in the removal process.
In addition, a two-position five-way electromagnetic valve is connected to the cylinder 3021, and is used for the lifting part of the cylinder 3021, and the lifting speed of the cylinder 3021 can be adjusted by adjusting a speed regulating valve connected to the cylinder 3021.
As shown in fig. 4, fig. 4 is a schematic structural diagram of a sucker of a patch capacitor tidying and typesetting apparatus disclosed in the embodiment of the present application; the sucking disc spare in this application includes sucking disc 3022 and lower sucking disc 3023, go up sucking disc 3022 with the driving piece is connected, lower sucking disc 3023 locates it keeps away from to go up sucking disc 3022 one side of driving piece, it has first absorption chamber to go up sucking disc 3022, lower sucking disc 3023 have with the second absorption chamber that first absorption chamber corresponds.
Specifically, the lower sucker 3023 has an adsorption surface and a connection surface which are oppositely arranged, the connection surface is used for being fixedly connected with the upper sucker 3022, the first adsorption cavity is communicated with the second adsorption cavity, and the trachea enables the first adsorption cavity and the second adsorption cavity to generate negative pressure, so that the patch capacitor is adsorbed on the adsorption surface.
As shown in fig. 5 or 6, a sealing member 3024 is disposed around the first adsorption cavity, the first adsorption cavity has a plurality of different first cavity bodies 3025, the second adsorption cavity has second cavity bodies 3026 corresponding to the first cavity bodies 3025 one by one, and each first cavity body 3025 is connected with the air pipe member 303.
As shown in fig. 7 or 8, for example, a plurality of first cavities 3025 and the corresponding second cavities 3026 are sealed by the sealing members 3024, wherein one of the first cavities 3025 and the corresponding second cavity 3026 form a first cavity, the adjacent first cavity 3025 and the corresponding second cavity 3026 form a second cavity, the first cavity and the second cavity are independent of each other and can be ensured by the flatness of the end surfaces of the upper suction cup 3022 and the lower suction cup 3023, the second cavity 3026 is provided with adsorption pores 3030 distributed in a matrix, the adsorption pores 3030 penetrate through the second cavity 3026, and the matrix arrangement of the adsorption pores 3030 in each second cavity 3026 is not consistent, for example, the adsorption pores 3030 in one of the second cavities 3026 is arranged in 5, wherein the adsorption pores 3030 in one of the second cavities 3026 is arranged in 3 x 5, the last adsorption pores 3030 in the second cavity 3026 are arranged in 2 × 5, and certainly, the three second cavities 3026 may also be distributed in other different matrices, and the number of the second cavities 3026 is not limited to three, and may be more or less, and may be set according to actual situations, which is not described herein.
In addition, the sealing ring is made of a soft material, and the sealing ring can realize the sealing connection between the upper sucker 3022 and the lower sucker 3023, so that the sucker member is isolated from the outside atmosphere, and the tightness of the whole sucker is ensured; the surface of the sucker piece can be made of hardened metal materials such as aluminum alloy materials carbon steel and stainless steel, the processing difficulty of the small adsorption holes 3030 is reduced, and the rigidity, the strength and the hardness of the sucker piece are easier to ensure compared with non-metal materials.
It can be understood that the air pipe member 303 includes an air pipe, an electromagnetic valve, a vacuum generator and a vacuum pressure switch, each of the first cavities 3025 is connected to one of the air pipe members 303, the electromagnetic valve is a two-position three-way electromagnetic valve, and three of the first cavities 3025 are taken as an example for illustration, the first cavity 3025 of the upper suction cup 3022 corresponds to the second cavity 3026 of the lower suction cup 3023 one by one, and a first cavity, a second cavity and a third cavity are formed, the first cavity, the second cavity and the third cavity are respectively controlled by the electromagnetic valve, the vacuum pressure switch is disposed between the first cavity and the electromagnetic valve, the vacuum pressure switch is disposed between the second cavity and the electromagnetic valve, the vacuum pressure switch is disposed between the third cavity and the electromagnetic valve, and the vacuum pressure switch is used for detecting vacuum values of the first cavity, the second cavity and the third cavity, and outputs a signal to a control system, and the electromagnetic valve is used for controlling the working state of the cavity formed by the first cavity 3025 and the corresponding second cavity 3026, so that six working modes can be provided, wherein the first cavity is opened, and the second cavity and the third cavity are closed; the first cavity and the second cavity are both opened, and the third cavity is closed; the first cavity, the second cavity and the third cavity are all opened; the first cavity is closed, the second cavity and the third cavity are opened; the first cavity and the second cavity are both closed, and the third cavity is opened; the first cavity, the second cavity and the third cavity are all closed; of course, when the number of the first cavity 3025 and the second cavity 3026 is not more than three, the number of the gas tube member 303 should also be more than three, and the control principle thereof is the same as the above control principle, and all belong to the protection scope of the present application, which is not repeated herein.
As shown in fig. 4, an elastic component is arranged between the driving component and the sucker component; make driving piece drive sucking disc subassembly push down and adsorb the paster electric capacity through elastic component, reduce the damage of the overdraft of driving piece to the paster electric capacity.
Illustratively, the elastic assembly includes a guide shaft 3027, a linear bearing 3028 and a spring 3029, the linear bearing 3028 is sleeved on the guide shaft 3027, the spring 3029 is sleeved on the lower side of the guide shaft 3027, the guide shaft 3027 is used for connecting the air cylinder 3021 and the upper suction cup 3022, the spring 3029 is located between the air cylinder 3021 and the upper suction cup 3022, and the air cylinder 3021 is located on the upper suction cup 3022; it should be noted that after the driving member and the suction cup assembly are mounted, it is required to ensure that the elastic assembly can rebound normally.
As shown in fig. 1 or fig. 2, the array module 400 of the present application is connected to the support module 100, and the array module 400 has a matrix unit corresponding to the suction unit for placing the patch capacitor sucked by the suction module 302.
Illustratively, the array assembly 400 includes a fixing member 402 and an array member 401 slidably connected to the fixing member 402, the fixing member 402 is distributed along a direction perpendicular to an advancing direction of the patch capacitor, two fixing members 402 are provided, a track is provided on each of the two fixing members 402, and the array member 401 is connected to the track.
Furthermore, range 401 includes material layer board 4011 and material carrier plate 4012, material layer board 4011 sliding connection in on the track, material carrier plate 4012 place in on the material layer board 4011, just have on the material layer board 4012 the matrix unit works as material carrier plate 4012 is arranged fully during the paster electric capacity, takes away through operating personnel material carrier plate 4012 to place and detect at the detection of detecting a flaw of electric capacity defectoscope, and stop work through operation panel 101 control this application device restart after placing a material carrier plate 4012 on the material layer board 4011 this application device work.
It can be understood that the arrangement member 401 further includes two second driving devices, the second driving devices are fixedly connected to the supporting assembly 100, the two second driving devices are correspondingly arranged with the fixing member 402, a first gear is arranged on an output end of the second driving device, a second gear cooperatively connected with the first gear is arranged on one side of the fixing member 402 close to the second driving device, the first gear and the second gear can be connected by a belt, or the first gear can be directly meshed with the second gear, a third gear is arranged on one side of the fixing member 402 far from the second driving device, the second gear is cooperatively connected with the third gear by a connecting belt, a fixing block is arranged on the connecting belt, and the fixing block is connected to the track in a clamping manner, the arrangement piece 401 is arranged on the fixed block and moves back and forth on the track through the connecting belt; it should be noted that the transmission mode of the arranging element 401 may be a screw transmission mode, and the principle thereof is the same as the moving principle of the air cylinder 3021, and therefore, the details are not repeated herein.
Of course, the arrangement member 401 may be fixed on the supporting member 100, and the moving principle of the arrangement member 401 may be applied to the moving member 301, that is, the moving member 301 is connected to the rail, and the moving member 301 moves back and forth relative to the fixing member 402 through the connecting belt, so that the suction member 302 can move parallel to or perpendicular to the advancing direction of the patch capacitor.
This application arranges in order the paster electric capacity on the transportation subassembly 201 through arrangement subassembly 202, and absorption subassembly 302 can adsorb the paster electric capacity after arranging according to user's settlement to on removing the matrix unit on arranging subassembly 301 and moving to arrangement subassembly 400, form orderly and have the matrix arrangement of certain discrimination, at the flaw detection in-process of electric capacity defectoscope, operating personnel can reject the defective products of paster electric capacity very fast.
This application device carries out installation and debugging through operating personnel, and whether complete is not examined to all spare parts before the assembly, has no damage etc, the big board of supporting component 100 utilizes level adjustment good with the depth of parallelism on ground, and guarantees that the truckle on the supporting component 100 will unsettled more than 2mm at least, the nut between locking foot cup and the sole after the adjustment depth of parallelism.
After all the wire harnesses are connected, whether the vacuum pressure switch has a reading or not is checked; the lower suction cup 3023 is blocked and the solenoid valve connected to the vacuum generator is opened to see if the vacuum generator reading is displayed as a negative pressure value. Manually testing whether the action assembly 300 and the arrangement assembly 400 can normally run or not, and whether the straight vibration device 203 can normally push the materials to advance or not; if the position of the air cylinder 3021 or the material supporting plate 4011 is not proper, the corresponding groove-type photoelectric switch is adjusted to achieve a proper movement position.
After all the function tests are correct, the sheet metal shell of the equipment is installed to protect components and circuits in the equipment, and the equipment looks beautiful.
During the installation process, attention is paid to:
the initial height at which the cylinder 3021 is installed is adjusted, and thus, it is installed at the position where the initial position is highest for subsequent adjustment.
By adjusting the position of the connection assembly, the suction cup assembly is centered with the transport assembly 201.
Adjusting the height; firstly, the height of the cylinder 3021 is adjusted to ensure that the bottom surface of the sucker assembly is higher than the material carrier plate 4012 by about 0.5-1 mm, secondly, the height of the straight vibrator 203 is adjusted to ensure that the vertical height of the channel plate 2011 is higher than the bottom surface of the sucker assembly by about 2mm, and thirdly, the height of the channel plate 2011 is higher than the top surface of the material carrier plate 4012 by 1-1.5 mm. Fourthly, the supporting plates on the two sides of the arranging piece 2022 are adjusted again, and the end surface tangent of the arranging piece 2022 is ensured to be higher than the channel plate 2011 by about 0.5 mm. Fifthly, the material sucking position of the sucker assembly is adjusted to ensure that the small sucking holes 3030 of the lower sucker 3023 can correspond to the patch capacitors in the channel plate 2011 one by one.
Two (D4mm) air pipes which are arranged for providing power for the lifting of the air cylinder 3021 and ensure that the length can reach the position near the two-position five-way electromagnetic valve in the supporting component 100, the quick plug connector G1/8-D4 is respectively connected with the A, B air port of the two-position five-way electromagnetic valve (the arrangement needs to be as beautiful as possible), and the P air port of the two-position five-way electromagnetic valve is connected with a main pipeline; three air pipes in the upper sucker 3022 are respectively connected with three vacuum generators and three two-position three-way electromagnetic valves, the three two-position three-way electromagnetic valves are connected with a main air pipe through a 3V200-3F bus board, and a vacuum pressure switch is installed to connect the air pipes in the upper sucker 3022 in parallel.
The installation cylinder 3021 is with magnetic switch (pay attention to buy the cylinder 3021 and certainly need to buy the guide arm with the magnetic ring), again manual pull-out and the pressure in cylinder 3021's guide arm, guarantee two magnetic switch near two extreme positions (the magnetic switch need finely tune after the circular telegram, guarantee that two extreme positions have respectively and only one magnetic switch has the signal).
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (12)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110729041.4A CN113460688A (en) | 2021-06-29 | 2021-06-29 | Paster electric capacity arrangement composing equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110729041.4A CN113460688A (en) | 2021-06-29 | 2021-06-29 | Paster electric capacity arrangement composing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN113460688A true CN113460688A (en) | 2021-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110729041.4A Pending CN113460688A (en) | 2021-06-29 | 2021-06-29 | Paster electric capacity arrangement composing equipment |
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| CN (1) | CN113460688A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115188611A (en) * | 2022-06-24 | 2022-10-14 | 成功工业（惠州）有限公司 | Ceramic capacitor inserting piece device and using method thereof |
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Application publication date: 20211001 |