CN115181632A

CN115181632A - Steamer feeding system and steamer feeding process

Info

Publication number: CN115181632A
Application number: CN202210803777.6A
Authority: CN
Inventors: 黄治国; 曾永仲; 刘学臻; 张世磊
Original assignee: Sichuan Gulin Xiantan Winery Co ltd
Current assignee: Sichuan Gulin Xiantan Winery Co ltd
Priority date: 2022-07-07
Filing date: 2022-07-07
Publication date: 2022-10-14

Abstract

The invention discloses a retort loading system which comprises a retort loading assembly, wherein the retort loading assembly is used for mixing and conveying fermented grains; the wine retort loading robot comprises a first plate link conveyor, one end of the first plate link conveyor is hinged with a rotary lifting assembly which drives the first plate link conveyor to rotate and lift, the other end of the first plate link conveyor is a discharge end and is hinged with a swinging discharge mechanism, and the swinging discharge mechanism is also provided with thermal imaging equipment for detecting wine retort steam; the swinging discharging mechanism can perform circular rotation and vertical swinging actions, change the thermal imaging position of the thermal imaging equipment and adjust the discharging direction of the swinging discharging mechanism based on the circular rotation actions, and adjust the discharging position of the swinging discharging mechanism based on the vertical swinging actions. Simultaneously discloses a retort loading process. The rice feeding system can realize controllable and uniform discharging and uniform mixing of the fermented grains and the rice hulls, and the rice feeding system is timely, accurate, controllable and low in cost.

Description

Steamer feeding system and steamer feeding process

Technical Field

The invention relates to the technical field of brewing equipment, in particular to a steamer feeding system and a steamer feeding process.

Background

In the maotai-flavor liquor brewing process, fermented grains formed after grain moistening of sorghum raw materials need to be mixed with rice hulls to form fermented grains which are fed into a steamer, due to the influence of the existing grain moistening process, most of the fermented grains after grain moistening are piled up and tiled on a flat field, the fermented grains which are formed into blocks during grain moistening are manually scattered to ensure that the fermented grains are uniform, then the fermented grains are manually and quantitatively taken, finally, the quantitatively-obtained fermented grains are mixed with the rice hulls in corresponding proportion to form the fermented grains, the fermented grains are fed into the steamer after mixing is completed, and the fermented grains are manually moved to the corresponding liquor steamer during feeding into the steamer.

In this technology, the manual scattering time of the fermented grains of bran is long, the labor cost is high, and when mixing with the rice husk, need the manual work to come two raw materialss of ration and manual mix, not only can't accomplish accurate ratio, increased cost of labor and mixing time moreover, still need the manual work to transport the fermented grains to corresponding wine rice steamer department after the mix, because the fermented grains need several hundreds of jack according to production needs every day, this has brought great challenge for workman's physical power, and the cost of labor also can increase.

Based on the above, if an automatic device which can realize fast and quantitative mixing and feeding of fermented grains and can uniformly, quantitatively and timely feed the fermented grains into a steamer after mixing can be designed, the problems generated in the process can be greatly improved.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provides a loading system which can realize controllable and uniform discharging and uniform mixing of fermented grains and rice hulls and can realize automatic loading of fermented grains into a steamer, the fermented grain quantity of each time of loading is controllable, and the loading system has the characteristics of uniform mixing of fermented grains, timely, accurate and controllable loading and low cost. Meanwhile, the invention also provides a retort loading process based on the retort loading system.

The purpose of the invention is mainly realized by the following technical scheme: a retort loading system comprises a retort loading assembly, wherein the retort loading assembly is used for mixing and conveying fermented grains; the wine retort loading robot comprises a first plate link conveyor positioned below the discharge end of the wine retort loading assembly, one end of the first plate link conveyor is hinged with a rotary lifting assembly for driving the first plate link conveyor to rotate and lift, the other end of the first plate link conveyor is the discharge end and is hinged with a swinging discharge mechanism, and the swinging discharge mechanism is also provided with thermal imaging equipment for detecting wine retort steam; the swinging discharging mechanism can execute circular rotation and vertical swinging actions, change the thermal imaging position of the thermal imaging equipment and adjust the discharging direction of the swinging discharging mechanism based on the circular rotation actions, and adjust the discharging position of the swinging discharging mechanism based on the vertical swinging actions.

Based on the technical scheme, the swing discharging mechanism comprises a material collecting barrel hinged with the discharging end of the first plate link chain conveyor, a rotary barrel rotatably connected to the lower end of the material collecting barrel and a swing barrel hinged to the lower end of the rotary barrel; wherein the thermal imaging device is arranged outside the rotary drum, and the swinging drum can vertically swing around a position hinged with the rotary drum.

Based on the technical scheme, the device also comprises a rotation driving mechanism for driving the rotary drum and the swing drum to synchronously rotate; the rotation driving mechanism comprises a driving motor fixed on the material collecting barrel, and a first transmission assembly in transmission connection with the driving motor is arranged outside the rotary drum. Based on the technical scheme, the device also comprises a swing driving mechanism for driving the swing cylinder to swing vertically; the swinging cylinder is rotationally connected with the rotary cylinder through a connecting shaft; the swing driving mechanism comprises a swing motor fixed on the rotary drum, and a second transmission assembly in transmission connection with the swing motor is arranged on the connecting shaft.

Based on the technical scheme, an auxiliary swing connecting rod assembly is further arranged in the swing cylinder; the auxiliary swing connecting rod assembly comprises a first connecting rod and a second connecting rod which are fixedly connected with the connecting shaft; the first connecting rod is hinged with a lifting connecting rod, and the lower end of the lifting connecting rod is hinged to the inner side of the lower end of the swing cylinder; the second connecting rod is hinged with a connecting rod fixing plate, and the connecting rod fixing plate is fixed on the inner side of the upper end of the swing cylinder.

Based on the technical scheme, the lower end of the swinging cylinder is also rotatably connected with a material distribution mechanism; the distributing mechanism comprises a material collecting cylinder, a sleeve is arranged at the upper end of the material collecting cylinder and is sleeved at the lower end of a swinging cylinder, a rotating shaft which is rotatably connected with the swinging cylinder penetrates through the sleeve, a material collecting box is arranged at the lower end of the material collecting cylinder, the upper end of the material collecting box is opened and is communicated with the swinging cylinder, fermented grains discharging holes are further formed in two opposite sides of the material collecting box, and the thermal imaging equipment is positioned right above any fermented grain discharging hole; the bottom of the inner side of the material collecting box is also provided with a plate chain feeder, two ends of the plate chain feeder are respectively positioned at the bottoms of the two fermented grains discharge holes, the power end of the plate chain feeder is arranged on the outer side of the material collecting box, and the power end adopts a forward and reverse rotating motor.

Based on the technical scheme, the positions of the material collecting box at the two fermented grain discharge ports are provided with flexible rotating plates which partially shield the fermented grain discharge ports.

Based on the technical scheme, the rotary lifting assembly comprises an upright post, a rotating arm rotationally connected to the upright post and a lifting assembly arranged on the rotating arm; the upper end of the rotating arm is hinged to the starting end of the first plate chain conveyor, and the lifting end of the lifting assembly is hinged to the first plate chain conveyor between the rotating arm and the swinging discharging mechanism; the stand still is provided with the rotation motor on, be provided with the third transmission assembly who is connected with the rotation motor transmission on the swinging boom.

Based on the technical scheme, the steamer feeding assembly comprises a bran unstrained spirits quantitative discharging mechanism, a rice hull quantitative discharging mechanism, a material conveyor, a high-speed mixing machine and a lifting plate chain machine; the discharging ends of the fermented grain quantitative discharging mechanism and the rice husk quantitative discharging mechanism are provided with the material conveyors, the discharging ends of the material conveyors are located above the feeding hole of the high-speed mixing machine, and the discharging hole of the high-speed mixing machine is located at the feeding end of the lifting plate chain machine.

Based on above technical scheme, bran unstrained spirits quantitative discharging mechanism and rice husk quantitative discharging mechanism are located the both sides of lifting plate chain machine, high-speed mixer is located the top of the feed end of lifting plate chain machine, two material conveyer is located the feed end both sides top of lifting plate chain machine, just the slope of lifting plate chain machine sets up.

Based on the technical scheme, the fermented grain quantitative discharging mechanism comprises a fermented grain hopper and a second plate chain conveyor, wherein the upper end and the lower end of the fermented grain hopper are both open, a fermented grain discharging port is formed in the side wall of the lower end of the fermented grain hopper, the second plate chain conveyor is arranged at the lower end of the fermented grain hopper so as to seal the lower end opening of the fermented grain hopper, and the tail end of the second plate chain conveyor extends out of the fermented grain hopper from the fermented grain discharging port; the fermented grain hopper is further provided with a scattering mechanism for scattering fermented grains, the scattering mechanism is located above the tail end of the second plate chain conveyor, a blanking port is formed between the scattering mechanism and the tail end of the second plate chain conveyor at an interval, and the conveyor located at the discharge end of the fermented grain quantitative discharging mechanism is located below the blanking port.

Based on the technical scheme, the scattering mechanism comprises a first gear shaft and a second gear shaft which are rotatably connected to the fermented grain hopper, the first gear shaft and the second gear shaft are in transmission connection with obliquely arranged transmission chain plates, and a plurality of transverse scattering plates are arranged on the outer side surfaces of the transmission chain plates at intervals along the length direction of the transmission chain plates; the first gear shaft is located obliquely above the tail end of the second plate link chain conveyor, and the second gear shaft is connected with a second driving motor.

Based on the technical scheme, the transverse scattering plate is far away from the end face of the transmission chain plate to form a row of saw teeth, and any two adjacent rows of saw teeth are arranged in a staggered mode.

Based on above technical scheme, the unstrained spirits fill still is fixed with shelters from the subassembly, shelters from the subassembly and sets up in the blanking mouth outside and shelter from the end of second plate chain conveyer and break up the mechanism.

Based on above technical scheme, shelter from the subassembly including the fixed plate that is located the terminal top of second plate chain conveyer, the fixed plate below articulates there is the shielding plate, the terminal of second plate chain conveyer is located the shielding plate inboard with the mechanism of breaing up.

Based on the technical scheme, the fermented grain hopper is further provided with a movable receiving disc, and the receiving disc is arranged below the lower end opening of the fermented grain hopper and is positioned at the lower end of the second plate chain conveyor.

Based on the technical scheme, the rice hull quantitative discharging mechanism comprises a rice hull hopper and a third plate chain conveyor, wherein the upper end and the lower end of the rice hull hopper are both opened, a rice hull discharging port is formed in the side wall of the lower end of the rice hull hopper, the second plate chain conveyor is arranged at the lower end of the rice hull hopper to seal the opening of the lower end of the rice hull hopper, the tail end of the third plate chain conveyor extends out of the rice hull discharging port to the outer side of the rice hull hopper, and the conveyor located at the discharging end of the rice hull quantitative discharging mechanism is located below the tail end of the third plate chain conveyor; the rice husk hopper is also provided with a liftable height limiting plate at the position of the rice husk discharging opening for adjusting the opening size of the rice husk discharging opening.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the invention, the fermented grain feeding assembly is used for mixing and conveying fermented grains, the fermented grain feeding robot is used for automatically feeding fermented grains into a retort, the rotary lifting assembly is used for driving the first plate chain conveyor to rotate and lift, so that the swinging discharging mechanism connected with the first plate chain conveyor can be moved to a fermented grain position and enter or exit the fermented grain through lifting, the fermented grains can be automatically fed conveniently, the first plate chain conveyor can quantitatively convey the fermented grains to the swinging discharging mechanism, the swinging discharging mechanism can rotate circumferentially to drive the thermal imaging equipment to rotate, steam in the fermented grain is timely detected through the thermal imaging equipment to see gas to be fed into the retort, meanwhile, the swinging discharging mechanism changes the discharging direction and discharging position of the fermented grains in the swinging discharging mechanism through circumferential rotation and vertical swinging motion, and further uniform feeding of any position in the fermented grain can be realized, automatic and precise feeding is realized, manual work is not needed in the whole process, the labor cost is reduced, and the feeding effect is increased.

2. According to the invention, the swinging discharging mechanism collects fermented grains sent out by the chain conveyor through the material collecting cylinder and directly enters the swinging cylinder through the rotating cylinder for discharging, wherein the rotating cylinder is externally provided with the thermal imaging device and the rotating driving mechanism for driving the thermal imaging device to rotate, the rotating cylinder can rotate under the action of the rotating driving mechanism and synchronously drive the thermal imaging device to rotate to detect steam in the wine retort, the swinging cylinder is externally provided with the swinging driving mechanism, and the swinging driving mechanism can drive the swinging cylinder to vertically swing so as to adjust the discharging port of the swinging cylinder, so that the circular rotation and the vertical swinging action of the swinging cylinder are combined, discharging can be carried out at any position in the wine retort, and the automatic retort feeding is realized.

3. In order to ensure that the vertical swinging action of the swinging cylinder can smoothly, continuously and quickly respond and avoid the influence on timely and accurate feeding due to the overlarge weight of the swinging cylinder, the swinging cylinder is internally provided with the auxiliary swinging connecting rod assembly, and the auxiliary swinging connecting rod assembly is utilized to assist the swinging of the swinging cylinder, so that the response speed of the swinging cylinder can be improved and the continuous swinging can be ensured.

4. The distributing mechanism can stack quantitative fermented grains and discharge the fermented grains from any fermented grain discharge port when needed, so that the fermented grains can be cached to ensure that the fermented grains can be discharged to the steamer in time, the fermented grains can be adjusted to be discharged from the proper fermented grain discharge port according to the required position of the fermented grains, the area of the loading robot is further increased to ensure that all positions in the fermented grains can be loaded to the steamer, and meanwhile, the distributing mechanism is provided with the flexible rotating plate to further evenly level the discharged fermented grains so as to facilitate the uniform loading of the fermented grains to the steamer.

5. According to the invention, the fermented grains and the rice hulls are discharged through the fermented grain quantitative discharging mechanism and the rice hull quantitative discharging mechanism respectively, and are conveyed to the high-speed mixer through the two material conveyors to be mixed to form the fermented grains, the fermented grains are conveyed to be steamed in the mixer through the lifting plate chain machine, the discharging, mixing and feeding in the whole process are automatically completed, manual participation is not required, the automatic accurate proportioning, uniform mixing and movable conveying of the fermented grains can be well realized, the automation degree is high, and the labor cost is greatly reduced.

6. According to the invention, by the uniform-speed conveying of the second plate chain conveyor, the fermented bran in the fermented bran hopper is uniformly and flatly spread on the second plate chain conveyor through the fermented bran discharge port to discharge under the driving of the second plate chain conveyor, so that the fermented bran is quantitatively discharged from the discharge port in unit time, and the fermented bran is conveniently mixed with rice husks in proportion subsequently.

7. According to the invention, the breaking mechanism is arranged at the discharging port and used for breaking up the fermented bran, so that the blocked fermented bran can be broken up, the fermented bran can be discharged uniformly, and the subsequent mixing effect with rice husks is improved.

8. The quantitative discharge and scattering of the fermented bran are automatically finished by the second plate chain conveyor and the scattering mechanism respectively without manual participation, so that the fermented bran is uniformly and quickly conveyed and scattered, a large amount of labor cost can be saved, and the consumed time can be reduced.

9. According to the invention, the shielding assembly is arranged, so that the tail end of the second plate chain conveyor and the scattering mechanism can be effectively shielded, the situation that the fermented grains splash around under the influence of the scattering mechanism when being discharged from the discharging port is avoided, the fermented grains can be discharged from the area where the discharging port is located, and the fermented grains can be conveniently and intensively collected.

10. The rice hull quantitative discharging mechanism can adjust the rice hull discharging amount of the rice hull hopper by arranging the height limiting plate, and further can integrally control the discharging of the rice hulls by combining the conveying speed of the third plate chain conveyor, so that the discharging of the rice hulls is ensured according to the required proportion, the mixing proportion of the rice hulls and the fermented grains is ensured, and the proportion precision of the rice hulls and the fermented grains is improved.

The invention also provides a retort loading process by combining the retort loading system, which comprises the following steps:

s1 mixing of materials

The bran unstrained spirits quantitative discharging mechanism quantitatively outputs the bran unstrained spirits to a material conveyor at a discharging end of the bran unstrained spirits quantitative discharging mechanism;

the rice husk quantitative discharging mechanism synchronously and quantitatively outputs the rice husks to another material conveyor at the discharging end of the rice husks;

synchronously conveying the fermented grains and the rice hulls to a high-speed mixer by two material conveyors, and mixing to form fermented grains;

s2 conveying fermented grains

Conveying the fermented grains to a lifting plate chain machine after mixing by a high-speed mixer, and conveying the fermented grains to a retort loading robot by the lifting plate chain machine;

s3 automatic steaming utensil

S31, driving a first plate link chain conveyor to rotate and lift by a rotary lifting assembly, and adjusting a swinging discharging mechanism to the upper end of a wine retort;

s32, starting the rotary lifting assembly to drive the first plate link conveyor to rotate and descend again, and adjusting the swinging discharging mechanism to the middle of the inner side of the wine retort and to a designed distance from the bottom of the wine retort;

s33, starting the first plate chain conveyor to a designed time and then closing the first plate chain conveyor, and quantitatively conveying the fermented grains conveyed by the lifting plate chain conveyor to the discharging end of the first plate chain conveyor, discharging the fermented grains to the swinging discharging mechanism and accumulating the fermented grains on the distributing mechanism by the first plate chain conveyor;

s34, synchronously starting the driving motor and the thermal imaging device when the step S33 is executed, detecting steam in the wine retort by the thermal imaging device along with the rotation of the rotary drum, and executing when the thermal imaging device detects that steam is generated at a certain position:

turning off the driving motor, and starting the plate chain feeder to discharge fermented grains from the corresponding fermented grain discharge port to a position where steam is laid;

or the like, or, alternatively,

turning off the driving motor, starting the swing motor to swing the swing drum to the position where the steam is located, and then turning on the plate chain feeder to discharge fermented grains from the corresponding fermented grain discharge port to the position where the steam is laid;

s35, repeating the steps S33 and S34 to perform gas-seeing feeding, and when the thermal imaging device detects that the distance between the fermented grains in the wine retort and the thermal imaging device is smaller than a set value, synchronously starting the rotary lifting assembly to drive the first plate link conveyor to ascend, driving the swinging discharging mechanism to ascend until the distance between the fermented grains and the thermal imaging device meets the design height, and stopping the rotary lifting assembly;

s36, repeating the steps S33, S34 and S35 until the fermented grains in the wine retort are laid to the designed weight or thickness, and finishing feeding the fermented grains into the wine retort.

In the retort loading process, a fermented grain pre-spreading step is also included between the step S33 and the step S34, and the fermented grain pre-spreading step comprises the following steps:

A. the first plate chain conveyor conveys the fermented grains to the discharging end of the fermented grains, discharges the fermented grains to the swinging discharging mechanism and accumulates the fermented grains on the distributing mechanism;

B. synchronously starting a driving motor and a plate chain feeder to perform first round tiling on the circumference of the fermented grains;

C. after the first round of tiling is finished, starting a swing motor to swing a swing cylinder to a position staggered with the first round of tiling in the wine retort, and starting a driving motor and a plate chain feeder to carry out second round of tiling on the circumference of the wine grains;

D. and C, repeating the step C, and staggering the tiling position of each round until the bottom of the wine retort is uniformly tiled with the bottom layer of the fermented grains with the thickness of 3-5 cm to finish the pre-tiling of the fermented grains.

According to the loading method, the fermented grains and the rice hulls can be quantitatively conveyed and mixed in proportion through the loading assembly, uniformly mixed fermented grains are formed, the ratio of the fermented grains is more accurate, steam in the wine retort can be detected through mutual cooperation of the rotary lifting assembly, the first plate chain conveyor, the swing discharging mechanism and the thermal imaging equipment, and timely, accurate and quantitative operation of loading the fermented grains onto the wine retort is achieved.

Drawings

The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:

FIG. 1 is a schematic diagram of the retort loading system of the present invention;

FIG. 2 is a schematic structural view of the retort loading assembly of the present invention;

FIG. 3 is a first front view of the fermented grain quantitative discharging mechanism of the present invention, wherein the shielding assembly is omitted;

FIG. 4 is a side view of the fermented grain quantitative discharging mechanism, wherein the shielding component and the transmission chain plate are omitted;

FIG. 5 is a second front view of the fermented bran quantitative discharging mechanism, wherein a shielding component is reserved;

FIG. 6 is a side view of the structure shown in FIG. 5 with the shutter of the shutter assembly in an open position;

FIG. 7 is a schematic view of the break-up mechanism;

FIG. 8 is a schematic view of a transverse beater plate;

FIG. 9 is a schematic structural view of a rice hull quantitative discharging mechanism;

FIG. 10 is a schematic structural view of the retort loading robot, wherein the swing discharging mechanism is in a vertical state;

FIG. 11 is another schematic structural view of the retort loading robot, wherein the swing discharging mechanism is in a swing fixing state;

FIG. 12 is a schematic view of a connecting structure of the swing discharging mechanism and the distributing mechanism;

FIG. 13 is a side view of FIG. 12;

FIG. 14 is a schematic view showing a connecting structure of the swing cylinder and the distributing mechanism;

FIG. 15 is a schematic structural view of a swing barrel;

FIG. 16 is a schematic view of the outer structure of the swing bucket shown in FIG. 15;

FIG. 17 is a schematic view of the structure of the distributing mechanism;

FIG. 18 is a side view of the distribution mechanism of FIG. 17;

FIG. 19 is a top plan view of the distribution mechanism shown in FIG. 17;

fig. 20 is a schematic structural view of the first plate link conveyor;

FIG. 21 is a schematic structural view of the rotary lift assembly;

the reference numerals in the drawings denote:

1. feeding the materials into a steamer assembly; 2. a steamer loading robot; 3. carrying out wine retort; 4. a mobile platform; 5. a quantitative discharging mechanism for the fermented grains; 6. a lift plate chain machine; 7. a high speed mixer; 8. a material conveyor; 9. a rice hull quantitative discharging mechanism; 10. a fermented grain hopper; 11. a second plate link conveyor; 12. a discharge port of the fermented bran; 13. a blanking port; 14. a second gear shaft; 15. a second drive motor; 16. a transmission chain plate; 17. a transverse break-up plate; 18. a first gear shaft; 19. a power plant; 20. a fixing plate; 21. a shielding plate; 22. a take-up pan; 23. a third plate chain conveyor; 24 through grooves; 25. a height limiting plate; 26. a rice hull hopper; 27. a rice hull discharge port; 28. a swinging discharging mechanism; 29. a thermal imaging device; 30. a first plate link conveyor; 31. a rotary lifting assembly; 32. a drive motor; 33. collecting the material barrel; 34. a first transmission assembly; 35. a swing motor; 36. a rotating drum; 37. a second transmission assembly; 38. a swing drum; 39. a material distribution mechanism; 40. a connecting shaft; 41. a first link; 42. a second link; 43. a connecting rod fixing plate; 44. a lifting link; 45. a rotating shaft; 46. a sleeve; 47. a material collecting barrel; 48. a plate link chain feeder; 49. a material collecting box; 50. a power end; 51. discharging a fermented grain; 52. a flexible rotating plate; 53. folding the plate; 54. a transverse striker plate; 55. a supporting base; 56. a rotating arm; 57. a lifting assembly; 58. a third transmission assembly; 59. rotating the motor; 60. and (7) a vertical column.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.

As shown in fig. 1, the first embodiment of the present invention relates to a retort loading system, which mainly comprises a retort loading assembly 1 and a retort loading robot 2. The fermented grain feeding assembly 1 is mainly used for quantitatively conveying and uniformly mixing fermented grains and rice hulls to form fermented grains, and the fermented grain feeding robot 2 is arranged at a fermented grain discharging end of the fermented grain feeding assembly 1 and is mainly used for quantitatively and uniformly conveying the fermented grains conveyed by the fermented grain feeding assembly 1 and automatically feeding the fermented grains into the wine retort 3.

As shown in fig. 2, the feeding assembly 1 mainly comprises a fermented grain quantitative discharging mechanism 5, a lifting plate chain machine 6, a high-speed mixing machine 7, a material conveyor 8 and a rice hull quantitative discharging mechanism 9. The discharge ends of the fermented grain quantitative discharge mechanism 5 and the rice hull quantitative discharge mechanism 9 are provided with material conveyors 8, the discharge ends of the material conveyors 8 are located above the feed inlet of the high-speed mixing machine 7, and the discharge outlet of the high-speed mixing machine 7 is located at the feed end of the lifting plate chain machine 6.

When going up rice steamer subassembly 1 and using, the bran unstrained spirits and the rice husk are stored respectively in bran unstrained spirits ration discharge mechanism 5 and rice husk ration discharge mechanism 9, when needs the two open the ejection of compact to two material conveyor 8 on, carry bran unstrained spirits and rice husk to high-speed mixer 7 through two material conveyor 8 in, high-speed mixer 7 forms the fermented spirits after with the two even mix and the ejection of compact to the feed end of lifting plate chain machine 6, lifting plate chain machine 6 then carries the fermented spirits to its discharge end ejection of compact to going up rice steamer robot 2, accomplish the automatic homogeneous mixing of fermented spirits and carry lifting plate chain machine 6.

The fermented grain quantitative discharging mechanism 5 is mainly used for quantitatively discharging and scattering fermented grains.

As shown in fig. 3-8, the fermented grain quantitative discharging mechanism 5 mainly comprises a fermented grain hopper 10, a second plate chain conveyor 11 and a scattering mechanism. The upper end and the lower end of the fermented grain hopper 10 are both opened, a fermented grain discharging port 12 is formed in the side wall of the lower end of the fermented grain hopper 10, the second plate chain conveyor 11 is arranged at the lower end of the fermented grain hopper 10 to seal the lower end opening of the fermented grain hopper 10, the tail end of the second plate chain conveyor 11 extends out of the fermented grain hopper 10 from the fermented grain discharging port 12, the scattering mechanism is located above the tail end of the second plate chain conveyor 11 to one side, and the scattering mechanism and the tail end of the second plate chain conveyor 11 are provided with a discharging port 13 at intervals.

Based on the fermented grain quantitative discharging mechanism, fermented grains are poured into the fermented grain hopper 10 from the grain moistening system, and are stacked on the second plate chain conveyor 11 due to the support of the second plate chain conveyor 11, when the second plate chain conveyor 11 is started, the second plate chain conveyor 11 drives the bottom fermented grains to move to the fermented grain discharging port 12 and discharge from the fermented grain discharging port 12, the fermented grains are uniformly paved on the second plate chain conveyor 11 through the restriction of the fermented grain discharging port 12, the fermented grains fall from the discharging port 13 after being conveyed to the tail end of the second plate chain conveyor 11 and are discharged, the fermented grains are contacted with the scattering mechanism in the falling process and scattered under the action of the scattering mechanism, and uniform granular fermented grains can be formed after falling and are conveyed by the material conveyor 8.

The fermented grain of this embodiment under the restriction of the opening of fermented grain bin outlet 12 under 11 speed control of second plate chain conveyer and can be with the quantitative discharge of the fermented grain of bran in the fermented grain fill 10 to the fermented grain of exhaust still can be broken up through breaking up the mechanism and break up so that the fermented grain of bran is more even, and whole process all adopts machinery to accomplish and need not artifical the participation, has realized the fermented grain ejection of compact of low-cost, accurate and automatic fermented grain.

It should be noted that the fermented grain discharging opening 12 is a square notch opened in the side wall of the lower end of the fermented grain hopper 10, the length of the fermented grain discharging opening can be the same as or smaller than the width of the second plate chain conveyor 11, the height of the fermented grain discharging opening can be set according to the required fermented grain quantity range, and the discharging quantity in unit time can be further determined through the size of the fermented grain discharging opening and the conveying speed of the second plate chain conveyor 11.

With reference to fig. 3, the fermented bran hopper 10 is mainly used for filling fermented bran in a centralized manner. The 10 lower extremes of bran unstrained spirits fill are supported through the support, and the major structure is the box structure that leaks hopper-shaped, and the upper and lower both ends of box structure all set up the opening.

With reference to fig. 3 and 4, the second plate-link conveyor 11 is mainly used for conveying fermented grains in the fermented grain hopper 10. Specifically, the second plate link conveyor 11 is horizontally arranged at the lower end of the fermented grain hopper 10, and the opening at the lower end of the fermented grain hopper 10 is closed, so that the fermented grain leakage is avoided, when the second plate link conveyor 11 is started, the fermented grain is driven by the second plate link conveyor 11, and the fermented grain at the bottom in the fermented grain hopper 10 is driven by the fermented grain to be discharged through the fermented grain discharge port 12.

In order to meet the requirements of different amounts of fermented grains, a power device 19 of the second plate chain conveyor 11 adopts a variable frequency motor. When needed, the variable frequency motor controls the conveying speed of the second plate chain conveyor 11 by variable frequency, so that the fermented grain amount driven in unit time can be controlled, the fermented grain discharging amount can be controlled based on variable frequency control,

as shown in fig. 5 and 6, the fermented grain hopper 10 is also provided with a receiving tray 22 at the lower end of the second plate-link conveyor 11.

The receiving tray 22 is mainly used for receiving the fermented grains dropped from the plate chains of the second plate chain conveyor 11, so that the fermented grains can be recovered, and loss is reduced. Specifically, the receiving tray 22 is a rectangular tray structure with a low middle part and high four side walls, and can be well arranged at the lower end of the second plate link chain conveyor 11 through the supporting member. Furthermore, the receiving tray 22 is movably disposed at the lower end of the second plate chain conveyor 11 so as to take out and pour out the fermented grains therein at any time, and the movable manner can be directly lap-jointed or horizontally laid or clamped on the supporting member. Specifically, the receiving tray 22 is arranged below the lower end opening of the fermented grain hopper 10 and is positioned at the lower end of the second plate chain conveyor 11, so that the dropped fermented grains can be better collected and recovered.

The scattering mechanism is mainly used for scattering the fermented grains when the fermented grains fall out from the blanking port 13.

As shown in fig. 7 and 8, the scattering mechanism mainly comprises a first gear shaft 18 and a second gear shaft 14 which are rotatably connected to the fermented grain hopper 10, the first gear shaft 18 and the second gear shaft 14 are in transmission connection with an obliquely arranged transmission chain plate 16, and a plurality of transverse scattering plates 17 are arranged on the outer side surface of the transmission chain plate 16 at intervals along the length direction of the transmission chain plate 16; the first gear shaft 18 is located obliquely above the end of the second plate link conveyor 11, and the second gear shaft 14 is connected with a second drive motor 15.

When the fermented grains fall out from the blanking port 13, the second driving motor 15 is started, the second driving motor 15 drives the transmission chain plate 16 to rotate through the first gear shaft 18, and then the transverse scattering plate 17 contacts and impacts the fallen fermented grains when rotating to the blanking port 13, so that the fermented grains are scattered.

It should be noted that, in order to ensure that the fermented grains can still fall out along the direction of the material falling port 13 after being broken up, the rotating direction of the transmission chain plate 16 is in the direction indicated by the arrow in fig. 1, so that when the transmission chain plate 16 rotates, the fermented grains can be further driven to fall out downwards after being broken up by the transverse breaking plate 17, and the falling direction of the fermented grains can also be guided. Further, the structure of the transmission chain plate 16 is the same as that of the plate chain of the second plate chain conveyor 11, and is an existing chain plate structure, and further description is omitted here.

With continuing reference to fig. 8, the transverse breaking plate 17 is mainly used for breaking the fermented grains.

In a specific application, the end face of the transverse scattering plate 17 far away from the transmission chain plate 16 forms a row of saw teeth, and any two adjacent rows of saw teeth are arranged in a staggered mode. When the transverse scattering plates 17 are arranged, the sawteeth of any two adjacent transverse scattering plates 17 cannot be overlapped in the projection plane perpendicular to the length direction of the transverse scattering plates 17, a staggered sawtooth structure is formed, namely, the sawtooth projection of one transverse scattering plate 17 is positioned between any two sawtooth projections of the other transverse scattering plate 17, and thus when the transverse scattering plates 17 scatter the fermented grains, the transverse scattering plates 17 can cover the area in the whole discharging port 13, so that the fermented grains can be scattered in a larger area when scattered, the scattering effect is improved, and uniform grains can be formed when the fermented grains fall out.

To further accommodate practical use, the second drive motor 15 in this embodiment may also be a variable frequency motor. Therefore, the second driving motor 15 can change the transmission speed of the transmission chain plate 16 after frequency conversion, further adjust the scattering speed according to the quantity of the fermented grains, and correspondingly adjust the transmission speed of the second plate chain conveyor 11 to match the different speeds of the second plate chain conveyor 11 to ensure the scattering effect.

With reference to fig. 5 and 6, when the fermented grain quantitative discharging mechanism is applied, the fermented grain quantitative discharging mechanism further comprises a shielding assembly, wherein the shielding assembly is fixed on the fermented grain hopper 10 and is located outside the discharging port 13 to shield the tail end of the second plate chain conveyor 11 and the scattering mechanism. The shielding assembly can be used for collecting the fermented grains falling from the discharging port 13, and waste caused by the fermented grains scattering around under the action of the second plate chain conveyor 11 and/or the scattering mechanism is avoided.

Specifically, the shielding assembly comprises a fixing plate 20 located above the tail end of the second plate chain conveyor 11, a shielding plate 21 is hinged below the fixing plate 20, and the tail end of the second plate chain conveyor 11 and the scattering mechanism are located on the inner side of the shielding plate 21. In this embodiment, the fixing plate 20 can shield the area above the tail end of the second plate chain conveyor 11, so that part of the fermented grains attached to the scattering mechanism, that is, the transmission chain plate 16 and the transverse scattering plate 17, can be prevented from being collected and returned to the second plate chain conveyor 11 or entering the material dropping port 13 again, meanwhile, the shielding plate 21 can shield the tail end of the second plate chain conveyor 11 and the scattering mechanism at the tail end, that is, the fermented grains are prevented from scattering around when scattered by the scattering mechanism, that is, the transverse scattering plate 17, in the scattering process, and meanwhile, the shielding plate 21 is hinged and can also rotate around the hinged portion when needed again, so that the second plate chain conveyor 11 and the scattering mechanism therein are exposed, and the fermented grains can be observed conveniently.

When needing to explain, fixed plate 20 mainly is used for fixed shielding plate 21, and in practical application, when breaking up the mechanism and setting up according to this embodiment, it can also shelter from breaking up the mechanism upper end to play better fermented grain and draw in the effect in order to play. In some embodiments, the fixing plate 20 may be formed by enclosing three side walls on the side wall of the fermented bran hopper 10 where the fermented bran discharge port 12 is formed. In some embodiments, the fixing plate 20 may also be a cover plate structure fixed to the non-transmission part of the transmission chain plate 16 and disposed outside the upper end of the scattering mechanism by covering.

In practical application, the shielding plate 21 may be vertically disposed and a handle is disposed on an outer side surface of the shielding plate 21. Therefore, the shielding plate 21 arranged vertically can guide the fermented bran grains to the blanking port 13 better, and the arranged handle can also facilitate an operator to rotate the shielding plate 21 to open the shielding plate 21 to observe the conveying and scattering conditions of the fermented bran grains in the shielding plate 21. Further, shielding plate 21 upper end is articulated with fixed plate 20, and it relies on self gravity can vertical setting, can rotate and then open around its pin joint again when needs, realizes convenient and fast's operation.

With reference to fig. 2, the lifting plate chain machine 6, the high-speed mixer 7 and the material conveyer 8 can be implemented by using the existing plate chain machine and mixer, so the present embodiment does not further describe the specific structure thereof, and those skilled in the art can confirm and find the appropriate existing equipment to correspondingly set and implement the corresponding function on the basis of the present embodiment. It should be noted that the material conveyor 8 may be a plate chain conveyor for conveyance when actually selected.

The rice husk quantitative discharging mechanism 9 is mainly used for rice husk quantitative discharging.

As shown in fig. 9, the rice hull quantitative discharging mechanism 9 includes a rice hull hopper 26 and a third plate chain conveyor 23, both upper and lower ends of the rice hull hopper 26 are open, and a rice hull discharging port 27 is formed in the side wall of the lower end, the third plate chain conveyor 23 is arranged at the lower end of the rice hull hopper 26 to close the lower end opening of the rice hull hopper 26, the end of the third plate chain conveyor 23 extends out of the rice hull discharging port 27 to the outer side of the rice hull hopper 26, and the material conveyor 8 located at the discharging end of the rice hull quantitative discharging mechanism 9 is located below the end of the third plate chain conveyor 23; wherein, the rice husk bucket 26 is also provided with a liftable height-limiting plate 25 at the position of the rice husk discharge outlet 27 for adjusting the opening size of the rice husk discharge outlet 27.

When the rice husk quantitative discharging mechanism 9 of this embodiment uses, the rice husk is at first poured into rice husk fill 26 and is piled up in rice husk fill 26 under the support of third plate chain conveyor 23, third plate chain conveyor 23 opens when needing, the rice husk drives down through rice husk bin outlet 27 discharge rice husk fill 26 and tiling on third plate chain conveyor 23 under the effect of rice husk bin outlet 27, can drop to in the material conveyer 8 of below after the rice husk is carried to third plate chain conveyor 23's end, and then carry to mix with the fermented grain in the high-speed mixer 7 through material conveyer 8.

Through the structure, under the control of the transmission speed of rice husk bin outlet 27 and third plate chain conveyor 23, can be with the output of rice husk ration, nevertheless because the ratio of rice husk and the fermented grain of bran need distribute according to the proportion, consequently, still be provided with a limit for height board 25 in rice husk bin outlet 27 position in this embodiment, limit for height board 25 can go up and down and then adjust rice husk bin outlet 27 opening size, thereby can change the discharge capacity of rice husk bin outlet 27 through it, the load of whole rice husk is changed to the speed of combining third plate chain conveyor 23 again, in order to adapt to different rice husk volume ratio demands.

Specifically, limit for height board 25 is the rectangular plate body, and the interval is provided with two vertical logical grooves 24 on it, limit for height board 25 sets up in rice husk bin outlet 27 position to compress tightly on rice husk fill 26 through two bolts that run through logical groove 24. When height-limiting plate 25 needs height-adjusting, can unscrew the bolt, height-limiting plate 25 can remove, when remove to proper position after screw up the bolt again can, height-limiting plate 25 can shelter from rice husk bin outlet 27 part this moment, only leaves the rice husk bin outlet 27 ejection of compact of the regional below height-limiting plate 25.

Furthermore, a driving device of the third plate chain conveyor 23 also adopts a variable frequency motor, so that the conveying speed of the third plate chain conveyor 23 can be changed by utilizing the variable frequency characteristic of the variable frequency motor, and the rice husk discharge amount can be further adjusted according to the requirement.

Referring to fig. 10, the loading robot is mainly used for automatically loading fermented grains into the steamer.

As shown in fig. 10 and 11, the retort loading robot mainly comprises a swinging discharging mechanism 28, a thermal imaging device 29, a first plate link conveyor 30 and a rotary lifting assembly 31.

In the retort loading robot, the swinging discharging mechanism 28 is hinged below the discharging end of the first plate-chain conveyor 30 and is mainly used for collecting and discharging fermented grains falling from the discharging end of the first plate-chain conveyor 30, and can execute circumferential rotation and vertical swinging actions, wherein the circumferential rotation action can change the thermal imaging position of the thermal imaging device 29 and adjust the discharging direction of the swinging discharging mechanism 28, and the vertical swinging action can adjust the discharging position of the swinging discharging mechanism 28; the thermal imaging device 29 is arranged on the swinging discharging mechanism 28 and can rotate along with the swinging discharging mechanism, and is mainly used for detecting wine retort steam to determine a retort loading position; the first plate chain conveyor 30 is mainly used for conveying fermented grains, the feeding end of the first plate chain conveyor is positioned below the discharging end of the lifting plate chain conveyor 6, and a rotary lifting assembly 31 is hinged below the first plate chain conveyor 30; the rotary lifting assembly 31 is mainly used for driving the first plate link conveyor 30 to rotate and lift, and supporting the first plate link conveyor 30.

When the retort loading robot is used, the rotary lifting assembly 31 rotates and lifts to drive the swinging discharging mechanism 28, the thermal imaging device 29 and the first plate chain conveyor 30 to rotate and lift into a wine retort 3 needing retort loading, the first plate chain conveyor 30 conveys the wine grains conveyed by the lifting plate chain conveyor 6 to the swinging discharging mechanism 28 through the discharging end, the swinging discharging mechanism 28 rotates circumferentially to drive the thermal imaging device 29 to rotate, the steam occurrence position in the wine retort is detected, when the steam occurrence at a certain position is detected, the swinging discharging mechanism 28 adjusts the discharging direction of the swinging discharging mechanism 28 through rotation, the discharging position of the swinging discharging mechanism 28 is vertically swung and adjusted as needed, the wine grains are laid by discharging at the steam occurrence position, the subsequent detection and material laying are completed until the retort loading operation of the whole wine retort is completed, wherein when the laying thickness is close to the swinging discharging mechanism 28, the rotary lifting assembly 31 is started to lift the swinging discharging mechanism 28, then the wine grains are lifted, and after the rotary lifting assembly 31 rotates and lifts to withdraw the wine discharging mechanism 28 from the retort loading operation, and the wine discharging mechanism 28 can be completed.

The retort loading robot adjusts the position of the swinging discharging mechanism 28 through the rotary lifting assembly 31, can adjust according to the position of the wine retort and the laying height of the wine unstrained spirits, so that adjustment corresponding to the position of the wine retort can be realized, meanwhile, the wine unstrained spirits are automatically conveyed to the swinging discharging mechanism 28 by the first plate chain conveyor 30, manual feeding is not needed, finally, the swinging discharging mechanism 28 rotates to drive the thermal imaging equipment 29 to rotate, steam detection can be carried out on all areas in the wine retort, the discharging direction of the swinging discharging mechanism 28 is adjusted during rotation, the discharging direction is ensured to be consistent with the position where the steam is detected, and when needed, the swinging discharging mechanism 28 vertically swings to change the discharging position of the swinging discharging mechanism 28 so as to adapt to discharging at different positions in the wine retort, the fact that the wine unstrained spirits discharged at each time can be laid at the steam position is ensured, and the unstrained spirits can be automatically fed and timely, accurately and quantitatively loaded on the wine unstrained spirits can be automatically carried out through the cooperative operation of the structures, the effect of the wine retort is improved, and the labor cost can be greatly reduced.

It should be noted that, during use, fermented grains are laid on the first plate link conveyor 30, and after the conveying speed and the single conveying time of the first plate link conveyor 30 are controlled, it is ensured that fermented grains can be quantitatively output, or the single fermented grain discharging amount can be controlled by the swinging discharging mechanism 28, or the fermented grain discharging amount from the first plate link conveyor 30 can be controlled by the fermented grain amount from the single feeding to the first plate link conveyor 30.

As shown in fig. 12-16, the swing discharging mechanism 28 mainly includes a material collecting barrel 33 hinged to the discharging end of the first plate-link conveyor 30, a rotating barrel 36 rotatably connected to the lower end of the material collecting barrel 33, and a swing barrel 38 hinged to the lower end of the rotating barrel 36, wherein the material collecting barrel 33, the rotating barrel 36, and the swing barrel 38 are all structures of a barrel body with an upper opening and a lower opening; wherein the thermal imaging apparatus 29 is disposed outside the drum 36, and the swing cylinder 38 is vertically swingable about a position hinged to the drum 36.

When the swinging discharging mechanism 28 is used, firstly the plate chain machine 6 is lifted to firstly guide or quantitatively guide the fermented grains onto the first plate chain conveyor 30, the fermented grains can fall from the discharging end to the material receiving barrel 33 after the first plate chain conveyor 30 is opened, and then the fermented grains are discharged through the rotary barrel 36 and the swinging barrel 38 in sequence; before discharging, the rotary drum 36 rotates around the material receiving cylinder 33, the thermal imaging device 29 synchronously rotates to detect the steam in the wine retort, when the steam at a certain position is detected, the rotary drum 36 stops rotating, the swinging cylinder 38 vertically swings to swing the discharge port to the position where the steam appears and positions the position for discharging, the fermented grains are laid at the position until the steam is not generated, and the swinging cylinder 38 returns to the vertical state, so that the wine retort can be detected again and loaded into the wine retort.

As an embodiment for driving the rotation of the rotating drum 36, the present embodiment further includes a rotation driving mechanism for driving the rotating drum 36 and the swinging drum 38 to rotate synchronously; the rotary driving mechanism comprises a driving motor 32 fixed on the material collecting barrel 33, and a first transmission assembly 34 in transmission connection with the driving motor 32 is arranged outside the rotary drum 36. After the driving motor 32 is started, the first transmission assembly 34 drives the rotating drum 36 to rotate, so as to realize the circular rotation of the rotating drum 36. Specifically, the first transmission assembly 34 includes a gear ring fixed on the outer side of the rotating drum 36 and a driving gear arranged at the output end of the driving motor 32, and the driving gear and the gear ring are meshed with each other to realize transmission connection.

As an embodiment for driving the swing drum 38 to swing, the present embodiment further includes a swing driving mechanism for driving the swing drum 38 to swing vertically; the swinging cylinder 38 is rotationally connected with the rotary cylinder 36 through a connecting shaft 40; the swing driving mechanism comprises a swing motor 35 fixed on the drum 36, and a second transmission assembly 37 in transmission connection with the swing motor 35 is arranged on the connecting shaft 40. The connecting shaft 40 is fixed on the swinging cylinder 38, when the swinging motor 35 is started, the second transmission component 37 drives the connecting shaft 40 to rotate, and when the connecting shaft 40 rotates, the swinging cylinder 38 is driven to swing in the vertical direction, so that the vertical swinging action of the swinging cylinder 38 is realized, and the position of the discharge hole of the swinging cylinder is adjusted. Further, the connecting shaft 40 is a shaft body fixed at the upper end of the swinging cylinder 38 and extending transversely through the swinging cylinder 38, and the shaft body extending through the swinging cylinder 38 is rotatably connected with the rotating cylinder 36 so as to swing around the connecting shaft 40 at the lower end of the rotating cylinder 36. Specifically, the second transmission assembly 37 includes a driven wheel fixed on a connection shaft 40 penetrating through the outer side of the swing drum 38, and a driving wheel fixed on the output end of the swing motor 35, and the driving wheel and the driven wheel are engaged with each other to realize transmission connection.

In practical application, the swing drum 38 needs to swing vertically, but because the swing drum 38 is long and heavy, the swing drum 38 needs large power and supporting force to swing vertically and keep the corresponding position for discharging when swinging, which causes the power device of the swing drum 38 to need large power and supporting force to realize, and undoubtedly results in increased design difficulty and cost of the power device.

Based on this, in order to ensure that the swinging cylinder 38 can better perform the vertical swinging motion, as shown in fig. 14, 15 and 16, an auxiliary swinging link assembly is further arranged in the swinging cylinder 38 in the embodiment; the auxiliary oscillating link assembly comprises a first link 41 and a second link 42 fixedly connected to the connecting shaft 40; the first connecting rod 41 is hinged with a lifting connecting rod 44, and the lower end of the lifting connecting rod 44 is hinged with the inner side of the lower end of the swinging cylinder 38; the second connecting rod 42 is hinged with a connecting rod fixing plate 43, and the connecting rod fixing plate 43 is fixed on the inner side of the upper end of the swinging cylinder 38. When the connecting shaft 40 rotates, the first connecting rod 41 and the second connecting rod 42 respectively pull the lower end and the upper end of the swinging cylinder 38 to rotate through the lifting connecting rod 44 and the connecting rod fixing plate 43, so that the stress of the connecting shaft 40 is integrally reduced, the power output requirement of the swinging motor 35 is reduced, the swinging cylinder 38 can stably and rapidly execute vertical swinging motion and can better keep stable, and the discharging position of fermented grains is ensured. Furthermore, the connecting rod fixing plate 43 is two plate bodies arranged at a certain included angle, so that the supporting force of the connecting rod fixing plate 43 can be increased to share the gravity of the swinging cylinder 38 borne by the connecting shaft 40, and the connecting shaft 40 can be ensured to be used for a long time.

In order to ensure that the oscillating drum 38 can distribute the material more completely and uniformly in the wine retort, as shown in fig. 12-19, the lower end of the oscillating drum 38 is also rotatably connected with a distributing mechanism 39. The distributing mechanism 39 is mainly used for buffering fermented grains discharged from the oscillating drum 38 and ensuring uniform distribution of the fermented grains during discharging.

Specifically, the distributing mechanism 39 comprises a material collecting barrel 47, a sleeve 46 is arranged at the upper end of the material collecting barrel 47 to be sleeved at the lower end of the oscillating barrel 38, a rotating shaft 45 rotatably connected with the internal oscillating barrel 38 penetrates through the sleeve 46, a material collecting box 49 is arranged at the lower end of the material collecting barrel 47, the upper end of the material collecting box 49 is opened and communicated with the oscillating barrel 38, fermented grains discharging ports 51 are further formed in two opposite sides of the material collecting box 49, and the thermal imaging device 29 is located right above any fermented grain discharging port 51; the bottom of the inner side of the material collecting box 49 is also provided with a plate chain feeder 48, two ends of the plate chain feeder 48 are respectively positioned at the bottoms of two fermented grains discharging holes 51, a power end 50 of the plate chain feeder 48 is arranged at the outer side of the material collecting box 49, and the power end 50 adopts a forward and reverse rotating motor.

The distributing mechanism 39 is rotationally connected with the swinging barrel 38 through a rotating shaft 45, when the swinging barrel 38 swings, the distributing mechanism 39 is kept in a horizontal state all the time under the action of gravity, the fermented grains drop on the plate chain feeding machine 48 from the swinging barrel 38 in advance or when needed, the fermented grains are further scattered due to mutual collision with the plate chain feeding machine 48 when dropping, then the power end 50 is started to drive the plate chain feeding machine 48 to rotate, and the fermented grains can be evenly discharged from the fermented grain discharging port 51 close to the steam generating position under the drive of the plate chain feeding machine 48.

It should be noted that the plate chain feeder 48 is provided with two fermented grains discharge ports 51, when the thermal imaging device 29 detects steam, any fermented grain discharge port 51 can be selected to discharge according to the position of the steam, and only the forward and reverse rotation motor needs to be controlled to rotate forward or reverse. Further, the thermal imaging device 29 is arranged right above any fermented grain discharging port 51, the rotation of the rotary drum 36 can be stopped when steam is detected, the fermented grain discharging port 51 can face the position of the steam, the discharging direction of the fermented grain can be directly determined, and then the fermented grain laying at the position of the steam can be rapidly realized through discharging from any fermented grain discharging port 51.

In order to further increase the uniformity of fermented grains in each feeding, and ensure that the fermented grains can be flatly spread to the position of steam, the positions of the two fermented grain discharge holes 51 of the material collecting box 49 in the embodiment are provided with flexible rotating plates 52 which partially shield the fermented grain discharge holes 51. The flexible rotating plate 52 partially shields the fermented grain discharge hole 51, fermented grains can be discharged through the fermented grain discharge hole 51 between the flexible rotating plate 52 and the plate chain feeder 48, the flexible rotating plate 52 can further shield the fermented grains and enable the fermented grains to be more uniformly paved on the plate chain feeder 48 for discharging, the flexible rotating plate 52 is flexible and rotatable, the fermented grain discharge amount in unit time caused by excessive shielding of the fermented grains can be avoided, and the fermented grains can be slightly pushed open to the flexible rotating plate 52 for discharging while being paved. Further, the flexible rotating plate 52 is a rubber plate rotatably connected to the fermented grain discharging port 51.

With continued reference to fig. 10, the thermal imaging device 29 is primarily used for thermal imaging sensing to determine the location of the vapor by sensed thermal imaging. The thermal imaging device 29 may employ a thermal imaging sensor, a thermal imaging camera, a thermal imager, or the like, as the particular application.

Referring to fig. 20, the first plate link conveyor 30 is mainly used for conveying fermented grains, after the fermented grains are conveyed to the starting end of the first plate link conveyor 30 through the outside, the first plate link conveyor 30 is started, and then the fermented grains can be conveyed to the discharging end of the first plate link conveyor and discharged to the swing discharging mechanism 28 to be discharged.

In order to ensure that fermented grains on the first plate chain conveyor 30 can be uniformly paved and quantitatively discharged, a transverse baffle plate 54 is arranged on the first plate chain conveyor 30 close to the starting end, a material opening is reserved between the transverse baffle plate 54 and the conveying surface of the first plate chain conveyor 30, and when the fermented grains are paved and quantitatively pass through after being shielded by the transverse baffle plate 54, the fermented grains can be ensured to be quantitatively discharged from the discharging end of the fermented grains in unit time. Specifically, the transverse striker plate 54 can be movably connected to the first plate chain conveyor 30 through a bolt, a clamping groove and other movable structures to adjust the height, so that the size of the material opening is changed, and the quantitative size of the fermented grains is changed based on different fermented grain demands.

For further guaranteeing that the unstrained spirits can evenly tile on first plate chain conveyor 30, the region between discharge end and horizontal striker plate 54 still is provided with in first plate chain conveyor 30 and draws in board 53, draw in board 53 and set up in two inside walls of first plate chain conveyor 30 conveying face, two draw in and form material passageway between the board 53, the unstrained spirits is sheltered from and is tiled the back by horizontal striker plate 54, the material passageway that diminishes through the width is further drawn in, and then the unstrained spirits tiling is more completely even, can be quantitative fall down from first plate chain conveyor 30's discharge end at last. Specifically, the furling plate 53 is formed by connecting two vertically crossed plate bodies, and the two plate bodies opposite to the furling plate 53 are vertically arranged and form the material channel between the two plate bodies.

Referring to fig. 21, the rotary lifting assembly 31 mainly includes a vertical column 60, a rotating arm 56 rotatably connected to the vertical column 60, and a lifting assembly 57 disposed on the rotating arm 56; the upper end of the rotating arm 56 is hinged to the starting end of the first plate link conveyor 30, and the lifting end of the lifting component 57 is hinged to the first plate link conveyor 30 between the rotating arm 56 and the swinging discharging mechanism 28; the upright post 60 is further provided with a rotating motor 59, and the rotating arm 56 is provided with a third transmission assembly 58 in transmission connection with the rotating motor 59.

When using, the pivoted arm 56 accessible rotates motor 59 and third drive assembly 58 and drives and rotate on stand 60, and then drives swing discharge mechanism 28 through first plate link conveyer 30 and rotate to adjust the operating position of swing discharge mechanism 28, simultaneously, lifting unit 57 liftable rotates around the department of articulating with pivoted arm 56 in order to drive first plate link conveyer 30, and then adjusts the height of swing discharge mechanism 28, lays in order to adapt to the wine unstrained spirits of different thickness.

In a specific application, the rotating arm 56 may be directly sleeved on the upright 60, a supporting seat 55 may be fixed on the top of the rotating arm 56, and the first plate link conveyor 30 may be hinged on the supporting seat 55 to support it properly through the supporting seat 55. Further, the lifting assembly 57 is mainly used for lifting and lowering to change the heights of the first plate chain conveyor 30 and the swing discharging mechanism 28, and may adopt a hydraulic cylinder, an air cylinder, an electric push rod or a motor-driven screw lifting pair. Further, the third transmission assembly 58 can be configured to transmit power with the same structure as the first transmission assembly 34 or the second transmission assembly 37, and further description of this embodiment will not be repeated.

With reference to fig. 1, in practical applications, the wine retort is installed in a large quantity and occupies a large area, so that all wine retorts may not be retorted well only by the rotation of the first plate link conveyor 30.

Therefore, in this embodiment, the retort loading system further includes a moving platform 4, and the retort loading robot and the retort loading assembly are both fixed on the moving platform 4. The moving platform 4 is a platform structure with a driving wheel arranged at the bottom, and can be matched with a track, a slide way and the like arranged to move the retort-loading robot to a required position, so that the retort-loading area of the retort-loading robot is increased.

The above explanation and explanation of the retort loading system are provided, and the invention is based on the retort loading system and also discloses a retort loading process, which comprises the following steps:

s1 Material mixing

The fermented bran quantitative discharging mechanism 5 quantitatively outputs the fermented bran to a material conveyor 8 at a discharging end of the fermented bran quantitative discharging mechanism;

the rice husk quantitative discharging mechanism 9 synchronously and quantitatively outputs the rice husk to another material conveyor 8 at the discharging end of the rice husk;

synchronously conveying the fermented grains and the rice hulls to a high-speed mixing machine 7 by two material conveyors 8 and mixing to form fermented grains;

in the step, the output of the fermented grains and the rice hulls can be controlled according to the conveying speed of the corresponding plate chain machine, the size of the discharging position and the like, and then the quantitative output of the fermented grains and the rice hulls can be realized.

S2 conveying fermented grains

After being mixed by a high-speed mixer 7, the fermented grains are conveyed to a lifting plate chain machine 6, and the fermented grains are conveyed to a retort loading robot 2 by the lifting plate chain machine 6;

in this step, promote board chain machine 6 and carry the fermented grain to last rice steamer robot 2 through promoting, if lay inhomogeneous, thickness thick or when having the large granule when ascending, the fermented grain, it can be when promoting landing downwards or drop, and the large granule can be broken up to even tiling and the transport of carrying on that the fermented grain can be better.

S3 automatic steaming utensil

S31, the rotary lifting assembly 31 drives the first plate link conveyor 30 to rotate and lift, and the swinging discharging mechanism 28 is adjusted to the upper end of the wine retort 3;

in this step, most of the rotary lifting assembly 31 drives the first plate link conveyor 30 to rotate and lift, and the swing discharging mechanism 28 is adjusted to a high position, so that the swing discharging mechanism can rotate circularly and translate into the rest of wine caldrons.

S32, starting the rotary lifting assembly 31 to drive the first plate link conveyor 30 to rotate and descend again, and adjusting the swinging discharging mechanism 28 to the middle of the inner side of the wine retort 3 and a designed distance from the bottom of the wine retort 3;

in this step, most of the rotary lifting assembly 31 drives the first plate link conveyor 30 to rotate and descend, and the swing discharging mechanism 28 is adjusted to a low position, so that the swing discharging mechanism can be directly used for feeding into a retort.

S33, starting the first plate link conveyor 30 to a designed time and then closing the first plate link conveyor 30, quantitatively conveying the fermented grains conveyed by the lifting plate link conveyor 6 to the discharging end of the fermented grains, discharging the fermented grains to the swing discharging mechanism 28 and accumulating the fermented grains on the distributing mechanism 39 by the first plate link conveyor 30;

the step is mainly used for storing quantitative fermented grains on the distributing mechanism 39 in advance so as to discharge the fermented grains timely, and synchronous feeding can be executed when the thermal imaging device 29 detects that steam is generated at a certain position on the premise of ensuring rapid supply of the fermented grains.

S34, when step S33 is executed, the driving motor 32 and the thermal imaging device 29 are synchronously turned on, the thermal imaging device 29 rotates with the drum 33 to detect steam in the wine retort 3, and when the thermal imaging device 29 detects that steam is generated at a certain place, the following steps are executed:

the driving motor 32 is turned off, and the plate chain feeder 48 is started to discharge fermented grains from the position corresponding to the fermented grain discharge port 51 and lay steam;

or the like, or a combination thereof,

turning off the driving motor 32, starting the swing motor 35 to swing the swing drum 38 to the position where the steam is located, and then turning on the plate chain feeder 48 to discharge the fermented grains from the position where the steam is laid out from the corresponding fermented grain discharge port 51;

in this step, when different areas in the wine retort 3 are laid, since the distribution mechanism 39 can only realize the distribution of the fermented grains in a certain diameter of a circumferential area under the rotation action of the rotary drum 36, after the diameter is exceeded, the swing motor 35 can be started to swing the swing cylinder 38, so that the radial discharge position of the distribution mechanism 39 is changed, and the distribution of the fermented grains in different diameter positions of the wine retort 3 is met.

S35, repeating the steps S33 and S34 to perform gas-visible feeding, and when the thermal imaging device 29 detects that the distance between the fermented grains in the wine retort 3 and the thermal imaging device 29 is smaller than a set value, synchronously starting the rotary lifting assembly 31 to drive the first plate link conveyor 30 to ascend, driving the swing discharging mechanism 28 to ascend until the distance between the fermented grains and the thermal imaging device 29 meets the design height, and stopping the rotary lifting assembly 31;

after the fermented grains are laid to a certain thickness, if the distance between the distributing mechanism 39 and the upper surface of the laid fermented grains is too small, the swinging of the swinging discharging mechanism 28 and the discharging of the distributing mechanism 39 can be influenced, therefore, the distance between the thermal imaging device 29 and the thermal imaging device 29 is used as a detection object when the thermal imaging device is used for thermal imaging detection, and after the distance is smaller than a set value, the swinging discharging mechanism 28 can be increased to the designed height, so that the situation that the feeding of the fermented grains is smoothly carried out and the interference of the fed fermented grains is avoided. The set value in the step can be 80-120 cm, and the design height can be 130-150 cm.

S36, repeating the steps S33, S34 and S35 until the fermented grains in the wine retort 3 are laid to the designed weight or thickness, and finishing feeding into the wine retort.

In this step, the design weight may be the total fermented grain loading amount of the wine retort, and the design thickness may be the overall rising height of the swing discharging mechanism 28.

This go up rice steamer technology, can realize controllable, even ejection of compact and even blending of bran unstrained spirits and rice husk, and can carry the automatic rice steamer of going up to the rice steamer robot of the mixture, it is even to have the mixture, ratio is controllable and convenient to use, with low costs technical characterstic, go up the rice steamer robot simultaneously and cooperate through rational utilization swing discharge mechanism 28, thermal imaging device 29, first plate chain conveyer 30 and rotatory lifting unit 31, can realize the even pay-off of wine unstrained spirits and in time, it is accurate, the quantitative ejection of compact of rice steamer goes up the rice steamer, the quality and the effect of going up the rice steamer have been improved, full automation also can be bigger reduction human cost and improve the speed on the rice steamer.

In the retort loading process, because the fermented grains can not generate steam before being laid, the fermented grains are required to be pre-laid firstly, fermented grains with the thickness of 3-5 cm are uniformly pre-laid firstly, and then the steam generation condition is detected.

Based on this, a fermented grain pre-spreading step is further included between step S33 and step S34, and the fermented grain pre-spreading step includes:

A. the first plate chain conveyor 30 conveys the fermented grains to the discharging end of the fermented grains, discharges the fermented grains to the swinging discharging mechanism 28 and accumulates the fermented grains on the distributing mechanism 39;

B. synchronously starting the driving motor 32 and the plate chain feeder 48 to perform first round tiling on the circumference of the fermented grains;

C. after the first round of tiling is finished, starting the swing motor 35 to swing the swing cylinder 38 to a position staggered with the first round of tiling in the wine retort 3, and starting the driving motor 32 and the plate chain feeder 48 to carry out second round of tiling on the circumference of the wine grains;

D. and C, repeating the step C, and staggering the tiling position of each round until the bottom of the wine retort 3 is uniformly tiled with a 3-5 cm thick fermented grain bottom layer to finish the pre-tiling of the fermented grains.

The above-mentioned embodiments, objects, technical solutions and advantages of the present invention are further described in detail, it should be understood that the above-mentioned embodiments are only examples of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims

1. The feeding system is characterized by comprising a feeding assembly, wherein the feeding assembly is used for mixing and conveying fermented grains;

the wine retort loading robot comprises a first plate link conveyor positioned below the discharge end of the wine retort loading assembly, one end of the first plate link conveyor is hinged with a rotary lifting assembly for driving the first plate link conveyor to rotate and lift, the other end of the first plate link conveyor is the discharge end and is hinged with a swinging discharge mechanism, and the swinging discharge mechanism is also provided with thermal imaging equipment for detecting wine retort steam;

the swinging discharging mechanism can execute circumferential rotation and vertical swinging action, change the thermal imaging position of the thermal imaging equipment and adjust the discharging direction of the swinging discharging mechanism based on the circumferential rotation action, and adjust the discharging position of the swinging discharging mechanism based on the vertical swinging action.

2. The retort loading system according to claim 1, wherein the swing discharge mechanism comprises a material collecting barrel hinged with a discharge end of the first plate link conveyor, a rotating barrel rotatably connected to a lower end of the material collecting barrel, and a swinging barrel hinged to a lower end of the rotating barrel;

wherein the thermal imaging device is arranged outside the rotary drum, and the swinging drum can vertically swing around a position hinged with the rotary drum.

3. The retort loading system according to claim 2, further comprising a rotation driving mechanism for driving the rotation drum and the swinging drum to rotate synchronously;

the rotation driving mechanism comprises a driving motor fixed on the material collecting barrel, and a first transmission assembly in transmission connection with the driving motor is arranged outside the rotary drum.

4. The retort loading system according to claim 2, further comprising a swing driving mechanism for driving the swing cylinder to swing vertically;

the swinging cylinder is rotationally connected with the rotary cylinder through a connecting shaft;

the swing driving mechanism comprises a swing motor fixed on the rotary drum, and a second transmission assembly in transmission connection with the swing motor is arranged on the connecting shaft.

5. The retort-loading system according to claim 4, wherein an auxiliary swing link assembly is further provided in the swing cylinder;

the auxiliary swing connecting rod assembly comprises a first connecting rod and a second connecting rod which are fixedly connected with the connecting shaft;

the first connecting rod is hinged with a lifting connecting rod, and the lower end of the lifting connecting rod is hinged to the inner side of the lower end of the swinging cylinder;

the second connecting rod is hinged with a connecting rod fixing plate, and the connecting rod fixing plate is fixed on the inner side of the upper end of the swing cylinder.

6. The retort loading system according to any one of claims 2 to 5, wherein a material distribution mechanism is further rotatably connected to the lower end of the swing cylinder;

the distributing mechanism comprises a material collecting cylinder, a sleeve is arranged at the upper end of the material collecting cylinder and is sleeved at the lower end of a swinging cylinder, a rotating shaft which is rotatably connected with the swinging cylinder penetrates through the sleeve, a material collecting box is arranged at the lower end of the material collecting cylinder, the upper end of the material collecting box is opened and is communicated with the swinging cylinder, fermented grains discharging holes are further formed in two opposite sides of the material collecting box, and the thermal imaging equipment is positioned right above any fermented grain discharging hole;

the bottom of the inner side of the collecting box is also provided with a plate chain feeder, two ends of the plate chain feeder are respectively positioned at the bottoms of the two fermented grains discharge ports, the power end of the plate chain feeder is arranged at the outer side of the collecting box, and the power end of the plate chain feeder adopts a forward and reverse rotating motor.

7. The retort loading system according to claim 1, wherein the retort loading assembly comprises a fermented grain quantitative discharging mechanism, a rice hull quantitative discharging mechanism, a material conveyor, a high-speed mixing machine and a lifting plate chain machine;

the discharging ends of the fermented grain quantitative discharging mechanism and the rice husk quantitative discharging mechanism are provided with the material conveyors, the discharging ends of the material conveyors are located above the feeding hole of the high-speed mixing machine, and the discharging hole of the high-speed mixing machine is located at the feeding end of the lifting plate chain machine.

8. The retort loading system according to claim 7, wherein the fermented grain quantitative discharging mechanism comprises a fermented grain hopper and a second plate chain conveyor, the upper end and the lower end of the fermented grain hopper are both open, a fermented grain discharging port is formed in the side wall of the lower end of the fermented grain hopper, the second plate chain conveyor is arranged at the lower end of the fermented grain hopper so as to seal the lower end opening of the fermented grain hopper, and the tail end of the second plate chain conveyor extends out of the fermented grain hopper from the fermented grain discharging port to the outer side of the fermented grain hopper;

wherein the content of the first and second substances,

the fermented grain hopper is also provided with a scattering mechanism for scattering fermented grains, the scattering mechanism is positioned above the tail end of the second plate chain conveyor, a blanking port is formed between the scattering mechanism and the tail end of the second plate chain conveyor at an interval, and the conveyor positioned at the discharge end of the fermented grain quantitative discharging mechanism is positioned below the blanking port.

9. A retort loading process is characterized by comprising the following steps:

s1 mixing of materials

The fermented grain quantitative discharging mechanism quantitatively outputs fermented grains to a material conveyor at a discharging end of the fermented grain quantitative discharging mechanism;

the rice husk quantitative discharging mechanism synchronously and quantitatively outputs rice husks on the other material conveyor at the discharging end of the rice husks;

synchronously conveying the fermented grains and the rice hulls to a high-speed mixer by two material conveyors for mixing to form fermented grains;

s2 conveying fermented grains

s3 automatic steaming utensil

S31, driving a first plate link conveyor to rotate and lift through a rotary lifting assembly, and adjusting a swinging discharging mechanism to the upper end of the wine retort;

turning off the driving motor, and starting the plate chain feeder to discharge fermented grains from the corresponding fermented grain discharge port to a position where the laying steam is located;

or the like, or, alternatively,

turning off the driving motor, starting the swing motor to swing the swing cylinder to the position of steam, and then starting the plate chain feeder to discharge fermented grains from the corresponding fermented grain discharge port to the position of steam laying;

s35, repeatedly executing the steps S33 and S34 to perform gas-visible feeding, and when the thermal imaging device detects that the distance between the fermented grains in the wine retort and the thermal imaging device is smaller than a set value, synchronously starting the rotary lifting assembly to drive the first plate chain conveyor to ascend, driving the swing discharging mechanism to ascend until the distance between the fermented grains and the thermal imaging device meets the design height, and stopping the rotary lifting assembly;

10. The retort loading process according to claim 9, further comprising a pre-spreading step of fermented grains between the step S33 and the step S34, wherein the pre-spreading step of fermented grains comprises:

A. the fermented grains are conveyed to the discharging end of the first plate chain conveyor and discharged into the swinging discharging mechanism, and are stacked on the distributing mechanism;