CN214915778U - Bulk blending fertilizer feeding and stirring system - Google Patents
Bulk blending fertilizer feeding and stirring system Download PDFInfo
- Publication number
- CN214915778U CN214915778U CN202121442333.1U CN202121442333U CN214915778U CN 214915778 U CN214915778 U CN 214915778U CN 202121442333 U CN202121442333 U CN 202121442333U CN 214915778 U CN214915778 U CN 214915778U
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- Prior art keywords
- stirring
- tank body
- lifting plate
- feeding
- chute
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- 238000003756 stirring Methods 0.000 title claims abstract description 116
- 238000002156 mixing Methods 0.000 title claims abstract description 48
- 239000003337 fertilizer Substances 0.000 title claims description 22
- 239000000463 material Substances 0.000 claims abstract description 47
- 239000002994 raw material Substances 0.000 claims abstract description 26
- 238000013329 compounding Methods 0.000 claims abstract description 8
- 238000003860 storage Methods 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims description 31
- 238000007670 refining Methods 0.000 claims description 15
- 239000004615 ingredient Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The utility model provides a fertile material loading mixing system mixes, includes broken bag unloader, mixes hoisting device and compounding agitating unit in advance, broken bag unloader includes track flatcar (1), lift (2), lifting plate (3), lifting plate driving cylinder (4) and chute (5), mixes hoisting device in advance and includes hopper (20), band conveyer (21) and bucket elevator (22) under a set of raw materials, the utility model discloses the advantage is: the stacked bagged ingredients are placed on the lifting plate through a forklift, the lifting plate is lifted upwards by the lifter, the bagged ingredients sequentially fall onto the chute when the lifting plate is toppled, and the bags are scattered to the corresponding raw material discharge hopper through the bag breaking blade when moving in the chute, so that the labor intensity of workers is reduced; simultaneously, all ingredients are mixed on the conveying belt and in a storage bin of the bucket elevator for the first time, and then are quickly stirred and mixed in the mixing and stirring device, so that the working efficiency is improved.
Description
Technical Field
The utility model relates to a fertilizer production technical field, concretely relates to bulk blending fertilizer material loading mixing system.
Background
At present, the blended fertilizer is a dry mixed fertilizer, is a chemical fertilizer containing any two or three of three nutrient elements of nitrogen, phosphorus and potassium, is prepared by mixing unit fertilizers or compound fertilizers serving as raw materials, and is mainly prepared by putting various bagged raw materials into a hopper by workers in the conventional production mode, then conveying the bagged raw materials into a stirring tank according to different proportions for stirring, wherein in the feeding process, the whole processes of carrying, opening bags and pouring by the workers are complex, the labor intensity is high, the time required for stirring is long, and the working efficiency is lower.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the above deficiencies, and provides a bulk blending fertilizer feeding and stirring system.
The utility model discloses a broken bag unloader, in advance mix hoisting device and compounding agitating unit, broken bag unloader includes track flatcar, the lift, lift board actuating cylinder and chute, track flatcar walks on the track, the lift is installed at track flatcar top, track flatcar one side is equipped with vertical baffle, lift board one end articulates at the lift top that is close to vertical baffle one side, lift board actuating cylinder installs at the lift opposite side, and drive lift board uses the pin joint as the axle center luffing motion, the higher one end of chute is installed at vertical baffle top, transversely be equipped with a set of broken bag blade in the chute that is close to the discharge end;
the premixing lifting device comprises a group of raw material discharging hoppers, a belt conveyor and a bucket elevator, wherein the group of raw material discharging hoppers are sequentially arranged below the discharging end of the chute, a vibrating screen is arranged in the raw material discharging hoppers, a spiral conveyor is arranged at a discharging port of the raw material discharging hoppers, a refining rake tooth is arranged on one side of the discharging port of the spiral conveyor, the discharging port of the spiral conveyor is positioned above a conveying belt of the belt conveyor, a gap is formed between the refining rake tooth and the conveying belt of the belt conveyor, and the discharging end of the belt conveyor is positioned in a storage bin of the bucket elevator;
the material mixing and stirring device comprises a stirring tank body and a material mixing mechanism arranged in the stirring tank body, wherein a feeding part is arranged on one side of the top of the stirring tank body and comprises an inclined feeding pipe and a vertical feeding pipe which are integrally formed, the end part of the inclined feeding pipe is connected with the top of the stirring tank body, the vertical feeding pipe is communicated with a discharge port of a bucket elevator, the lower part of the stirring tank body is of an inverted cone-shaped tubular structure, and a mixing discharge port is arranged at the bottom of the stirring tank body; the mixing mechanism comprises a stirring motor arranged at the top of the stirring tank body, a stirring shaft connected with a rotating shaft of the stirring motor and vertically extending into the stirring tank body, and a stirring assembly arranged on the stirring shaft, wherein the stirring assembly comprises an upper stirring rod, a middle stirring rod, a lower stirring rod and a bottom stirring rod which are sequentially arranged from top to bottom, the upper stirring rod is obliquely arranged upwards, the lower stirring rod is obliquely arranged downwards, and the middle stirring rod and the bottom stirring rod are horizontally arranged; the compounding mechanism is still including evenly setting firmly a set of material pole of going up of agitator tank body upper portion inner wall and evenly setting firmly a set of material pole down of agitator tank body lower part inner wall, go up the material pole and be on a parallel with upper portion puddler setting and the two and do not take place the contact, down the material pole be on a parallel with lower part puddler setting and the two does not take place the contact.
Vertical guide rails are respectively arranged on two sides of the vertical baffle, and a sliding block matched with the vertical guide rails for use is respectively arranged on one side of a lifting platform of the lifter.
And a blanking guide roller is arranged at the top of the vertical baffle.
And limiting baffles are respectively arranged on two sides of the chute feeding end above the elevator.
A flat blanking pipe is arranged on a discharge port of the screw conveyor, and the refining rake teeth are positioned on one side of the flat blanking pipe.
The gap between the refining rake teeth and the conveying belt of the belt conveyor is 5-10 mm.
A plurality of refining sieve plates are sequentially arranged in a storage bin of the bucket elevator from top to bottom.
The included angle between the inclined feeding pipe and the vertical feeding pipe is alpha, and alpha is 120-140 degrees.
The length of bottom puddler is less than the length of middle part puddler, and the bottom puddler does not contact with the inner wall of agitator tank body.
The upper mixing rod is positioned below the upper stirring rod, and the lower mixing rod is positioned above the lower stirring rod.
The utility model has the advantages that: the stacked bagged ingredients are placed on the lifting plate through a forklift, the lifting plate is lifted upwards by the lifter, the bagged ingredients sequentially fall onto the chute when the lifting plate is toppled, and the bags are scattered to the corresponding raw material discharge hopper through the bag breaking blade when moving in the chute, so that the labor intensity of workers is reduced; simultaneously, all ingredients are mixed on the conveying belt and in a storage bin of the bucket elevator for the first time, and then are quickly stirred and mixed in the mixing and stirring device, so that the working efficiency is improved.
Description of the drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of a bag breaking and blanking device.
Fig. 3 is a schematic structural diagram of a premix lifting device.
Fig. 4 is a partially enlarged schematic view of fig. 3.
Fig. 5 is a schematic structural view of the mixing and stirring device.
Detailed Description
As shown in the attached drawings, the utility model discloses a broken bag unloader, in advance mix hoisting device and compounding agitating unit, broken bag unloader includes track flatcar 1, lift 2, lifting plate 3, lifting plate drive cylinder 4 and chute 5, track flatcar 1 walks on the track, lift 2 installs at track flatcar 1 top, track flatcar 1 one side is equipped with vertical baffle 8, lifting plate 3 one end articulates at lift 2 top near vertical baffle 8 one side, lifting plate drive cylinder 4 installs at lift 2 opposite side, and drive lifting plate 3 and use the pin joint as the axle center luffing motion, the higher one end of chute 5 is installed at vertical baffle 8 top, transversely be equipped with a set of broken bag blade 9 in the chute 5 near the discharge end;
the premixing lifting device comprises a group of raw material discharging hoppers 20, a belt conveyor 21 and a bucket elevator 22, wherein the group of raw material discharging hoppers 20 are sequentially arranged below the discharging end of the chute 5, a vibration screen 23 is arranged in the raw material discharging hoppers 20, a spiral conveyor 24 is arranged on a discharging port of the raw material discharging hoppers 20, a refining rake tooth 25 is arranged on one side of the discharging port of the spiral conveyor 24, the discharging port of the spiral conveyor 24 is positioned above a conveying belt of the belt conveyor 21, a gap is formed between the refining rake tooth 25 and the conveying belt of the belt conveyor 21, and the discharging end of the belt conveyor 21 is positioned in a storage bin of the bucket elevator 22;
the material mixing and stirring device comprises a stirring tank body 50 and a material mixing mechanism arranged in the stirring tank body 50, wherein a feeding part is arranged on one side of the top of the stirring tank body 50 and comprises an inclined feeding pipe 51 and a vertical feeding pipe 52 which are integrally formed, the end part of the inclined feeding pipe 51 is connected with the top of the stirring tank body 50, the vertical feeding pipe 52 is communicated with a discharge hole of a bucket elevator 22, the lower part of the stirring tank body 50 is of an inverted cone-shaped tubular structure, and a stirring discharge hole 63 is formed in the bottom of the stirring tank body 50; the mixing mechanism comprises a stirring motor 53 arranged at the top of the stirring tank body 50, a stirring shaft 54 connected with a rotating shaft of the stirring motor 53 and vertically extending into the stirring tank body 50, and a stirring assembly arranged on the stirring shaft 54, wherein the stirring assembly comprises an upper stirring rod 55, a middle stirring rod 56, a lower stirring rod 57 and a bottom stirring rod 58 which are sequentially arranged from top to bottom, the upper stirring rod 55 is obliquely arranged upwards, the lower stirring rod 57 is obliquely arranged downwards, and the middle stirring rod 56 and the bottom stirring rod 58 are horizontally arranged; the material mixing mechanism further comprises a group of upper material mixing rods 60 and a group of lower material mixing rods 61, wherein the group of upper material mixing rods 60 are evenly and fixedly arranged on the inner wall of the upper portion of the stirring tank body 50, the group of lower material mixing rods 61 are evenly and fixedly arranged on the inner wall of the lower portion of the stirring tank body 50, the upper material mixing rods 60 are parallel to the upper portion stirring rods 55 and do not contact with the upper portion stirring rods 55 and the lower portion stirring rods 57, and the group of lower material mixing rods 61 are parallel to the lower portion stirring rods 57 and do not contact with the lower portion stirring rods 57 and the lower portion stirring rods.
And a blanking guide roller 12 is arranged at the top of the vertical baffle 8.
And two sides of the feeding end of the chute 5 above the elevator 2 are respectively provided with a limit baffle 13.
A flat blanking pipe 30 is arranged on a discharge port of the screw conveyer 24, and the refining rake teeth 25 are positioned on one side of the flat blanking pipe 30.
The gap between the refining rake 25 and the conveying belt of the belt conveyor 21 is 5-10 mm.
A plurality of refining sieve plates 32 are sequentially arranged in the bin of the bucket elevator 22 from top to bottom.
The included angle between the inclined feeding pipe 51 and the vertical feeding pipe 52 is alpha, and alpha is 120-140 degrees.
The length of the bottom stirring rod 58 is less than that of the middle stirring rod 56, and the bottom stirring rod 58 is not contacted with the inner wall of the stirring tank body 50.
The upper mixing rod 60 is positioned below the upper stirring rod 55, and the lower mixing rod 61 is positioned above the lower stirring rod 57.
The working mode is as follows: lifting plate 3 is the level form under the default state, be equipped with tray front end limiting plate on lifting plate 3, fork truck places the tray of material buttress on lifting plate 3, lifting plate drive cylinder 4 starts to lift lifting plate 3 one end, make lifting plate 3 be the slope form, the material buttress is emptyd to one side and is leaned on vertical baffle 8, lift 2 starts to lift the material buttress upwards, when the pocket of material buttress top is higher than chute 5 feed end, the pocket is to lower one end landing to in chute 5, then remove to chute 5 discharge end, the in-process of removal, the pocket bottom is cut apart by a set of broken bag blade 9, the material scatters in the hopper 20 under the corresponding raw materials, after a raw materials is put in, track flatcar 1 removes, move chute 5 and throw the material to the hopper 20 top under the next raw materials. The slide block 11 is matched with the vertical guide rail 10, so that the lifting platform of the lifter 2 keeps stable when moving up and down; the blanking guide roller 12 enables the material bag to smoothly enter the chute 5; the limit baffle 13 prevents the material bag above the material stack from sideslipping when dumping and blanking.
After the materials in all the raw material discharging hoppers 20 are put in, the corresponding screw conveyors 24 are started, the conveying speeds of the corresponding screw conveyors 24 are different according to different proportions of the raw materials, the materials in the raw material discharging hoppers 20 are conveyed into the storage bins of the bucket elevators 22 through the belt conveyors 21, and then the materials are lifted into the material mixing and stirring device through the bucket elevators 22 to be quickly stirred and mixed.
The material falls from vibrating screen 23 after the material bag that punctures enters into hopper 20 under the raw materials, and the wrapping bag then is located vibrating screen 23 top, and the staff of being convenient for picks up. After the material is exported from screw conveyer 24, make the material can the tiling on band conveyer 21 through platykurtic unloading pipe 30, then refining rake teeth 25 disperses the material of tiling, can mix for the first time with preceding material after the material in hopper 20 tiles on band conveyer 21 under the next raw materials, then mix in various materials together enter into the feed bin of bucket elevator 22, the in-process of whereabouts is again through a plurality of refining sieve 32 dispersions in proper order in the feed bin and carries out the secondary mixing.
Set up through the upper portion puddler slope in the compounding agitating unit, the lower part puddler slope sets up down, and middle part puddler and bottom puddler level set up, and the cooperation is on a parallel with the last compounding pole that the upper portion puddler set up and is on a parallel with the lower part puddler that sets up has realized the stirring mixing of bulk blending fertilizer, has significantly improved the mixing efficiency, compares current single agitator stirring, is showing the compounding effect that improves bulk blending fertilizer.
Claims (10)
1. A mixed fertilizer feeding and stirring system is characterized by comprising a bag breaking and discharging device, a premixing lifting device and a mixed material stirring device, wherein the bag breaking and discharging device comprises a rail flat car (1), a lifter (2), a lifting plate (3), a lifting plate driving oil cylinder (4) and a chute (5), the rail flat car (1) travels on a rail, the lifter (2) is arranged at the top of the rail flat car (1), a vertical baffle (8) is arranged at one side of the rail flat car (1), one end of the lifting plate (3) is hinged at the top of the lifter (2) close to one side of the vertical baffle (8), the lifting plate driving oil cylinder (4) is arranged at the other side of the lifter (2), the lifting plate (3) is driven to swing up and down by taking the hinge point as an axis, the higher end of the chute (5) is arranged at the top of the vertical baffle (8), and a group of bag breaking blades (9) are transversely arranged in the chute (5) close to the discharge end;
the premixing lifting device comprises a group of raw material discharging hoppers (20), a belt conveyor (21) and a bucket elevator (22), wherein the group of raw material discharging hoppers (20) are sequentially arranged below the discharging end of a chute (5), a vibration screen (23) is arranged in each raw material discharging hopper (20), a spiral conveyor (24) is arranged on a discharging port of each raw material discharging hopper (20), a material homogenizing rake tooth (25) is arranged on one side of the discharging port of each spiral conveyor (24), the discharging port of each spiral conveyor (24) is positioned above a conveying belt of the belt conveyor (21), a gap is formed between each material homogenizing rake tooth (25) and the conveying belt of the belt conveyor (21), and the discharging end of each belt conveyor (21) is positioned in a storage bin of the bucket elevator (22);
the material mixing and stirring device comprises a stirring tank body (50) and a material mixing mechanism arranged in the stirring tank body (50), wherein a feeding part is arranged on one side of the top of the stirring tank body (50), the feeding part comprises an integrally formed inclined feeding pipe (51) and a vertical feeding pipe (52), the end part of the inclined feeding pipe (51) is connected with the top of the stirring tank body (50), the vertical feeding pipe (52) is communicated with a discharge hole of a bucket elevator (22), the lower part of the stirring tank body (50) is of an inverted cone-shaped tubular structure, and a stirring discharge hole (63) is formed in the bottom of the stirring tank body (50); the mixing mechanism comprises a stirring motor (53) arranged at the top of the stirring tank body (50), a stirring shaft (54) connected with a rotating shaft of the stirring motor (53) and vertically extending into the stirring tank body (50), and a stirring assembly arranged on the stirring shaft (54), wherein the stirring assembly comprises an upper stirring rod (55), a middle stirring rod (56), a lower stirring rod (57) and a bottom stirring rod (58) which are sequentially arranged from top to bottom, the upper stirring rod (55) is obliquely arranged upwards, the lower stirring rod (57) is obliquely arranged downwards, and the middle stirring rod (56) and the bottom stirring rod (58) are horizontally arranged; the compounding mechanism still sets firmly a set of material pole (60) of going up of agitator tank body (50) upper portion inner wall and evenly sets firmly a set of material pole (61) down of a set of in agitator tank body (50) lower part inner wall, go up material pole (60) and be on a parallel with upper portion puddler (55) and the two does not take place to contact, material pole (61) are on a parallel with lower part puddler (57) and set up and the two does not take place to contact down.
2. The bulk blending fertilizer feeding and stirring system of claim 1, wherein two sides of the vertical baffle (8) are respectively provided with a vertical guide rail (10), and one side of the lifting platform of the lifter (2) is respectively provided with a slide block (11) used in cooperation with the vertical guide rail (10).
3. The bulk blending fertilizer feeding and stirring system of claim 1, wherein the top of the vertical baffle (8) is provided with a blanking guide roller (12).
4. The bulk blending fertilizer feeding and stirring system of claim 1, wherein two sides of the feeding end of the chute (5) above the elevator (2) are respectively provided with a limit baffle (13).
5. The bulk blending fertilizer feeding and stirring system of claim 1, wherein the discharge port of the screw conveyor (24) is provided with a flat discharge pipe (30), and the refining rake teeth (25) are positioned at one side of the flat discharge pipe (30).
6. The bulk blending fertilizer feeding and stirring system of claim 1, wherein the gap between the refining rake teeth (25) and the conveying belt of the belt conveyor (21) is 5-10 mm.
7. The bulk blending fertilizer feeding and stirring system of claim 1, wherein a plurality of refining sieve plates (32) are sequentially arranged in the bin of the bucket elevator (22) from top to bottom.
8. The bulk blending fertilizer feeding and stirring system as claimed in claim 1, wherein the angle between the inclined feeding pipe (51) and the vertical feeding pipe (52) is α, α is 120-140 °.
9. The bulk blending fertilizer feeding and stirring system of claim 1, wherein the length of the bottom stirring rod (58) is less than that of the middle stirring rod (56), and the bottom stirring rod (58) is not in contact with the inner wall of the stirring tank body (50).
10. The bulk blending fertilizer feeding stirring system of claim 1, wherein the upper mixing rod (60) is positioned below the upper stirring rod (55), and the lower mixing rod (61) is positioned above the lower stirring rod (57).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121442333.1U CN214915778U (en) | 2021-06-28 | 2021-06-28 | Bulk blending fertilizer feeding and stirring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121442333.1U CN214915778U (en) | 2021-06-28 | 2021-06-28 | Bulk blending fertilizer feeding and stirring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214915778U true CN214915778U (en) | 2021-11-30 |
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ID=79078538
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121442333.1U Expired - Fee Related CN214915778U (en) | 2021-06-28 | 2021-06-28 | Bulk blending fertilizer feeding and stirring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214915778U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115122606A (en) * | 2022-07-05 | 2022-09-30 | 陈婷 | Screw extruder of plastics production usefulness |
-
2021
- 2021-06-28 CN CN202121442333.1U patent/CN214915778U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115122606A (en) * | 2022-07-05 | 2022-09-30 | 陈婷 | Screw extruder of plastics production usefulness |
| CN115122606B (en) * | 2022-07-05 | 2023-12-29 | 东莞市盈达新材料有限公司 | Screw extruder that plastics production was used |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211130 |