CN217478573U - Material distribution mechanism of retort loading robot - Google Patents

Material distribution mechanism of retort loading robot Download PDF

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Publication number
CN217478573U
CN217478573U CN202221756836.0U CN202221756836U CN217478573U CN 217478573 U CN217478573 U CN 217478573U CN 202221756836 U CN202221756836 U CN 202221756836U CN 217478573 U CN217478573 U CN 217478573U
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Prior art keywords
plate
fermented grains
swing
fermented
discharging
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黄治国
曾永仲
刘学臻
张世磊
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Sichuan Gulin Xiantan Winery Co ltd
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Sichuan Gulin Xiantan Winery Co ltd
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Abstract

The utility model discloses a go up rice steamer robot's cloth mechanism, including the feed collecting cylinder, the feed collecting cylinder lower extreme is connected with the case that gathers materials, gather materials case upper end opening and with feed collecting cylinder intercommunication, the side of the case that gathers materials still is provided with wine unstrained spirits discharge gate, the inboard bottom of the case that gathers materials still is provided with the plate link feeder. The fermented grains distributing mechanism can evenly distribute the fermented grains sent out by the grain feeding robot, ensures that the fermented grains can be evenly paved in the wine retort during each distribution, and has the characteristic of even distribution.

Description

Material distribution mechanism of retort loading robot
Technical Field
The utility model relates to a making wine equipment technical field specifically is a go up cloth mechanism of rice steamer robot.
Background
In the Maotai-flavor liquor brewing process, the step of feeding liquor into a steamer is an important step, the step of feeding liquor into the steamer generally follows 'gas-seen liquor feeding into the steamer', namely, a person who feeds liquor into the steamer continuously observes the steam condition in the liquor steamer, when steam begins to be emitted from a certain position, the person who feeds liquor into the steamer needs to lay the fermented grains to the position in a quantitative manner in time, and thus the distillation effect of the subsequent fermented grains is influenced by the timeliness and the accuracy of the gas-seen liquor feeding into the steamer and the quantity of fed liquor each time, and different persons who feed liquor into the steamer can cause great difference in the final fermented grain yield due to personal experience, habit of feeding liquor, accuracy of judgment and the like.
Because mostly in the current rice steamer of going to the steamer is artifical rice steamer, it is inaccurate because of the personnel's judgement of going to the steamer, go to the steamer untimely and go to the difference of rice steamer volume at every turn, all seriously influence last rice steamer quality and effect, lead to the final fermented grain's the volume of producing wine often can't reach the volume of producing wine of expectation because of individual reason, and when going to the steamer through the manpower, need go to the rice steamer personnel and stand and observe at any time outside the wine steamer, and need get the fermented grain and spill the fermented grain at any time, may go to the fermented grain of rice steamer dozens of hundred jin of one day, work intensity of labour is very big.
Based on this, in order to go to the rice steamer, some rice steamer feeding processes adopt a rice steamer feeding robot to automatically go to the rice steamer, so that the rice steamer feeding cost is saved, but the rice steamer feeding robot drops and feeds the fermented grains at one time when the rice steamer is fed, so that the fermented grains cannot be uniformly paved, the single feeding is increased when the fermented grains are fed to the rice steamer, the uniform paving of the fermented grains cannot be ensured, and the rice steamer feeding effect is influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art not enough, provide a go up rice steamer robot's cloth mechanism, this cloth mechanism can carry out even cloth with the wine unstrained spirits that goes up rice steamer robot and see off, and the wine unstrained spirits can evenly tile in the wine rice steamer when guaranteeing the cloth at every turn, has the even characteristics of cloth.
The purpose of the utility model is mainly realized through the following technical scheme: the utility model provides a go up rice steamer robot's cloth mechanism, includes the feed collecting barrel, and the feed collecting barrel lower extreme is connected with the case that gathers materials, gathers materials case upper end opening and with the feed collecting barrel intercommunication, the side of the case that gathers materials still is provided with wine unstrained spirits discharge gate, the inboard bottom of the case that gathers materials still is provided with the flat link chain feeder.
Based on above technical scheme, the feed collection barrel is the big end of upper end special-shaped tube structure that the lower extreme is little, the feed collection barrel upper end still is provided with the sleeve, runs through on the sleeve and is provided with the pivot.
Based on above technical scheme, the fermented grain discharge gate is provided with two, two the fermented grain discharge gate is located the relative both sides of case that gathers materials, the both ends of plate chain feeder are located two fermented grain discharge gate bottoms respectively, just the power end of plate chain feeder adopts positive and negative motor that changes.
Based on the technical scheme, the positions of the material collecting box, which are positioned at the two fermented grain discharge ports, are rotatably connected with flexible rotating plates which partially shield the fermented grain discharge ports.
Based on the technical scheme, the flexible rotating plate is a rubber plate which is rotatably connected to the fermented grain discharge hole.
Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model discloses the wine unstrained spirits that cloth mechanism will go up rice steamer robot through the feed collecting cylinder is collected and drops to on the plate link feeder, can break up the wine unstrained spirits through the striking and lay on the plate link feeder, and striking back wine unstrained spirits is laid the area and is bigger more even, and simultaneously, unstrained spirits wine can continuously drop different positions on the plate link feeder when the pay-off of plate link feeder, and then can all evenly lay quantitative wine unstrained spirits, the wine unstrained spirits can evenly drop on a large scale when the ejection of compact of plate link feeder, realize the even cloth of wine unstrained spirits, and simultaneously, cloth mechanism sets up the flexible rotor plate and can also further evenly trowels the wine unstrained spirits that will discharge, so that the wine unstrained spirits evenly go up the rice steamer.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principle of the invention. In the drawings:
fig. 1 is a first structural schematic diagram of the retort loading robot of the utility model;
fig. 2 is a second structural schematic diagram of the retort loading robot of the present invention, in which the swing discharging mechanism 1 is in a vertical swing state, and the swing discharging mechanism is in a middle position;
FIG. 3 is a schematic view of a third structure of the retort loading robot of the present invention, wherein the swing discharging mechanism is at a high position;
fig. 4 is a fourth structural schematic diagram of the retort loading robot of the utility model, in which the swing discharging mechanism is in a low position;
FIG. 5 is a schematic view of the construction of the oscillating discharge mechanism;
FIG. 6 is a side view of the oscillating discharge mechanism shown in FIG. 5;
FIG. 7 is a schematic view of the connection structure of the swing tube and the distributing mechanism;
FIG. 8 is a schematic structural view of the swing tube;
FIG. 9 is a side view of the swing barrel of FIG. 8;
FIG. 10 is a schematic view of the structure of the distributing mechanism;
FIG. 11 is a side view of the distribution mechanism shown in FIG. 10;
FIG. 12 is a top view of the distribution mechanism of FIG. 10;
FIG. 13 is a schematic view of the construction of a plate link conveyor;
FIG. 14 is a schematic structural view of the rotary lift assembly;
the reference numerals in the drawings denote:
1. a swinging discharging mechanism; 2. a thermal imaging device; 3. a plate chain conveyor; 4. a rotary lifting assembly; 5. a controller; 6. a mobile platform; 7. a drive motor; 8. a material collecting barrel; 9. a first transmission assembly; 10. a swing motor; 11. a rotating drum; 12. a second transmission assembly; 13. a swing drum; 14. a material distribution mechanism; 15. a connecting shaft; 16. a first link; 17. a second link; 18. a fixing plate; 19. a lifting link; 20. a rotating shaft; 21. a sleeve; 22. a material collecting barrel; 23. a plate link chain feeder; 24. a material collecting box; 25. a power end; 26. Discharging a fermented grain; 27. a flexible rotating plate; 28. folding the plate; 29. a transverse striker plate; 30. a supporting seat; 31. a rotating arm; 32. a lifting assembly; 33. a third transmission assembly; 34. rotating the motor; 35. and (7) a vertical column.
Detailed Description
To make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the following examples and drawings, and the exemplary embodiments and descriptions thereof of the present invention are only used for explaining the present invention, and are not intended as limitations of the present invention.
For better understanding the utility model discloses a go up rice steamer robot's cloth mechanism (hereinafter for short cloth mechanism), this embodiment still discloses a go up rice steamer robot, should go up rice steamer robot and this embodiment cloth mechanism cooperation formation is whole.
The utility model discloses the first embodiment provides a go up rice steamer robot, should go up the rice steamer in the rice steamer robot mainly used wine unstrained spirits is automatic.
As shown in fig. 1-4, the retort loading robot mainly comprises a swinging discharging mechanism 1, a thermal imaging device 2, a plate chain conveyor 3 and a rotary lifting assembly 4.
In the retort loading robot, a swinging discharging mechanism 1 is hinged below the discharging end of a plate chain conveyor 3 and is mainly used for collecting and discharging fermented grains falling from the discharging end of the plate chain conveyor 3, and can execute circumferential rotation and vertical swinging actions, wherein the circumferential rotation action can change the thermal imaging position of a thermal imaging device 2 and adjust the discharging direction of the swinging discharging mechanism 1, and the vertical swinging action can adjust the discharging position of the swinging discharging mechanism 1; the thermal imaging device 2 is arranged on the swinging discharging mechanism 1, can rotate along with the swinging discharging mechanism, and is mainly used for detecting wine retort steam to determine a retort loading position; the plate-chain conveyor 3 is mainly used for conveying fermented grains, a rotary lifting component 4 is hinged below the feeding end of the plate-chain conveyor, and the rotary lifting component 4 is hinged below the feeding end of the plate-chain conveyor; the rotary lifting assembly 4 is mainly used for driving the plate chain conveyor 3 to rotate and lift, and supporting the plate chain conveyor 3.
When the retort loading robot is used, the rotary lifting component 4 rotates and lifts to drive the swinging discharging mechanism 1, the thermal imaging device 2 and the plate chain conveyor 3 to rotate and lift into a wine retort to be loaded, the plate chain conveyor 3 conveys fermented grains on the swinging discharging mechanism 1 through the discharging end, the swinging discharging mechanism 1 rotates circumferentially to drive the thermal imaging device 2 to rotate, the position of steam in the wine retort is detected, when the steam is detected to appear at a certain position, the swinging discharging mechanism 1 adjusts the discharging direction of the swinging discharging mechanism 1 through rotation, the discharging position of the swinging discharging mechanism 1 is vertically adjusted as required, the fermented grains are laid when the position of steam appears, subsequent detection and material laying are completed until the whole wine retort loading operation is completed, wherein when the laying thickness is close to the swinging discharging mechanism 1, the rotary lifting component 4 is started to lift the swinging discharging mechanism 1 and then the wine retort is loaded after the fermented grains are laid, after the completion, the rotary lifting component 4 rotates and lifts to withdraw the swing discharging mechanism 1 from the wine retort.
This go up rice steamer robot through rotatory lifting unit 4 regulation swing discharge mechanism 1 position, can adjust according to wine rice steamer position and the unstrained spirits height of laying, so that can correspond the adjustment of wine rice steamer position, utilize plate-link conveyer 3 to carry the unstrained spirits to swing discharge mechanism 1 automatically simultaneously, need not artifical pay-off, finally, swing discharge mechanism 1 rotates and drives thermal imaging equipment 2 and rotate and can carry out steam detection to all regions in the wine rice steamer, and adjust the ejection of compact direction of swing discharge mechanism 1 during the rotation, ensure that the ejection of compact direction is unanimous with the position that detects steam, and when needs, swing discharge mechanism 1 vertical swing and can change the ejection of compact position of swing discharge mechanism 1, in order to adapt to the ejection of compact of different positions in the rice steamer, ensure that the unstrained spirits of every time ejection of compact all can be laid in steam position, through the cooperative operation of above structure, can carry out wine rice mash pay-off automatically and in time, The accurate and quantitative fermented grains are put into the steamer, the effect of putting the fermented grains into the steamer is improved, and the labor cost can be greatly reduced.
It should be noted that, when in use, the fermented grains are laid on the plate chain conveyor 3, and after the conveying speed and the single conveying time of the plate chain conveyor 3 are controlled, the quantitative output of the fermented grains can be ensured, or the single fermented grain discharging amount can be controlled by the swing discharging mechanism 1, or the fermented grain amount from the single pot to the plate chain conveyor 3 can be controlled, because the fermented grain quantitative control mode is more, the description is not repeated here, and when the swing discharging mechanism 1 is described in detail later, the further fermented grain quantitative mode can be explained in the embodiment.
As shown in fig. 5-10, the swing discharging mechanism 1 mainly includes a material receiving cylinder 8 hinged to the discharging end of the plate chain conveyor 3, a rotating cylinder 11 rotatably connected to the lower end of the material receiving cylinder 8, and a swing cylinder 13 hinged to the lower end of the rotating cylinder 11, wherein the material receiving cylinder 8, the rotating cylinder 11, and the swing cylinder 13 are all of a cylinder structure with an upper opening and a lower opening; wherein the thermal imaging apparatus 2 is disposed outside the drum 11, and the swing cylinder 13 is vertically swingable about a position hinged to the drum 11.
When the swinging discharging mechanism 1 is used, firstly, fermented grains are firstly guided into or quantitatively guided onto the plate chain conveyor 3, the plate chain conveyor 3 is opened, and then the fermented grains can fall from the discharging end to the material receiving barrel 8 and are discharged through the rotary barrel 11 and the swinging barrel 13 in sequence; before the ejection of compact, rotary drum 11 rotates around receiving feed cylinder 8, and thermal imaging device 2 rotates the condition that detects steam appears in the wine rice steamer in step promptly, and when detecting that steam appears in a certain position, rotary drum 11 stall, and the vertical swing of a swing section of thick bamboo 13 is discharged its discharge gate swing to the position that appears steam, lays the unstrained spirits with this position and no longer has steam to produce, can detect once more and go up the rice steamer.
As an embodiment of driving the rotating drum 11 to rotate, the present embodiment further includes a rotation driving mechanism that drives the rotating drum 11 and the swinging drum 13 to rotate synchronously; the rotation driving mechanism comprises a driving motor 7 fixed on the material collecting barrel 8, and a first transmission assembly 9 in transmission connection with the driving motor 7 is arranged outside the rotary drum 11. After the driving motor 7 is started, the rotating drum 11 can be driven to rotate through the first transmission assembly 9, and the circumferential rotation action of the rotating drum 11 is realized. Specifically, first drive assembly 9 is including being fixed in the ring gear of the rotary drum 11 outside and setting up in the drive gear of driving motor 7 output, and drive gear and ring gear intermeshing can realize the transmission and connect.
As an embodiment of driving the swing drum 13 to swing, the present embodiment further includes a swing driving mechanism for driving the swing drum 13 to swing vertically; the swing cylinder 13 is rotationally connected with the rotary cylinder 11 through a connecting shaft 15; the swing driving mechanism comprises a swing motor 10 fixed on the rotary drum 11, and a second transmission assembly 12 in transmission connection with the swing motor 10 is arranged on the connecting shaft 15. The connecting shaft 15 is fixed on the swinging cylinder 13, after the swinging motor 10 is started, the second transmission component 12 drives the connecting shaft 15 to rotate, the connecting shaft 15 drives the swinging cylinder 13 to swing in the vertical direction when rotating, the vertical swinging action of the swinging cylinder 13 is realized, and the position of a discharge hole of the swinging cylinder is further adjusted. Further, the connecting shaft 15 is a shaft body fixed on the upper end of the swing cylinder 13 and extending through the swing cylinder 13, and the shaft body extending through the swing cylinder 13 is rotatably connected to the rotating cylinder 11 so as to swing around the connecting shaft 15 at the lower end of the rotating cylinder 11. Specifically, the second transmission assembly 12 includes a driven wheel fixed on a connecting shaft 15 penetrating through the outer side of the swing cylinder 13, and a driving wheel fixed on the output end of the swing motor 10, and the driving wheel and the driven wheel are engaged with each other to realize transmission connection.
In practical application, the swinging cylinder 13 needs to swing vertically, but because the swinging cylinder 13 is long and heavy, the swinging cylinder 13 needs large power and supporting force to swing vertically and keep a corresponding position for discharging when swinging, so that the power device of the swinging cylinder 13 needs large power and supporting force to realize, and the design difficulty and cost of the power device are undoubtedly increased.
Based on this, in order to ensure that the swing cylinder 13 can better perform the vertical swing action, as shown in fig. 7 and 8, an auxiliary swing link assembly is further disposed in the swing cylinder 13 in the embodiment; the auxiliary oscillating linkage assembly comprises a first link 16 and a second link 17 fixedly connected to the connecting shaft 15; the first connecting rod 16 is hinged with a lifting connecting rod 19, and the lower end of the lifting connecting rod 19 is hinged to the inner side of the lower end of the swing cylinder 13; the second connecting rod 17 is hinged with a fixing plate 18, and the fixing plate 18 is fixed on the inner side of the upper end of the swinging cylinder 13. When the connecting shaft 15 rotates, the first connecting rod 16 and the second connecting rod 17 respectively pull the lower end and the upper end of the swinging cylinder 13 to rotate through the lifting connecting rod 19 and the fixing plate 18, so that the stress of the connecting shaft 15 is integrally reduced, the power output requirement of the swinging motor 10 is reduced, the swinging cylinder 13 can stably and rapidly execute vertical swinging action and can better keep stable, and the discharging position of fermented grains is ensured. Furthermore, the fixing plate 18 is two plate bodies arranged at a certain included angle, so that the supporting force of the fixing plate 18 can be increased to share the gravity of the swing cylinder 13 borne by the connecting shaft 15, and the connecting shaft 15 can be ensured to be used for a long time.
With continued reference to fig. 1, the thermal imaging apparatus 2 is primarily used for thermal imaging detection to determine the location of the vapor by thermal imaging of the detection. In particular applications, the thermal imaging device 2 may employ a thermal imaging sensor, a thermal imaging camera, a thermal imager, or the like.
Referring to fig. 13, the plate-link conveyor 3 is mainly used for conveying fermented grains, and after the fermented grains are conveyed to the starting end of the plate-link conveyor 3 through the outside, the plate-link conveyor 3 is started to convey the fermented grains to the discharging end thereof to be discharged to the swing discharging mechanism 1 for discharging.
In order to ensure that the fermented grains on the plate chain conveyor 3 can be uniformly spread and quantitatively discharged, a transverse baffle plate 29 is arranged on the plate chain conveyor 3 close to the starting end, a feeding hole is reserved between the transverse baffle plate 29 and the conveying surface of the plate chain conveyor 3, and when the fermented grains are spread after being shielded by the transverse baffle plate 29 and quantitatively pass through, the fermented grains can be ensured to be quantitatively discharged from the discharging end of the fermented grains in unit time. Specifically, the transverse baffle plate 29 can be movably connected to the plate chain conveyor 3 through movable structures such as bolts and clamping grooves to adjust the height, so that the size of the material opening is changed, and the quantitative size of the fermented grains is changed based on different fermented grain demands.
For further guaranteeing that fermented grains can evenly tile on plate chain conveyor 3, the region between discharge end and horizontal striker plate 29 still is provided with draws in board 28 on plate chain conveyor 3, draw in board 28 and set up in the two inside walls of 3 transport faces of plate chain conveyor, two draw in and form material passageway between the board 28 promptly, the fermented grains are sheltered from and tile the back by horizontal striker plate 29, material passageway that diminishes through the width is further drawn in, and then the tiling of fermented grains is more completely even, can quantitative discharge end from plate chain conveyor 3 fall down at last. Specifically, the furling plate 28 is formed by connecting two vertically crossed plate bodies, and the two plate bodies opposite to the two furling plates 28 are vertically arranged and form the material channel between the two plate bodies.
Referring to fig. 14, the rotary lifting assembly 4 mainly includes a vertical column 35, a rotary arm 31 rotatably connected to the vertical column 35, and a lifting assembly 32 disposed on the rotary arm 31; the upper end of the rotating arm 31 is hinged to the starting end of the plate link conveyor 3, and the lifting end of the lifting assembly 32 is hinged to the plate link conveyor 3 between the rotating arm 31 and the swinging discharging mechanism 1; the upright column 35 is further provided with a rotating motor 34, and the rotating arm 31 is provided with a third transmission assembly 33 in transmission connection with the rotating motor 34.
When using, swinging boom 31 accessible rotates motor 34 and third drive assembly 33 and drives and rotate on stand 35, and then drives swing discharge mechanism 1 through plate link conveyor 3 and rotate to adjust the operating position of swing discharge mechanism 1, simultaneously, lifting unit 32 liftable rotate around the department of articulating with swinging boom 31 with driving plate link conveyor 3, and then adjust the height of swing discharge mechanism 1, lay with the wine unstrained spirits that adapt to different thickness.
In specific application, the rotating arm 31 can be directly sleeved on the upright column 35, a supporting seat 30 can be fixed at the top of the rotating arm 31, and the plate chain conveyor 3 can be hinged on the supporting seat 30 so as to be appropriately supported by the supporting seat 30. Further, the lifting assembly 32 is mainly used for lifting to change the heights of the plate chain conveyor 3 and the swing discharging mechanism 1, and can adopt a hydraulic cylinder, an air cylinder, an electric push rod or a screw thread lifting pair driven by a motor and the like. Further, the third transmission assembly 33 can realize transmission by adopting the same structure as the first transmission assembly 9 and the second transmission assembly 12, and further description is omitted in this embodiment.
With reference to fig. 1, in practical applications, the wine retort has a large number of wine retorts and occupies a large area, so that all the wine retorts may not be well retorted only by the rotation of the plate link conveyor 3.
Therefore, in this embodiment, the retort loading robot further includes a moving platform 6 and a controller 5, and the rotary lifting assembly 4 and the controller 5 are both fixed on the moving platform 6; the rotary lifting assembly 4, the plate chain conveyor 3, the swinging discharging mechanism 1 and the thermal imaging equipment 2 are in signal connection with a controller 5. The moving platform 6 is a platform structure with a driving wheel arranged at the bottom, and can be matched with a track, a slide way and the like arranged so as to move the retort loading robot to a required position, and the retort loading area of the retort loading robot is increased. Further, through setting up controller 5 for rotating lifting unit 4, plate chain conveyor 3, swing discharge mechanism 1 and thermal imaging device 2 carry out corresponding signal control, so that control goes up the rice steamer process. Specifically, the controller 5 can be in signal connection with the thermal imaging device 2, the power device of the plate chain conveyor 3, the driving motor 7, the swing motor 10, the lifting assembly 32 and the rotating motor 34, and can control the opening and closing actions of corresponding devices according to the detection result of the thermal imaging device 2, so that the devices are controlled to cooperatively finish the retort feeding.
Based on the rice steamer robot in the aforesaid, the utility model relates to a cloth mechanism rotatable coupling forms a whole with last rice steamer robot in swing section of thick bamboo 13 lower extreme, can ensure through cloth mechanism that swing discharge mechanism 1 can be more comprehensive and even carry out the cloth in the wine rice steamer.
As shown in fig. 5 to 12, the distributing mechanism 14 is mainly used for buffering fermented grains discharged from the oscillating drum 13 and ensuring uniform distribution of the fermented grains during discharging.
Specifically, the distributing mechanism 14 includes a material collecting barrel 22, a sleeve 21 is arranged at the upper end of the material collecting barrel 22 to be sleeved at the lower end of the oscillating barrel 13, a rotating shaft 20 rotatably connected with the internal oscillating barrel 13 penetrates through the sleeve 21, a material collecting box 24 is arranged at the lower end of the material collecting barrel 22, the upper end of the material collecting box 24 is open and communicated with the oscillating barrel 13, fermented grains discharging ports 26 are further arranged on two opposite sides of the material collecting box 24, and the thermal imaging device 2 is located right above any fermented grain discharging port 26; the inboard bottom of collection workbin 24 still is provided with plate link chain feeder 23, and the power end 25 of plate link chain feeder 23 sets up in the collection workbin 24 outsides, and power end 25 adopts positive reverse motor.
The distributing mechanism 14 is integrally and rotatably connected with the swinging barrel 13 through the rotating shaft 20, when the swinging barrel 13 swings, the distributing mechanism 14 is integrally and constantly kept in a horizontal state under the action of gravity, the fermented grains drop on the plate chain feeder 23 from the swinging barrel 13 in advance or when needed, the fermented grains are further scattered due to mutual collision with the plate chain feeder 23 when dropping, then the power end 25 is started to drive the plate chain feeder 23 to rotate, and the fermented grains can be uniformly discharged from the fermented grain discharge port 26 close to the steam generation position under the drive of the plate chain feeder 23.
In use, the power end 25 of the plate link feeder 23 can be in signal connection with the controller 5 to be controlled by the controller 5 and coordinated with other structures.
It should be noted that the plate chain feeding machine 23 is provided with two fermented grains discharging ports 26, when the thermal imaging device 2 detects steam, any fermented grain discharging port 26 can be selected according to the steam position for discharging, and only the forward and reverse rotation motor needs to be controlled to rotate forward or reverse. Further, the thermal imaging device 2 is arranged right above any fermented grain discharging port 26, the rotation of the rotary drum 11 can be stopped when steam is detected, the fermented grain discharging port 26 can face the position of the steam, the discharging direction of the fermented grain can be directly determined, and then the fermented grain laying at the position of the steam can be rapidly achieved through discharging of any fermented grain discharging port 26.
In order to further increase the uniformity of the fermented grains during each feeding, and ensure that the fermented grains can be horizontally paved to the position of steam, the positions of the material collecting box 24 at the two fermented grain discharge ports 26 in the embodiment are both rotatably connected with a flexible rotating plate 27 which partially shields the fermented grain discharge ports 26. The flexible rotating plate 27 partially shields the fermented grain discharge port 26, fermented grains can be discharged through the fermented grain discharge port 26 between the flexible rotating plate 27 and the plate chain feeder 23, the flexible rotating plate 27 can further shield the fermented grains and enable the fermented grains to be more uniformly tiled on the plate chain feeder 23 for discharging, the flexible rotating plate 27 is flexible and rotatable, the fermented grain discharge amount in unit time can be prevented from being influenced by excessive shielding of the fermented grains, and the fermented grains can be slightly pushed away from the flexible rotating plate 27 while being tiled for discharging. Further, the flexible rotating plate 27 is a rubber plate rotatably connected to the fermented grain outlet 26.
In order to better implement the retort loading robot and the material distribution mechanism, the second embodiment of the utility model provides a retort loading method, which comprises the following steps:
s1, starting the rotary lifting assembly 4, driving the plate chain conveyor 3 to rotate and lift, adjusting the swing discharging mechanism 1 to the upper end of the wine retort, and then closing the rotary lifting assembly 4;
in the step, most of the rotary lifting assemblies 4 drive the plate chain conveyor 3 to rotate and ascend, and the swing discharging mechanism 1 is adjusted to a high position so as to be capable of rotating circumferentially and translating into other wine retorts.
S2, the rotary lifting assembly 4 is started again, the plate chain conveyor 3 is driven to rotate and descend, the swinging discharging mechanism 1 is adjusted to the middle of the inner side of the wine retort and is away from the bottom of the wine retort by a designed distance, and the rotary lifting assembly 4 is closed after the completion;
in the step, most of the rotary lifting assemblies 4 drive the plate chain conveyor 3 to rotate and descend, and the swing discharging mechanism 1 is adjusted to be at a low position so that the swing discharging mechanism can be directly used for feeding into a steamer.
S3, starting the plate chain conveyor 3 for a designed time and then closing the plate chain conveyor 3, conveying a certain amount of fermented grains to the discharging end of the plate chain conveyor 3, discharging the fermented grains to the swing discharging mechanism 1, and accumulating the fermented grains on the distributing mechanism 14;
the step is mainly used for storing quantitative fermented grains on the distributing mechanism 14 in advance so as to discharge the fermented grains timely, and synchronous feeding can be executed when the imaging device 2 detects that steam is generated at a certain position on the premise of ensuring rapid supply of the fermented grains.
S4 executes step S3 while synchronously turning on the driving motor 7 and the thermal imaging device 2, the thermal imaging device 2 detecting steam in the wine retort as the drum 11 rotates, and when the thermal imaging device 2 detects that steam is generated somewhere:
turning off the driving motor 7, and starting the plate chain feeder 23 to discharge fermented grains from the positions corresponding to the fermented grain discharge holes 26 where the steam is laid;
or the like, or a combination thereof,
turning off the driving motor 7, starting the swing motor 10 to swing the swing drum 13 to the position of steam, and then turning on the plate chain feeder 23 to discharge the fermented grains from the corresponding fermented grain discharge port 26 to the position of steam laying;
in this step, when different areas in the wine retort are laid, the distribution mechanism 14 can only realize the distribution of the fermented grains in a certain diameter of a circumferential area under the rotation action of the rotary drum 11, so that after the diameter is exceeded, the swing motor 10 can be started to swing the swing cylinder 13, the radial discharging position of the distribution mechanism 14 is changed, and the distribution of the fermented grains in different diameter positions of the wine retort is met.
S5, repeating the steps S3 and S4 to perform gas-visible feeding, and when the thermal imaging device 2 detects that the distance between the fermented grains in the wine retort and the thermal imaging device 2 is smaller than a set value, synchronously starting the rotary lifting assembly 4 to drive the plate link conveyor 3 to ascend, driving the swinging discharging mechanism 1 to ascend until the distance between the fermented grains and the thermal imaging device 2 meets the design height, and stopping rotating the lifting assembly 4;
after the fermented grains are laid to a certain thickness, if the distance between the distributing mechanism 14 and the upper surface of the laid fermented grains is too short, the swinging of the swinging discharging mechanism 1 and the discharging of the distributing mechanism 14 can be influenced, therefore, the distance between the thermal imaging device 2 and the thermal imaging device 2 is used as a detection object when the thermal imaging device is used for thermal imaging detection, and when the distance is smaller than a set value, the swinging discharging mechanism 1 can be increased to the designed height, so that the situation that the feeding of the fermented grains is carried out smoothly is ensured, and the feeding of the fermented grains is not interfered by the fed fermented grains. The set value in the step can be 80-120 cm, and the design height can be 130-150 cm.
S6, repeating the steps S3, S4 and S5 until the fermented grains in the wine steamer are paved to the designed weight or thickness, and finishing feeding the fermented grains into the wine steamer.
In the step, the design weight can be the total fermented grain loading amount of the wine retort which is preset, and the design thickness can be the integral ascending height of the swinging discharging mechanism 1.
According to the retort loading method, the swing discharging mechanism 1, the thermal imaging device 2, the plate-link conveyor 3 and the rotary lifting assembly 4 are reasonably utilized to cooperate, so that uniform feeding of fermented grains and timely, accurate and quantitative discharging can be realized, the quality and effect of retort loading are improved, and the full-automatic retort loading can also greatly reduce the labor cost and improve the retort loading speed.
According to the feeding method, steam is not generated in the wine retort before the fermented grains are laid for many times, so that the fermented grains are required to be laid in advance, fermented grains with the thickness of 3-5 cm are uniformly laid in advance, and then the steam generation condition is detected.
Based on this, a fermented grain pre-spreading step is further included between step S3 and step S4, and the fermented grain pre-spreading step includes:
A. starting the plate chain conveyor 3, conveying the fermented grains to the discharge end of the plate chain conveyor 3, discharging the fermented grains to the swing discharge mechanism 1, and stacking the fermented grains on the material distribution mechanism 14;
B. synchronously starting a driving motor 7 and a plate chain feeder 23 to perform first round tiling on the circumference of the fermented grains;
C. after the first round of tiling is finished, starting the swing motor 10 to swing the swing cylinder 13 to a position staggered with the first round of tiling in the wine retort, and starting the driving motor 7 and the plate chain feeder 23 to carry out second round of tiling on the circumference of the fermented grains;
D. and C, repeating the step C, and staggering the tiling position of each round until the bottom of the wine retort is uniformly tiled with 3-5 cm thick fermented grains, so as to finish pre-tiling of the fermented grains.
The above-mentioned embodiments further describe the objects, technical solutions and advantages of the present invention in detail, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (5)

1. The utility model provides a go up rice steamer robot's cloth mechanism, its characterized in that includes the feed collecting barrel, and the feed collecting barrel lower extreme is connected with the case that gathers materials, gathers materials case upper end opening and with the feed collecting barrel intercommunication, the side of the case that gathers materials still is provided with the wine unstrained spirits discharge gate, the inboard bottom of the case that gathers materials still is provided with the plate link chain feeder.
2. The distributing mechanism according to claim 1, wherein the collecting barrel is a special-shaped barrel structure with a large upper end and a small lower end, a sleeve is further arranged at the upper end of the collecting barrel, and a rotating shaft is arranged on the sleeve in a penetrating manner.
3. The distributing mechanism according to claim 1, wherein there are two fermented grains discharging openings, the two fermented grains discharging openings are located on two opposite sides of the collecting box, two ends of the plate chain feeder are located at the bottoms of the two fermented grains discharging openings respectively, and a forward and reverse rotating motor is adopted at a power end of the plate chain feeder.
4. The distributing mechanism according to claim 3, wherein the positions of the two fermented grain discharge ports of the collecting box are rotatably connected with flexible rotating plates which partially shield the fermented grain discharge ports.
5. The distributing mechanism according to claim 4, wherein the flexible rotating plate is a rubber plate rotatably connected to the fermented grain outlet.
CN202221756836.0U 2022-07-07 2022-07-07 Material distribution mechanism of retort loading robot Active CN217478573U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221756836.0U CN217478573U (en) 2022-07-07 2022-07-07 Material distribution mechanism of retort loading robot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221756836.0U CN217478573U (en) 2022-07-07 2022-07-07 Material distribution mechanism of retort loading robot

Publications (1)

Publication Number Publication Date
CN217478573U true CN217478573U (en) 2022-09-23

Family

ID=83316619

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221756836.0U Active CN217478573U (en) 2022-07-07 2022-07-07 Material distribution mechanism of retort loading robot

Country Status (1)

Country Link
CN (1) CN217478573U (en)

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A fabric mechanism for a steaming robot

Granted publication date: 20220923

Pledgee: Agricultural Bank of China Limited Gulin County Branch

Pledgor: SICHUAN GULIN XIANTAN WINERY Co.,Ltd.

Registration number: Y2024980000902