CN115179625A - 皮革材料及汽车仪表板复合结构 - Google Patents

皮革材料及汽车仪表板复合结构 Download PDF

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CN115179625A
CN115179625A CN202110419106.5A CN202110419106A CN115179625A CN 115179625 A CN115179625 A CN 115179625A CN 202110419106 A CN202110419106 A CN 202110419106A CN 115179625 A CN115179625 A CN 115179625A
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layer
leather
leather material
foaming
fabric layer
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CN115179625B (zh
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廖德超
曹俊哲
许振荣
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Nan Ya Plastics Corp
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Nan Ya Plastics Corp
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  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Combustion & Propulsion (AREA)
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  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Instrument Panels (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

本发明公开一种皮革材料，其适用于贴合于诸如汽车仪表板的触控显示面版上。皮革材料包含发泡层及面料层。发泡层经发泡，以提供皮革手感。面料层设置于发泡层上，并且面料层经配色及压纹，以呈现皮革图案。发泡层及面料层的基底材质皆是选自由聚氯乙烯、聚氨酯、及聚烯烃所组成的材料群组的至少其中之一。皮革材料的整体具有介于40％至70％之间的可见光穿透率、及不小于1010Ωcm的电阻率。本发明另公开一种汽车仪表板复合结构。借此皮革材料适用于贴合于诸如汽车仪表板的触控显示面版上、且不会影响触控显示面版的影像显示效果以及触控特性。

Description

皮革材料及汽车仪表板复合结构
技术领域
本发明涉及一种皮革材料，特别是涉及一种适用于贴合于汽车仪表板上的皮革材料。
背景技术
在现行市面上的汽车仪表板产品中，关于复合合成皮革的设计仍尚未出现。主要原因为一般的合成皮革具有遮蔽性。在合成皮革与汽车仪表板复合后，汽车仪表板所显示的影像画面将无法穿透合成皮革。再者，一般的合成皮革也会影响汽车仪表板的触控特性。
于是，本发明人有感上述缺陷可改善，乃特潜心研究并配合科学原理的运用，终于提出一种设计合理且有效改善上述缺陷的本发明。
发明内容
本发明所要解决的技术问题在于，针对现有技术的不足提供一种适用于贴合于汽车仪表板上的皮革材料。
为了解决上述的技术问题，本发明所采用的其中一技术方案是，提供一种皮革材料，其适用于贴合于一触控显示面版上，其特征在于，所述皮革材料包括：一发泡层，所述发泡层经发泡，以提供一皮革手感；以及一面料层，所述面料层设置于所述发泡层上，并且所述面料层经配色及压纹，以呈现一皮革图案；其中，所述发泡层的基底材质及所述面料层的基底材质皆是选自由聚氯乙烯(PVC)、聚氨酯(PU)、及聚烯烃(PO)所组成的材料群组的至少其中之一，并且所述皮革材料的整体具有介于40％至70％之间的一可见光穿透率、及不小于1010Ωcm的一电阻率。
优选地，当所述皮革材料贴合于所述触控显示面版上时，所述发泡层是贴合于所述触控显示面版的一显示面上，并且所述面料层所呈现的所述皮革图案是面向于外界环境。
优选地，所述触控显示面版为具有触控显示功能的一汽车仪表板；其中，当所述触控显示面版选择性地提供一显示画面时，所述显示画面能依序穿透所述发泡层及所述面料层，以提供一使用者观看。
优选地，当所述触控显示面版未提供所述显示画面时，所述皮革材料的所述面料层能遮蔽所述触控显示面版，并且所述皮革材料能通过所述面料层而呈现出所述皮革图案。
优选地，所述发泡层的厚度大于所述面料层的厚度，所述发泡层的硬度小于所述面料层的硬度，并且所述发泡层的可见光穿透率大于所述面料层的可见光穿透率。
优选地，所述发泡层为经过发泡剂发泡的材料；其中，所述发泡层在发泡后的厚度比上在发泡前的厚度的比值定义为一发泡比率，并且所述发泡层的所述发泡比率是介于105％至130％之间；其中，所述发泡层经过发泡后，具有介于50微米至1,000微米之间的所述厚度。
优选地，所述面料层具有介于2微米至200微米之间的所述厚度，所述面料层分散有一颜色染料，并且所述颜色染料是以介于100奈米至800奈米的粒径尺寸分散于所述面料层中。
优选地，所述颜色染料于所述面料层中的含量范围不大于40重量百分浓度，并且所述面料层的远离于所述发泡层的一侧表面经过压花或刻印处理，以使得所述面料层经配色及压纹而呈现出所述皮革图案。
优选地，所述皮革材料整体的厚度是介于300微米至3,000微米之间，并且所述发泡层的所述厚度比上所述面料层的所述厚度的一比值范围是介于5至1,500间。
优选地，所述皮革材料具有分别位于不同区域上的多个可见光透光率；其中，在多个所述可见光透光率中，所述皮革材料的一最大可见光透光率及一最小可见光透光率之间的一差值不大于1％，以使得所述皮革材料具有均匀的透光率。
为了解决上述的技术问题，本发明所采用的其中另一技术方案是，提供一种汽车仪表板复合结构，其包括：一汽车仪表板，其具有一显示面，所述汽车仪表板的所述显示面经配置选择性地提供一显示画面；以及一皮革材料，其贴合于所述汽车仪表板的所述显示面上，以覆盖所述显示面；其中，所述皮革材料包含：一发泡层，其贴合于所述显示面上，并且所述发泡层经发泡，以提供一皮革手感；以及一面料层，所述面料层设置于所述发泡层上，并且所述面料层经配色及压纹，以呈现一皮革图案；其中，所述发泡层的基底材质及所述面料层的基底材质皆是选自由聚氯乙烯(PVC)、聚氨酯(PU)、及聚烯烃(PO)所组成的材料群组的至少其中之一，并且所述皮革材料的整体具有介于40％至70％之间的一可见光穿透率、及不小于1010Ωcm的一电阻率。
优选地，当所述汽车仪表板选择性地提供所述显示画面时，所述显示画面能依序穿透所述发泡层及所述面料层，以提供一使用者观看；其中，当所述汽车仪表板未提供所述显示画面时，所述皮革材料的所述面料层能遮蔽所述汽车仪表板，并且所述皮革材料能通过所述面料层而呈现出所述皮革图案。
本发明的其中一有益效果在于，本发明所提供的皮革材料及汽车仪表板复合结构，其能通过“皮革材料包含发泡层及面料层；发泡层经发泡，以提供皮革手感；面料层设置于发泡层上，并且面料层经配色及压纹，以呈现皮革图案”以及“发泡层及面料层的基底材质皆是选自由聚氯乙烯、聚氨酯、及聚烯烃所组成的材料群组的至少其中之一”以及“皮革材料的整体具有介于40％至70％之间的可见光穿透率、及不小于1010Ωcm的电阻率”的技术方案，以使得皮革材料适用于贴合于诸如汽车仪表板的触控显示面版上、且不会影响触控显示面版的影像显示效果以及触控特性。
为使能更进一步了解本发明的特征及技术内容，请参阅以下有关本发明的详细说明与图式，然而所提供的图式仅用于提供参考与说明，并非用来对本发明加以限制。
附图说明
图1为本发明实施例皮革材料的剖视示意图。
图2为皮革材料贴合于汽车仪表板上的示意图(一)。
图3为皮革材料贴合于汽车仪表板上的示意图(二)。
图4为皮革材料对汽车仪表板产生遮蔽效果的示意图。
图5为汽车仪表板的显示画面穿透皮革材料的示意图。
具体实施方式
以下是通过特定的具体实施例来说明本发明所公开的实施方式，本领域技术人员可由本说明书所公开的内容了解本发明的优点与效果。本发明可通过其他不同的具体实施例加以施行或应用，本说明书中的各项细节也可基于不同观点与应用，在不悖离本发明的构思下进行各种修改与变更。另外，本发明的附图仅为简单示意说明，并非依实际尺寸的描绘，事先声明。以下的实施方式将进一步详细说明本发明的相关技术内容，但所公开的内容并非用以限制本发明的保护范围。
应当可以理解的是，虽然本文中可能会使用到“第一”、“第二”、“第三”等术语来描述各种组件或者信号，但这些组件或者信号不应受这些术语的限制。这些术语主要是用以区分一组件与另一组件，或者一信号与另一信号。另外，本文中所使用的术语“或”，应视实际情况可能包括相关联的列出项目中的任一个或者多个的组合。
[皮革材料]
请参阅图1至图5所示，其为本发明的实施例，需先说明的是，本实施例对应附图所提及的相关数量与外型，仅用来具体地说明本发明的实施方式，以便于了解本发明的内容，而非用来局限本发明的保护范围。
如图1及图2所示，本发明实施例公开一种皮革材料E(Leather structure)。所述皮革材料E为一种具有半遮蔽特性的人工合成皮革。所述皮革材料E所采用的基底材质可以例如是聚氯乙烯(PVC)、聚氨酯(PU)、或聚烯烃(PO)。所述皮革材料E具有平衡的透光性及遮蔽性。
所述皮革材料E适用于贴合于一触控显示面版P上(如图2)。也就是说，所述皮革材料E能与触控显示面版P复合，以使得触控显示面版P具有特殊的产品外观。在本实施例中，所述触控显示面版P可以例如是汽车仪表板(如图3所示)，但本发明不受限于此。
当所述触控显示面版P启动而呈开启状态时，所述触控显示面版P所显示的画面能穿透皮革材料E，以呈现出一显示讯号(如图5)。其中，所述显示讯号可以例如是文字讯号、图形讯号、或人机互动接口讯号，本发明并不予以限制。
再者，当所述触控显示面版P未启动而呈关闭状态时，所述皮革材料E能对触控显示面版P产生遮蔽效果，以呈现出皮革的外观。
所述皮革材料E所使用的基底材质为软性材质，其对诸如汽车仪表板的触控显示面版P具有良好的贴合性、且不会影响触控显示面版P的触控敏感度。
为了使所述皮革材料E于汽车仪表板的屏幕上同时产生良好的遮蔽性及透光性，本发明的技术关键在于，所述皮革材料E的复合结构优化，并且于所述皮革材料E中导入高分散型的色料粒子。
请继续参阅图1所示，所述皮革材料E包含有依序堆栈的一发泡层1及一面料层2。其中，所述发泡层1为经过发泡的高分子材料，并且所述发泡层1经过发泡后能使材料变厚及变软，从而使得皮革材料E具有皮革的手感。再者，所述面料层2是设置于发泡层1上，并且所述面料层2为经过配色及经过压纹的高分子材料，从而使得所皮革材料E能通过面料层2而呈现出一皮革图案21。
必须说明的是，本实施例的皮革材料E虽然是以搭配于触控显示面版P为例作一说明，但所述皮革材料E的实际应用并不受限于此。举例来说，所述皮革材料E也可以是独立贩卖的产品，并且可应用于其它类型的电子组件上，特别是可以提供显示光源的电子组件。
根据上述配置，本发明的主要特色之一在于，本发明所提供的皮革材料E具有特殊设计的两层堆栈结构，以产生平衡的透光性及遮蔽性。
如图2及图3所示，当所述皮革材料E贴合于触控显示面版P上时，所述发泡层1是贴合于触控显示面版P的一显示面P1上，并且所述面料层2所呈现的皮革图案21是面向于外界环境。
进一步地说，在本实施例中，所述触控显示面版P为具有触控功能及显示功能的汽车仪表板。如图5所示，当所述触控显示面版P选择性地提供一显示画面时，所述显示画面能依序穿透发泡层1及面料层2，以提供一使用者观看。也就是说，当所述触控显示面版P选择性地提供显示画面时，所述使用者能通过皮革材料E观看该显示画面。值得一提的是，所述发泡层1能对触控显示面版P的显示画面产生些微的光学扩散效果，以产生气氛灯光渲染的效果，但本发明不受限于此。
再者，如图4所示，当所述触控显示面版P未提供显示画面时，所述皮革材料E的面料层2能用以遮蔽触控显示面版P，并且所述皮革材料E能通过面料层2、而呈现出皮革图案21。也就是说，所述皮革材料E在触控显示面版P未启动的情况下，能产生遮蔽效果。
进一步地说，在所述皮革材料E中，所述发泡层1的基底材质皆是选自由聚氯乙烯(PVC)、聚氨酯(PU)、及聚烯烃(PO)所组成的材料群组的至少其中之一。再者，所述面料层2的基底材质皆是选自由聚氯乙烯(PVC)、聚氨酯(PU)、及聚烯烃(PO)所组成的材料群组的至少其中之一。根据上述材料的选择，所述皮革材料E能具有良好的透光性。
需说明的是，在本文中所使用的术语「基底材质」，是指在该层结构中含量占据至少五成以上的材料，以使得该基底材质能呈现为连续介质、且能呈现其材料特性(如：透光性)。
所述皮革材料E需要具有良好的透光性，以使得当所述触控显示面版P显示影像画面时，所述影像画面能穿透皮革材料E、而具有良好的分辨率。在本发明的一实施例中，所述皮革材料E的整体通常具有介于40％至70％之间的一可见光穿透率(visible lighttransmittance)、优选介于50％至70％之间、且特优选介于50％至65％之间，但本发明不受限于此。
再者，所述皮革材料E需要具有低的电阻率，以使得当所述皮革材料E贴合在触控显示面版P上、且一使用者对所述触控显示面版P进行触控操作时，所述皮革材料E不至于对触控显示面版P的触控特性产生影响。在本发明的一实施例中，所述皮革材料E的整体具有不小于1010Ωcm的一电阻率(resistivity)、优选介于1010Ωcm至1012Ωcm、且特优选介于1011Ωcm至1012Ωcm，但本发明不受限于此。
进一步地说，为了使得所述皮革材料E具有良好的皮革手感及平衡的透光性及遮蔽性，所述发泡层1及面料层2在材料特性(如：厚度、硬度)上具有一匹配关系。
更具体地说，所述发泡层1的厚度较佳地是大于面料层2的厚度，所述发泡层1的硬度较佳地是小于面料层2的硬度，并且所述发泡层1的可见光穿透率较佳地是大于面料层2的可见光穿透率，但本发明不受限于此。
进一步地说，所述皮革材料E整体的厚度是介于300微米至3,000微米之间、优选是介于600微米至2,000微米之间、且特优选是介于1,000微米至1,500微米之间。
其中，所述发泡层1具有介于50微米至3,000微米之间的厚度、优选介于600微米至2,000微米之间、且特优选介于600微米至1,500微米之间。再者，所述面料层2具有介于2微米至200微米之间的厚度、优选介于50微米至150微米之间、且特优选介于80微米至120微米之间。
进一步地说，所述发泡层1的厚度比上面料层2的厚度的一比值范围是介于5至1,500之间、优选是介于5至1,200之间、且特优选是介于5至1,000之间。
为了提供良好的皮革手感，所述发泡层1为经过发泡剂(如：PU发泡剂、PVC发泡剂)发泡的材料。
其中，所述发泡层1在发泡后的厚度比上在发泡前的厚度的比值定义为一发泡比率。其中，所述发泡层1的发泡比率是介于105％至130％之间、优选是介于110％至125％之间、且特优选是介于115％至120％之间。藉此，所述发泡层1能够具有适当的软硬度，以使得当所述皮革材料E贴合于触控显示面版P上时，所述皮革材料E能提供良好的皮革手感、且不会影响触控显示面版P的触控性能。其中，所述发泡层1经发泡后，具有介于50微米至1,000微米之间的厚度。根据上述配置，所述发泡层1能提供提供良好的皮革手感及良好的透光性。
为了使得所述皮革材料E具有皮革的视觉效果，所述面料层2具有介于2微米至200微米之间的厚度。进一步地说，所述面料层2分散有一颜色染料22。其中，所述颜色染料231可以例如是无机色料及有机色料的至少其中之一。
在本发明的一优选实施例中，所述颜色染料22为具有低遮蔽性的颜色染料。在粒径尺寸方面，所述颜色染料22是以介于100奈米至800奈米的粒径尺寸分散于所述面料层2中、优选介于400奈米至800奈米、且特优选介于600奈米至700奈米。据此，所述颜色染料22于面料层2具有高的分散性，从而不至于影响显示画面的呈现。
于所述面料层2中，所述颜色染料22的含量范围通常不大于40重量百分浓度、优选介于5重量百分浓度至40重量百分浓度之间、且特优选介于5重量百分浓度至20重量百分浓度之间，但本发明不受限于此。
进一步地说，所述面料层2的远离于所述发泡层1的一侧表面经过压花或刻印处理，以使得所述面料层2经配色及压纹而呈现出所述皮革图案21。根据上述配置，所述面料层2能提供提供皮革的视觉效果及良好的透光性。
另外，在本发明的一实施例中，所述皮革材料E具有分别位于不同区域上的多个可见光透光率。其中，在多个所述可见光透光率中，所述皮革材料E的一最大可见光透光率及一最小可见光透光率之间的一差值不大于1％(优选不大于0.5％)，以使得所述皮革材料E具有均匀的透光率。藉此，当所述皮革材料E贴合于触控显示面版P上时，所述触控显示面版P所显示的显示画面能穿透皮革材料E、而在所述皮革材料E的另一面连续且完整地呈现，并且不会有亮暗不均的情况发生。
[汽车仪表板复合结构]
本发明的上述实施例是提供一种皮革材料E，其为独立贩卖的产品。在本实施例中，所述皮革材料E与汽车仪表板也可以形成一复合结构，以成为具有皮革外观及皮革手感的汽车仪表板。
更具地说，请继续参阅图2至图5所示，所述汽车仪表板复合结构包含一汽车仪表板P及设置于所述汽车仪表板P上的皮革材料E。其中，所述汽车仪表板P具有一显示面P1，所述汽车仪表板P的显示面P1经配置选择性地提供一显示画面(如图5所示)。
所述皮革材料E是贴合于汽车仪表板的显示面P1上，以覆盖所述显示面P1。其中，所述皮革材料E包含一发泡层1及一面料层2。所述发泡层1是贴合于所述显示面P1上，并且所述发泡层1经发泡，以提供一皮革手感。所述面料层2设置于发泡层1的远离汽车仪表板P的一侧表面上，并且所述面料层2经配色及压纹，以呈现一皮革图案21。
其中，所述发泡层1的基底材质及所述面料层2的基底材质皆是选自由聚氯乙烯(PVC)、聚氨酯(PU)、及聚烯烃(PO)所组成的材料群组的至少其中之一，并且所述皮革材料的整体具有介于40％至70％之间的一可见光穿透率、不小于1010Ωcm的一电阻率。
当所述汽车仪表板P的显示面P1选择性地提供显示画面时，所述显示画面能依序穿透发泡层1及面料层2，以提供一使用者观看。
并且，当所述汽车仪表板P的显示面P1未提供显示画面时，所述皮革材料E的面料层2能遮蔽汽车仪表板，并且所述皮革材料E能通过面料层2而呈现出皮革图案22。
[实施例的有益效果]
本发明的其中一有益效果在于，本发明所提供的皮革材料及汽车仪表板复合结构，其能通过“皮革材料包含发泡层及面料层；发泡层经发泡，以提供皮革手感；面料层设置于发泡层上，并且面料层经配色及压纹，以呈现皮革图案”以及“发泡层及面料层的基底材质皆是选自由聚氯乙烯、聚氨酯、及聚烯烃所组成的材料群组的至少其中之一”以及“皮革材料的整体具有介于40％至70％之间的可见光穿透率、及不小于1010Ωcm的电阻率”的技术方案，以使得皮革材料适用于贴合于诸如汽车仪表板的触控显示面版上、且不会影响触控显示面版的影像显示效果以及触控特性。
以上所公开的内容仅为本发明的优选可行实施例，并非因此局限本发明的申请专利范围，所以凡是运用本发明说明书及图式内容所做的等效技术变化，均包含于本发明的申请专利范围内。

Claims (12)

1.一种皮革材料，其适用于贴合于一触控显示面版上，其特征在于，所述皮革材料包括：
一发泡层，所述发泡层经发泡，以提供一皮革手感；以及
一面料层，所述面料层设置于所述发泡层上，并且所述面料层经配色及压纹，以呈现一皮革图案；
其中，所述发泡层的基底材质及所述面料层的基底材质皆是选自由聚氯乙烯、聚氨酯、及聚烯烃所组成的材料群组的至少其中之一，并且所述皮革材料的整体具有介于40％至70％之间的一可见光穿透率、及不小于1010Ωcm的一电阻率。
2.根据权利要求1所述的皮革材料，其特征在于，当所述皮革材料贴合于所述触控显示面版上时，所述发泡层是贴合于所述触控显示面版的一显示面上，并且所述面料层所呈现的所述皮革图案是面向于外界环境。
3.根据权利要求2所述的皮革材料，其特征在于，所述触控显示面版为具有触控显示功能的一汽车仪表板；其中，当所述触控显示面版选择性地提供一显示画面时，所述显示画面能依序穿透所述发泡层及所述面料层，以提供一使用者观看。
4.根据权利要求3所述的皮革材料，其特征在于，当所述触控显示面版未提供所述显示画面时，所述皮革材料的所述面料层能遮蔽所述触控显示面版，并且所述皮革材料能通过所述面料层而呈现出所述皮革图案。
5.根据权利要求1所述的皮革材料，其特征在于，所述发泡层的厚度大于所述面料层的厚度，所述发泡层的硬度小于所述面料层的硬度，并且所述发泡层的可见光穿透率大于所述面料层的可见光穿透率。
6.根据权利要求5所述的皮革材料，其特征在于，所述发泡层为经过发泡剂发泡的材料；其中，所述发泡层在发泡后的厚度比上在发泡前的厚度的比值定义为一发泡比率，并且所述发泡层的所述发泡比率是介于105％至130％之间；其中，所述发泡层经过发泡后，具有介于50微米至1,000微米之间的所述厚度。
7.根据权利要求5所述的皮革材料，其特征在于，所述面料层具有介于2微米至200微米之间的所述厚度，所述面料层分散有一颜色染料，并且所述颜色染料是以介于100奈米至800奈米的粒径尺寸分散于所述面料层中。
8.根据权利要求7所述的皮革材料，其特征在于，所述颜色染料于所述面料层中的含量范围不大于40重量百分浓度，并且所述面料层的远离于所述发泡层的一侧表面经过压花或刻印处理，以使得所述面料层经配色及压纹而呈现出所述皮革图案。
9.根据权利要求5所述的皮革材料，其特征在于，所述皮革材料整体的厚度是介于300微米至3,000微米之间，并且所述发泡层的所述厚度比上所述面料层的所述厚度的一比值范围是介于5至1,500间。
10.根据权利要求5所述的皮革材料，其特征在于，所述皮革材料具有分别位于不同区域上的多个可见光透光率；其中，在多个所述可见光透光率中，所述皮革材料的一最大可见光透光率及一最小可见光透光率之间的一差值不大于1％，以使得所述皮革材料具有均匀的透光率。
11.一种汽车仪表板复合结构，其特征在于，所述汽车仪表板复合结构包括：
一汽车仪表板，其具有一显示面，所述汽车仪表板的所述显示面经配置选择性地提供一显示画面；以及
一皮革材料，其贴合于所述汽车仪表板的所述显示面上，以覆盖所述显示面；其中，所述皮革材料包含：
一发泡层，其贴合于所述显示面上，并且所述发泡层经发泡，以提供一皮革手感；以及
一面料层，所述面料层设置于所述发泡层上，并且所述面料层经配色及压纹，以呈现一皮革图案；
其中，所述发泡层的基底材质及所述面料层的基底材质皆是选自由聚氯乙烯、聚氨酯、及聚烯烃所组成的材料群组的至少其中之一，并且所述皮革材料的整体具有介于40％至70％之间的一可见光穿透率、及不小于1010Ωcm的一电阻率。
12.根据权利要求11所述的汽车仪表板复合结构，其特征在于，当所述汽车仪表板选择性地提供所述显示画面时，所述显示画面能依序穿透所述发泡层及所述面料层，以提供一使用者观看；其中，当所述汽车仪表板未提供所述显示画面时，所述皮革材料的所述面料层能遮蔽所述汽车仪表板，并且所述皮革材料能通过所述面料层而呈现出所述皮革图案。
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