CN115179563A - Full-soaking type energy-saving environment-friendly pad glue production line - Google Patents
Full-soaking type energy-saving environment-friendly pad glue production line Download PDFInfo
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- CN115179563A CN115179563A CN202210833077.1A CN202210833077A CN115179563A CN 115179563 A CN115179563 A CN 115179563A CN 202210833077 A CN202210833077 A CN 202210833077A CN 115179563 A CN115179563 A CN 115179563A
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- conveying
- production line
- full
- saving environment
- energy
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/021—Multiple web roll supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
- B65H23/0324—Controlling transverse register of web by acting on lateral regions of the web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a full-soaking type energy-saving environment-friendly cushion rubber production line which comprises a receiving mechanism, a continuous weighing mechanism, an ascending conveying mechanism, a cooling mechanism, a water blowing mechanism, a descending conveying mechanism, a coiling conveying mechanism and a coiling device.
Description
Technical Field
The invention relates to the technical field of cushion rubber production, in particular to a full-soaking type energy-saving environment-friendly cushion rubber production line.
Background
The tire shoulder wedge is a type rubber, is arranged at the tire shoulder part and below the belted layer, and plays a role in transferring and attracting the maximum stress of the tire shoulder under dynamic conditions, so that the tire crown area is smoothly transited to the tire side area, and the fatigue damage of the tire shoulder rubber material caused by the sudden change of the tire thickness is avoided.
Need pass through in the present cushion gum production process, connect to get → step such as cooling → water blowing → rolling, adopt to soak in the cooling process and add the cooling method that sprays, this process energy consumption is great, because of adopting to soak and adding the mode that sprays moreover, not only equipment is more and need occupy bigger place, when carrying out the rolling and tailor, adopts the mode that the fixed point was tailor moreover, and this process can make the cushion gum produce certain tensile, and then influences finished product quality.
Therefore, a full-soaking type energy-saving environment-friendly cushion rubber production line is provided.
Disclosure of Invention
The present invention is directed to a fully-soaked, energy-saving, and environment-friendly cushion gum production line that solves or at least alleviates one or more of the above problems and other problems associated with the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an energy-concerving and environment-protective type pad of formula of soaking entirely glues production line, includes: and the receiving mechanism is arranged at the discharge port of the cold feed extruder and is used for timely receiving and stably conveying the extruded products to the continuous weighing mechanism.
Further, the continuous weighing mechanism is used for weighing and conveying continuous products to the uphill conveying mechanism when the production line continuously runs.
Further, the uphill conveying mechanism is used for conveying the products to an inlet of the cooling mechanism smoothly.
Further, the cooling mechanism is used for cooling the product and conveying the cooled product to an inlet of the water blowing mechanism.
Further, the water blowing mechanism is used for blowing off the water drops on the surface of the cooled product and transmitting the water drops to the downhill conveying mechanism.
Further, the downhill conveying mechanism is used for smoothly conveying the product from the outlet of the water blowing mechanism on the overhead platform to the inlet of the reeling conveying mechanism.
Compared with the prior art, the invention has the beneficial effects that:
by adopting the full-soaking cooling process combining the upper layer and the lower layer, the invention has high heat exchange efficiency, good energy-saving and emission-reducing effects and no occupation of excessive ground space;
the coiling mode that the synchronous following type cutter is matched with the automatic coil feeding is adopted, and compared with a traditional large storage space required by coil replacement, the coiling device is more compact in structure and lower in material stretching rate.
Drawings
FIG. 1 is a schematic structural view of a fully-immersed energy-saving environment-friendly cushion rubber production line according to the present invention;
FIG. 2 is a schematic view of a partial structure of a fully-immersed energy-saving and environment-friendly cushion rubber production line according to the present invention;
FIG. 3 is a second schematic view of a partial structure of a fully-immersed energy-saving and environment-friendly cushion rubber production line according to the present invention.
In the figure: 1. a cold feed extruder; 2. a receiving mechanism; 201. a receiving swing frame; 202. an infrared temperature detector; 204. a transport support; 3. a continuous weighing mechanism; 4. an uphill conveying mechanism; 401. an uphill support; 402. an uphill press roll; 5. a cooling mechanism; 501. a first section of modular belt; 502. a second section of modular belt; 503. a modular belt drive; 504. connecting the floating roller; 6. a water blowing mechanism; 601. a centrifugal fan; 602. a mounting frame; 603. an air knife; 604. a driving cylinder; 7. a downhill transport mechanism; 701. a downhill support; 702. a downhill pressing roller; 8. a take-up transfer mechanism; 801. a front-end conveyor belt; 802. electrically heating the cutter; 803. a head-transferring swing frame; 804. a rear section conveyor belt; 9. a take-up device; 10. an exhaust gas collection mechanism; 101. a cover body; 102. a plastic curtain; 103. an air suction opening; 11. an overhead platform.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-3, the present invention provides a technical solution:
a full-soaking type energy-saving environment-friendly cushion rubber production line comprises a receiving mechanism 2, a continuous weighing mechanism 3, an uphill conveying mechanism 4, a cooling mechanism 5, a water blowing mechanism 6, a downhill conveying mechanism 7, a coiling conveying mechanism 8 and a coiling device 9;
the receiving mechanism 2 is arranged at a discharge port of the cold feed extruder 1, and is used for timely receiving and taking extruded products and stably conveying the extruded products to the continuous weighing mechanism 3, the receiving mechanism 2 comprises a transmission support 204, a receiving roller way with power is arranged on the transmission support 204, a receiving swing frame 201 driven by an air cylinder is arranged at the position, close to the discharge port of the cold feed extruder 1, of the receiving roller way, an infrared temperature detector 202 is arranged on the transmission support 204 and is used for detecting the temperature of the products, and transmitting the detected temperature to a PLC (programmable logic controller), a waste gas collecting mechanism 10 is further arranged on the transmission support 204 and comprises a cover body 101, the cover body 101 is arranged above the transmission support 204, a plastic hanging curtain 102 is arranged between the cover body 101 and the transmission support 204, and a suction port 103 communicated with an external negative pressure source is formed in the top of the cover body 101.
The continuous weighing mechanism 3 is used for weighing continuous products and conveying the continuous products to the uphill conveying mechanism 4 when the production line continuously runs, the continuous weighing mechanism 3 adopts a transmission roller way with power, the middle part of the transmission roller way is disconnected, a continuous scale is installed at the disconnected part, a width measuring device is arranged above one end, close to the receiving roller way, of the transmission roller way, the width of the measured products is fed back to the PLC by the width measuring device, the actual width of the products is detected in real time by the width measuring device through a CCD camera and fed back to a control system, a feedback signal is provided for speed matching of a host and the production line, closed-loop control is achieved, and a first floating roller for speed matching is arranged between the transmission roller way and the receiving roller way;
the uphill conveying mechanism 4 is used for conveying products to an inlet of the cooling mechanism 5 stably, the uphill conveying mechanism 4 comprises an uphill support 401, an uphill conveying belt with power is arranged on the uphill support 401, the uphill conveying belt is a high-temperature-resistant belt type conveying belt, an uphill pressing roller 402 is arranged at one end, close to a conveying roller way, of the uphill conveying belt, a floating roller II used for speed matching is arranged between the uphill conveying belt and the conveying roller way, the uphill pressing roller 402 is used for increasing friction force between the products and the conveying belt, the uphill conveying process cannot slip, the floating roller is used for matching linear speeds of an uphill conveying belt and a previous part, and the products cannot be stretched;
the cooling mechanism 5 is used for cooling products and conveying the cooled products to an inlet of the water blowing mechanism 6, the cooling mechanism 5 comprises two sections of soaking water tanks which are arranged up and down, a first section of module belt 501 is arranged in the soaking water tank positioned above, a second section of module belt 502 is arranged in the soaking water tank positioned below, module belt driving devices 503 are arranged on the first section of module belt 501 and the second section of module belt 502, a floating roller 504 is connected between the first section of module belt 501 and the second section of module belt 502 and is adjacent to each other, the floating roller 504 is connected for matching the linear speed of each section of module belt, so that the products cannot be stretched, a floating roller III for speed matching is arranged between the uphill conveying belt and the first section of module belt 501, a floating roller IV for speed matching is arranged between the first section of module belt 501 and the second section of module belt 502, a plastic-made module belt is selected on the first section of module belt 501 and the second section of module belt 502, so that the upper and lower surfaces of the products can effectively contact with cooling water, the products are uniformly cooled, and the first section of module belt 501 and the second section of module belt 502 are provided with a pressing cylinder for driving the products to be pressed into water when the cylinder to achieve a normal cooling effect; when the shutdown time is long, the compression roller is lifted up through the air cylinder, so that the product is prevented from being pressed and deformed, and in order to save the field, an overhead installation mode is adopted, the cooling mechanism 5 is also provided with a water inlet device and a water return device, the water inlet device enables the temperature of the cooling water to be in a reasonable interval by adjusting the water inlet frequency and time according to data provided by the temperature sensor, and the water return device is used for collecting the heated cooling water and recycling the heated cooling water;
the water blowing mechanism 6 is used for blowing off water drops on the surface of a cooled product and transmitting the water drops to the downhill conveying mechanism 7, the water blowing mechanism 6 comprises a centrifugal fan 601 and a mounting frame 602, air knives 603 are arranged at the upper end and the lower end of the mounting frame 602 respectively, an air outlet of the centrifugal fan 601 is communicated with an air inlet of the air knives 603, a driving cylinder 604 used for driving the air knives 603 above to move up and down is arranged on the air knives 603 above, a photoelectric switch is arranged on the front side of the air knives 603 above, the photoelectric switch is used for detecting the current actual height of the product, when the product is accumulated to reach a certain height so as to possibly influence the passing of the product, the air knives 603 above can be lifted up by the driving cylinder 604 to avoid glue blockage, and the centrifugal fan 601 adopts a high-pressure centrifugal fan with high air pressure, large air volume and low noise;
the downhill conveying mechanism 7 is used for conveying products from an outlet of a water blowing mechanism 6 on an overhead platform 11 to an inlet of a reeling conveying mechanism 8 stably, the downhill conveying mechanism 7 comprises a downhill support 701, a downhill conveying belt with power is arranged on the downhill support 701, a floating roller V for speed matching is arranged between the downhill conveying belt and the water blowing mechanism 6, a downhill pressing roller 702 is arranged at the lower end of the downhill conveying belt, and the downhill pressing roller 702 is used for increasing the friction force between the products and the conveying belt, so that the products cannot slip in the downhill conveying process. The floating roller V is used for matching the linear speed of the downhill conveying belt and the linear speed of the previous part, so that the product cannot be stretched;
coiling transport mechanism 8 is used for conveying the entrance of coiling device 9 with the goods to decide the goods, coiling transport mechanism 8 includes belt formula anterior segment conveyer belt 801 and belt formula back end conveyer belt 804, be provided with length measuring device and synchronous trailing type electrical heating cutter 802 on the anterior segment conveyer belt 801, be provided with between anterior segment conveyer belt 801 and the back end conveyer belt 804 and pass first rocker 803 by cylinder drive, anterior segment conveyer belt 801 and back end conveyer belt 804 pass through transmission drive, be provided with the floating roll six that is used for speed matching between anterior segment conveyer belt 801 and the downhill path conveyer belt.
The front section conveying belt 801 is a cutting-resistant felt belt, a synchronous following type electric heating cutter 802 is arranged at the upper part of the front section conveying belt, a product is cut to a fixed length through a signal fed back by a counting device, a head transferring swing frame 803 is used for guiding the product into different coiling stations, a transmission device is composed of a speed reducer, an angle type gear box and the like, the speed ratio of the front section conveying belt 801 is consistent with that of a rear section conveying belt 804, the product is prevented from being stretched, the coiling conveying mechanism 8 further comprises a roll entering roller way and a material pressing tail device, the roll entering roller way and the material pressing tail device are arranged between an I-shaped wheel and the head transferring swing frame 803, the roll entering roller way is used for mechanically centering the product before entering the coiling device 9, and the material pressing tail device is used for compressing the tail of the product during coiling, so that the tail of the product cannot be coiled.
The coiling device 9 is used for coiling a product on a spool under constant tension, two groups of coiling devices 9 are arranged, each two groups of coiling devices 9 comprise a speed reducing motor and a spool with a coiling tool trolley, the speed reducing motors are connected with rotating shafts on the spool through couplers, a magnetic powder brake for providing tension for lining cloth guiding and unwinding and an automatic deviation rectifying system for maintaining lining cloth to be neat are arranged between the spools and a coiling conveying mechanism 8, the magnetic powder brake is used for providing tension for the lining cloth on the tool trolley, so that external force applied to the product in the coiling process is kept constant, the quality stability of the product is improved, and the automatic deviation rectifying system automatically adjusts the angle of a deviation rectifying roller by detecting the edge position of the lining cloth, so that the coiled lining cloth is kept to be neat.
The parts not involved in the present invention are the same as or can be implemented by the prior art. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an energy-concerving and environment-protective type pad of formula of soaking entirely glues production line which characterized in that includes: and the receiving mechanism (2) is arranged at the discharge port of the cold feed extruder (1) and is used for timely receiving and stably conveying extruded products to the continuous weighing mechanism (3).
2. The full-soaking energy-saving environment-friendly cushion rubber production line as claimed in claim 1, is characterized in that: the continuous weighing mechanism (3) is used for weighing and conveying continuous products to the uphill conveying mechanism (4) when the production line continuously runs.
3. The full-soaking energy-saving environment-friendly cushion rubber production line as claimed in claim 2, is characterized in that: the uphill conveying mechanism (4) is used for conveying the products to an inlet of the cooling mechanism (5) stably.
4. The production line of the fully-soaked energy-saving environment-friendly cushion rubber as claimed in claim 3, is characterized in that: the cooling mechanism (5) is used for cooling the product and conveying the cooled product to an inlet of the water blowing mechanism (6).
5. The full-soaking energy-saving environment-friendly cushion rubber production line as claimed in claim 4, is characterized in that: the water blowing mechanism (6) is used for blowing water drops on the surface of the cooled product and transmitting the water drops to a downhill conveying mechanism (7).
6. The full-soaking energy-saving environment-friendly cushion rubber production line as claimed in claim 5, is characterized in that: the downhill conveying mechanism (7) is used for conveying the products from an outlet of the water blowing mechanism (6) on an overhead platform (11) to an inlet of the reeling conveying mechanism (8) smoothly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210833077.1A CN115179563B (en) | 2022-07-15 | 2022-07-15 | Full-soaking type energy-saving environment-friendly pad glue production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210833077.1A CN115179563B (en) | 2022-07-15 | 2022-07-15 | Full-soaking type energy-saving environment-friendly pad glue production line |
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| Publication Number | Publication Date |
|---|---|
| CN115179563A true CN115179563A (en) | 2022-10-14 |
| CN115179563B CN115179563B (en) | 2023-03-17 |
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| CN202210833077.1A Active CN115179563B (en) | 2022-07-15 | 2022-07-15 | Full-soaking type energy-saving environment-friendly pad glue production line |
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