CN201816225U - Thin film extrusion production linkage mechanism matched with steel curtain cutting machine - Google Patents
Thin film extrusion production linkage mechanism matched with steel curtain cutting machine Download PDFInfo
- Publication number
- CN201816225U CN201816225U CN2010205556571U CN201020555657U CN201816225U CN 201816225 U CN201816225 U CN 201816225U CN 2010205556571 U CN2010205556571 U CN 2010205556571U CN 201020555657 U CN201020555657 U CN 201020555657U CN 201816225 U CN201816225 U CN 201816225U
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- thin film
- cutting machine
- extruded
- link gear
- steel cord
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- Expired - Lifetime
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- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model provides a thin film extrusion production linkage mechanism combined with a steel curtain cutting machine, which is erected above the steel curtain cutting machine through a fixed device. The thin film extrusion production linkage mechanism integrates the independent production process of a thin film and the independent production process of cutting a steel curtain in the prior art into an organic whole and ensures that the extrusion production of the thin film is produced and stuck synchronously in coordination with the cutting of the steel curtain, thereby greatly reducing the production cost, eliminating the maintenance time and the maintenance cost of a slitting machine and improving the work efficiency. Particularly, the thin film extrusion production linkage mechanism eliminates the consumption of PE paper in the independent production process of the thin film, saves raw materials, and facilitates environment protection. As for the prior production line, if the consumption of the PE paper is eliminated, the cost of 1,520,000 yuan can be saved for an enterprise per year, so that the effect is considerable.
Description
Technical field
The utility model relates to tire and makes the field, is specifically related to a kind of thin film that cooperates with the steel cord fabric cutting machine and extrudes production interlock unit.
Background technology
Because the needs of tire design function must stick the thin film of one deck on the tyre wire cord fabric.In existing tire processing process, earlier from independently film production line or calender are produced wide film, bonding mutually for preventing film simultaneously, need to get with wide PE paper roll, be transported to the film of determining the width that meets the requirements on the multitool film longitudinal cutting machine then, deliver to all steel again and directly cut out and to approach film on the film unwinding equipment and be compound on the steel cord and tear PE paper off, finish the applying process of film.
Can access following data according to present all steel moulding production process: about 3600/day of production capacity is directly cut out by Mitsubishi, and average every all steel tire is long with the about 1.7m of carcass cord; It is wide with PE paper 600mm that cord covers film, the about 120 gram/m of the quality that 0.12mm is thick
2Remove maintenance time Mitsubishi and directly cut out about 330 days of annual work, calculate like this: need consumption PE paper 3600X1.7X0.6X0.12X330=145411Kg/; PE paper is bought 15.5 yuan/Kg, and useless PE paper reclaims 5 yuan/Kg, and per kilogram PE paper costs uses 15.5-5=10.5 unit; Calculate annual 1200000 all wire tyres of producing like this, need to increase tire manufacturing cost 145411X10.5=1526815 ≈ 1,520,000; This does not also comprise produces and carrier employee's money and equipment loss etc.According to above calculated data, can be clear that existing technology has not only increased the cost of all steel tire production greatly, also be unfavorable for the protection of environment and the saving of the energy for a large amount of uses of PE paper.
The utility model content
At above the deficiencies in the prior art, the utility model provides a kind of thin film that cooperates with the steel cord fabric cutting machine to extrude and has produced the interlock unit, and the utility model can save production cost, and reduces the PE paper using amount in a large number, is beneficial to environmental protection, energy savings.
The utility model is achieved through the following technical solutions:
A kind of thin film that cooperates with the steel cord fabric cutting machine is extruded the production link gear, and described thin film is extruded the production link gear and is set up in steel cord fabric cutting machine top by fixture.
Described thin film is extruded the production link gear and is comprised: thin film extrusion device, storage device, deviation correcting device and laminating apparatus.
Described storage device comprises parallel four chill casting rollers that set up on support and the support, and roller surface is provided with the Teflon adherent layer, away from three chill casting rollers of described thin film extrusion device by driven by motor independently.
Be vertically arranged with three pairs on the support under the described chill casting roller and be provided with photoelectric sensor.
Described deviation correcting device is arranged on the thin film conveyer belt after the storage device, and described deviation correcting device comprises and be set up in the inspection limit sensor that the conveyer belt both sides have induction installation, and the conveyer belt driver that is connected by signal with inspection limit sensor.
The induction installation of described inspection limit sensor is perpendicular to the conveyer belt setting.
Described laminating apparatus compresses and fits on the steel cord for utilizing rubber roller will approach film.
Described thin film is extruded the production link gear and is also comprised deburring glue return mechanism, and described deburring glue return mechanism is the discharging opening of the thin film extrusion device of connection and the belt driver of feeding mouth.Described belt driver is located at the both sides of thin film extrusion device.
Described thin film is extruded the production link gear and is also comprised the binder removal cigarette device of being located at thin film extrusion device top.
The beneficial effects of the utility model are: the independent production process of thin film independence production process of the prior art and the severing of steel cord is assembled an organic whole, and make the production of extruding of thin film cooperate the severing of steel cord to carry out the synchronous production stickup, greatly reduced production cost, save and keeped in repair the time and the maintenance cost of cutting machine, improved operating efficiency.Especially eliminated in the thin film independence production process for the consumption of PE paper, saved raw material, be beneficial to environmental protection.For existing production line, singly be that the consumption of PE paper subtracts one item missing, can think the annual cost expenditure of saving 1,520,000 yuan of enterprise, effect is very considerable.
Description of drawings
Fig. 1 be structural representation one of the present utility model (for making things convenient for view, economize in the sketch map 6,7 and the syndeton of main body);
Fig. 2 is a structural representation two of the present utility model;
Fig. 3 is the structural representation of storage device;
Fig. 4 is the structural representation of deviation correcting device;
Fig. 5 is the structural representation of deburring glue return mechanism.
Among the figure: 1 is the steel cord fabric cutting machine; 2 is that thin film is extruded the production gear; 3 is fixture; 4 is automatic glue feeder; 5 are thin film extrusion device; 6 are deburring glue return mechanism; 7 is binder removal cigarette device; 8 is storage device; 9 is deviation correcting device; 10 is laminating apparatus; 11 feeding mouths for thin film extrusion device; 12 discharging openings for thin film extrusion device; 13 for the belt driver of deburring adhesive dispenser; 14 is the support of storage device; 15 is the chill casting roller of storage device; 16 is the motor of storage device; 17 is the photoelectric sensor of storage device; 18 are thin film conveyer belt; 19 is the induction installation of inspection limit sensor in the deviation correcting device; 20 is the inspection limit sensor of deviation correcting device; 21 is the conveyer belt driver of deviation correcting device.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is described in further details.
It promptly is thin film to be extruded produce gear 2 structures and be set up in the top of steel cord fabric cutting machine 1 by fixture 3 that the utility model provides a kind of thin film that cooperates with steel cord fabric cutting machine 1 to extrude to produce link gear 2, the method for employing, as depicted in figs. 1 and 2.For guaranteeing production safety, general fixture 3 adopts steel to be made into platform and uses.
Thin film is extruded and is produced link gear 2 according to production routine, comprises successively: automatic glue feeder 4, thin film extrusion device 5, deburring glue return mechanism 6, binder removal cigarette device 7, storage device 8, deviation correcting device 9 and laminating apparatus 10.
Automatically glue feeder 4 is a common apparatus, be used for providing required sizing material automatically to thin film extrusion device 5, and changeable be Artificial Control, repeat no more herein.
Thin film extrusion device 5 is available from the Inner Mongol special rubber and plastics machine of richness Co., Ltd.Establish feeding mouth 11 on the main body of extrusion device, divide into discharging opening 12.Discharging opening 12 can carry out trimming shear to the sizing material of extruding.
As shown in Figure 5, deburring glue return mechanism 6 then is a kind of both sides of being located at thin film extrusion device 5, for the discharging opening 12 that connects thin film extrusion device 5 belt driver 13 with feeding mouth 11.Unnecessary limit pin sizing material under pruning at thin film extrusion device 5 discharging openings can be utilized belt driver 13 to be transported to feeding mouth 12 and continues to extrude production as raw material like this, both saved raw material, reduced working strength of workers again.
Because sizing material can produce the glue cigarette in extrusion, and a large amount of hot-airs that various power set produce in operation process also can produce certain influence to extruding of sizing material, so the utility model is provided with binder removal cigarette device 7 above thin film extrusion device 5, be used for glue cigarette and hot-air are discharged.
As shown in Figure 3, a key equipment in the utility model is a storage device 8, comprise parallel several chill casting rollers 15 that set up on support 14 and the support 14, the quantity of chill casting roller 3 is four in the utility model, wherein drives by motor 16 independently away from three chill casting rollers 15 of the thin film extrusion device 5 of upper track program.The surface of chill casting roller 15 is provided with the Teflon adherent layer, can prevent effectively that thin film is pasted on the surface of chill casting roller 15, is beneficial to thin film advancing smoothly on chill casting roller 15.
And the support 14 under the chill casting roller 15 is provided with photoelectric sensor 17, for obtaining storing information comparatively accurately, generally is vertically arranged with three pairs of photoelectric sensors 17 on support 14.Utilize the photoelectric sensor 17 on the support 14, can grasp the storing situation of storage device at any time, in conjunction with the individual motor on the chill casting roller 15 17, can adjust the slewing rate of each chill casting roller according to production requirement at any time, guarantee and the steel cord fabric cutting machine between speeds match.
Can also add recirculated waters cooling passage in the chill casting roller 15, according to the cooling needs of product, except that utilizing the chill casting roller self cools off, that can also utilize recirculated water strengthens cooling to product, obtains better cooling effect.
After thin film extrusion device 5, add storage device 8, not only be beneficial to the storage of thin film, also can utilize store cushion with steel cord fabric cutting machine 1 between speed cooperates the adjustment rhythm of production.
Before carrying out bonding process, thin film also will be rectified a deviation.As shown in Figure 4, the employed deviation correcting device 9 of the utility model is arranged on the storage device 8 thin film conveyer belt 18 afterwards, comprise being set up in the inspection limit sensor 20 that conveyer belt 18 both sides have induction installation 19, and the conveyer belt driver 21 that is connected by signal with inspection limit sensor 20.For obtaining deviation correcting signal exactly, the induction installation 19 of inspection limit sensor 20 is perpendicular to that conveyer belt 18 is provided with.
The utility model will be examined the both sides that limit sensor 20 is arranged on thin film conveyer belt 18 symmetrically, utilization can detect thin film at any time perpendicular to the induction installation 19 of conveyer belt 18 and whether surmount zone of reasonableness on the conveyer belt 18, send induced signal by inspection limit sensor 20 again, the swing position of utilizing conveyer belt driver 21 to regulate conveyer belt 18, to guarantee the proper conveying of thin film, be pasted on the tyre wire cord fabric exactly.
Carry out in last one bonding process through the thin film after the correction.10 of laminating apparatus are to utilize rubber roller will approach film to compress on the steel cord that fits in the steel cord fabric cutting machine 1.Because rubber roller has certain elasticity, and applying action effect under external force is also better, so through after the pressing of rubber roller, fit evenly between thin film and the steel cord, no bubble produces.
The utility model assembles an organic whole with the independent production process of thin film independence production process of the prior art and the severing of steel cord, and make the production of extruding of thin film cooperate the severing of steel cord to carry out the synchronous production stickup, greatly reduced production cost, save and keeped in repair the time and the maintenance cost of cutting machine, improved operating efficiency.Especially eliminated in the thin film independence production process for the consumption of PE paper, saved raw material, be beneficial to environmental protection.For existing production line, singly be that the consumption of PE paper subtracts one item missing, can think the annual cost expenditure of saving 1,520,000 yuan of enterprise, effect is very considerable.
Claims (10)
1. a thin film that cooperates with the steel cord fabric cutting machine is extruded the production link gear, it is characterized in that described thin film is extruded to produce link gear and be set up in steel cord fabric cutting machine top by fixture.
2. the thin film that cooperates with the steel cord fabric cutting machine according to claim 1 is extruded the production link gear, it is characterized in that described thin film is extruded to produce link gear and comprise: thin film extrusion device, storage device, deviation correcting device and laminating apparatus.
3. the thin film that cooperates with the steel cord fabric cutting machine according to claim 2 is extruded the production link gear, it is characterized in that described storage device comprises parallel four chill casting rollers that set up on support and the support, roller surface is provided with the Teflon adherent layer, away from three chill casting rollers of described thin film extrusion device by driven by motor independently.
4. the thin film that cooperates with the steel cord fabric cutting machine according to claim 3 is extruded the production link gear, it is characterized in that being vertically arranged with three pairs on the support under the described chill casting roller is provided with photoelectric sensor.
5. the thin film that cooperates with the steel cord fabric cutting machine according to claim 2 is extruded the production link gear, it is characterized in that described deviation correcting device is arranged on the storage device thin film conveyer belt afterwards, described deviation correcting device comprises and is set up in the inspection limit sensor that the conveyer belt both sides have induction installation, and the conveyer belt driver that is connected by signal with inspection limit sensor.
6. the thin film that cooperates with the steel cord fabric cutting machine according to claim 5 is extruded the production link gear, and the induction installation that it is characterized in that described inspection limit sensor is perpendicular to the conveyer belt setting.
7. the thin film that cooperates with the steel cord fabric cutting machine according to claim 2 is extruded the production link gear, it is characterized in that described laminating apparatus compresses and fits on the steel cord for utilizing rubber roller will approach film.
8. the thin film that cooperates with the steel cord fabric cutting machine according to claim 1 and 2 is extruded the production link gear, it is characterized in that described thin film is extruded produces link gear and also comprises deburring glue return mechanism, and described deburring glue return mechanism is the discharging opening that connects thin film extrusion device and the belt driver of feeding mouth.
9. the thin film that cooperates with the steel cord fabric cutting machine according to claim 8 is extruded the production link gear, it is characterized in that described belt driver is located at the both sides of thin film extrusion device.
10. the thin film that cooperates with the steel cord fabric cutting machine according to claim 1 and 2 is extruded the production link gear, it is characterized in that described thin film is extruded to produce link gear and also comprise the binder removal cigarette device of being located at thin film extrusion device top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205556571U CN201816225U (en) | 2010-09-30 | 2010-09-30 | Thin film extrusion production linkage mechanism matched with steel curtain cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205556571U CN201816225U (en) | 2010-09-30 | 2010-09-30 | Thin film extrusion production linkage mechanism matched with steel curtain cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201816225U true CN201816225U (en) | 2011-05-04 |
Family
ID=43914192
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205556571U Expired - Lifetime CN201816225U (en) | 2010-09-30 | 2010-09-30 | Thin film extrusion production linkage mechanism matched with steel curtain cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201816225U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101966754A (en) * | 2010-09-30 | 2011-02-09 | 安徽佳通乘用子午线轮胎有限公司 | Thin film extrusion production linkage mechanism matched with steel curtain cutting machine |
| CN110000976A (en) * | 2019-04-30 | 2019-07-12 | 厦门昊圣机电工程有限公司 | Rubber fetus film storing cooling device |
| CN110126319A (en) * | 2019-04-30 | 2019-08-16 | 厦门昊圣机电工程有限公司 | Triangle rubber production line |
| CN113459552A (en) * | 2021-06-24 | 2021-10-01 | 肇庆骏鸿实业有限公司 | Belt cushion rubber sheet manufacturing device, control system and control method |
| CN113500803A (en) * | 2021-07-14 | 2021-10-15 | 肇庆骏鸿实业有限公司 | Device and method for manufacturing tire side thermal laminating cover rubber and control system |
-
2010
- 2010-09-30 CN CN2010205556571U patent/CN201816225U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101966754A (en) * | 2010-09-30 | 2011-02-09 | 安徽佳通乘用子午线轮胎有限公司 | Thin film extrusion production linkage mechanism matched with steel curtain cutting machine |
| CN110000976A (en) * | 2019-04-30 | 2019-07-12 | 厦门昊圣机电工程有限公司 | Rubber fetus film storing cooling device |
| CN110126319A (en) * | 2019-04-30 | 2019-08-16 | 厦门昊圣机电工程有限公司 | Triangle rubber production line |
| CN113459552A (en) * | 2021-06-24 | 2021-10-01 | 肇庆骏鸿实业有限公司 | Belt cushion rubber sheet manufacturing device, control system and control method |
| CN113459552B (en) * | 2021-06-24 | 2022-10-21 | 肇庆骏鸿实业有限公司 | Belt cushion rubber sheet manufacturing device, control system and control method |
| CN113500803A (en) * | 2021-07-14 | 2021-10-15 | 肇庆骏鸿实业有限公司 | Device and method for manufacturing tire side thermal laminating cover rubber and control system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Giti Tire (Yinchuan) Co., Ltd. Assignor: Anhui Giti Radial Tire Co., Ltd. Contract record no.: 2011340000045 Denomination of utility model: Thin film extrusion production linkage mechanism matched with steel curtain cutting machine Granted publication date: 20110504 License type: Exclusive License Record date: 20110617 |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110504 |