CN101966754A - Thin film extrusion production linkage mechanism matched with steel curtain cutting machine - Google Patents
Thin film extrusion production linkage mechanism matched with steel curtain cutting machine Download PDFInfo
- Publication number
- CN101966754A CN101966754A CN2010105024127A CN201010502412A CN101966754A CN 101966754 A CN101966754 A CN 101966754A CN 2010105024127 A CN2010105024127 A CN 2010105024127A CN 201010502412 A CN201010502412 A CN 201010502412A CN 101966754 A CN101966754 A CN 101966754A
- Authority
- CN
- China
- Prior art keywords
- thin film
- cutting machine
- extruded
- link gear
- steel cord
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000010409 thin film Substances 0.000 title claims abstract description 74
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 41
- 239000010959 steel Substances 0.000 title claims abstract description 41
- 238000005520 cutting process Methods 0.000 title claims abstract description 30
- 238000001125 extrusion Methods 0.000 title claims abstract description 28
- 239000004744 fabric Substances 0.000 claims description 24
- 238000005266 casting Methods 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 18
- 239000003292 glue Substances 0.000 claims description 13
- 239000010408 film Substances 0.000 claims description 12
- 238000007689 inspection Methods 0.000 claims description 12
- 230000006698 induction Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 8
- 235000019504 cigarettes Nutrition 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 7
- 238000010030 laminating Methods 0.000 claims description 7
- 239000011230 binding agent Substances 0.000 claims description 5
- 238000013459 approach Methods 0.000 claims description 4
- 239000004809 Teflon Substances 0.000 claims description 3
- 229920006362 Teflon® Polymers 0.000 claims description 3
- 230000001464 adherent effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 239000004698 Polyethylene Substances 0.000 abstract 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- -1 polyethylene Polymers 0.000 abstract 1
- 229920000573 polyethylene Polymers 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000004513 sizing Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000013138 pruning Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Images
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention provides a thin film extrusion production linkage mechanism matched with a steel curtain cutting machine. The thin film extrusion production linkage mechanism is erected above the steel curtain cutting machine through a fixing device. An independent production process of thin films and a cutting independent production process of steel curtain in the prior art are integrated into an organic whole; and the extrusion production of the thin films is matched with cutting of the steel curtain to perform synchronous production and adhesion, the production cost is greatly reduced, time and cost for maintaining a slitting machine are saved, and the work efficiency is improved. Particularly, the mechanism eliminates the consumption of PE (polyethylene) paper in the independent production process of the thin films, saves raw materials, and is favorable for environmental protection. For the conventional production line, the reduction of the consumption of the PE paper can save 1.52 million RMB for an enterprise every year, so the effect is very considerable.
Description
Technical field
The present invention relates to tire and make the field, be specifically related to a kind of thin film that cooperates with the steel cord fabric cutting machine and extrude production interlock unit.
Background technology
Because the needs of tire design function must stick the thin film of one deck on the tyre wire cord fabric.In existing tire processing process, earlier from independently film production line or calender are produced wide film, bonding mutually for preventing film simultaneously, need to get with wide PE paper roll, be transported to the film of determining the width that meets the requirements on the multitool film longitudinal cutting machine then, deliver to all steel again and directly cut out and to approach film on the film unwinding equipment and be compound on the steel cord and tear PE paper off, finish the applying process of film.
Can access following data according to present all steel moulding production process: about 3600/day of production capacity is directly cut out by Mitsubishi, and average every all steel tire is long with the about 1.7m of carcass cord; It is wide with PE paper 600mm that cord covers film, the about 120 gram/m of the quality that 0.12mm is thick
2Remove maintenance time Mitsubishi and directly cut out about 330 days of annual work, calculate like this: need consumption PE paper 3600X1.7X0.6X0.12X330=145411Kg/; PE paper is bought 15.5 yuan/Kg, and useless PE paper reclaims 5 yuan/Kg, and per kilogram PE paper costs uses 15.5-5=10.5 unit; Calculate annual 1200000 all wire tyres of producing like this, need to increase tire manufacturing cost 145411X10.5=1526815 ≈ 1,520,000; This does not also comprise produces and carrier employee's money and equipment loss etc.According to above calculated data, can be clear that existing technology has not only increased the cost of all steel tire production greatly, also be unfavorable for the protection of environment and the saving of the energy for a large amount of uses of PE paper.
Summary of the invention
At above the deficiencies in the prior art, the invention provides a kind of thin film that cooperates with the steel cord fabric cutting machine and extrude production interlock unit, the present invention can save production cost, and reduces the PE paper using amount in a large number, is beneficial to environmental protection, energy savings.
The present invention is achieved by the following technical solutions:
A kind of thin film that cooperates with the steel cord fabric cutting machine is extruded the production link gear, and described thin film is extruded the production link gear and is set up in steel cord fabric cutting machine top by fixture.
Described thin film is extruded the production link gear and is comprised: thin film extrusion device, storage device, deviation correcting device and laminating apparatus.
Described storage device comprises parallel four chill casting rollers that set up on support and the support, and roller surface is provided with the Teflon adherent layer, away from three chill casting rollers of described thin film extrusion device by driven by motor independently.
Be vertically arranged with three pairs on the support under the described chill casting roller and be provided with photoelectric sensor.
Described deviation correcting device is arranged on the thin film conveyer belt after the storage device, and described deviation correcting device comprises and be set up in the inspection limit sensor that the conveyer belt both sides have induction installation, and the conveyer belt driver that is connected by signal with inspection limit sensor.
The induction installation of described inspection limit sensor is perpendicular to the conveyer belt setting.
Described laminating apparatus compresses and fits on the steel cord for utilizing rubber roller will approach film.
Described thin film is extruded the production link gear and is also comprised deburring glue return mechanism, and described deburring glue return mechanism is the discharging opening of the thin film extrusion device of connection and the belt driver of feeding mouth.Described belt driver is located at the both sides of thin film extrusion device.
Described thin film is extruded the production link gear and is also comprised the binder removal cigarette device of being located at thin film extrusion device top.
Beneficial effect of the present invention is: the independent production process of thin film independence production process of the prior art and the severing of steel cord is assembled an organic whole, and make the production of extruding of thin film cooperate the severing of steel cord to carry out the synchronous production stickup, greatly reduced production cost, save and keeped in repair the time and the maintenance cost of cutting machine, improved operating efficiency.Especially eliminated in the thin film independence production process for the consumption of PE paper, saved raw material, be beneficial to environmental protection.For existing production line, singly be that the consumption of PE paper subtracts one item missing, can think the annual cost expenditure of saving 1,520,000 yuan of enterprise, effect is very considerable.
Description of drawings
Fig. 1 be structural representation one of the present invention (for making things convenient for view, economize in the sketch map 6,7 and the syndeton of main body);
Fig. 2 is a structural representation two of the present invention;
Fig. 3 is the structural representation of storage device;
Fig. 4 is the structural representation of deviation correcting device;
Fig. 5 is the structural representation of deburring glue return mechanism.
Among the figure: 1 is the steel cord fabric cutting machine; 2 is that thin film is extruded the production gear; 3 is fixture; 4 is automatic glue feeder; 5 are thin film extrusion device; 6 are deburring glue return mechanism; 7 is binder removal cigarette device; 8 is storage device; 9 is deviation correcting device; 10 is laminating apparatus; 11 feeding mouths for thin film extrusion device; 12 discharging openings for thin film extrusion device; 13 for the belt driver of deburring adhesive dispenser; 14 is the support of storage device; 15 is the chill casting roller of storage device; 16 is the motor of storage device; 17 is the photoelectric sensor of storage device; 18 are thin film conveyer belt; 19 is the induction installation of inspection limit sensor in the deviation correcting device; 20 is the inspection limit sensor of deviation correcting device; 21 is the conveyer belt driver of deviation correcting device.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is described in further details.
The invention provides a kind of thin film that cooperates with steel cord fabric cutting machine 1 and extrude and produce link gear 2, the method for employing promptly is thin film to be extruded produce gear 2 structures and be set up in the top of steel cord fabric cutting machine 1 by fixture 3, as depicted in figs. 1 and 2.For guaranteeing production safety, general fixture 3 adopts steel to be made into platform and uses.
Thin film is extruded and is produced link gear 2 according to production routine, comprises successively: automatic glue feeder 4, thin film extrusion device 5, deburring glue return mechanism 6, binder removal cigarette device 7, storage device 8, deviation correcting device 9 and laminating apparatus 10.
Automatically glue feeder 4 is a common apparatus, be used for providing required sizing material automatically to thin film extrusion device 5, and changeable be Artificial Control, repeat no more herein.
Thin film extrusion device 5 is available from the Inner Mongol special rubber and plastics machine of richness Co., Ltd.Establish feeding mouth 11 on the main body of extrusion device, divide into discharging opening 12.Discharging opening 12 can carry out trimming shear to the sizing material of extruding.
As shown in Figure 5, deburring glue return mechanism 6 then is a kind of both sides of being located at thin film extrusion device 5, for the discharging opening 12 that connects thin film extrusion device 5 belt driver 13 with feeding mouth 11.Unnecessary limit pin sizing material under pruning at thin film extrusion device 5 discharging openings can be utilized belt driver 13 to be transported to feeding mouth 12 and continues to extrude production as raw material like this, both saved raw material, reduced working strength of workers again.
Because sizing material can produce the glue cigarette in extrusion, and a large amount of hot-airs that various power set produce in operation process also can produce certain influence to extruding of sizing material, so the present invention is provided with binder removal cigarette device 7 above thin film extrusion device 5, be used for glue cigarette and hot-air are discharged.
As shown in Figure 3, a key equipment among the present invention is a storage device 8, comprise parallel several chill casting rollers 15 that set up on support 14 and the support 14, the quantity of chill casting roller 3 is four in the present invention, wherein drives by motor 16 independently away from three chill casting rollers 15 of the thin film extrusion device 5 of upper track program.The surface of chill casting roller 15 is provided with the Teflon adherent layer, can prevent effectively that thin film is pasted on the surface of chill casting roller 15, is beneficial to thin film advancing smoothly on chill casting roller 15.
And the support 14 under the chill casting roller 15 is provided with photoelectric sensor 17, for obtaining storing information comparatively accurately, generally is vertically arranged with three pairs of photoelectric sensors 17 on support 14.Utilize the photoelectric sensor 17 on the support 14, can grasp the storing situation of storage device at any time, in conjunction with the individual motor on the chill casting roller 15 17, can adjust the slewing rate of each chill casting roller according to production requirement at any time, guarantee and the steel cord fabric cutting machine between speeds match.
Can also add recirculated waters cooling passage in the chill casting roller 15, according to the cooling needs of product, except that utilizing the chill casting roller self cools off, that can also utilize recirculated water strengthens cooling to product, obtains better cooling effect.
After thin film extrusion device 5, add storage device 8, not only be beneficial to the storage of thin film, also can utilize store cushion with steel cord fabric cutting machine 1 between speed cooperates the adjustment rhythm of production.
Before carrying out bonding process, thin film also will be rectified a deviation.As shown in Figure 4, deviation correcting device 9 used in the present invention is arranged on the storage device 8 thin film conveyer belt 18 afterwards, comprise being set up in the inspection limit sensor 20 that conveyer belt 18 both sides have induction installation 19, and the conveyer belt driver 21 that is connected by signal with inspection limit sensor 20.For obtaining deviation correcting signal exactly, the induction installation 19 of inspection limit sensor 20 is perpendicular to that conveyer belt 18 is provided with.
The present invention will examine the both sides that limit sensor 20 is arranged on thin film conveyer belt 18 symmetrically, utilization can detect thin film at any time perpendicular to the induction installation 19 of conveyer belt 18 and whether surmount zone of reasonableness on the conveyer belt 18, send induced signal by inspection limit sensor 20 again, the swing position of utilizing conveyer belt driver 21 to regulate conveyer belt 18, to guarantee the proper conveying of thin film, be pasted on the tyre wire cord fabric exactly.
Carry out in last one bonding process through the thin film after the correction.10 of laminating apparatus are to utilize rubber roller will approach film to compress on the steel cord that fits in the steel cord fabric cutting machine 1.Because rubber roller has certain elasticity, and applying action effect under external force is also better, so through after the pressing of rubber roller, fit evenly between thin film and the steel cord, no bubble produces.
The present invention assembles an organic whole with the independent production process of thin film independence production process of the prior art and the severing of steel cord, and make the production of extruding of thin film cooperate the severing of steel cord to carry out the synchronous production stickup, greatly reduced production cost, save and keeped in repair the time and the maintenance cost of cutting machine, improved operating efficiency.Especially eliminated in the thin film independence production process for the consumption of PE paper, saved raw material, be beneficial to environmental protection.For existing production line, singly be that the consumption of PE paper subtracts one item missing, can think the annual cost expenditure of saving 1,520,000 yuan of enterprise, effect is very considerable.
Claims (10)
1. a thin film that cooperates with the steel cord fabric cutting machine is extruded the production link gear, it is characterized in that described thin film is extruded to produce link gear and be set up in steel cord fabric cutting machine top by fixture.
2. the thin film that cooperates with the steel cord fabric cutting machine according to claim 1 is extruded the production link gear, it is characterized in that described thin film is extruded to produce link gear and comprise: thin film extrusion device, storage device, deviation correcting device and laminating apparatus.
3. the thin film that cooperates with the steel cord fabric cutting machine according to claim 2 is extruded the production link gear, it is characterized in that described storage device comprises parallel four chill casting rollers that set up on support and the support, roller surface is provided with the Teflon adherent layer, away from three chill casting rollers of described thin film extrusion device by driven by motor independently.
4. the thin film that cooperates with the steel cord fabric cutting machine according to claim 3 is extruded the production link gear, it is characterized in that being vertically arranged with three pairs on the support under the described chill casting roller is provided with photoelectric sensor.
5. the thin film that cooperates with the steel cord fabric cutting machine according to claim 2 is extruded the production link gear, it is characterized in that described deviation correcting device is arranged on the storage device thin film conveyer belt afterwards, described deviation correcting device comprises and is set up in the inspection limit sensor that the conveyer belt both sides have induction installation, and the conveyer belt driver that is connected by signal with inspection limit sensor.
6. the thin film that cooperates with the steel cord fabric cutting machine according to claim 5 is extruded the production link gear, and the induction installation that it is characterized in that described inspection limit sensor is perpendicular to the conveyer belt setting.
7. the thin film that cooperates with the steel cord fabric cutting machine according to claim 2 is extruded the production link gear, it is characterized in that described laminating apparatus compresses and fits on the steel cord for utilizing rubber roller will approach film.
8. the thin film that cooperates with the steel cord fabric cutting machine according to claim 1 and 2 is extruded the production link gear, it is characterized in that described thin film is extruded produces link gear and also comprises deburring glue return mechanism, and described deburring glue return mechanism is the discharging opening that connects thin film extrusion device and the belt driver of feeding mouth.
9. the thin film that cooperates with the steel cord fabric cutting machine according to claim 8 is extruded the production link gear, it is characterized in that described belt driver is located at the both sides of thin film extrusion device.
10. the thin film that cooperates with the steel cord fabric cutting machine according to claim 1 and 2 is extruded the production link gear, it is characterized in that described thin film is extruded to produce link gear and also comprise the binder removal cigarette device of being located at thin film extrusion device top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105024127A CN101966754A (en) | 2010-09-30 | 2010-09-30 | Thin film extrusion production linkage mechanism matched with steel curtain cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105024127A CN101966754A (en) | 2010-09-30 | 2010-09-30 | Thin film extrusion production linkage mechanism matched with steel curtain cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101966754A true CN101966754A (en) | 2011-02-09 |
Family
ID=43546008
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105024127A Pending CN101966754A (en) | 2010-09-30 | 2010-09-30 | Thin film extrusion production linkage mechanism matched with steel curtain cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101966754A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104260387A (en) * | 2014-09-09 | 2015-01-07 | 徐州工业职业技术学院 | Process method for conveniently hotly sticking tyre carcass cord fabric |
| CN105415423A (en) * | 2016-01-04 | 2016-03-23 | 新乡市橡塑工业有限公司 | Anti-sticking automatic roll film cutting device |
| CN105984160A (en) * | 2015-02-06 | 2016-10-05 | 青岛软控机电工程有限公司 | Adhesive strip/piece online extrusion jointing unit |
| CN109748128A (en) * | 2019-03-20 | 2019-05-14 | 宁波昌祺氟塑料制品有限公司 | A kind of PTFE material plat wide type base film linear moving device and its method for correcting error |
| CN113681955A (en) * | 2021-09-02 | 2021-11-23 | 桂林梵玛科机械有限公司 | System and method for accurately controlling size of rubber strip in tread winding |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1457974A (en) * | 2003-04-30 | 2003-11-26 | 天津市橡塑机械研究所有限公司 | Automatic producing interlink machine unit of radialply tire inner lining thin film |
| CN2721278Y (en) * | 2004-08-06 | 2005-08-31 | 天津市橡塑机械研究所有限公司 | Cutter of steel wire curtain cloth at range of 15-70 degrees |
| CN201816225U (en) * | 2010-09-30 | 2011-05-04 | 安徽佳通乘用子午线轮胎有限公司 | Thin film extrusion production linkage mechanism matched with steel curtain cutting machine |
-
2010
- 2010-09-30 CN CN2010105024127A patent/CN101966754A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1457974A (en) * | 2003-04-30 | 2003-11-26 | 天津市橡塑机械研究所有限公司 | Automatic producing interlink machine unit of radialply tire inner lining thin film |
| CN2721278Y (en) * | 2004-08-06 | 2005-08-31 | 天津市橡塑机械研究所有限公司 | Cutter of steel wire curtain cloth at range of 15-70 degrees |
| CN201816225U (en) * | 2010-09-30 | 2011-05-04 | 安徽佳通乘用子午线轮胎有限公司 | Thin film extrusion production linkage mechanism matched with steel curtain cutting machine |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104260387A (en) * | 2014-09-09 | 2015-01-07 | 徐州工业职业技术学院 | Process method for conveniently hotly sticking tyre carcass cord fabric |
| CN104260387B (en) * | 2014-09-09 | 2016-09-28 | 徐州工业职业技术学院 | A kind of process being easy to tyre body curtain cloth heat posted |
| CN105984160A (en) * | 2015-02-06 | 2016-10-05 | 青岛软控机电工程有限公司 | Adhesive strip/piece online extrusion jointing unit |
| CN105415423A (en) * | 2016-01-04 | 2016-03-23 | 新乡市橡塑工业有限公司 | Anti-sticking automatic roll film cutting device |
| CN109748128A (en) * | 2019-03-20 | 2019-05-14 | 宁波昌祺氟塑料制品有限公司 | A kind of PTFE material plat wide type base film linear moving device and its method for correcting error |
| CN113681955A (en) * | 2021-09-02 | 2021-11-23 | 桂林梵玛科机械有限公司 | System and method for accurately controlling size of rubber strip in tread winding |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205555602U (en) | Full -automatic high -speed paging machine | |
| CN201816225U (en) | Thin film extrusion production linkage mechanism matched with steel curtain cutting machine | |
| CN203806806U (en) | Film roll slitting device | |
| CN212639377U (en) | Take negative pressure conveyor's cross cutting machine | |
| CN101966754A (en) | Thin film extrusion production linkage mechanism matched with steel curtain cutting machine | |
| CN204504521U (en) | Automated tag paper laser cutting machine | |
| CN106003242B (en) | Asynchronous die cutting method and the asynchronous die-cutting machine for realizing this method | |
| CN201411052Y (en) | Hobbing double-location wound bandage packing machine | |
| CN105984160A (en) | Adhesive strip/piece online extrusion jointing unit | |
| CN205906332U (en) | Full -automatic wet piece of cloth production equipment for packing | |
| CN207175062U (en) | Adhesive dispenser is torn in rubberizing | |
| CN201626134U (en) | Backing paper pasting device for square backing paper shopping bag | |
| CN201842286U (en) | Cutting mechanism of ream wrapping machine | |
| CN109911688A (en) | The set composite and complex method of multilayer labels | |
| CN107175849A (en) | A kind of processing technology of double-layer folding bar-code label | |
| CN106276382A (en) | Glue film feeding mechanism | |
| CN106364133B (en) | The automatic change of lap adhering devices of EVA | |
| CN209141640U (en) | A kind of production line of house ornamentation honeycomb composite plate | |
| CN204980563U (en) | Pursue piece transfer device suitable for flexible electron device of lapping | |
| CN216373540U (en) | Device for manufacturing take-out handbag | |
| CN207901285U (en) | A kind of two-sided plastic foil edge recycling mechanism | |
| CN212386097U (en) | Paper bag machine with pointed bottom | |
| CN110774412B (en) | Gypsum board bag placing system and method | |
| CN107323781A (en) | The label transport method and its device labelled for thin footpath elongated cylinder workpiece | |
| CN221137326U (en) | Automatic linkage line for gluing, drying and wrapping back paper on back of book block |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20110209 |