CN216335522U - Coiling device - Google Patents
Coiling device Download PDFInfo
- Publication number
- CN216335522U CN216335522U CN202122250993.6U CN202122250993U CN216335522U CN 216335522 U CN216335522 U CN 216335522U CN 202122250993 U CN202122250993 U CN 202122250993U CN 216335522 U CN216335522 U CN 216335522U
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- frame
- cloth
- controller
- shaft
- spool
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- 239000004744 fabric Substances 0.000 claims abstract description 60
- 239000006247 magnetic powder Substances 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims description 26
- 238000004804 winding Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 description 10
- 238000005096 rolling process Methods 0.000 description 9
- 239000000047 product Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 238000013016 damping Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
The utility model provides a coiling device which comprises a rack, a spool, a cloth laying shaft, a guide roller set, a magnetic powder brake and a controller, wherein the spool and the cloth laying shaft are arranged at intervals and can be rotatably arranged on the rack, the guide roller set is positioned between the spool and the cloth laying shaft and can be rotatably arranged on the rack, a tension sensor is arranged on the guide roller set, the magnetic powder brake is arranged at one end of the cloth laying shaft, and the controller is respectively connected with the tension sensor and the magnetic powder brake. The utility model can control the tension of the sidewall when the sidewall is rolled, avoid the phenomenon of sidewall looseness or tension, and improve the product quality.
Description
Technical Field
The utility model belongs to the technical field of tire manufacturing, and particularly relates to a coiling device.
Background
The radial tire forming machine is a special tire production device for combining and forming strip-shaped tire semi-finished product components, such as tire treads, tire sidewalls, tire crowns, molding compounds, tire bodies and the like, according to process requirements in the tire production and manufacturing process, and is also a key device in the tire production, because the quality of tire forming directly influences the quality of final tire products.
Wherein, the back is extruded on the compound line to the side wall of part workshop production, through the cold line rolling storage of auxiliary line, at the in-process of batching, often appears the floorcloth and leads when tensile uneven, and the side wall can appear the side wall and loosen or taut phenomenon in being drawn into the I-shaped wheel along the floorcloth, influences product quality.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a coiling device which can control the tension of a sidewall during coiling, avoid the phenomenon of sidewall looseness or tensioning and improve the product quality.
The utility model is realized by the following technical scheme:
the utility model provides a coiling apparatus, includes frame, I-shaped wheel, cloth liner axle, guide roll group, magnetic powder brake and controller, and I-shaped wheel and cloth liner axle interval set up, and rotationally set up in the frame, and the guide roll group lies in between I-shaped wheel and the cloth liner axle, and rotationally sets up in the frame, is equipped with tension sensor on the guide roll group, and the magnetic powder brake sets up the one end at the cloth liner axle, and the controller is connected with tension sensor and magnetic powder brake respectively.
The cloth laying machine further comprises a moving mechanism, the moving mechanism is respectively connected with the machine frame and the cloth laying shaft and used for driving the cloth laying shaft to move axially along the cloth laying shaft, an electric eye sensor used for detecting the position of the cloth laying is arranged on the machine frame, and the controller is respectively connected with the moving mechanism and the electric eye sensor.
Furthermore, the moving mechanism comprises a guide rail arranged on the rack, a mounting bearing seat arranged on the guide rail in a sliding manner and a first driving device used for driving the mounting bearing seat to move along the guide rail, and the cloth laying shaft is rotatably arranged on the mounting bearing seat.
Furthermore, two chucks are rotatably arranged on the rack, the two chucks are arranged at intervals, the spool is provided with a rotating shaft, and two ends of the rotating shaft are respectively arranged on the two chucks.
Furthermore, the device also comprises a second driving device, wherein the second driving device is connected with the controller, and the output end of the second driving device is connected with any chuck.
Furthermore, the clamping device further comprises a lifting device, the lifting device is arranged on the rack and connected with the controller, two side plates are arranged on the lifting device at intervals, and the two chucks are respectively rotatably arranged on the two side plates.
Furthermore, the lifting device comprises two lifting cylinders which are arranged on the frame at intervals, and the two side plates are respectively arranged on the telescopic ends of the two lifting cylinders.
Further, the cloth liner centering mechanism further comprises a mechanical centering mechanism, the mechanical centering mechanism is arranged on one side, away from the spool, of the cloth liner shaft, the centering width of the mechanical centering mechanism is achieved by driving the centering assembly to move through the adjusting hand wheel, and the centering center of the centering assembly is adjusted through the adjusting nut.
Compared with the prior art, the utility model has the beneficial effects that: the controller detects the tension of the cloth liner during operation through the tension sensor to control the voltage of the magnetic powder brake so as to adjust the damping of the cloth liner shaft, thereby controlling the tension of the sidewall during rolling, avoiding the phenomenon of sidewall looseness or tensioning, and improving the product quality.
Drawings
FIG. 1 is a schematic view of a reel-up according to the present invention;
FIG. 2 is a top view of the take-up assembly of the present invention.
In the figure, 10-a frame, 11-an electric eye sensor, 20-an I-shaped wheel, 21-a rotating shaft, 30-a cloth backing shaft, 40-a guide roller group, 50-a magnetic powder brake, 60-a controller, 70-a moving mechanism, 71-a guide rail, 72-a mounting bearing seat, 73-a first driving device, 80-a chuck, 90-a second driving device, 100-a lifting device, 101-a side plate, 102-a lifting cylinder, 110-a mechanical centering mechanism and 120-a cloth backing.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Meanwhile, in the description of the present invention, the terms "first", "second", and the like are used only for distinguishing the description, and are not to be construed as indicating or implying relative importance.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", and the like refer to the orientation or positional relationship shown in the drawings, or the orientation or positional relationship which the utility model product is conventionally placed in use, and are only for convenience of describing the present invention and simplifying the description, but do not refer to or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
Referring to fig. 1 and 2, fig. 1 is a schematic structural view of a winding device of the present invention, and fig. 2 is a top view of the winding device of the present invention. The utility model provides a coiling apparatus, including frame 10, I-shaped wheel 20, floorcloth axle 30, guide roller set 40, magnetic powder brake 50 and controller 60, I-shaped wheel 20 and floorcloth axle 30 looks interval sets up, and rotationally sets up on frame 10, guide roller set 40 is located between I-shaped wheel 20 and floorcloth axle 30, and rotationally sets up on frame 10, the last tension sensor that is equipped with of guide roller set 40, magnetic powder brake 50 sets up the one end at floorcloth axle 30, controller 60 is connected with tension sensor and magnetic powder brake 50 respectively.
In order to avoid the adhesion phenomenon caused by the direct contact between every two adjacent circumferential surfaces of the rolled sidewall, in the process of rolling the sidewall, the isolation cloth liner 120 generally needs to be rolled at the same time, for example, the cloth liner 120 and one end of the sidewall are overlapped and then rolled together into the spool 20, so that the two adjacent circumferential surfaces of the rolled sidewall are separated by the cloth liner 120. Therefore, when the sidewall needs to be wound and stored by the winding device of the present invention, the cloth liner 120 can be wound on the cloth liner shaft 30 by rotating the cloth liner shaft 30, and then one end of the cloth liner 120 outside the cloth liner shaft 30 and one end of the sidewall are fixed on the spool 20 after bypassing the guide roller set 40, and the cloth liner shaft 30 and the spool 20 have the same axial direction, so that the spool 20 drives the cloth liner 120 and the sidewall to move together in the winding direction by rotating the spool 20, thereby gradually winding the sidewall. When rolling the side wall, detect floorcloth 120 during operation tension data through the tension sensor on guide roller set 40, and with tension data transmission to controller 60, controller 60 is according to the tension data received, output 0 to 24V's direct current voltage signal gives magnetic powder brake 50, thereby adjust the damping of floorcloth axle 30 through magnetic powder brake 50, go into the tension of rolling up with the regulation side wall, realize that the side wall goes into to roll up permanent tension, avoid appearing the phenomenon that the side wall loosens or is taut, promote product quality, side wall rolling efficiency has been improved.
Wherein, the guide roller group 40 includes a plurality of rotatable guide rollers which are arranged on the frame 10 at intervals.
In an embodiment, in order to ensure that the cloth liner 120 is tidy in the winding process, the winding device further includes a moving mechanism 70, the moving mechanism 70 is respectively connected with the rack 10 and the cloth liner shaft 30 and is used for driving the cloth liner shaft 30 to move along the axial direction of the cloth liner shaft 30, the rack 10 is provided with an electric eye sensor 11 for detecting the position of the cloth liner 120, and the controller 60 is respectively connected with the moving mechanism 70 and the electric eye sensor 11. The controller 60 controls the moving mechanism 70 to move the cloth laying shaft 30 along the axial direction of the cloth laying shaft 30 according to the position of the cloth laying 120 detected by the electric eye sensor 11, so that the deviation rectifying function of the cloth laying 120 is realized, the cloth laying 120 is tidy when being guided away, and the condition that the tire side is askew when the tire side is rolled into the spool 20 along the cloth laying 120 is avoided. In one embodiment, the controller 60 includes a deviation controller 60 and a tension controller 60, the deviation controller 60 is connected to the moving mechanism 70 and the electric eye sensor 11, respectively, and the tension controller 60 is connected to the tension sensor and the magnetic powder brake 50, respectively.
In one embodiment, the moving mechanism 70 includes a guide rail 71 disposed on the frame 10, a mounting bearing seat 72 slidably disposed on the guide rail 71, and a first driving device 73 for driving the mounting bearing seat 72 to move along the guide rail 71, and the cloth liner shaft 30 is rotatably disposed on the mounting bearing seat 72. The length direction of the guide rail 71 is consistent with the axial direction of the cloth laying shaft 30, and the first driving device 73 moves along the guide rail 71 by driving the mounting bearing pedestal 72 to drive the cloth laying shaft 30 to move along the axial direction of the cloth laying shaft 30. In one embodiment, the number of the guide rails 71 is two, two guide rails 71 are arranged at intervals, and two sliding blocks matched with the two guide rails 71 are arranged at the bottom of the mounting bearing seat 72. This arrangement makes the movement of the mounting bearing block 72 smoother. In one embodiment, the guide rail 71 is a driving screw, the sliding block is a moving sleeve engaged with the driving screw, the driving screw is rotatably mounted on the frame 10, and the first driving device 73 is used for driving the driving screw to rotate, so that the mounting bearing seat 72 is driven to move along the driving screw by the moving sleeve.
In one embodiment, to facilitate mounting the spool 20, two chucks 80 are rotatably mounted on the frame 10, the two chucks 80 are spaced apart from each other, the spool 20 is provided with a rotating shaft 21, and two ends of the rotating shaft 21 are respectively mounted on the two chucks 80. The spool 20 rotates in synchronization with the rotation shaft 21. In one embodiment, in order to improve the reeling efficiency and reduce the labor cost, the reeling device of the present invention further includes a second driving device 90, the second driving device 90 is connected to the controller 60, and the output end of the second driving device is connected to any one of the chucks 80. The second driving device 90 drives the rotating shaft 21 to rotate through the chuck 80, and the rotating shaft 21 drives the spool 20 to rotate, so that the spool 20 drives the cloth liner 120 and the tire sidewall to move together in the rolling direction, and the rolling of the tire sidewall is gradually realized.
In an embodiment, the winding apparatus of the present invention further includes a lifting device 100, the lifting device 100 is disposed on the frame 10 and connected to the controller 60, two side plates 101 are disposed on the lifting device 100 at intervals, and the two chucks 80 are rotatably disposed on the two side plates 101, respectively. The lifting device 100 is used to raise or lower the spool 20. The lifting device 100 lifts the spool 20, lifts the spool 20 to a working position, facilitates the rotation of the spool 20, and rolls the sidewall and the cloth liner 120 into the spool 20; when the spool 20 is fully wound on the sidewall, the lifting device 100 lowers the spool 20, so that the spool 20 can be conveniently dismounted from the chuck 20. In one embodiment, the end of the side plate 101 remote from the chuck 20 is rotatably connected to the frame 10. The side plate 101 is supported by the frame 10 together with the lifting device 100 so that the side plate 101 rotates smoothly. In an embodiment, the lifting device 100 includes two lifting cylinders 102, the two lifting cylinders 102 are disposed on the frame 10 at intervals, and the two side plates 101 are disposed on the telescopic ends of the two lifting cylinders 102, respectively. Two lifting cylinders 102 are disposed on both sides of the spool 20 and fixed to the frame 10, and telescopic ends of the two lifting cylinders 102 are extended or contracted simultaneously to raise or lower the spool 20.
In one embodiment, the take-up apparatus of the present invention further includes a mechanical centering mechanism 110, the mechanical centering mechanism 110 being disposed on a side of the cloth support shaft 30 remote from the spool 20. The centering width of the mechanical centering mechanism 110 is realized by the movement of the centering assembly 112 driven by the adjusting hand wheel 111, and the centering adjustment of the centering assembly 112 is adjusted by the adjusting nut 113. The sidewall is centered by the width and position of the mechanical centering mechanism 110, and the sidewall is wound into the back side of the tarpaulin 120 while being constantly kept in position during winding.
Compared with the prior art, the utility model has the beneficial effects that: the controller 60 controls the voltage of the magnetic powder brake 50 by detecting the tension of the cloth liner 120 during operation through the tension sensor to adjust the damping of the cloth liner shaft 30, thereby controlling the tension of the sidewall during rolling, avoiding the phenomenon of sidewall looseness or tension, and improving the product quality.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, so that any simple modification, equivalent change and modification made to the above embodiment according to the technical spirit of the present invention will still fall within the scope of the technical solution of the present invention without departing from the content of the technical solution of the present invention.
Claims (8)
1. The utility model provides a coiling apparatus, its characterized in that includes frame, I-shaped wheel, cloth liner axle, guide roller set, magnetic powder brake and controller, I-shaped wheel and cloth liner axle interval set up, and rotationally set up in the frame, the guide roller set is located between I-shaped wheel and the cloth liner axle, and rotationally sets up in the frame, be equipped with tension sensor on the guide roller set, the magnetic powder brake sets up the one end at cloth liner axle, the controller is connected with tension sensor and magnetic powder brake respectively.
2. The winding device according to claim 1, further comprising a moving mechanism, wherein the moving mechanism is connected with the frame and the cloth laying shaft respectively and is used for driving the cloth laying shaft to move axially along the cloth laying shaft, the frame is provided with an electric eye sensor for detecting the position of the cloth laying, and the controller is connected with the moving mechanism and the electric eye sensor respectively.
3. The reel-up according to claim 2, characterized in that the moving mechanism comprises a guide rail arranged on the frame, a mounting bearing block slidably arranged on the guide rail, and a first driving device for driving the mounting bearing block to move along the guide rail, the cloth backing shaft being rotatably arranged on the mounting bearing block.
4. The reel-up device according to claim 1, wherein the frame is rotatably provided with two chucks, the two chucks are spaced apart from each other, the spool is provided with a rotating shaft, and both ends of the rotating shaft are respectively provided on the two chucks.
5. A reel-up according to claim 4, further comprising a secondary drive means connected to the controller and having an output connected to either of the chucks.
6. The coiling apparatus as claimed in claim 5, further comprising a lifting device, wherein the lifting device is arranged on the frame and connected with the controller, two side plates are arranged on the lifting device at intervals, and the two chucks are respectively rotatably arranged on the two side plates.
7. A coiling device as claimed in claim 6, characterised in that the lifting device comprises two lifting cylinders, the two lifting cylinders are arranged on the frame at intervals, and the two side plates are respectively arranged on the telescopic ends of the two lifting cylinders.
8. The take-up apparatus as claimed in claim 1, further comprising a mechanical centering mechanism disposed on a side of the cloth laying shaft away from the spool, wherein a centering width of the mechanical centering mechanism is achieved by movement of a centering assembly driven by the adjusting hand wheel, and a centering adjustment of the centering assembly is adjusted by the adjusting nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122250993.6U CN216335522U (en) | 2021-09-16 | 2021-09-16 | Coiling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122250993.6U CN216335522U (en) | 2021-09-16 | 2021-09-16 | Coiling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216335522U true CN216335522U (en) | 2022-04-19 |
Family
ID=81172580
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122250993.6U Active CN216335522U (en) | 2021-09-16 | 2021-09-16 | Coiling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216335522U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115179563A (en) * | 2022-07-15 | 2022-10-14 | 绍兴精翔机械制造有限公司 | Full-soaking type energy-saving environment-friendly pad glue production line |
| CN116039144A (en) * | 2023-02-21 | 2023-05-02 | 肇庆骏鸿实业有限公司 | Laminating device based on tire bead narrow band bundle reinforcement layer |
-
2021
- 2021-09-16 CN CN202122250993.6U patent/CN216335522U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115179563A (en) * | 2022-07-15 | 2022-10-14 | 绍兴精翔机械制造有限公司 | Full-soaking type energy-saving environment-friendly pad glue production line |
| CN116039144A (en) * | 2023-02-21 | 2023-05-02 | 肇庆骏鸿实业有限公司 | Laminating device based on tire bead narrow band bundle reinforcement layer |
| CN116039144B (en) * | 2023-02-21 | 2023-08-22 | 肇庆骏鸿实业有限公司 | Laminating device based on tire bead narrow band bundle reinforcement layer |
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