CN115173804A - Photovoltaic panel cleaning method - Google Patents

Photovoltaic panel cleaning method Download PDF

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Publication number
CN115173804A
CN115173804A CN202210841017.4A CN202210841017A CN115173804A CN 115173804 A CN115173804 A CN 115173804A CN 202210841017 A CN202210841017 A CN 202210841017A CN 115173804 A CN115173804 A CN 115173804A
Authority
CN
China
Prior art keywords
rolling brush
dust
settling tank
suction port
cleaning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210841017.4A
Other languages
Chinese (zh)
Inventor
郭建
唐广
涂尊鹏
徐镔滨
张晓佳
梁永杰
李虹
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Guangzhou City University of Technology
Original Assignee
Guangzhou City University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou City University of Technology filed Critical Guangzhou City University of Technology
Priority to CN202210841017.4A priority Critical patent/CN115173804A/en
Publication of CN115173804A publication Critical patent/CN115173804A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/10Cleaning arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/20Combinations of devices covered by groups B01D45/00 and B01D46/00
    • B08B1/32
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2279/00Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses
    • B01D2279/55Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses for cleaning appliances, e.g. suction cleaners
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention provides a photovoltaic panel cleaning method, which comprises the following specific steps: (1) The walking mechanism drives the cleaning robot to move on the photovoltaic panel; (2) The cleaning mechanism and the dust collection mechanism are started to clean dust along the way; (3) The rolling brush component collects dust to the first dust suction port and the second dust suction port; (4) The fan draws air to suck the dust at the first dust suction port and the second dust suction port into the settling chamber; (5) the dust flows in the settling chamber; (6) Large particle dust is blocked by the first blocking block and falls into the primary settling tank through gravity under the guide flow which is obliquely arranged downwards and outwards at the first flow dividing part; (7) The small particle dust flows into the main settling tank under the upward and outward flow guiding action of the second flow dividing part and finally falls into the secondary settling tank.

Description

Photovoltaic panel cleaning method
Technical Field
The invention relates to the technical field of photovoltaic panel cleaning, in particular to a photovoltaic panel cleaning method.
Background
With the gradual exhaustion of traditional fossil energy and the increasing concern of people on the problem of environmental pollution, solar photovoltaic power generation is increasingly applied as one of main green energy, and the scale of a solar power station reaches an unprecedented degree. However, in the actual operation process of the photovoltaic power station, because the photovoltaic power station is exposed outdoors for a long time, dust particles in the air are easy to accumulate on the surface of the photovoltaic panel to form accumulated dust, so that the power generation efficiency of the photovoltaic module is reduced, and huge economic loss is brought to photovoltaic power generation enterprises. Therefore, cleaning of the solar photovoltaic panel becomes an important issue for operation and maintenance of the photovoltaic power station.
Most of photovoltaic cleaning equipment in the current market adopts a fixed rail type to keep the equipment to stay on an inclined plane, and the equipment cannot be moved away, and the same equipment needs to be additionally arranged on each photovoltaic array, so that the cost is increased, and the defects are more; because the photovoltaic array is large in area and long in distance, the robot cannot clean the photovoltaic panel in time after being stained with dust; once the robot is transferred, the fixed track of the robot needs to be reinstalled; on the other hand, the cleaning robot does not collect dust, and can easily cause secondary pollution.
In order to solve the problems, for example, the patent document with the Chinese patent application number of 201921791080.1 and the publication number of 2020.06.12 discloses a solar photovoltaic panel cleaning robot, which comprises a walking mechanism and a climbing mechanism; the travelling mechanism comprises a rectangular frame, a roller brush support is respectively connected to the front frame and the rear frame of the rectangular frame, a roller brush and a roller brush driving device are arranged on the roller brush support, a dust suction nozzle is arranged on the inner side of the roller brush, and the dust suction nozzle is connected with a dust suction pump arranged on the rectangular frame; a transverse travelling wheel is fixedly arranged below the rectangular frame and is connected with a transverse travelling driving device; the gantry is fixedly arranged on the rectangular frame, the climbing mechanism is arranged below the gantry and on the inner side of the rectangular frame, the gantry is connected with the climbing mechanism through a lifting device, the climbing mechanism comprises a longitudinal traveling driving device, a longitudinal traveling wheel and a sucker, and the sucker is connected with a vacuum pump arranged on the rectangular frame. The cleaning robot can automatically clean dust on the surface of the photovoltaic panel, is flexible to move, high in working efficiency, and capable of being effectively applied to various photovoltaic power generation places, and is an intelligent photovoltaic panel cleaning device.
The structure of this document, it is only through the rotatory dust that cleans of roller brush in inhaling the dust storage bag through the dust absorption mouth, it does not do the collection to the dust that cleans, consequently, the size of dust absorption mouth just need adjust the dust that will clean that can be better according to the length of roller brush inhales, this has just also increased the size control degree of difficulty to the dust absorption mouth man-hour, and simultaneously, the dust of inhaling in the dust storage bag does not do further processing yet, consequently, the large granule dust in the dust storage bag still all exists same place for the tiny particle dust, thereby it often changes the clearance dust storage bag to lead to easily storing up the dirt bag like this and fill up easily, finally influence the cleaning efficiency of photovoltaic board.
Disclosure of Invention
The invention aims to provide a photovoltaic panel cleaning method which is simple to operate and can clean dust more effectively.
In order to achieve the purpose, the cleaning method is realized through a cleaning robot, the cleaning robot comprises a chassis, traveling mechanisms, cleaning mechanisms and dust collection mechanisms, the traveling mechanisms are arranged on two sides of the chassis, the cleaning mechanisms are arranged at two ends of the chassis, and the dust collection mechanisms are arranged in the center of the chassis and connected with the cleaning mechanisms.
The dust absorption mechanism comprises a settling chamber, a fan, a first dust absorption port and a second dust absorption port; the first dust suction port is located at one end of the settling chamber, the second dust suction port is located at the other end of the settling chamber, and a fan is arranged in the center of the settling chamber.
The settling chamber comprises a first settling tank, a second settling tank and a total settling tank, the first settling tank is positioned at one end of the settling chamber and is communicated with the first dust suction port, the second settling tank is positioned at the other end of the settling chamber and is communicated with the second dust suction port, the total settling tank is positioned between the first settling tank and the second settling tank, and the fan is positioned above the total settling tank; a first air flow channel is formed between the first dust suction port and the fan, a second air flow channel is formed between the second dust suction port and the fan, the first air flow channel is arranged in a manner of inclining inwards and upwards from the first dust suction port to the total settling tank, and the second air flow channel is arranged in a manner of inclining inwards and upwards from the second dust suction port to the total settling tank; one side of the fan is provided with an air outlet.
A primary settling tank is arranged below the first settling tank and the second settling tank, and a secondary settling tank is arranged below the total settling tank; first blocking blocks are arranged in the first settling tank and the second settling tank above the primary settling tank.
The cleaning mechanism includes a roller brush assembly that collects dust to a first dust suction port and a second dust suction port.
The method comprises the following specific steps:
(1) The walking mechanism drives the cleaning robot to move on the photovoltaic panel.
(2) The cleaning mechanism and the dust suction mechanism are started to clean dust along the way.
(3) The roller brush assembly collects dust to the first dust suction port and the second dust suction port.
(4) The fan draws air to suck the dust at the first dust suction port and the second dust suction port into the settling chamber.
(5) The dust flows in the settling chamber.
(6) The large-particle dust is blocked by the first blocking block and falls into the primary settling tank by gravity.
(7) The small particle dust flows into the main settling tank and finally falls into the secondary settling tank.
The cleaning robot of above-mentioned structure, cleaning mechanism and dust absorption mechanism carry out cleaning operation jointly, running gear drive cleaning robot walks, in-process cleaning mechanism will follow the dust on the road through the round brush subassembly and clean the collection, improve clean degree of automation, dust absorption mechanism takes out the air in the deposit room through the fan and makes the interior production air negative pressure of deposit room, thereby make the dust collected by the round brush subassembly inhale to the dust fall indoor through first dust absorption mouth and second dust absorption mouth, when the dust flows in the dust fall indoor, the dust of great granule can be blockked by first stopper thereby throw off the suction and then fall into the one-level subsider, thereby collect the dust of great granule, and the dust gravity of small granule is less then can continue to flow to total settling box, finally fall into the second grade subsider, make from this make the dust carry out multistage collection and store, and through the setting of first stopper, make can prolong the flow path of dust, make the velocity of flow of dust decline, guarantee that the dust is better to fall into the subsider.
Further, the first blocking block comprises a first main body, a first flow dividing part and a second flow dividing part, wherein the first flow dividing part is arranged at one end of the first main body, and the first flow dividing part extends downwards and outwards along one end of the first main body in an inclined mode; the second flow dividing part is arranged at one end of the first main body and extends upwards and outwards along one end of the first main body in an inclined mode, and a vertical projection part of the tail end of the first flow dividing part is located in the primary settling tank.
And step (6) specifically comprises the step that large-particle dust falls into the primary settling tank through gravity under the guide flow of the first flow dividing part which is obliquely arranged downwards and outwards.
And the step (7) specifically comprises the step that the small particle dust flows into the total settling tank under the upward and outward flow guiding action of the second flow dividing part and finally falls into the secondary settling tank.
From this setting, make the flow direction of dust become twice, the great dust of granule can directly fall into one-level subsider under the downward guide that outwards inclines to set up of first reposition of redundant personnel portion, and less dust then continues to flow to second grade subsider in the top of deposit room under the effect of the upward outside water conservancy diversion of second reposition of redundant personnel portion, and because the great dust weight of granule is great, thereby enter into one-level subsider more easily and reliably under the effect of the water conservancy diversion of first reposition of redundant personnel portion, realize the multistage collection of dust from this.
Further, a second blocking block is arranged at the joint of the first settling tank and the total settling tank and the joint of the second settling tank and the total settling tank; the second stop blocks are arranged at the upper end and the lower end of the settling chamber, a dust channel is formed between the second stop blocks at the upper end and the lower end of the settling chamber, and the width of the dust channel is smaller than the width of the projections of the first stop block and the second stop block in the dust channel direction. From this setting, block that the piece further changes the flow direction of dust through the second to make the velocity of flow of dust further drop, guarantee that the dust can be better fall into the subsider, and through the width size that sets up the dust passageway, prevent to enter into the dust of fan and flow backward.
Furthermore, dust blanking inclined planes which extend downwards in an inclined manner towards the direction of the primary settling tank are arranged at the bottoms of the first settling tank and the second settling tank; and (6) specifically comprising the step that when the dust falls into the bottoms of the first settling tank and the second settling tank, the draught fan drives the dust to roll along the dust blanking inclined plane, and finally the dust falls into the primary settling tank.
From this setting, if there is the dust to fall in first settling tank or second settling tank bottom and when not directly falling into the one-level subsider, because the slope setting on dust blanking inclined plane can drive the dust and fall into to the one-level subsider along this inclined plane under the drive of the air flow in the subsider simultaneously to ensure that the dust can be accurate fall into the one-level subsider.
Furthermore, a first limiting column is arranged between the first settling tank and the main settling tank, and one end, close to the main settling tank, of the top surface of the first limiting column extends downwards in an inclined mode towards one end, close to the first settling tank, of the top surface of the first limiting column; a second limiting column is arranged between the second settling tank and the main settling tank, and the top surface of the second limiting column is obliquely and downwardly extended from one end, close to the main settling tank, to the end, close to the second settling tank; the second blocking block at the lower end of the settling chamber is arranged on the top surfaces of the first limiting column and the second limiting column. From this setting, through the spacing post that the slope set up, guarantee that the dust that falls in spacing post top can fall into one-level subsider.
Furthermore, the walking mechanism comprises a walking mounting plate, a walking shell, a walking motor, a walking driving wheel, a walking driven wheel and a walking crawler belt, wherein the walking mounting plate is fixed on the chassis, the walking driven wheel is rotatably mounted at one end of the walking mounting plate through a walking driven wheel shaft, the walking driving wheel is positioned at the other end of the walking mounting plate, the walking motor is arranged on the chassis, a driving shaft of the walking motor penetrates through the walking mounting plate to be connected with the walking driving wheel, and the walking crawler belt is wound between the walking driving wheel and the walking driven wheel; the walking shell is arranged on the walking mounting plate and covers the upper portion of the walking crawler. From this setting, when needs are cleaned the photovoltaic board, rotate and drive the walking through walking motor drive walking action wheel and rotate from the driving wheel, and then drive the walking track and remove, when needs turn to, only need be located one of them walking motor stall of chassis both sides, rotate by another walking motor and can realize turning to, simply and effectively.
Furthermore, the cleaning mechanism also comprises a rolling brush driving assembly, and the rolling brush driving assembly comprises a rolling brush driving motor, a rolling brush driving wheel, a rolling brush driving driven wheel and a rolling brush driving belt; the rolling brush driving motor is arranged on the settling chamber through a rolling brush mounting frame, and a rolling brush driving wheel is arranged on a driving shaft of the rolling brush driving motor; the rolling brush assembly is arranged at the top end of the settling chamber and is located below the rolling brush driving assembly, the rolling brush driving driven wheel is arranged on the rolling brush assembly, and a rolling brush driving belt is arranged between the rolling brush driving driven wheel and the rolling brush driving wheel. Therefore, the rolling brush component is driven by the rolling brush driving motor to work to collect dust.
Furthermore, the rolling brush assembly comprises a first rolling brush mounting frame, a second rolling brush mounting frame, a rolling brush driving shaft, a rolling brush lifting steering engine, a first lifting arm, a second lifting arm, a first rolling brush and a second rolling brush; the rolling brush lifting steering engine is arranged on one side of the top end of the settling chamber, a first lifting arm is arranged on a driving shaft of the rolling brush lifting steering engine, and a first rolling brush mounting frame is arranged on the first lifting arm; the second lifting arm is arranged on the other side of the top end of the settling chamber through a second lifting arm connecting shaft in a rotating mode, a second rolling brush mounting frame is arranged on the second lifting arm, the rolling brush driving shaft is arranged between the first rolling brush mounting frame and the second rolling brush mounting frame, one end of the rolling brush driving shaft penetrates through one end of the first rolling brush mounting frame and is connected to the other end of the first rolling brush mounting frame through a first rolling brush bearing, and a first rolling brush is arranged on the rolling brush driving shaft on the first rolling brush mounting frame; the other end of the rolling brush driving shaft penetrates through one end of the second rolling brush mounting frame and is connected to the other end of the second rolling brush mounting frame through a first rolling brush bearing, and a second rolling brush is arranged on the rolling brush driving shaft on the second rolling brush mounting frame; the rolling brush driving driven wheel is arranged on a rolling brush driving shaft between the first rolling brush mounting frame and the second rolling brush mounting frame.
From this setting, when the cleanness of photovoltaic board will be carried out, round brush driving motor starts to drive the round brush drive wheel and rotates and then drive the round brush drive from the driving wheel rotation and then the drive round brush drive shaft rotates, thereby drive first round brush and second round brush and rotate, when needs go up and down to first round brush and second round brush, round brush lift steering wheel rotates and drives first lifing arm and second lifing arm luffing motion realization lift action, therefore, can realize the cleanness of photovoltaic board when cleaning machines people removes.
Furthermore, the cleaning mechanisms at the two ends of the chassis are arranged in a centrosymmetric mode; the first rolling brush is of a right-handed thread structure, and the second rolling brush is of a left-handed thread structure; the first dust suction port and the second dust suction port are positioned between the first rolling brush and the second rolling brush. According to the arrangement, through the right-handed thread of the first rolling brush and the left-handed thread of the second rolling brush, when the first rolling brush and the second rolling brush rotate, the thread structure of the first rolling brush can guide and move towards the right, so that dust on the left side of the chassis can be collected to the position of the first dust suction port or the position of the second dust suction port in a centralized manner; the threaded structure of the second rolling brush can move towards the left direction, so that dust on the right side of the chassis can be collected to the position of the first dust suction port or the second dust suction port in a concentrated manner, and the first dust suction port or the second dust suction port can suck dust conveniently; the step (3) specifically comprises the following steps:
and (3.1) the first rolling brush rotates to drive the dust on the left side of the chassis to move rightwards.
And (3.2) the second rolling brush rotates to drive the dust on the right side of the chassis to move leftwards.
And (3.3) collecting the dust driven by the first rolling brush and the second rolling brush at the positions of the first dust suction port and the second dust suction port.
Furthermore, the terminal surface that is close to one-level deposit tank of the end of first reposition of redundant personnel portion slopes to the setting, and the terminal surface downward sloping setting of one-level deposit tank is kept away from to the end of first reposition of redundant personnel portion, and the terminal surface that is close to fan one side of the end of second reposition of redundant personnel portion upwards inclines to the setting, and the terminal surface that is kept away from fan one side of second reposition of redundant personnel portion upwards inclines to the setting.
Above setting, because the terminal bottom end face of first reposition of redundant personnel portion sets up to the slope, can make other dusts after entering the primary sedimentation tank enter into the dust passageway under the guide effect of first reposition of redundant personnel portion in, and set up at the terminal up end downward slope of first reposition of redundant personnel portion for partly great granule through second reposition of redundant personnel portion can enter into the primary sedimentation tank under the direction of first reposition of redundant personnel portion terminal up end in.
Drawings
Fig. 1 is a schematic structural view of a cleaning robot according to the present invention.
Fig. 2 is a schematic view of the internal structure of the settling chamber of the present invention.
FIG. 3 is a flow pattern of dust during dust collection according to the present invention.
Fig. 4 is an exploded view of the running gear of the present invention.
Fig. 5 is an exploded view of the cleaning mechanism of the present invention.
Fig. 6 is an enlarged view of a portion a in fig. 5.
Fig. 7 is a plan view of the cleaning robot of the present invention.
Fig. 8 is a flowchart illustrating the operation of the cleaning robot according to the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 8, the cleaning robot includes a chassis 1, traveling mechanisms 2, cleaning mechanisms 3, and a dust suction mechanism 4, wherein the traveling mechanisms 2 are disposed at two sides of the chassis 1, the cleaning mechanisms 3 are disposed at two ends of the chassis 1, and the dust suction mechanism 4 is disposed at the center of the chassis 1 and connected to the cleaning mechanisms 3.
The dust suction mechanism 4 comprises a settling chamber 5, a fan 42, a first dust suction port 43 and a second dust suction port 44; the first dust suction port 43 is located at one end of the settling chamber 5, the second dust suction port 44 is located at the other end of the settling chamber 5, and a fan 42 is provided at the center of the settling chamber 5.
The settling chamber 5 comprises a first settling tank 51, a second settling tank 52 and a total settling tank 53, the first settling tank 51 is positioned at one end of the settling chamber 5 and communicated with the first dust suction port 43, the second settling tank 52 is positioned at the other end of the settling chamber 5 and communicated with the second dust suction port 44, the total settling tank 53 is positioned between the first settling tank 51 and the second settling tank 52, and the fan 42 is positioned above the total settling tank 53; a first air flow channel 431 is formed between the first dust suction port 43 and the fan 42, a second air flow channel 441 is formed between the second dust suction port 44 and the fan 42, the first air flow channel 431 is arranged in a manner of inclining upwards from the first dust suction port 43 to the direction of the total settling tank 53, and the second air flow channel 441 is arranged in a manner of inclining upwards from the second dust suction port 44 to the direction of the total settling tank 53; an air outlet (not shown) is arranged at one side of the fan.
A primary settling tank 55 is arranged below the first settling tank 51 and the second settling tank 52, and a secondary settling tank 56 is arranged below the total settling tank 53; a first stopper 54 is provided in the first settling tank 51 and the second settling tank 52 above the primary settling tank 55.
The cleaning mechanism 3 includes a roller brush assembly 6 that collects dust into a first dust suction port 43 and a second dust suction port 44.
The cleaning robot with the structure is characterized in that the cleaning mechanism 3 and the dust suction mechanism 4 perform cleaning operation together, the traveling mechanism 2 drives the cleaning robot to travel, the cleaning mechanism 3 cleans and collects dust along the road through the rolling brush assembly 6 in the traveling process, the cleaning automation degree is improved, the dust suction mechanism 4 pumps air in the dust settling chamber through the fan 42 to generate air negative pressure in the dust settling chamber, so that the dust collected by the rolling brush assembly 6 is sucked into the settling chamber 5 through the first dust suction port 43 and the second dust suction port 44, when the dust flows in the settling chamber (the flow direction of the dust in the settling chamber is shown by an arrow in fig. 3), larger dust particles can be separated from the suction force due to the factor of gravity by the first blocking block 54 and then fall into the first-level settling tank 55, the large dust particles are collected, and small dust particles can continue to flow into the main settling tank 53 if the gravity is smaller, and finally fall into the second-level settling tank 56, so that the dust can be collected and stored in a multistage manner, and the flow path of the dust can be prolonged and the dust can better fall into the settling tank.
In this embodiment, still be equipped with the filter screen on the fan, when the fan takes the air in the deposit room out, filter and take out the air in the deposit room through the filter screen, this fan is the air exhauster, and the technique that the air took out promptly makes to produce the air negative pressure in the deposit room is the theory of operation of dust catcher among the prior art, specifically has prior art, does not describe here again tiredly.
As shown in fig. 2, the first barrier 54 includes a first body 541, a first diverging portion 542, and a second diverging portion 543, the first diverging portion 542 is disposed at one end of the first body 541 and the first diverging portion 542 extends obliquely downward and outward along one end of the first body 541; the second shunting part 543 is disposed at one end of the first body 541, and the second shunting part 543 extends obliquely upward and outward along one end of the first body 541, and a width α of the dust channel is smaller than a width β of projections of the first blocking block and the second blocking block in a direction of the dust channel. From this setting for the flow direction of dust becomes twice, and the great dust of granule can directly fall into one-level subsider 55 under the downward guide that outwards inclines to set up of first reposition of redundant personnel portion, and less dust then continues to flow to second grade subsider 56 in the top of deposit room 5 under the effect of the upward outside water conservancy diversion of second reposition of redundant personnel portion, and because the great dust weight of granule is great, thereby enter into one-level subsider more easily and reliably under the effect of the water conservancy diversion of first reposition of redundant personnel portion, realize the multistage collection of dust from this.
As shown in fig. 2, a second blocking block 57 is provided at the junction of the first settling tank 51 and the total settling tank 53 and at the junction of the second settling tank 52 and the total settling tank 53; the second stoppers 57 are disposed at the upper and lower ends of the settling chamber 5, and a dust channel 571 having a width smaller than the width of the first and second stoppers projected in the dust channel direction is formed between the second stoppers 57 at the upper and lower ends of the settling chamber 5. From this setting, further change the flow direction of dust through second stopper 57 to make the velocity of flow of dust further descend, guarantee that the dust can be better fall into the subsider, and through the width size that sets up the dust passageway, prevent to enter into the dust of fan and flow backward.
As shown in fig. 2, the bottom portions of the first settling tank 51 and the second settling tank 52 are provided with dust falling slopes 58 extending obliquely downward toward the primary settling tank 55. From this setting, if there is the dust to fall in first settling tank 51 or second settling tank 52 bottom and when not directly falling into one-level subsider 55, because the slope setting of dust blanking inclined plane 58 can drive the dust and fall into to one-level subsider 55 along this inclined plane under the drive of the air flow in the deposit room 5 simultaneously to ensure that the dust can be accurate and fall into one-level subsider.
As shown in fig. 2, a first limiting column 501 is arranged between the first settling tank 51 and the total settling tank 53, and the top surface of the first limiting column 501 is arranged to extend obliquely downwards from one end of the first limiting column 501 close to the total settling tank 53 to the end close to the first settling tank 51; a second limiting column 502 is arranged between the second settling tank 52 and the total settling tank 53, and one end, close to the total settling tank 53, of the top surface of the second limiting column 502 extends downwards in an inclined manner to one end, close to the second settling tank 52; the second blocking block positioned at the lower end of the settling chamber is arranged on the top surfaces of the first limiting column and the second limiting column. From this setting, through the spacing post that the slope set up, guarantee that the dust that falls in spacing post top can fall into one-level subsider.
As shown in fig. 4, the traveling mechanism 2 includes a traveling mounting plate 21, a traveling housing 22, a traveling motor 23, a traveling driving wheel 24, a traveling driven wheel 25 and a traveling crawler 26, the traveling mounting plate 21 is fixed on the chassis 1, the traveling driven wheel 25 is rotatably mounted at one end of the traveling mounting plate 21 through a traveling driven wheel shaft (not shown in the figure), the traveling driving wheel 24 is located at the other end of the traveling mounting plate 21, the traveling motor 23 is arranged on the chassis 1, a driving shaft of the traveling motor 23 passes through the traveling mounting plate 21 and is connected with the traveling driving wheel 24, and the traveling crawler 26 is wound between the traveling driving wheel 24 and the traveling driven wheel 25; the traveling housing 22 is provided on the traveling mounting plate 21 and covers the traveling crawler 26. From this setting, when needs are cleaned the photovoltaic board, rotate and drive walking from driving wheel 25 rotation through walking motor 23 drive walking action wheel 24, and then drive walking track 26 and remove, when needs turn to, only need be located one of them walking motor stall on chassis 1 both sides, rotate by another walking motor and can realize turning to, it is simple and effective, in this embodiment, running gear's the mode of turning to is common crawler-type running gear's the method of turning to, specifically be prior art, do not describe here again.
As shown in fig. 5 and 6, the cleaning mechanism 3 further includes a rolling brush driving assembly 31, and the rolling brush driving assembly 31 includes a rolling brush driving motor 311, a rolling brush driving wheel 312, a rolling brush driving driven wheel 313, and a rolling brush driving belt 314; the rolling brush driving motor 311 is installed on the settling chamber 5 through a rolling brush installation frame 315, and a rolling brush driving wheel 312 is arranged on a driving shaft of the rolling brush driving motor 311; the rolling brush assembly 6 is arranged at the top end of the settling chamber 5 and below the rolling brush driving assembly 31, the rolling brush driving driven wheel 313 is arranged on the rolling brush assembly 6, and a rolling brush driving belt 314 is arranged between the rolling brush driving driven wheel 313 and the rolling brush driving wheel 312. Therefore, the rolling brush component is driven by the rolling brush driving motor to work to collect dust.
As shown in fig. 5 to 7, the roller brush assembly 6 includes a first roller brush mounting bracket 61, a second roller brush mounting bracket 62, a roller brush driving shaft 63, a roller brush lifting steering gear 64, a first lifting arm 65, a second lifting arm 66, a first roller brush 67, and a second roller brush 68; the rolling brush lifting steering engine 64 is arranged on one side of the top end of the settling chamber 5, a first lifting arm 65 is arranged on a driving shaft of the rolling brush lifting steering engine 64, and a first rolling brush mounting frame 61 is arranged on the first lifting arm 65; a second lifting arm 66 is rotatably arranged at the other side of the top end of the settling chamber 5 through a second lifting arm connecting shaft (not shown in the figure), a second rolling brush mounting frame 62 is arranged on the second lifting arm 66, the rolling brush driving shaft 63 is arranged between the first rolling brush mounting frame 61 and the second rolling brush mounting frame 62, one end of the rolling brush driving shaft 63 penetrates through one end of the first rolling brush mounting frame 61 and is connected to the other end of the first rolling brush mounting frame 61 through a first rolling brush bearing (not shown in the figure), and a first rolling brush 67 is arranged on the rolling brush driving shaft 63 on the first rolling brush mounting frame 61; the other end of the rolling brush driving shaft 63 passes through one end of the second rolling brush mounting frame 62 and is connected to the other end of the second rolling brush mounting frame 62 through a first rolling brush bearing (not shown in the figure), and a second rolling brush 68 is arranged on the rolling brush driving shaft 63 on the second rolling brush mounting frame 62; the roll brush driving driven pulley 313 is provided on the roll brush driving shaft 63 between the first roll brush mounting frame 61 and the second roll brush mounting frame 62.
From this setting, when carrying out the cleanness of photovoltaic board, round brush driving motor 311 starts to drive round brush drive wheel 312 and rotates and then drives round brush drive from driving wheel 313 and rotate and then drive round brush drive shaft 63 and rotate, thereby drive first round brush 67 and second round brush 68 and rotate, when needing to go up and down to first round brush 67 and second round brush 68, round brush lift steering wheel 64 rotates and drives first lift arm 65 and the luffing motion of second lift arm 66 and realize the lift action, therefore, can realize the cleanness of photovoltaic board when cleaning robot removes.
As shown in fig. 7, the cleaning mechanisms 3 at the two ends of the chassis 1 are arranged in a centrosymmetric manner; the first rolling brush 67 is of a right-handed thread structure, and the second rolling brush 68 is of a left-handed thread structure; the first and second suction ports 43 and 44 are located between the first and second roll brushes 67 and 68. With this arrangement, by the right-handed thread of the first rolling brush 67 and the left-handed thread of the second rolling brush 68, when the first rolling brush 67 and the second rolling brush 68 rotate, the thread of the first rolling brush 67 is guided to the right, so that dust on the left side of the chassis 1 can be collected to the position of the first dust suction port 43 or the second dust suction port 44; the screw structure of the second roller brush 68 will be guided to move to the left, so that the dust on the right side of the chassis can be collected to the position of the first dust suction port 43 or the second dust suction port 44, thereby facilitating the suction of the dust through the first dust suction port 43 or the second dust suction port 44.
As shown in fig. 2, an end surface of the end of the first diverging portion 542 close to the primary deposition groove 55 is inclined upward, an end surface of the end of the first diverging portion 542 far from the primary deposition groove 55 is inclined downward, an end surface of the end of the second diverging portion 543 close to the fan 42 is inclined upward and outward, and an end surface of the end of the second diverging portion 543 far from the fan 42 is inclined upward and inward.
Above setting, because the terminal lower extreme tilt up of first reposition of redundant personnel portion sets up, can make other dusts after entering the primary sedimentation tank enter into the dust passageway under the guide effect of first reposition of redundant personnel portion in, and set up at the terminal up end downward slope of first reposition of redundant personnel portion for partly great granule through second reposition of redundant personnel portion can enter into the primary sedimentation tank under the direction of first reposition of redundant personnel portion terminal up end.
As shown in fig. 8, the working method of the cleaning robot includes the following specific steps:
(1) The walking mechanism drives the cleaning robot to move on the photovoltaic panel.
(2) The cleaning mechanism and the dust suction mechanism are started to clean dust along the way.
(3) The roller brush assembly collects dust to the first dust suction port and the second dust suction port.
And (3.1) the first rolling brush rotates to drive the dust on the left side of the chassis to move rightwards.
And (3.2) the second rolling brush rotates to drive the dust on the right side of the chassis to move leftwards.
And (3.3) collecting the dust driven by the first rolling brush and the second rolling brush at the positions of the first dust suction port and the second dust suction port.
(4) The fan draws air to suck the dust at the first dust suction port and the second dust suction port into the settling chamber.
(5) The dust flows in the settling chamber.
(6) The large-particle dust is blocked by the first blocking block and falls into the primary settling tank through gravity under the guide flow of the first flow dividing part which is obliquely arranged downwards and outwards.
(7) The small particle dust flows into the main settling tank under the upward and outward flow guiding action of the second flow dividing part and finally falls into the secondary settling tank.
Wherein, step (6) specifically includes when the dust falls into to the bottom of first settling tank and second settling tank, and fan convulsions drive the dust and roll along dust blanking inclined plane, finally falls into to one-level subsider.
Above-mentioned structure, when needs are cleaned the photovoltaic board, walking motor drive walking track removes, at the in-process that removes, the first round brush of round brush driving motor drive and second round brush rotate, clean the collection to the dust on the cleaning machines people along the way, when the dust is concentrated on first dust absorption mouth or second dust absorption mouth, the fan inhales the dust to the collection of carrying out the dust in the subsider, because both ends all are equipped with the cleaning mechanism of collecting the dust around the chassis, therefore, when the cleaning machines people walks, the front end once cleans, the rear end can also clean once more, the problem that has the dust to leave over when having avoided the front end clean, the holistic cleanliness has been improved.

Claims (10)

1. A cleaning method of a photovoltaic panel, the cleaning method being implemented by a cleaning robot, characterized in that: the cleaning robot comprises a chassis, traveling mechanisms, cleaning mechanisms and dust collection mechanisms, wherein the traveling mechanisms are arranged on two sides of the chassis, the cleaning mechanisms are arranged on two ends of the chassis, and the dust collection mechanisms are arranged in the center of the chassis and connected with the cleaning mechanisms;
the dust collection mechanism comprises a settling chamber, a fan, a first dust collection port and a second dust collection port; the first dust suction port is positioned at one end of the settling chamber, the second dust suction port is positioned at the other end of the settling chamber, and a fan is arranged in the center of the settling chamber;
the settling chamber comprises a first settling tank, a second settling tank and a total settling tank, the first settling tank is positioned at one end of the settling chamber and is communicated with the first dust suction port, the second settling tank is positioned at the other end of the settling chamber and is communicated with the second dust suction port, the total settling tank is positioned between the first settling tank and the second settling tank, and the fan is positioned above the total settling tank; a first air flow channel is formed between the first dust suction port and the fan, a second air flow channel is formed between the second dust suction port and the fan, the first air flow channel is arranged in a manner of inclining inwards and upwards from the first dust suction port to the total settling tank, and the second air flow channel is arranged in a manner of inclining inwards and upwards from the second dust suction port to the total settling tank; an air outlet is formed in one side of the fan;
a primary settling tank is arranged below the first settling tank and the second settling tank, and a secondary settling tank is arranged below the total settling tank; a first blocking block is arranged in the first settling tank and the second settling tank above the primary settling tank;
the cleaning mechanism comprises a rolling brush component for collecting dust to a first dust suction port and a second dust suction port;
the method comprises the following specific steps:
(1) The walking mechanism drives the cleaning robot to move on the photovoltaic panel;
(2) The cleaning mechanism and the dust collection mechanism are started to clean dust along the way;
(3) The rolling brush component collects dust to the first dust suction port and the second dust suction port;
(4) The fan draws air to suck the dust at the first dust suction port and the second dust suction port into the settling chamber;
(5) The dust flows in the settling chamber;
(6) Large particle dust is blocked by the first blocking block and falls into the primary settling tank through gravity;
(7) The small particle dust flows into the main settling tank and finally falls into the secondary settling tank.
2. A method for cleaning a photovoltaic panel as claimed in claim 1, characterized in that: the first blocking block comprises a first main body, a first flow dividing part and a second flow dividing part, the first flow dividing part is arranged at one end of the first main body, and the first flow dividing part extends downwards and outwards obliquely along one end of the first main body; the second flow dividing part is arranged at one end of the first main body, extends upwards and outwards along one end of the first main body in an inclined mode, and the vertical projection part of the tail end of the first flow dividing part is positioned in the primary sedimentation tank; step (6) specifically comprises that large particle dust falls into a primary settling tank through gravity under the guide flow of the first flow dividing part which is obliquely arranged downwards and outwards;
and the step (7) specifically comprises the step that the small particle dust flows into the main settling tank under the upward and outward flow guiding action of the second flow dividing part and finally falls into a secondary settling tank.
3. A method for cleaning a photovoltaic panel as claimed in claim 1, characterized in that: second stop blocks are arranged at the joint of the first settling tank and the total settling tank and the joint of the second settling tank and the total settling tank; the second stop blocks are arranged at the upper end and the lower end of the settling chamber, a dust channel is formed between the second stop blocks at the upper end and the lower end of the settling chamber, and the width of the dust channel is smaller than the width of the projections of the first stop block and the second stop block in the dust channel direction.
4. A method for cleaning a photovoltaic panel as claimed in claim 1, characterized in that: dust blanking inclined planes which extend downwards in an inclined manner towards the direction of the primary settling tank are arranged at the bottoms of the first settling tank and the second settling tank;
and (6) specifically comprising the step that when the dust falls into the bottoms of the first settling tank and the second settling tank, the draught fan drives the dust to roll along the dust blanking inclined plane, and finally the dust falls into the primary settling tank.
5. A method for cleaning a photovoltaic panel as claimed in claim 3, characterized in that: a first limiting column is arranged between the first settling tank and the main settling tank, and the top surface of the first limiting column is obliquely and downwardly extended from one end, close to the main settling tank, to the end, close to the first settling tank; a second limiting column is arranged between the second settling tank and the main settling tank, and the top surface of the second limiting column is obliquely and downwardly extended from one end, close to the main settling tank, to the end, close to the second settling tank; the second blocking block positioned at the lower end of the settling chamber is arranged on the top surfaces of the first limiting column and the second limiting column.
6. A method for cleaning a photovoltaic panel, according to claim 1, characterized in that: the walking mechanism comprises a walking mounting plate, a walking shell, a walking motor, a walking driving wheel, a walking driven wheel and a walking crawler belt, wherein the walking mounting plate is fixed on the chassis; the walking shell is arranged on the walking mounting plate and covers the upper portion of the walking crawler belt.
7. A method for cleaning a photovoltaic panel as claimed in claim 1, characterized in that: the cleaning mechanism further comprises a rolling brush driving assembly, and the rolling brush driving assembly comprises a rolling brush driving motor, a rolling brush driving wheel, a rolling brush driving driven wheel and a rolling brush driving belt; the rolling brush driving motor is arranged on the settling chamber through a rolling brush mounting frame, and a rolling brush driving wheel is arranged on a driving shaft of the rolling brush driving motor; the rolling brush assembly is arranged at the top end of the settling chamber and is located below the rolling brush driving assembly, the rolling brush driving driven wheel is arranged on the rolling brush assembly, and a rolling brush driving belt is arranged between the rolling brush driving driven wheel and the rolling brush driving wheel.
8. A method for cleaning a photovoltaic panel as claimed in claim 7, characterized in that: the rolling brush assembly comprises a first rolling brush mounting frame, a second rolling brush mounting frame, a rolling brush driving shaft, a rolling brush lifting steering engine, a first lifting arm, a second lifting arm, a first rolling brush and a second rolling brush; the rolling brush lifting steering engine is arranged on one side of the top end of the settling chamber, a first lifting arm is arranged on a driving shaft of the rolling brush lifting steering engine, and a first rolling brush mounting frame is arranged on the first lifting arm; the second lifting arm is arranged on the other side of the top end of the settling chamber through a second lifting arm connecting shaft in a rotating mode, a second rolling brush mounting frame is arranged on the second lifting arm, the rolling brush driving shaft is arranged between the first rolling brush mounting frame and the second rolling brush mounting frame, one end of the rolling brush driving shaft penetrates through one end of the first rolling brush mounting frame and is connected to the other end of the first rolling brush mounting frame through a first rolling brush bearing, and a first rolling brush is arranged on the rolling brush driving shaft on the first rolling brush mounting frame; the other end of the rolling brush driving shaft penetrates through one end of the second rolling brush mounting frame and is connected to the other end of the second rolling brush mounting frame through a first rolling brush bearing, and a second rolling brush is arranged on the rolling brush driving shaft on the second rolling brush mounting frame; and the rolling brush driving driven wheel is arranged on a rolling brush driving shaft between the first rolling brush mounting frame and the second rolling brush mounting frame.
9. A method for cleaning a photovoltaic panel as claimed in claim 8, characterized in that: the cleaning mechanisms at the two ends of the chassis are arranged in a centrosymmetric mode; the first rolling brush is of a right-handed thread structure, and the second rolling brush is of a left-handed thread structure; the positions of the first dust suction port and the second dust suction port are positioned between the first rolling brush and the second rolling brush;
the step (3) specifically comprises the following steps:
(3.1) the first rolling brush rotates to drive dust on the left side of the chassis to move rightwards;
(3.2) the second rolling brush rotates to drive the dust on the right side of the chassis to move leftwards;
and (3.3) collecting the dust driven by the first rolling brush and the second rolling brush at the positions of the first dust suction port and the second dust suction port.
10. A method for cleaning a photovoltaic panel as claimed in claim 2, characterized in that: the terminal surface tilt up that is close to one-level deposit tank of first reposition of redundant personnel portion sets up, and the terminal surface tilt down that one-level deposit tank was kept away from to the end of first reposition of redundant personnel portion sets up, and the terminal surface that the terminal of second reposition of redundant personnel portion is close to fan one side upwards inclines outwards and sets up, and the terminal surface that fan one side was kept away from to the end of second reposition of redundant personnel portion upwards inclines inwards and sets up.
CN202210841017.4A 2022-07-18 2022-07-18 Photovoltaic panel cleaning method Pending CN115173804A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210841017.4A CN115173804A (en) 2022-07-18 2022-07-18 Photovoltaic panel cleaning method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210841017.4A CN115173804A (en) 2022-07-18 2022-07-18 Photovoltaic panel cleaning method

Publications (1)

Publication Number Publication Date
CN115173804A true CN115173804A (en) 2022-10-11

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ID=83494297

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210841017.4A Pending CN115173804A (en) 2022-07-18 2022-07-18 Photovoltaic panel cleaning method

Country Status (1)

Country Link
CN (1) CN115173804A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117654939A (en) * 2024-01-31 2024-03-08 宁德时代新能源科技股份有限公司 Dust removing mechanism, dust removing equipment, dust removing method and battery production system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117654939A (en) * 2024-01-31 2024-03-08 宁德时代新能源科技股份有限公司 Dust removing mechanism, dust removing equipment, dust removing method and battery production system

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