CN115157791A - 一种用于家用电器的高强度隔音过滤棉及制备方法 - Google Patents
一种用于家用电器的高强度隔音过滤棉及制备方法 Download PDFInfo
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- Soundproofing, Sound Blocking, And Sound Damping (AREA)
Abstract
本发明提供了一种用于家用电器的高强度隔音过滤棉及检验工艺,包括有设置在中部的中部设置为多孔无纺衬垫,多孔无纺衬垫的两侧设置有再生PVC塑料布,再生PVC塑料布的两侧设置有泡沫塑料层,多孔无纺衬垫、再生PVC塑料布和泡沫塑料层内部镶嵌有若干根阻尼减振条,泡沫塑料层内穿插有铝合金丝线,铝合金丝线贯穿多孔无纺衬垫、再生PVC塑料布和泡沫塑料层进行固定连接,泡沫塑料层的外侧设置有再生棉纤维布,铝合金丝线贯穿再生棉纤维布对隔音过滤棉进行封边。本发明将再生棉基多孔无纺衬垫作为基材,再被石墨烯改性超强PVC再生纤维布包裹,显著提高基材的高韧性、高隔音性和高过滤性,大大提高了其对噪声的阻隔和吸收过滤效果具有优良的市场应用价值。
Description
技术领域
本发明涉及隔音过滤棉制造技术领域,具体涉及一种用于家用电器的高强度隔音过滤棉及检验工艺。
背景技术
家用电器隔音是根据家电的性能、相应的材料、使用的条件,对家用电器产生的制冷机噪声、交换机与外壳产生振动的共鸣声、家电内组件因间隙或老化受挤压力产生的摩擦声等作细致处理,以提高家用电器工作的舒适性。而目前最有效的隔音方法就是在家用电器键部位添加隔音垫,使家用电器不但隔音,而且还可以起到隔热、隔尘的效果。但目前家用电器内部所使用的隔音垫多是普通的橡胶垫,虽然确实可以起到隔音的效果,但是确没有良好的吸音效果,良好的吸音效果可以消除家用电器部件的共振,从而使家用电器音频环境更加优良。
家用电器隔音过滤垫可应用于家用电器的各个部位,具有减震、吸音、隔热等特点,在越来越追求高性能、环境友好、轻量化、舒适度的时代,家用电器隔音效果与家用电器品牌一样成为人们选择家用电器的一个重要因素,因此对家用电器的要求越来越高。目前家用电器隔音过滤垫主要以再生纤维毡和PU发泡料为主。现有纤维毡隔音垫主要存在以下问题:
1、酚醛树脂加固的纤维毡气味较大,容易污染环境;
2、纤维毡裸露,容易引起挥发性有机化合物(VOC)超标,气味不能满足主机厂技术的要求;
3、饰面层韧性不足;
4、隔音效果不佳。
因此,研制一种用于家用电器的、高强度有效隔音过滤棉及检验工艺尤为重要。
发明内容
本发明为了解决上述的技术问题,提供一种以再生纤维棉为主体的、能够有效隔音过滤的、减振缓冲高弹性的高柔韧性、用于家用电器的高强度隔音过滤棉及检验工艺。
为实现上述技术目的,本发明的技术方案是这样实现的:
一种用于家用电器的高强度隔音过滤棉,包括有设置在中部的中部设置为多孔无纺衬垫,多孔无纺衬垫的两侧设置有再生PVC塑料布,再生PVC塑料布的两侧设置有泡沫塑料层,多孔无纺衬垫、再生PVC塑料布和泡沫塑料层内部镶嵌有若干根阻尼减振条,泡沫塑料层内穿插有铝合金丝线,铝合金丝线贯穿多孔无纺衬垫、再生PVC塑料布和泡沫塑料层进行固定连接,所述泡沫塑料层的外侧设置有再生棉纤维布,铝合金丝线贯穿再生棉纤维布对隔音过滤棉进行封边。
优选的,多孔无纺衬垫包括有以下百分含量的组成成分:再生棉短纤维30-45%,稀土-石墨烯复合改性合成环氧树脂30-40%、石墨烯改性聚对苯撑苯并二噁唑超短纤维5-15%,石墨烯改性聚酰亚胺超短纤维5-10%,陶瓷超短纤维5-10%,有机稀土2-5%,氧化石墨烯2-5%。
优选的,稀土-石墨烯复合改性合成环氧树脂包括有以下百分含量的组成成分:海因环氧树脂30-45%,液体丁腈10-15%,丙酮20-30%,超细三聚氰胺分散粉末5-15%,氧化石墨烯3-8%、有机稀土3-6%,CaO·FeO(OH)·TiO22-4%,柠檬酸三正丁酯1-3%,马来酸二正辛基锡1-3%,乙氧基化烷基胺1-3%,草酸铝2-5%,填料10-25%。
优选的,填料为纳米稀土改性多孔二氧化硅气凝胶30-45%、陶瓷纤维微粉30-45%、锆复合硅微粉10-15%、红蛭石微粉10-15%和冰晶石微粉5-15%。
优选的,再生PVC塑料布包括有以下百分含量的组成成分:再生聚氯乙烯塑料40-55%,石墨烯改性聚对苯撑苯并二噁唑超短纤维5-15%,石墨烯改性聚酰亚胺超短纤维5-10%,4,4'-双(2,2-二甲基苄基)二苯胺2-5%,有机稀土2-3%,氧化石墨烯2.5-10%,CaO·FeO·TiO22-4.5%,柠檬酸三正丁酯1-2.5%,马来酸二正辛基锡1-2.5%,乙氧基化烷基胺1-2.5%,草酸铝1-5%,纳米无机质中空微球10-25%。
优选的,阻尼减振条包括有以下百分含量的组成成分:再回收丁基橡胶30-55%,石墨烯改性超高分子量聚乙烯纤维5-15%,石墨烯改性聚间苯二甲酰间苯二胺纤维5-10%,4,4'-双(2,2-二甲基苄基)二苯胺2-5%,有机稀土2-3%,氧化石墨烯2.5-10%,硬脂酸锌1-2.5%,纳米无机质中空微球30-45%。
优选的,铝合金丝线中各元素组成的质量百分比为:纳米Si0.3-1.2%、Mn 0.3-0.6%、Mo 0.05-0.10%、Nd 0.03-0.09%、V0.05-0.09%、Sc 0.02-0.03%、La 0.03-0.07%、Cu 0.4-0.9%、Zn0.2-0.5%、Cr 0.3-0.6%、Fe 0.5-1.5%、Ru 0.02-0.05%、石墨烯和碳纳米管的混合物1.5-3.0%,铝合金孕育剂0.2-0.6%,Ti15.0-20.0%、余量为Al。
一种如上所述的用于家用电器的高强度隔音过滤棉的检验工艺,具体包括有以下步骤:
S1.厚度检验:将多孔无纺衬垫放置在水平基准板上,另一平行于基准板的压脚在0.35N/dm2的负荷下施加在多孔无纺衬垫上,两块板之间的垂直距离即为多孔无纺衬垫的厚度测定值,合格则进行下一步;
S2.尺寸检验:将步骤1检验合格的多孔无纺衬垫在室温下存放16h后,用钢卷尺或钢直尺测量尺寸状况(通常为长和宽),合格则进行下一步;
S3.面密度检验:将步骤2检验合格的多孔无纺衬垫用面积为50000mm2的样板在离布边100mm以内的门幅中均匀排列划剪5块,用感量为0.01g的称量天平进行称量,取其平均数后乘以20得到面密度,合格则进行下一步;
S4.断裂强度检验:将步骤3合格的多孔无纺衬垫划剪得到宽度为5±0.5mm、长度至少为200±1mm的5块试样,将试样夹持后根据其面密度在拉伸试验仪上施加张力,以100mm/min的拉伸速度拉伸试样至断裂,纪录最大断裂强力及断裂伸长,合格则进行下一步;
S5.成品检验:将检验合格的多孔无纺衬垫两侧贴合再生PVC塑料布,再在再生PVC塑料布的外侧贴合泡沫塑料层,并在多孔无纺衬垫、再生PVC塑料布和泡沫塑料层中镶嵌若干根阻尼减振条,修剪保持阻尼减振条与多孔无纺衬垫、再生PVC塑料布和泡沫塑料层等厚;
用铝合金丝线贯穿多孔无纺衬垫、再生PVC塑料布和泡沫塑料层进行固定连接,再在阻尼减振块的外侧贴合再生棉纤维布,用铝合金丝线贯穿再生棉纤维布对隔音过滤棉进行封边,检验成品表面平整、无开裂、无透光、无油污、无过多的凹凸、擦伤、揪拔、切屑附着以及受潮、异味、霉变等现象的发生即可得到检验合格的隔音过滤棉。
本发明的有益效果:本发明将再生棉基多孔无纺衬垫作为基材,再被石墨烯改性超强PVC再生纤维布包裹,显著提高基材的高韧性、高隔音性和高过滤性,再将泡沫塑料覆盖在其表面,通过再生棉纤维布在最外层使用轻质高强铝合金丝线进行封边包裹,用于家用电器而实现环保再生循环利用,大大提高了其对噪声的阻隔和吸收过滤效果,通过对组成材料从内而外进行改性,突破了常规的隔音过滤棉的单一性能,实现了新型隔音过滤棉的多功能化,显著地改进了其性质,赋予了其高柔韧性、高弹性、高隔音性、高过滤性和高强度,能够满足各种家用电器需求,具有优良的市场应用价值和前景。
附图说明
图1为本发明的用于家用电器的高强度隔音过滤棉的剖面结构示意图。
图中:1、多孔无纺衬垫;2、再生PVC塑料布;3、泡沫塑料层;4、阻尼减振条;5、铝合金丝线;6、再生棉纤维布。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
请参照图1所示,一种用于家用电器的高强度隔音过滤棉,包括有设置在中部的中部设置为多孔无纺衬垫1,多孔无纺衬垫1的两侧设置有再生PVC塑料布2,再生PVC塑料布2的两侧设置有泡沫塑料层3,多孔无纺衬垫1、再生PVC塑料布2和泡沫塑料层3内部镶嵌有若干根阻尼减振条4,泡沫塑料层3内穿插有铝合金丝线5,铝合金丝线5贯穿多孔无纺衬垫1、再生PVC塑料布2和泡沫塑料层3进行固定连接,泡沫塑料层3的外侧设置有再生棉纤维布6,铝合金丝线5贯穿再生棉纤维布6对隔音过滤棉进行封边。
请参照图1所示,一种用于家用电器的高强度隔音过滤棉,多孔无纺衬垫1包括有以下百分含量的组成成分:再生棉短纤维45%,稀土-石墨烯复合改性合成环氧树脂30%、石墨烯改性聚对苯撑苯并二噁唑超短纤维5%,石墨烯改性聚酰亚胺超短纤维5%,陶瓷超短纤维5%,有机稀土5%,氧化石墨烯5%。
请参照图1所示,一种用于家用电器的高强度隔音过滤棉,再生PVC塑料布2包括有以下百分含量的组成成分:再生聚氯乙烯塑料55%,石墨烯改性聚对苯撑苯并二噁唑超短纤维5%,石墨烯改性聚酰亚胺超短纤维5%,4,4'-双(2,2-二甲基苄基)二苯胺5%,有机稀土3%,氧化石墨烯2.5%,CaO·FeO·TiO22.5%,柠檬酸三正丁酯2%,马来酸二正辛基锡2.5%,乙氧基化烷基胺2.5%,草酸铝5%,纳米无机质中空微球10%。
请参照图1所示,一种用于家用电器的高强度隔音过滤棉,阻尼减振条4包括有以下百分含量的组成成分:再回收丁基橡胶50%,石墨烯改性超高分子量聚乙烯纤维5%,石墨烯改性聚间苯二甲酰间苯二胺纤维5%,4,4'-双(2,2-二甲基苄基)二苯胺3%,有机稀土2%,氧化石墨烯2.5%,硬脂酸锌2.5%,纳米无机质中空微球30%。
请参照图1所示,一种用于家用电器的高强度隔音过滤棉,铝合金丝线5中各元素组成的质量百分比为:纳米Si 1.2%、Mn 0.6%、Mo 0.10%、Nd 0.09%、V 0.09%、Sc0.03%、La 0.07%、Cu 0.9%、Zn 0.5%、Cr 0.6%、Fe 1.5%、Ru 0.05%、石墨烯和碳纳米管的混合物3.0%,铝合金孕育剂0.6%,Ti 20.0%、余量为Al。
进一步地,稀土-石墨烯复合改性合成环氧树脂包括有以下百分含量的组成成分:海因环氧树脂30%,液体丁腈12%,丙酮30%,超细三聚氰胺分散粉末5%,氧化石墨烯3%、有机稀土3%,CaO·FeO(OH)·TiO22%,柠檬酸三正丁酯1%,马来酸二正辛基锡1%,乙氧基化烷基胺1%,草酸铝2%,填料10%。
进一步地,填料为纳米稀土改性多孔二氧化硅气凝胶30%、陶瓷纤维微粉45%、锆复合硅微粉10%、红蛭石微粉10%和冰晶石微粉5%。
实施例2
本实施例与实施例1的不同之处在于:
多孔无纺衬垫1包括有以下百分含量的组成成分:再生棉短纤维40%,稀土-石墨烯复合改性合成环氧树脂40%、石墨烯改性聚对苯撑苯并二噁唑超短纤维5%,石墨烯改性聚酰亚胺超短纤维5%,陶瓷超短纤维5%,有机稀土3%,氧化石墨烯2%。
再生PVC塑料布2包括有以下百分含量的组成成分:再生聚氯乙烯塑料40%,石墨烯改性聚对苯撑苯并二噁唑超短纤维15%,石墨烯改性聚酰亚胺超短纤维10%,4,4'-双(2,2-二甲基苄基)二苯胺5%,有机稀土3%,氧化石墨烯5%,CaO·FeO·TiO22%,柠檬酸三正丁酯2%,马来酸二正辛基锡2%,乙氧基化烷基胺2%,草酸铝4%,纳米无机质中空微球10%。
阻尼减振条4包括有以下百分含量的组成成分:再回收丁基橡胶30%,石墨烯改性超高分子量聚乙烯纤维15%,石墨烯改性聚间苯二甲酰间苯二胺纤维10%,4,4'-双(2,2-二甲基苄基)二苯胺2%,有机稀土2%,氧化石墨烯10%,硬脂酸锌1%,纳米无机质中空微球30%。
铝合金丝线5中各元素组成的质量百分比为:纳米Si 0.3%、Mn 0.6%、Mo0.05%、Nd 0.09%、V 0.05%、Sc 0.03%、La 0.03%、Cu 0.9%、Zn 0.2%、Cr 0.6%、Fe0.5%、Ru 0.05%、石墨烯和碳纳米管的混合物1.5%,铝合金孕育剂0.6%,Ti 15.0%、余量为Al。
稀土-石墨烯复合改性合成环氧树脂包括有以下百分含量的组成成分:海因环氧树脂30%,液体丁腈10%,丙酮20%,超细三聚氰胺分散粉末15%,氧化石墨烯4%、有机稀土3%,CaO·FeO(OH)·TiO23%,柠檬酸三正丁酯1%,马来酸二正辛基锡1%,乙氧基化烷基胺1%,草酸铝2%,填料10%。
填料为纳米稀土改性多孔二氧化硅气凝胶30%、陶瓷纤维微粉30%、锆复合硅微粉10%、红蛭石微粉15%和冰晶石微粉15%。
实施例3
本实施例与实施例1、2的不同之处在于:
多孔无纺衬垫1包括有以下百分含量的组成成分:再生棉短纤维30%,稀土-石墨烯复合改性合成环氧树脂30%、石墨烯改性聚对苯撑苯并二噁唑超短纤维15%,石墨烯改性聚酰亚胺超短纤维10%,陶瓷超短纤维10%,有机稀土3%,氧化石墨烯2%。
再生PVC塑料布2包括有以下百分含量的组成成分:再生聚氯乙烯塑料50%,石墨烯改性聚对苯撑苯并二噁唑超短纤维5%,石墨烯改性聚酰亚胺超短纤维5%,4,4'-双(2,2-二甲基苄基)二苯胺2%,有机稀土2%,氧化石墨烯2.5%,CaO·FeO·TiO22.5%,柠檬酸三正丁酯1%,马来酸二正辛基锡1%,乙氧基化烷基胺1%,草酸铝3%,纳米无机质中空微球25%。
阻尼减振条4包括有以下百分含量的组成成分:再回收丁基橡胶30%,石墨烯改性超高分子量聚乙烯纤维5%,石墨烯改性聚间苯二甲酰间苯二胺纤维5%,4,4'-双(2,2-二甲基苄基)二苯胺5%,有机稀土3%,氧化石墨烯10%,硬脂酸锌2%,纳米无机质中空微球40%。
铝合金丝线5中各元素组成的质量百分比为:纳米Si 0.3%、Mn 0.3%、Mo0.05%、Nd 0.03%、V 0.05%、Sc 0.02%、La 0.03%、Cu 0.4%、Zn 0.2%、Cr 0.3%、Fe0.5%、Ru 0.02%、石墨烯和碳纳米管的混合物1.5%,铝合金孕育剂0.6%,Ti 15.0%、余量为Al。
稀土-石墨烯复合改性合成环氧树脂包括有以下百分含量的组成成分:海因环氧树脂30%,液体丁腈15%,丙酮20%,超细三聚氰胺分散粉末5%,氧化石墨烯3%、有机稀土3%,CaO·FeO(OH)·TiO22%,柠檬酸三正丁酯1%,马来酸二正辛基锡1%,乙氧基化烷基胺1%,草酸铝2%,填料17%。
填料为纳米稀土改性多孔二氧化硅气凝胶30%、陶瓷纤维微粉30%、锆复合硅微粉15%、红蛭石微粉10%和冰晶石微粉15%。
一种如上述实施例所述的用于家用电器的高强度隔音过滤棉的检验工艺,具体包括有以下步骤:
S1.厚度检验:将多孔无纺衬垫1放置在水平基准板上,另一平行于基准板的压脚在0.35N/dm2的负荷下施加在多孔无纺衬垫1上,两块板之间的垂直距离即为多孔无纺衬垫1的厚度测定值,合格则进行下一步;
S2.尺寸检验:将步骤1检验合格的多孔无纺衬垫1在室温下存放16h后,用钢卷尺或钢直尺测量尺寸状况(通常为长和宽),合格则进行下一步;
S3.面密度检验:将步骤2检验合格的多孔无纺衬垫1用面积为50000mm2的样板在离布边100mm以内的门幅中均匀排列划剪5块,用感量为0.01g的称量天平进行称量,取其平均数后乘以20得到面密度,合格则进行下一步;
S4.断裂强度检验:将步骤3合格的多孔无纺衬垫1划剪得到宽度为5±0.5mm、长度至少为200±1mm的5块试样,将试样夹持后根据其面密度在拉伸试验仪上施加张力,以100mm/min的拉伸速度拉伸试样至断裂,纪录最大断裂强力及断裂伸长,合格则进行下一步;
S5.成品检验:将检验合格的多孔无纺衬垫1两侧贴合再生PVC塑料布2,再在再生PVC塑料布2的外侧贴合泡沫塑料层3,并在多孔无纺衬垫1、再生PVC塑料布2和泡沫塑料层3中镶嵌若干根阻尼减振条4,修剪保持阻尼减振条4与多孔无纺衬垫1、再生PVC塑料布2和泡沫塑料层3等厚;
用铝合金丝线5贯穿多孔无纺衬垫1、再生PVC塑料布2和泡沫塑料层3进行固定连接,再在阻尼减振块3的外侧贴合再生棉纤维布6,用铝合金丝线5贯穿再生棉纤维布6对隔音过滤棉进行封边,检验成品表面平整、无开裂、无透光、无油污、无过多的凹凸、擦伤、揪拔、切屑附着以及受潮、异味、霉变等现象的发生即可得到检验合格的隔音过滤棉。
说明:检验工艺中每个步骤所使用的多孔无纺衬垫1都是不曾进行过实验的新的完好的材料,每个步骤中的多孔无纺衬垫1相互独立。
其中,隔音过滤棉宽度:5-2200mm;长度:按用户协议要求。
其中,厚度及允差见表1。
表1隔音过滤棉的厚度及允差要求
厚度 | 5-7mm | 8-10mm | 11-14mm | 15-18mm | 19-25mm | 25-30mm |
允差 | ±1mm | ±1.5mm | ±2.0mm | ±2.5mm | ±3.0mm | ±3.5mm |
其中,隔音过滤棉产品的未注尺寸公差的极限偏差见表2。
表2隔音过滤棉未注尺寸公差的极限偏差要求
尺寸 | 0-199mm | 200-400mm | 401-500mm | 501-1000mm |
公差 | ±3mm | ±4mm | ±5mm | ±15mm |
其中,隔音过滤棉的断裂强度、平方克重及密度参数见表3。
表3隔音过滤棉断裂强度、平方克重及密度参数要求
在本发明中,本发明将再生棉基多孔无纺衬垫作为基材,再被石墨烯改性超强PVC再生纤维布包裹,显著提高基材的高韧性、高隔音性和高过滤性,再将泡沫塑料覆盖在其表面,通过再生棉纤维布在最外层使用轻质高强铝合金丝线进行封边包裹,用于家用电器而实现环保再生循环利用,大大提高了其对噪声的阻隔和吸收过滤效果,通过对组成材料从内而外进行改性,突破了常规的隔音过滤棉的单一性能,实现了新型隔音过滤棉的多功能化,显著地改进了其性质,赋予了其高柔韧性、高弹性、高隔音性、高过滤性和高强度,能够满足各种家用电器需求,具有优良的市场应用价值和前景。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (7)
1.一种用于家用电器的高强度隔音过滤棉,其特征在于,包括有设置在中部的中部设置为多孔无纺衬垫(1),多孔无纺衬垫(1)的两侧设置有再生PVC塑料布(2),所述再生PVC塑料布(2)的两侧设置有泡沫塑料层(3),所述多孔无纺衬垫(1)、再生PVC塑料布(2)和泡沫塑料层(3)内部镶嵌有若干根阻尼减振条(4),所述泡沫塑料层(3)内穿插有铝合金丝线(5),铝合金丝线(5)贯穿多孔无纺衬垫(1)、再生PVC塑料布(2)和泡沫塑料层(3)进行固定连接,所述泡沫塑料层(3)的外侧设置有再生棉纤维布(6),铝合金丝线(5)贯穿再生棉纤维布(6)对隔音过滤棉进行封边;
所述多孔无纺衬垫(1)包括有以下百分含量的组成成分:再生棉短纤维30-45%,稀土-石墨烯复合改性合成环氧树脂30-40%、石墨烯改性聚对苯撑苯并二噁唑超短纤维5-15%,石墨烯改性聚酰亚胺超短纤维5-10%,陶瓷超短纤维5-10%,有机稀土2-5%,氧化石墨烯2-5%。
2.根据权利要求1所述的用于家用电器的高强度隔音过滤棉,其特征在于,所述稀土-石墨烯复合改性合成环氧树脂包括有以下百分含量的组成成分:海因环氧树脂30-45%,液体丁腈10-15%,丙酮20-30%,超细三聚氰胺分散粉末5-15%,氧化石墨烯3-8%、有机稀土3-6%,CaO·FeO(OH)·TiO22-4%,柠檬酸三正丁酯1-3%,马来酸二正辛基锡1-3%,乙氧基化烷基胺1-3%,草酸铝2-5%,填料10-25%。
3.根据权利要求2所述的用于家用电器的高强度隔音过滤棉,其特征在于,所述填料为纳米稀土改性多孔二氧化硅气凝胶30-45%、陶瓷纤维微粉30-45%、锆复合硅微粉10-15%、红蛭石微粉10-15%和冰晶石微粉5-15%。
4.根据权利要求1所述的用于家用电器的高强度隔音过滤棉,其特征在于,所述再生PVC塑料布(2)包括有以下百分含量的组成成分:再生聚氯乙烯塑料40-55%,石墨烯改性聚对苯撑苯并二噁唑超短纤维5-15%,石墨烯改性聚酰亚胺超短纤维5-10%,4,4'-双(2,2-二甲基苄基)二苯胺2-5%,有机稀土2-3%,氧化石墨烯2.5-10%,CaO·FeO·TiO22-4.5%,柠檬酸三正丁酯1-2.5%,马来酸二正辛基锡1-2.5%,乙氧基化烷基胺1-2.5%,草酸铝1-5%,纳米无机质中空微球10-25%。
5.根据权利要求1所述的用于家用电器的高强度隔音过滤棉,其特征在于,所述阻尼减振条(4)包括有以下百分含量的组成成分:再回收丁基橡胶30-55%,石墨烯改性超高分子量聚乙烯纤维5-15%,石墨烯改性聚间苯二甲酰间苯二胺纤维5-10%,4,4'-双(2,2-二甲基苄基)二苯胺2-5%,有机稀土2-3%,氧化石墨烯2.5-10%,硬脂酸锌1-2.5%,纳米无机质中空微球30-45%。
6.根据权利要求1所述的用于家用电器的高强度隔音过滤棉,其特征在于,所述铝合金丝线(5)中各元素组成的质量百分比为:纳米Si 0.3-1.2%、Mn 0.3-0.6%、Mo 0.05-0.10%、Nd 0.03-0.09%、V 0.05-0.09%、Sc 0.02-0.03%、La 0.03-0.07%、Cu 0.4-0.9%、Zn 0.2-0.5%、Cr 0.3-0.6%、Fe 0.5-1.5%、Ru 0.02-0.05%、石墨烯和碳纳米管的混合物1.5-3.0%,铝合金孕育剂0.2-0.6%,Ti 15.0-20.0%、余量为Al。
7.一种如权利要求1所述的用于家用电器的高强度隔音过滤棉的检验工艺,其特征在于,具体包括有以下步骤:
S1.厚度检验:将多孔无纺衬垫(1)放置在水平基准板上,另一平行于基准板的压脚在0.35N/dm2的负荷下施加在多孔无纺衬垫(1)上,两块板之间的垂直距离即为多孔无纺衬垫(1)的厚度测定值,合格则进行下一步;
S2.尺寸检验:将步骤1检验合格的多孔无纺衬垫(1)在室温下存放16h后,用钢卷尺或钢直尺测量尺寸状况(通常为长和宽),合格则进行下一步;
S3.面密度检验:将步骤2检验合格的多孔无纺衬垫(1)用面积为50000mm2的样板在离布边100mm以内的门幅中均匀排列划剪5块,用感量为0.01g的称量天平进行称量,取其平均数后乘以20得到面密度,合格则进行下一步;
S4.断裂强度检验:将步骤3合格的多孔无纺衬垫(1)划剪得到宽度为5±0.5mm、长度至少为200±1mm的5块试样,将试样夹持后根据其面密度在拉伸试验仪上施加张力,以100mm/min的拉伸速度拉伸试样至断裂,纪录最大断裂强力及断裂伸长,合格则进行下一步;
S5.成品检验:将检验合格的多孔无纺衬垫(1)两侧贴合再生PVC塑料布(2),再在再生PVC塑料布(2)的外侧贴合泡沫塑料层(3),并在多孔无纺衬垫(1)、再生PVC塑料布(2)和泡沫塑料层(3)中镶嵌若干根阻尼减振条(4),修剪保持阻尼减振条(4)与多孔无纺衬垫(1)、再生PVC塑料布(2)和泡沫塑料层(3)等厚;
用铝合金丝线(5)贯穿多孔无纺衬垫(1)、再生PVC塑料布(2)和泡沫塑料层(3)进行固定连接,再在阻尼减振块(3)的外侧贴合再生棉纤维布(6),用铝合金丝线(5)贯穿再生棉纤维布(6)对隔音过滤棉进行封边,检验成品表面平整、无开裂、无透光、无油污、无过多的凹凸、擦伤、揪拔、切屑附着以及受潮、异味、霉变等现象的发生即可得到检验合格的隔音过滤棉。
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