CN115157023A - Workpiece in-place detection device and method for cylindrical grinding machine - Google Patents

Workpiece in-place detection device and method for cylindrical grinding machine Download PDF

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Publication number
CN115157023A
CN115157023A CN202210794719.1A CN202210794719A CN115157023A CN 115157023 A CN115157023 A CN 115157023A CN 202210794719 A CN202210794719 A CN 202210794719A CN 115157023 A CN115157023 A CN 115157023A
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China
Prior art keywords
sensor
workpiece
grinding machine
cylindrical grinding
moving
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Granted
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CN202210794719.1A
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Chinese (zh)
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CN115157023B (en
Inventor
王成兵
袁朗
王建鹏
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Shaanxi Nobet Automation Technology Co ltd
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Shaanxi Nobet Automation Technology Co ltd
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Publication of CN115157023A publication Critical patent/CN115157023A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/02Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
    • B24B5/04Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/061Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
    • B24B41/062Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically between centres; Dogs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/02Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

The invention provides a workpiece in-place detection device and method for a cylindrical grinding machine, and aims at solving the problems that whether the clamping state of a workpiece is in place normally and whether the axial length of the workpiece is qualified cannot be automatically detected when the cylindrical grinding machine clamps the workpiece by using a tip for grinding.

Description

Workpiece in-place detection device and method for cylindrical grinding machine
Technical Field
The invention relates to the technical field of machining, in particular to a workpiece in-place detection device and method for a cylindrical grinding machine.
Background
Along with the continuous deepening of industrial automation degree, people also increase the demand of improving the production efficiency and the yield of machines and reducing the labor intensity of personnel. Automatic functions such as automatic feeding and discharging of the cylindrical grinding machine and the like become inevitable choices for batch production of parts, and the consequent problem of in-place detection of workpieces is an important link.
At present, workpiece in-place detection devices can be divided into two categories, one is a detection device using a contact probe as a core component, and the other is a detection device based on various proximity sensors. The contact probe can basically realize automation, but the cost of the probe is high, and the thin probe is easy to bend or damage when being subjected to a large acting force due to the contact.
For cylindrical grinding machines, a centre is often used for clamping a workpiece for grinding; when the cylindrical grinding machine is used for automatic feeding and discharging, whether a workpiece exists between the centers or not, whether the axial size of the workpiece is qualified or not and whether the workpiece is normally clamped between the centers or not need to be determined. By adopting a contact probe detection mode, whether the workpiece is clamped normally between the apexes is difficult to detect; and by adopting a sensor mode, no related technical scheme provides specific detection logic in the prior published documents, and whether workpieces exist between the apexes, whether the axial size of the workpieces is qualified or not and whether the workpieces are normally clamped between the apexes or not can be effectively judged.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a workpiece in-situ detection device and method for a cylindrical grinding machine.
The technical scheme of the invention is as follows:
the workpiece in-place detection device for the cylindrical grinding machine comprises a support, a sensor assembly, a position moving assembly and a proximity body;
the support is fixedly arranged on the tailstock body of the cylindrical grinding machine, a structure for the sensor assembly to move is arranged on the support, and the moving direction of the sensor assembly is parallel to the axial direction of the tip;
the sensor assembly comprises a first sensor and a second sensor, is arranged on the bracket and can move along the bracket in a direction parallel to the axial direction of the tip under the driving of the position moving assembly;
the approaching body is fixed at the position of the outer end of the overall axial direction of the tip of the tailstock body of the cylindrical grinding machine, and is provided with two sensing ends which are respectively used for being matched with the first sensor and the second sensor to realize signal sensing detection.
Further, the support is provided with a moving guide rail parallel to the axial direction of the tip, and the sensor assembly is arranged on the guide rail and can move along the guide rail.
Further, the support is provided with a scale which can measure the moving distance of the sensor assembly on the guide rail.
Furthermore, the sensor assembly further comprises a mounting block, and the first sensor and the second sensor are respectively mounted on the respective mounting blocks and can move in the mounting blocks along the axes of the sensors to adjust the sensing distance between the sensors and the approaching body.
Furthermore, the position moving assembly comprises an adjusting screw and a stop block fixed on the support, the stop block is fixed at two ends of the support and is provided with a through hole with the axial direction parallel to the moving direction of the sensor assembly, the adjusting screw penetrates through the through hole and is in clearance fit with the through hole, and the axial limit of the adjusting screw relative to the stop block is realized through a split washer and a boss of the adjusting screw; the threaded section of the adjusting screw is connected with the sensor assembly, and the sensor assembly moves in the direction parallel to the axial direction of the tip through rotation of the adjusting screw.
Further, the width A of the sensing end matched with the first sensor along the axial direction of the tip is determined according to the distance S between the limit position a of the cylindrical grinding machine tailstock body tip moving inwards and the position b of the cylindrical grinding machine tailstock body tip after the workpiece with qualified size is correctly clamped, and the width A is not less than the distance S.
Further, the two sensing ends of the proximity body have different thicknesses in the axial direction of the sensor, and the thickness of the inner sensing end is thinner than that of the outer sensing end.
The method for detecting the workpiece in place by using the device comprises the following steps:
step 1: adjusting the axial positions of the first sensor and the second sensor according to the positions of the proximity body induction ends to enable the vertical distances between the first sensor and the second sensor and the corresponding proximity body induction ends to meet the requirement of induction distances;
step 2: correctly installing a workpiece with qualified size on an outer circle grinding machine; the position adjusting and moving assembly is used for adjusting the position of the first sensor, wherein the first sensor moves from inside to outside from the inner side of the sensing end at the inner side, and the position of the first sensor is preliminarily fixed when the signal is just from no signal to the signal; the second sensor between the two induction ends moves from inside to outside, and when a signal is just generated from no signal, the position of the second sensor is preliminarily fixed;
and 3, step 3: according to the allowable error size range +/-t of the workpiece, moving the first sensor inwards by a distance t and then fixing the position of the first sensor, and moving the second sensor outwards by the distance t and then fixing the position of the second sensor;
and 4, step 4: workpiece in-situ detection is performed according to the following logic:
if the first sensor has no signal and the second sensor has a signal, the workpiece with a qualified size is clamped by the cylindrical grinding machine, and the workpiece is normally clamped between the centers;
if the first sensor has a signal, the fact that the cylindrical grinding machine does not clamp the workpiece or the workpiece is unqualified in size is indicated, and the axial size is too short;
if the second sensor has no signal, the clamping posture of the workpiece between the centers is incorrect, or the size of the workpiece is unqualified, and the axial size is overlong.
Advantageous effects
The invention provides a workpiece in-place detection device and method for a cylindrical grinding machine, aiming at the problems that when the cylindrical grinding machine adopts a centre to clamp a workpiece for grinding, whether the clamping state of the workpiece is in place or not and whether the axial length of the workpiece is qualified or not can not be automatically detected.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a cross-sectional view of a workpiece in-situ inspection apparatus;
FIG. 2 is a schematic diagram of a workpiece in-place detection device for a cylindrical grinding machine;
FIG. 3 is a schematic view showing a normal state of the position of a workpiece;
FIG. 4 is a schematic view of a no-work state;
FIG. 5 is a schematic view showing an abnormal state of the position of the workpiece;
the names and designations of the components shown in the drawings are as follows:
1-a scaffold; 2-a first adjusting screw; 3-a first split washer; 4-a first mounting block; 5-a first sensor; 6-a set screw; 7-a chute; 8-a second sensor; 9-a second split washer; 10-a second adjusting screw; 11-a second stop; 12-a second mounting block; 13-an access body; 14-first stop.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations or positional relationships based on those shown in the drawings, merely for convenience of description and simplification of the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The invention provides a workpiece in-place detection device for a cylindrical grinding machine, aiming at the problems that when the cylindrical grinding machine adopts a centre to clamp a workpiece for grinding, whether the clamping state of the workpiece is in place or not can not be automatically detected, and whether the axial length of the workpiece is qualified or not, and the workpiece in-place detection device comprises a support 1, a sensor assembly, a position moving assembly and an approaching body 13. By adjusting the relative position of the sensor assembly and the approaching body, when the approaching body fixedly connected with the tip is in different axial positions, the system judges the current in-place state of the workpiece by detecting the logic state of the sensor assembly.
As shown in fig. 1 and fig. 2, the support 1 is fixedly installed on the tailstock body of the cylindrical grinding machine, the support 1 is provided with a structure for moving the sensor assembly, and the moving direction of the sensor assembly is parallel to the axial direction of the tip.
In this embodiment, the structure for the sensor assembly to move is a guide rail, the guide rail is parallel to the axial direction of the tip, and the sensor assembly is mounted on the guide rail and can move along the guide rail. In order to accurately determine the moving distance of the sensor assembly on the guide rail, a scale is arranged on the bracket and can measure the moving distance of the sensor assembly on the guide rail.
The sensor assembly comprises a first sensor and a second sensor, is arranged on the bracket and can move along the bracket in a direction parallel to the axial direction of the tip under the driving of the position moving assembly.
In this embodiment, in the sensor assembly, the first sensor and the second sensor are mounted on the guide rail of the bracket through respective mounting blocks. The installation block is internally provided with an installation hole perpendicular to the direction of the guide rail, the sensor is installed in the installation hole and can move along the axis of the sensor, and the purpose is to facilitate the adjustment of the sensing distance between the sensor and the approaching body.
In the embodiment, the position moving assembly comprises an adjusting screw and a stop block fixed on the support, the stop block is fixed at two ends of the support and is provided with a through hole which is axially parallel to the moving direction of the sensor assembly, the adjusting screw penetrates through the through hole and is in clearance fit with the through hole, and the axial limit of the adjusting screw relative to the stop block is realized through a split washer and a boss of the adjusting screw; the adjusting screw thread section is connected with the sensor assembly, and the sensor assembly moves in the direction parallel to the axial direction of the tip through rotation of the adjusting screw.
The approaching body is fixed at the position of the outer end of the tip integral shaft of the cylindrical grinding machine tailstock body and is provided with two sensing ends which are respectively used for being matched with the first sensor and the second sensor to realize signal sensing detection.
And the size of a sensing end in the proximity body is designed in cooperation with detection logic, wherein the width A of the sensing end matched with the first sensor along the axial direction of the tip is determined according to the distance S between the extreme position a of the tip of the tailstock body of the cylindrical grinding machine, which moves inwards, and the position b of the tip of the tailstock body of the cylindrical grinding machine after the workpiece with qualified size is correctly clamped, and the width A is not less than the distance S, so that the first sensor still has a sensing signal when the tip of the tailstock body of the cylindrical grinding machine moves inwards to the extreme position.
In addition, the two sensing ends of the proximity body are different in thickness in the direction along the axial direction of the sensor, and the inner sensing end is thinner than the outer sensing end. This is to avoid when the apex moves outwards, the induction end that originally cooperates with first sensor and second sensor to appear false triggering signal.
Thus, by adopting two position detection points, the allowable dimensional tolerance of the qualified workpiece can be set; the method can determine whether the workpiece exists or not, and can further determine whether the axial dimension of the workpiece is qualified or not. And according to the workpiece state detected by the sensor, when the position of the workpiece is abnormal, measures such as alarming, stopping and the like are automatically taken so as to reduce the maintenance time and improve the production efficiency. Meanwhile, when the sensor breaks down, the sensor can take measures of alarming, stopping and the like as the workpiece in-place detection is abnormal.
The method for detecting the workpiece in place by using the device comprises the following steps:
step 1: adjusting the axial positions of the first sensor and the second sensor according to the positions of the proximity body induction ends to enable the vertical distances between the first sensor and the corresponding proximity body induction ends and the second sensor to meet the requirement of induction distance;
and 2, step: correctly installing a workpiece with qualified size on an outer circle grinding machine, as shown in figure 3; the position adjusting moving assembly is used for adjusting the position of the first sensor, wherein the first sensor moves from the inner side of the sensing end at the inner side from inside to outside, and the position of the first sensor is preliminarily fixed when the first sensor just has signals from no signals to signals; the second sensor between the two induction ends moves from inside to outside, and when a signal is just generated from no signal, the position of the second sensor is preliminarily fixed;
and step 3: according to the allowable error size range +/-0.5 mm of the workpiece, moving the first sensor inwards (leftwards in the drawing) by a distance of 0.5mm and then fixing the position of the first sensor, and moving the second sensor outwards (rightwards in the drawing) by a distance of 0.5mm and then fixing the position of the second sensor;
thus, the left boundary of the normal position of the tip is determined by the first sensor and the right boundary of the normal position of the tip is determined by the second sensor.
And 4, step 4: workpiece in-situ detection is performed according to the following logic:
if the first sensor has no signal and the second sensor has a signal, the workpiece with a qualified size is clamped by the cylindrical grinding machine, and the workpiece is normally clamped between the centers;
if the first sensor has a signal, the signal indicates that the cylindrical grinding machine does not clamp the workpiece or the workpiece is unqualified in size, the axial dimension is too short, as shown in figure 4,
if the second sensor has no signal, the clamping posture of the workpiece between the centers is incorrect, or the workpiece is unqualified in size, and the axial dimension is too long, as shown in fig. 5.
The practical test result shows that the invention can automatically judge the clamping state of the workpiece by adopting the matching of the approaching body and the two sensors, and through the size design of the approaching body and the specific judgment logic setting, thereby greatly improving the production and processing efficiency of the machine tool and judging whether the axial size of the workpiece is qualified or not to a certain extent.
Although embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are exemplary and not to be construed as limiting the present invention, and that those skilled in the art may make variations, modifications, substitutions and alterations within the scope of the present invention without departing from the spirit and scope of the present invention.

Claims (8)

1. The utility model provides a work piece detection device in place for cylindrical grinder which characterized in that: comprises a bracket, a sensor component, a position moving component and an approaching body;
the support is fixedly arranged on the tailstock body of the cylindrical grinding machine, a structure for the sensor assembly to move is arranged on the support, and the moving direction of the sensor assembly is parallel to the axial direction of the tip;
the sensor assembly comprises a first sensor and a second sensor, is arranged on the bracket and can move along the bracket in a direction parallel to the axial direction of the tip under the driving of the position moving assembly;
the approaching body is fixed at the position of the outer end of the overall axial direction of the tip of the tailstock body of the cylindrical grinding machine, and is provided with two sensing ends which are respectively used for being matched with the first sensor and the second sensor to realize signal sensing detection.
2. The workpiece in-place detection device for the cylindrical grinding machine as recited in claim 1, wherein: the bracket is provided with a moving guide rail parallel to the axial direction of the tip, and the sensor assembly is arranged on the guide rail and can move along the guide rail.
3. The workpiece in-place detection device for the cylindrical grinding machine as recited in claim 2, characterized in that: the support is provided with a scale which can measure the moving distance of the sensor assembly on the guide rail.
4. The workpiece in-place detection device for the cylindrical grinding machine as recited in claim 1, wherein: the sensor assembly further comprises a mounting block, the first sensor and the second sensor are respectively mounted on the respective mounting block and can move along the axis of the sensor in the mounting block, and the sensing distance between the sensor and the approaching body is adjusted.
5. The workpiece in-place detection device for the cylindrical grinding machine as recited in claim 1, wherein: the position moving assembly comprises an adjusting screw and a stop block fixed on the support, the stop block is fixed at two ends of the support and is provided with a through hole which is axially parallel to the moving direction of the sensor assembly, the adjusting screw penetrates through the through hole and is in clearance fit with the through hole, and the axial limit of the adjusting screw relative to the stop block is realized through a split washer and a boss of the adjusting screw; the threaded section of the adjusting screw is connected with the sensor assembly, and the sensor assembly moves in the direction parallel to the axial direction of the tip through rotation of the adjusting screw.
6. The workpiece in-place detection device for the cylindrical grinding machine as recited in claim 1, wherein: and the width A of the sensing end matched with the first sensor along the axial direction of the tip is determined according to the distance S between the limit position a of the tip of the tailstock body of the cylindrical grinding machine moving inwards and the position b of the tip of the tailstock body of the cylindrical grinding machine after the workpiece with qualified size is correctly clamped, and the width A is not less than the distance S.
7. The workpiece in-place detection device for the cylindrical grinding machine as recited in claim 1 or 6, wherein: the two sensing ends of the proximity body have different thicknesses in the axial direction of the sensor, and the thickness of the inner sensing end is thinner than that of the outer sensing end.
8. A method of in-situ inspection of a workpiece using the apparatus of any one of claims 1 to 7, comprising the steps of:
step 1: adjusting the axial positions of the first sensor and the second sensor according to the positions of the proximity body induction ends to enable the vertical distances between the first sensor and the second sensor and the corresponding proximity body induction ends to meet the requirement of induction distances;
step 2: correctly installing a workpiece with qualified size on an outer circle grinding machine; the position adjusting and moving assembly is used for adjusting the position of the first sensor, wherein the first sensor moves from inside to outside from the inner side of the sensing end at the inner side, and the position of the first sensor is preliminarily fixed when the signal is just from no signal to the signal; the second sensor between the two induction ends moves from inside to outside, and when a signal is just generated from no signal, the position of the second sensor is preliminarily fixed;
and step 3: according to the allowable error size range +/-t of the workpiece, moving the first sensor inwards by a distance t and then fixing the position of the first sensor, and moving the second sensor outwards by the distance t and then fixing the position of the second sensor;
and 4, step 4: workpiece in-situ detection is performed according to the following logic:
if the first sensor has no signal and the second sensor has a signal, the workpiece with a qualified size is clamped by the cylindrical grinding machine, and the workpiece is normally clamped between the centers;
if the first sensor has a signal, the fact that the cylindrical grinding machine does not clamp the workpiece or the workpiece is unqualified in size is indicated, and the axial size is too short;
if the second sensor has no signal, the clamping posture of the workpiece between the centers is incorrect, or the size of the workpiece is unqualified, and the axial size is overlong.
CN202210794719.1A 2022-07-05 2022-07-05 Workpiece in-place detection device and method for cylindrical grinding machine Active CN115157023B (en)

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CN202210794719.1A CN115157023B (en) 2022-07-05 2022-07-05 Workpiece in-place detection device and method for cylindrical grinding machine

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CN202210794719.1A CN115157023B (en) 2022-07-05 2022-07-05 Workpiece in-place detection device and method for cylindrical grinding machine

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CN115157023B CN115157023B (en) 2022-12-27

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107127362A (en) * 2017-06-19 2017-09-05 宁波友智机械科技有限公司 A kind of lathe process sync detection device
CN107160291A (en) * 2016-03-08 2017-09-15 株式会社捷太格特 Grinding machine
CN108856734A (en) * 2017-05-12 2018-11-23 苏州润桐专利运营有限公司 A kind of automatic lathe for cylindrical work processing
CN111811449A (en) * 2020-09-03 2020-10-23 杭州集智机电股份有限公司 Shaft part jumping detection mechanism and detection method capable of automatically eliminating spindle error
CN215616921U (en) * 2021-09-09 2022-01-25 浙江龙铁纵横轨道交通检修技术有限公司 Full-automatic grinding device for axle of bullet train

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107160291A (en) * 2016-03-08 2017-09-15 株式会社捷太格特 Grinding machine
CN108856734A (en) * 2017-05-12 2018-11-23 苏州润桐专利运营有限公司 A kind of automatic lathe for cylindrical work processing
CN107127362A (en) * 2017-06-19 2017-09-05 宁波友智机械科技有限公司 A kind of lathe process sync detection device
CN111811449A (en) * 2020-09-03 2020-10-23 杭州集智机电股份有限公司 Shaft part jumping detection mechanism and detection method capable of automatically eliminating spindle error
CN215616921U (en) * 2021-09-09 2022-01-25 浙江龙铁纵横轨道交通检修技术有限公司 Full-automatic grinding device for axle of bullet train

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Denomination of invention: A workpiece in position detection device and method for cylindrical grinding machines

Granted publication date: 20221227

Pledgee: Bank of China Limited Xi'an High tech Development Zone Sub branch

Pledgor: Shaanxi nobet Automation Technology Co.,Ltd.

Registration number: Y2024980007542