CN115156870B - Automatic equipment of tail gas valve - Google Patents
Automatic equipment of tail gas valve Download PDFInfo
- Publication number
- CN115156870B CN115156870B CN202210803862.2A CN202210803862A CN115156870B CN 115156870 B CN115156870 B CN 115156870B CN 202210803862 A CN202210803862 A CN 202210803862A CN 115156870 B CN115156870 B CN 115156870B
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- Prior art keywords
- assembly
- joint
- valve body
- guide rail
- installation
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- 238000009434 installation Methods 0.000 claims abstract description 80
- 239000000463 material Substances 0.000 claims abstract description 31
- 230000000712 assembly Effects 0.000 claims abstract description 8
- 238000000429 assembly Methods 0.000 claims abstract description 8
- 210000001503 joint Anatomy 0.000 claims description 43
- 238000006073 displacement reaction Methods 0.000 claims description 20
- 238000003825 pressing Methods 0.000 claims description 18
- 238000003032 molecular docking Methods 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 6
- 239000000969 carrier Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 230000010354 integration Effects 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012840 feeding operation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses automatic tail gas valve assembling equipment which comprises a joint feeding mechanism and a valve body assembling mechanism, wherein the joint feeding mechanism comprises a feeding unit and an indexing and transferring unit; the indexing and material transferring unit comprises an indexing disc, a carrying unit is arranged on one side, facing the material feeding unit, of the indexing disc, and two O-shaped ring mounting assemblies and two buckle mounting assemblies are sequentially arranged on one side of the indexing disc along the rotation direction of the indexing disc; the valve body assembling mechanism comprises a valve body conveying belt; one side of the valve body conveying belt is sequentially provided with a nut carrying assembly, an oiling assembly, a joint mounting assembly, a joint transfer assembly, a press-fitting assembly and a screw locking assembly along the conveying direction; the device of the invention automatically and continuously runs integrally, has high equipment integration level, can orderly and efficiently complete the assembly and installation operation of a plurality of parts of the tail gas valve, and greatly improves the assembly work efficiency of the tail gas valve.
Description
Technical Field
The invention relates to the technical field of tail gas valve processing and production, in particular to automatic tail gas valve assembling equipment.
Background
In the use process of the automobile, exhaust emission is indispensable. At present, the exhaust line of an automobile is usually controlled by controlling the exhaust emission of the automobile. In the production process of the tail gas valve, feeding and assembling operations of different parts of the tail gas valve are needed. The existing assembly equipment is designed in a scattered manner, the occupied space is large, the equipment integration level is low, the part transfer between partial equipment is carried out manually, the work efficiency of the whole assembly operation of the device is low, and the automatic high-efficiency production requirement of a modern factory is difficult to meet.
Disclosure of Invention
The invention aims to provide automatic tail gas valve assembling equipment for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the automatic tail gas valve assembling equipment comprises a joint feeding mechanism and a valve body assembling mechanism, wherein the joint feeding mechanism and the valve body feeding tool are arranged in a shell, the joint feeding mechanism comprises a feeding unit and an indexing and transferring unit, the feeding unit comprises a sound insulation box, a plurality of vibration feeding trays are fixedly arranged in the sound insulation box, and one sides of the vibration feeding trays are fixedly connected with feeding guide grooves;
the indexing and transferring unit comprises an indexing disc, a plurality of joint carriers are rotatably arranged at the top of the indexing disc, a carrying unit is arranged on one side, facing the feeding unit, of the indexing disc, the carrying unit comprises a positioning assembly, a dislocation assembly and a carrying assembly, the positioning assembly comprises a positioning plate, a plurality of positioning guide grooves are formed in the bottom of the positioning plate, and the plurality of positioning guide grooves are respectively arranged corresponding to the end parts of the plurality of feeding guide grooves; the dislocation assembly is arranged below the positioning plate and comprises a dislocation receiving plate, a displacement push rod is fixedly arranged at the bottom of the dislocation receiving plate, a lifting push rod is fixedly arranged at the top of the dislocation receiving plate, a bearing frame is fixedly arranged at the output end of the lifting push rod, and a plurality of butt-joint columns are fixedly connected to the top of the bearing frame; the conveying assembly is arranged on one side of the positioning assembly and comprises a conveying guide rail, and a conveying mechanical arm is slidably arranged on the inner wall of the conveying guide rail;
one side of the dividing plate is fixedly provided with two O-shaped ring installation assemblies which are arranged along the rotating direction of the dividing plate, and the two O-shaped ring installation assemblies are respectively used for installing a large O-shaped ring and a small O-shaped ring; the O-shaped ring installation assembly comprises an O-shaped ring vibration disc, one side of the O-shaped ring vibration disc is fixedly connected with an installation frame, the top of the installation frame is fixedly provided with an installation mechanical arm, one side of the installation frame is fixedly provided with a rotating motor for rotating the joint carrier, the output end of the rotating motor is fixedly connected with a butt joint clamping groove, and the bottoms of the joint carriers are fixedly connected with butt joint blocks;
two buckle installation components are sequentially arranged on one side of the O-shaped ring installation component along the rotation direction of the dividing plate, each buckle installation component comprises a buckle seat, a material ejection cylinder is fixedly arranged on one side of each buckle seat, an ejector plate is fixedly connected to the output end of each material ejection cylinder, a cartridge holder is fixedly arranged in the middle of each buckle seat, a buckle cartridge clip is fixedly arranged at the top of each cartridge holder, a material ejection opening is formed in the bottom of each cartridge holder, and one side of each material ejection opening is correspondingly arranged with one side of each ejector plate;
the other side of the dividing plate is provided with a carrying and blanking assembly for carrying joints to the valve body assembling mechanism, the carrying and blanking assembly comprises a carrying guide rail, and a blanking mechanical arm is slidably arranged on the inner wall of the carrying guide rail;
the valve body assembling mechanism comprises a valve body conveying belt, and a plurality of limiting seats for limiting the placement of the valve body are equidistantly arranged on the belt surface of the valve body conveying belt;
one side of the valve body conveying belt is provided with a backflow conveying belt in parallel, the conveying direction of the backflow conveying belt is opposite to that of the valve body conveying belt, one end of the valve body conveying belt is provided with a material moving assembly for moving a valve body on the valve body conveying belt onto the backflow conveying belt, the material moving assembly comprises a material moving frame, a material moving guide rail is fixedly arranged on the material moving frame, and a material moving mechanical arm is slidably arranged on the inner wall of the material moving guide rail;
the other side of the valve body conveying belt is sequentially provided with a nut carrying assembly, an oiling assembly, a joint mounting assembly, a joint transfer assembly, a press-fitting assembly and a screw locking assembly along the conveying direction of the valve body conveying belt;
the nut carrying assembly comprises a nut vibration disc, a nut carrying guide rail is fixedly arranged on one side of the nut vibration disc, and a nut installation mechanical arm is slidably arranged on the inner wall of the nut carrying guide rail;
the oil coating assembly comprises an air cylinder frame, wherein a pushing guide rail is fixedly arranged at the top of the air cylinder frame, the pushing frame is slidably connected to the top of the pushing guide rail, one side of the pushing frame is fixedly connected with a plurality of oil coating heads, the top of the air cylinder frame is fixedly provided with a pushing air cylinder, the output end of the pushing air cylinder is fixedly connected with the pushing frame, and the plurality of oil coating heads are communicated with the output end of external oil supply equipment;
the joint installation assembly comprises a joint assembly guide rail, an assembly mechanical arm is slidably arranged on the inner wall of the joint assembly guide rail, the joint transfer assembly is arranged below the joint installation assembly, the joint transfer assembly comprises a transfer guide rail, the top of the transfer guide rail is slidably connected with a butt joint cylinder, the output end of the butt joint cylinder is fixedly connected with a placing plate for placing a joint, and two ends of the joint transfer assembly are respectively arranged corresponding to the joint installation assembly and the carrying and blanking assembly and are used for moving the joint sent by the carrying and blanking assembly to the position of the joint installation assembly;
the pressing assembly comprises a pressing frame, a pressing guide rail is fixedly arranged at the top of the pressing frame, an installation block is connected to the inner wall of the pressing guide rail in a sliding manner, a plurality of pressing rods are fixedly connected to one end of the installation block, a pressing cylinder for driving the installation block to move is fixedly connected to the other end of the installation block, and the plurality of pressing rods are respectively arranged corresponding to the installation positions of the joints on the valve body;
the screw feeding assembly comprises a screw vibration disc, a feeding guide rail is fixedly arranged on one side of the screw vibration disc, a feeding mechanical arm is slidably arranged on the inner wall of the feeding guide rail, an installation table is fixedly arranged on one side of the feeding guide rail, a sliding table is slidably connected to the top of the installation table, a transverse moving cylinder for driving the sliding table to move is fixedly arranged at the bottom of the installation table, a displacement cylinder is fixedly arranged at one end of the sliding table, a displacement seat is fixedly arranged at the output end of the displacement cylinder, the bottom of the displacement seat is slidably connected with the top of the sliding table, an adjusting cylinder is fixedly arranged at the top of the displacement seat, a connecting frame is fixedly connected with the output end of the adjusting cylinder, an electric screwdriver is fixedly arranged at the top of the connecting frame, a guide sleeve for conveying screws is fixedly connected to the top of the butt joint sleeve, and one end of the electric screwdriver is correspondingly arranged with one end of the butt joint sleeve.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, continuous and automatic feeding operation is carried out on the joint through the vibration feeding disc, the joint is received through the dividing disc, the O-shaped ring installation assembly and the buckle installation assembly which are sequentially arranged along the rotation direction of the dividing disc are utilized to complete the installation operation of the O-shaped ring and the buckle, the joint is transferred to the joint transfer assembly for standby through the blanking conveying assembly, the manual operation is not needed in the feeding pre-assembly process of the joint, the automation degree is high, and the manpower is saved;
when the butt joint is assembled with the valve body, the valve body to be assembled is arranged on a valve body conveying belt, the nut carrying assembly, the oiling assembly, the joint mounting assembly, the joint transfer assembly, the press mounting assembly and the screw locking assembly are sequentially arranged on the valve body conveying belt, the nut is mounted, the butt joint mounting cavity is oiled, the butt joint assembly and the butt joint and screw are mounted, the valve body is assembled, and the valve body subjected to assembly processing is returned to the feeding position by using a backflow conveying belt with the direction opposite to that of the valve body conveying belt, so that an operator can finish the feeding and discharging operation of the valve body at the same station, and the use operation of equipment is more convenient; the device integrally and automatically continuously operates, the equipment integration level is high, the assembly and installation operation of a plurality of parts of the tail gas valve can be orderly and efficiently completed, and the assembly work efficiency of the tail gas valve is greatly improved.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the present joint feed mechanism;
FIG. 3 is an enlarged view of FIG. 2A in accordance with the present invention;
FIG. 4 is an enlarged view of B of FIG. 2 in accordance with the present invention;
FIG. 5 is a schematic view of the O-ring mounting assembly of the present invention;
FIG. 6 is a block diagram of an oiling assembly of the present invention;
FIG. 7 is a block diagram of a joint transfer assembly of the present invention;
FIG. 8 is a block diagram of the present lock screw assembly;
fig. 9 is a top cross-sectional view of the present invention.
In the figure: 1. a housing; 2. a valve body conveyor belt; 3. vibrating the feeding disc; 4. an index plate; 5. an O-ring vibration disk; 6. a positioning plate; 7. a handling robot arm; 8. a bearing frame; 9. lifting the push rod; 10. a joint carrier; 11. a clamping seat; 12. a liftout cylinder; 13. a cartridge holder; 14. a clip; 15. an ejector plate; 16. installing a mechanical arm; 17. a rotating electric machine; 18. a cylinder frame; 19. a pushing cylinder; 20. an oil coating head; 21. assembling a mechanical arm; 22. placing a plate; 23. a pressing rod; 24. a compacting cylinder; 25. a traversing cylinder; 26. a mounting table; 27. a displacement seat; 28. an electric screwdriver; 29. butting a sleeve; 30. a guide sleeve; 31. carrying guide rails; 32. a return conveyor belt; 33. a material moving mechanical arm; 34. a screw vibration plate; 35. a nut vibration disk.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-9, in an embodiment of the present invention, an automatic assembly device for a tail gas valve includes a joint feeding mechanism and a valve body assembly mechanism, wherein the joint feeding mechanism and the valve body feeding device are both disposed in a housing 1, the joint feeding mechanism includes a feeding unit and an indexing unit, the feeding unit includes a sound insulation box, a plurality of vibration feeding trays 3 are fixedly mounted in the sound insulation box, one sides of the plurality of vibration feeding trays 3 are fixedly connected with a feeding guide groove, and in a specific implementation, a feeding hopper is disposed on one side of each vibration feeding tray 3 for performing a joint feeding operation on the vibration feeding tray 3, so that the loading capacity of the device for the joint is improved, the device has a longer continuous working period, and in a specific implementation, different kinds of joints can be placed in different feeding hoppers with more practical processing requirements;
the indexing and transferring unit comprises an indexing disc 4, a plurality of joint carriers 10 are rotatably arranged at the top of the indexing disc 4, a carrying unit is arranged on one side, facing the feeding unit, of the indexing disc 4, the carrying unit comprises a positioning component, a dislocation component and a carrying component, the positioning component comprises a positioning plate 6, a plurality of positioning guide grooves are formed in the bottom of the positioning plate 6, the plurality of positioning guide grooves are respectively arranged corresponding to the end parts of the plurality of feeding guide grooves, an expansion cavity corresponding to the top of a joint is formed in the top of an inner cavity of the positioning guide groove, the bottom of the positioning guide groove penetrates through the whole positioning plate 6, and a butt joint column on a bearing frame 8 can be positioned in a butt joint manner under a positioning guide;
the dislocation assembly is arranged below the positioning plate 6 and comprises a dislocation receiving plate, a displacement push rod is fixedly arranged at the bottom of the dislocation receiving plate, a lifting push rod 9 is fixedly arranged at the top of the dislocation receiving plate, a bearing frame 8 is fixedly arranged at the output end of the lifting push rod 9, and a plurality of butt joint columns are fixedly connected at the top of the bearing frame 8; the carrying assembly is arranged on one side of the positioning assembly and comprises a carrying guide rail 31, and a carrying mechanical arm 7 is slidably arranged on the inner wall of the carrying guide rail 31;
one side of the dividing disc 4 is fixedly provided with two O-shaped ring installation assemblies which are arranged along the rotation direction of the dividing disc 4, and the two O-shaped ring installation assemblies are respectively used for installing a large O-shaped ring and a small O-shaped ring; the O-shaped ring installation assembly comprises an installation frame fixedly connected with one side of an O-shaped ring vibration disk 5,O-shaped ring vibration disk 5, an installation mechanical arm 16 is fixedly installed at the top of the installation frame, a rotating motor 17 used for rotating a joint carrier 10 is fixedly installed at one side of the installation frame, a butt joint clamping groove is fixedly connected to the output end of the rotating motor 17, butt joint blocks are fixedly connected to the bottoms of a plurality of joint carriers 10, the butt joint clamping groove is matched with the shape of the butt joint blocks, when a dividing disk 4 rotates to move a station, the butt joint blocks move into the butt joint clamping groove, after the butt joint clamping groove rotates 180 degrees, the butt joint blocks can be moved out of the butt joint clamping groove in the rotation process of the dividing disk 4, if the current station is sleeved with a large O-shaped ring, the next station needs to be sleeved with the carrier rotating mechanism rotating joint carrier 10 after the whole 180 degrees.
Two buckle installation components are sequentially arranged on one side of the O-shaped ring installation component along the rotation direction of the index plate 4, each buckle installation component comprises a buckle seat 11, a jacking cylinder 12 is fixedly arranged on one side of each buckle seat 11, an ejector plate 15 is fixedly connected to the output end of each jacking cylinder 12, a cartridge holder 13 is fixedly arranged in the middle of each buckle seat 11, a buckle cartridge clip 14 is fixedly arranged at the top of each cartridge holder 13, a jacking port is formed in the bottom of each cartridge holder 13, and one side of each jacking port is correspondingly arranged with one side of each ejector plate 15;
the other side of the dividing disc 4 is provided with a carrying and blanking assembly for carrying joints to the valve body assembling mechanism, the carrying and blanking assembly comprises a carrying guide rail 31, and a blanking mechanical arm is slidably arranged on the inner wall of the carrying guide rail 31;
the valve body assembling mechanism comprises a valve body conveying belt 2, and a plurality of limiting seats for limiting the placement of the valve body are equidistantly arranged on the belt surface of the valve body conveying belt 2;
the valve body conveying belt 2 is provided with the backflow conveying belt 32 in parallel on one side, the conveying direction of the backflow conveying belt 32 is opposite to that of the valve body conveying belt 2, the assembly operation of the valve body is completed through a plurality of components arranged on the valve body conveying belt 2, and the valve body subjected to assembly processing is returned to the feeding position by utilizing the backflow conveying belt 32 opposite to that of the valve body conveying belt 2, so that an operator can complete the feeding and discharging operation of the valve body at the same station, the use operation of equipment is more convenient, and the working efficiency is higher;
one end of the valve body conveying belt 2 is provided with a material moving assembly for moving the valve body on the valve body conveying belt 2 onto the reflow conveying belt 32, the material moving assembly comprises a material moving frame, a material moving guide rail is fixedly arranged on the material moving frame, and a material moving mechanical arm 33 is slidably arranged on the inner wall of the material moving guide rail;
the other side of the valve body conveying belt 2 is sequentially provided with a nut carrying assembly, an oiling assembly, a joint mounting assembly, a joint transfer assembly, a press-fitting assembly and a screw locking assembly along the conveying direction of the valve body conveying belt 2;
the nut carrying assembly comprises a nut vibration disc 35, a nut carrying guide rail 31 is fixedly arranged on one side of the nut vibration disc 35, and a nut mounting mechanical arm 16 is slidably arranged on the inner wall of the nut carrying guide rail 31;
the oiling component comprises an air cylinder frame 18, a pushing guide rail is fixedly arranged at the top of the air cylinder frame 18, a pushing frame is slidably connected to the top of the pushing guide rail, a plurality of oiling heads 20 are fixedly connected to one side of the pushing frame, a pushing air cylinder 19 is fixedly arranged at the top of the air cylinder frame 18, the output end of the pushing air cylinder 19 is fixedly connected with the pushing frame, and a plurality of oiling heads 20 are communicated with the output end of external oiling supply equipment; the oil coating assembly is arranged to oil the installation cavity of the joint, so that the installation operation of the joint is smoother and more convenient;
the joint installation assembly comprises a joint assembly guide rail, an assembly mechanical arm 21 is slidably installed on the inner wall of the joint assembly guide rail, a joint transfer assembly is arranged below the joint installation assembly, the joint transfer assembly comprises a transfer guide rail, the top of the transfer guide rail is slidably connected with a butt joint cylinder, the output end of the butt joint cylinder is fixedly connected with a placing plate 22 for placing a joint, and two ends of the joint transfer assembly are respectively and correspondingly arranged with the joint installation assembly and the conveying and blanking assembly and are used for moving the joint sent by the conveying and blanking assembly to the position where the joint installation assembly is located;
the press mounting assembly comprises a press frame, a press guide rail is fixedly mounted at the top of the press frame, an installation block is slidably connected to the inner wall of the press guide rail, a plurality of press rods 23 are fixedly connected to one end of the installation block, a press cylinder 24 for driving the installation block to move is fixedly connected to the other end of the installation block, and the plurality of press rods 23 are respectively arranged corresponding to the installation positions of the joints on the valve body;
the screw feeding assembly comprises a screw vibration disc 34, a feeding guide rail is fixedly arranged on one side of the screw vibration disc 34, a feeding mechanical arm is slidably arranged on the inner wall of the feeding guide rail, an installation table 26 is fixedly arranged on one side of the feeding guide rail, a sliding table is slidably connected to the top of the installation table 26, a traversing cylinder 25 for driving the sliding table to move is fixedly arranged at the bottom of the installation table 26, a displacement cylinder is fixedly arranged at one end of the sliding table, a displacement seat 27 is fixedly arranged at the output end of the displacement cylinder, the bottom of the displacement seat 27 is slidably connected with the top of the sliding table, an adjusting cylinder is fixedly arranged at the top of the displacement seat 27, a connecting frame is fixedly connected to the output end of the adjusting cylinder, an electric screwdriver 28 is fixedly arranged at the top of the connecting frame, a docking sleeve 29 is fixedly connected to the top of the docking sleeve 29, and one end of the electric screwdriver 28 is correspondingly arranged with one end of the docking sleeve 29.
When the invention is used, the connectors are sent out from the feeding guide groove through vibrating the feeding disc 3, a plurality of connectors are conveyed into the positioning guide groove along the feeding guide groove, the shifting push rod drives the misplacement receiving plate to move below the positioning guide groove and align the butt joint column with the bottom of the connectors, then the lifting push rod 9 drives the butt joint column to lift and penetrate into the connectors to limit the connectors, the shifting push rod drives the misplacement receiving plate to reset, the carrying and unloading wall is matched with the carrying guide rail 31 to transfer the butt joint column to the connector carrier 10 on the index plate 4, and two connectors are placed on each connector in a sundry way;
the dividing disc 4 is started to drive the joint carrier 10 to rotate a station so that one joint is aligned with the O-shaped ring installation component, at the moment, the butt joint clamping groove is aligned with the butt joint block, the O-shaped ring vibration disc 5 vibrates and feeds out the O-shaped ring, the O-shaped ring is installed on the joint by the installation mechanical arm 16, then the rotating motor 17 drives the butt joint clamping groove to rotate 180 degrees, and further drives the butt joint block and the joint carrier 10 to rotate 180 degrees, so that the other joint component can be aligned with the other O-shaped ring installation component after the dividing disc 4 rotates a station, and the installation of the O-shaped ring on the other joint is completed by the other O-shaped ring installation component;
then the index plate 4 continues to rotate, so that the joint carrier 10 moves to the position of the buckle installation component, the ejection cylinder drives the ejection plate 15 to perform ejection movement, the ejection plate 15 penetrates into the ejection port and ejects the buckle clip 14, the assembly is completed with the clamping groove on the joint, and the index plate 4 rotates at one station, and the installation work of the buckle clip 14 on the other joint is performed by the other buckle installation component;
after the installation work of the buckle clip 14 is completed, the dividing plate drives the joint carrier 10 to move to the position where the joint carrier 10 is used for carrying the blanking assembly, the joint is taken down from the joint carrier 10 by the blanking mechanical arm, the joint is transferred to the placing plate 22 by matching with the carrying guide rail 31, and the placing plate 22 and the joint are driven by the transfer guide rail to move to the position where the joint installation assembly is located;
the valve body is manually sent to a limiting seat of the valve body conveying belt 2, the valve body is conveyed by the valve body conveying belt 2, when the valve body moves to the position of the nut installation assembly, a nut vibration disc 35 is used for feeding, and then the nut is placed in a nut installation position on the valve body by a nut installation mechanical arm 16;
the valve body continues to move to the position of the oiling component, the pushing cylinder 19 drives the pushing frame to move, so that the oiling heads 20 move forwards into the joint mounting cavity on the valve body to smear grease, after the smearing is finished, the valve body is transferred to the position of the joint mounting component by the valve body conveying belt 2, the docking cylinder drives the placing plate 22 to lift, and then the joint is driven to lift, and the assembling mechanical arm 21 on the joint mounting component clamps the joint and loads the joint into the joint mounting cavity on the valve body;
when the valve body with the installed joint moves to the position of the press-fit assembly, the press-fit cylinder drives the mounting plate and the pressing rods 23 to move, and the joints installed on the valve body are pressed by the plurality of pressing rods 23, so that the joints are prevented from falling off in the subsequent moving process;
then the valve body moves to the position of the screw locking assembly, the screw is sent out by the screw vibration disc 34, the screw is sent into the guide sleeve 30 by the feeding mechanical arm, the guide sleeve 30 is sent into the docking sleeve 29, the sliding table is driven by the traversing cylinder 25 to traverse, the displacement seat 27 is pushed by the displacement cylinder to move, the electric screwdriver 28 is driven by the adjusting cylinder to move, so that the output end of the electric screwdriver 28 penetrates into the docking sleeve 29, and the screw in the docking sleeve is propped against the screw mounting position on the valve body, and the electric screwdriver 28 starts working and locks the screw to complete the assembly of the valve body;
when the valve body is transferred to the position of the material transferring assembly by the valve body conveying belt 2, the material transferring guide rail drives the material transferring mechanical arm 33 to clamp and transfer the valve body, the valve body is placed on the reflow conveying belt 32, and is conveyed to a personnel station through the reflow conveying belt 32, and the valve body is manually taken down.
The present invention is not limited to the above embodiments, but is capable of modification and variation in all aspects, including those of ordinary skill in the art, without departing from the spirit and scope of the present invention.
Claims (8)
1. The automatic tail gas valve assembling equipment is characterized by comprising a joint feeding mechanism and a valve body assembling mechanism, wherein the joint feeding mechanism comprises a feeding unit and an indexing and transferring unit;
the indexing and transferring unit comprises an index plate (4), a plurality of joint carriers (10) are rotatably arranged at the top of the index plate (4), a carrying unit is arranged on one side, facing the feeding unit, of the index plate (4), the carrying unit comprises a positioning assembly, a dislocation assembly and a carrying assembly, and two O-shaped ring installation assemblies and two buckle installation assemblies are sequentially arranged on one side of the index plate (4) along the rotation direction of the index plate (4); the other side of the dividing disc (4) is provided with a conveying and blanking assembly for conveying the joint to the valve body assembling mechanism;
the valve body assembling mechanism comprises a valve body conveying belt (2), and a plurality of limiting seats for limiting the valve body are equidistantly arranged on the belt surface of the valve body conveying belt (2); one side of the valve body conveying belt (2) is sequentially provided with a nut carrying assembly, an oiling assembly, a joint mounting assembly, a joint transfer assembly, a press-fitting assembly and a screw locking assembly along the conveying direction of the valve body conveying belt;
the feeding unit comprises a sound insulation box, a plurality of vibration feeding trays (3) are fixedly arranged in the sound insulation box, and one sides of the vibration feeding trays (3) are fixedly connected with feeding guide grooves; the positioning assembly comprises a positioning plate (6), a plurality of positioning guide grooves are formed in the bottom of the positioning plate (6), and the plurality of positioning guide grooves are respectively arranged corresponding to the end parts of the plurality of feeding guide grooves;
the dislocation assembly comprises a dislocation receiving plate, a displacement push rod is fixedly arranged at the bottom of the dislocation receiving plate, a lifting push rod (9) is fixedly arranged at the top of the dislocation receiving plate, a bearing frame (8) is fixedly arranged at the output end of the lifting push rod (9), and a plurality of butt-joint columns are fixedly connected to the top of the bearing frame (8); the conveying assembly comprises a conveying guide rail (31), and a conveying mechanical arm (7) is slidably arranged on the inner wall of the conveying guide rail (31);
the O-shaped ring installation assembly comprises an O-shaped ring vibration disc (5), one side of the O-shaped ring vibration disc (5) is fixedly connected with an installation frame, the top of the installation frame is fixedly provided with an installation mechanical arm (16), one side of the installation frame is fixedly provided with a rotating motor (17) used for rotating a joint carrier (10), the output end of the rotating motor (17) is fixedly connected with a butt joint clamping groove, and a plurality of butt joint blocks are fixedly connected with the bottom of the joint carrier (10).
2. The automatic tail gas valve assembling device according to claim 1, wherein the buckle installation component comprises a buckle seat (11), a jacking cylinder (12) is fixedly installed on one side of the buckle seat (11), an ejector plate (15) is fixedly connected to the output end of the jacking cylinder (12), a cartridge holder (13) is fixedly installed in the middle of the buckle seat (11), a buckle cartridge clip (14) is fixedly installed on the top of the cartridge holder (13), a jacking opening is formed in the bottom of the cartridge holder (13), and one side of the jacking opening corresponds to one side of the ejector plate (15).
3. The automatic tail gas valve assembling device according to claim 1, wherein a backflow conveying belt (32) is arranged on the other side of the valve body conveying belt (2) in parallel, the conveying direction of the backflow conveying belt (32) is opposite to that of the valve body conveying belt (2), a material moving assembly for moving a valve body on the valve body conveying belt (2) onto the backflow conveying belt (32) is arranged at one end of the valve body conveying belt (2), the material moving assembly comprises a material moving frame, a material moving guide rail is fixedly arranged on the material moving frame, and a material moving mechanical arm (33) is slidably arranged on the inner wall of the material moving guide rail.
4. The automatic tail gas valve assembling device according to claim 1, wherein the nut carrying assembly comprises a nut vibration disc (35), a nut carrying guide rail (31) is fixedly installed on one side of the nut vibration disc (35), and a nut installation mechanical arm (16) is slidably installed on the inner wall of the nut carrying guide rail (31).
5. The automatic tail gas valve assembling device according to claim 1, wherein the oiling component comprises an air cylinder frame (18), a pushing guide rail is fixedly arranged at the top of the air cylinder frame (18), a pushing frame is slidably connected to the top of the pushing guide rail, a plurality of oiling heads (20) are fixedly connected to one side of the pushing frame, a pushing air cylinder (19) is fixedly arranged at the top of the air cylinder frame (18), and an output end of the pushing air cylinder (19) is fixedly connected with the pushing frame.
6. The automatic tail gas valve assembling device according to claim 1, wherein the joint mounting assembly comprises a joint assembling guide rail, an assembling mechanical arm (21) is slidably mounted on the inner wall of the joint assembling guide rail, the joint transit assembly is arranged below the joint mounting assembly and comprises a transit guide rail, a butt joint cylinder is slidably connected to the top of the transit guide rail, a placing plate (22) for placing a joint is fixedly connected to the output end of the butt joint cylinder, the conveying and discharging assembly comprises a conveying guide rail (31), and a discharging mechanical arm is slidably mounted on the inner wall of the conveying guide rail (31); and two ends of the joint transfer assembly are respectively and correspondingly arranged with the joint installation assembly and the conveying and blanking assembly.
7. The automatic tail gas valve assembling device according to claim 1, wherein the press-fitting assembly comprises a pressing frame, a pressing guide rail is fixedly arranged at the top of the pressing frame, an installation block is slidably connected to the inner wall of the pressing guide rail, one end of the installation block is fixedly connected with a plurality of pressing rods (23), the other end of the installation block is fixedly connected with a pressing cylinder (24) for driving the installation block to move, and the plurality of pressing rods (23) are respectively arranged corresponding to the installation positions of the joints on the valve body.
8. The automatic tail gas valve assembling device according to claim 1, wherein the screw locking assembly comprises a screw vibration disc (34), a feeding guide rail is fixedly arranged on one side of the screw vibration disc (34), a feeding mechanical arm is slidably arranged on the inner wall of the feeding guide rail, a mounting table (26) is fixedly arranged on one side of the feeding guide rail, a sliding table is slidably connected to the top of the mounting table (26), a traversing cylinder (25) for driving the sliding table to move is fixedly arranged at the bottom of the mounting table (26), a displacement cylinder is fixedly arranged at one end of the sliding table, a displacement seat (27) is fixedly arranged at the output end of the displacement cylinder, an adjusting cylinder is fixedly arranged at the top of the displacement seat (27), a connecting frame is fixedly connected to the output end of the adjusting cylinder, an electric screwdriver (28) is fixedly arranged at the top of the connecting frame, a docking sleeve (29) is fixedly connected to the top of the docking sleeve (29), a guiding sleeve (30) for feeding screws is fixedly arranged at one end of the electric screwdriver (28), and one end of the docking sleeve (29) is correspondingly arranged at one end of the electric screwdriver.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210803862.2A CN115156870B (en) | 2022-07-07 | 2022-07-07 | Automatic equipment of tail gas valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210803862.2A CN115156870B (en) | 2022-07-07 | 2022-07-07 | Automatic equipment of tail gas valve |
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| Publication Number | Publication Date |
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| CN115156870A CN115156870A (en) | 2022-10-11 |
| CN115156870B true CN115156870B (en) | 2024-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210803862.2A Active CN115156870B (en) | 2022-07-07 | 2022-07-07 | Automatic equipment of tail gas valve |
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| CN (1) | CN115156870B (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN115156870A (en) | 2022-10-11 |
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