CN115156091B - Relay detection device and detection method - Google Patents

Relay detection device and detection method Download PDF

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Publication number
CN115156091B
CN115156091B CN202210688876.4A CN202210688876A CN115156091B CN 115156091 B CN115156091 B CN 115156091B CN 202210688876 A CN202210688876 A CN 202210688876A CN 115156091 B CN115156091 B CN 115156091B
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China
Prior art keywords
relay
detection
fixedly connected
shaped
conveying belt
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CN115156091A (en
Inventor
吴海祥
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Suzhou Power Supply Co of State Grid Jiangsu Electric Power Co Ltd
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Suzhou Power Supply Co of State Grid Jiangsu Electric Power Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/344Sorting according to other particular properties according to electric or electromagnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution

Abstract

The invention discloses a relay detection device and a detection method in the technical field of relay detection, wherein the relay detection device comprises a detection table, a first U-shaped plate is fixedly connected to the top of the detection table, a first conveying belt is connected to the inner side wall of the first U-shaped plate in a transmission manner, and the bottom of the first conveying belt is higher than the bottom of the first U-shaped plate; according to the invention, when the relays are detected in batches, the relays are detected fully automatically by utilizing the first conveying belt and the second conveying belt in combination with the elastic clamping mechanism, the detecting mechanism and the pushing mechanism, and the detected relays are automatically distinguished, so that the detection efficiency is greatly improved, a large amount of labor force is saved, and the elastic clamping mechanism can elastically give off when the detecting mechanism is in butt joint with the relays, thereby being beneficial to the butt joint of the detecting mechanism and the relays.

Description

Relay detection device and detection method
Technical Field
The invention relates to the technical field of relay detection, in particular to a relay detection device and a relay detection method.
Background
A relay is an electric control device, and is an electric appliance for generating a predetermined step change in a controlled amount in an electric output circuit when a change in an input amount reaches a predetermined requirement, and is generally used in an automatic control circuit.
In the prior art, when the electromagnetic relay with the connecting pins extending out from the bottom is fully enclosed for detection, the electromagnetic relay is usually placed on a detection table (1) by adopting a manual operation, the electromagnetic relay is taken out after detection is completed, and qualified and unqualified electromagnetic relays are separated, and in the process of batch production of the electromagnetic relay in a factory, the detection method has lower efficiency and larger labor capacity, and can not automatically detect the relay rapidly, and the relay detection device in the factory is unsuitable for relay detection work.
Based on the above, the invention designs a relay detection device and a relay detection method to solve the above problems.
Disclosure of Invention
The invention aims to provide a relay detection device and a relay detection method, which are used for solving the problems that in the prior art, when an electromagnetic relay with a fully-enclosed bottom extending connecting pin is detected, the electromagnetic relay is usually placed on a detection table (1) manually, after detection is completed, the electromagnetic relay is taken out, qualified and unqualified are separated, and in the process of batch production of the electromagnetic relay in a factory, the detection method is low in efficiency and high in labor intensity, the relay cannot be detected rapidly and automatically, and relay detection work in a factory is unsuitable.
In order to achieve the above purpose, the present invention provides the following technical solutions: the relay detection device comprises a detection table, wherein a first U-shaped plate is fixedly connected to the top of the detection table, a first conveying belt is connected to the inner side wall of the first U-shaped plate in a transmission manner, the bottom of the first conveying belt and the bottom of the first U-shaped plate are higher than the bottom of the first U-shaped plate, a second U-shaped plate fixedly connected to the top of the detection table is arranged on the rear side of the first U-shaped plate, a second conveying belt is rotatably connected to the inner side of the second U-shaped plate, openings for the relay to pass through are jointly formed in the inner sides of the second U-shaped plate and the first U-shaped plate, the tops of the first conveying belt and the second conveying belt are flush, a plurality of elastic clamping mechanisms which are distributed at equal intervals are connected to the outer surface of the first conveying belt, the elastic clamping mechanisms are used for clamping the relay in the conveying process, a detection mechanism for detecting the relay moving to the front side of the opening is connected to the top of the detection table, and a pushing mechanism for pushing the unqualified relay to the top of the second conveying belt after detection is completed is connected to the top of the detection table;
the elastic clamping mechanism comprises four L-shaped positioning blocks, the four L-shaped positioning blocks are used for positioning four corners of the relay, a first sliding rod is fixedly connected to the outer side wall of each L-shaped positioning block, a plurality of first connecting blocks are fixedly connected to the outer surface of the first conveying belt, the first connecting blocks are positioned on the outer sides of the L-shaped positioning blocks, the first sliding rods penetrate through the L-shaped positioning blocks and are in sliding connection with the L-shaped positioning blocks, and a first spring positioned between the first connecting blocks and the L-shaped positioning blocks is sleeved on the outer surface of each first sliding rod;
the pushing mechanism comprises two extruding plates, the two extruding plates penetrate through a first U-shaped plate and are in sliding connection with the first U-shaped plate, pushing plates are arranged in the middle of the two extruding plates and used for pushing the relay to move to the top of the second conveying belt through openings, through holes for the pushing plates to move are formed in the side walls of the first U-shaped plate, a driving mechanism for driving the two extruding plates and the pushing plates to synchronously move towards the rear side is connected to the top of the detection table, a first connecting frame is fixedly connected with two L-shaped positioning blocks on the same side together, the same group of two L-shaped positioning blocks are distributed left and right, extruding blocks are fixedly connected to the inner side wall of the top of each first connecting frame, the extruding plates push the extruding blocks outwards to enable the L-shaped positioning blocks to be opened when the extruding plates move inwards, and then the pushing plates move towards the second conveying belt;
the inner side walls of the two extrusion plates are fixedly connected with L-shaped fixing frames, the interiors of the two L-shaped fixing frames are respectively and slidably connected with a second sliding rod, the outer ends of the second sliding rods are fixedly connected with first baffle plates, the inner ends of the second sliding rods are fixedly connected with guide plates, the outer surfaces of the two second sliding rods are respectively sleeved with a second spring positioned between the guide plates and the L-shaped fixing frames, and the two guide plates are used for keeping the relay from moving when the L-shaped positioning blocks are opened;
the driving mechanism comprises two L-shaped supporting frames, the two L-shaped supporting frames are fixedly connected to the side wall of the detection table, a screw rod is rotatably connected between the two L-shaped supporting frames and the first U-shaped plate, the outer ends of the two screw rods are fixedly connected with first motors, the two first motors are fixedly connected to the outer side walls of the two L-shaped supporting frames respectively, a second connecting frame is fixedly connected between the two extrusion plates together, the rear ends of the second connecting frames are fixedly connected with the pushing plates, and the two screw rods penetrate through the second connecting frames and are in threaded connection with the second connecting frames;
the device comprises a relay, a first U-shaped plate, a first electric cylinder, a second electric cylinder, a first U-shaped plate, a second electric cylinder, a first pressing frame, a second pressing frame, a third pressing frame, a first pressing frame and a second pressing frame, wherein the first electric cylinder is fixedly connected to the outer side wall of the first U-shaped plate;
the detection mechanism comprises a U-shaped fixing frame, the bottom of the U-shaped fixing frame is connected with a second electric cylinder, the bottom end of the second electric cylinder is fixedly connected with a lifting plate, the top of the lifting plate is connected with a detector, the bottom end of the lifting plate is fixedly provided with a detection loop bar electrically connected with the detector, the detection loop bar is used for being sleeved at the position of a connecting pin of a relay for detection, and the bottom end of each detection loop bar is fixedly connected with a conical guide shell;
the relay detection method comprises the following specific steps:
step one: firstly, placing the relay on the top of a first conveyor belt, and clamping the relay by an elastic clamping mechanism;
step two: the relay is placed on the top of the first conveyor belt, and the elastic clamping mechanism clamps the relay;
step three: when the relay moves to the detection position, the first conveying belt and the second conveying belt stop driving, so that the relay is accurately stopped under the detection mechanism, the detection mechanism is started, the detection mechanism moves downwards to surround and connect the positions of the connecting pins of the relay, and the relay is detected;
step four: after the detection is finished, the detection mechanism resets, and the pushing mechanism is controlled to distinguish the relay passing and failing, so that the relay is qualified and unqualified on the second conveyor belt and is remained on the first conveyor belt when the relay is unqualified and moves;
step five: after the pushing mechanism is reset, the first conveying belt and the second conveying belt are started, the second conveying belt drives the unqualified relay to move leftwards, the detected relay is conveyed out, and detection is completed.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, when the relays are detected in batches, the relays are detected fully automatically by utilizing the first conveying belt and the second conveying belt in combination with the elastic clamping mechanism, the detecting mechanism and the pushing mechanism, and the detected relays are automatically distinguished, so that the detection efficiency is greatly improved, a large amount of labor force is saved, and the elastic clamping mechanism can elastically give off when the detecting mechanism is in butt joint with the relays, thereby being beneficial to the butt joint of the detecting mechanism and the relays.
2. According to the invention, the four L-shaped positioning blocks are arranged on the outer surface of the first conveyor belt, when the relay is placed on the inner sides of the four L-shaped positioning blocks, the four L-shaped positioning blocks automatically approach the relay under the action of the first spring, the relay is clamped from four corner positions of the relay, the relay is positioned in the middle of the first conveyor belt, the relay is prevented from moving in disorder in the conveying process, the accurate position of the relay is ensured, the accurate butt joint of a follow-up detection mechanism and the relay is facilitated, and the detection efficiency of the relay is improved.
Drawings
FIG. 1 is a flow chart of a detection method of the present invention;
FIG. 2 is a first perspective view of the overall structure of the present invention;
FIG. 3 is a second perspective view of the overall structure of the present invention;
FIG. 4 is a third perspective view of the overall structure of the present invention;
FIG. 5 is a schematic view of the first U-shaped plate, the first conveyor belt and the outer connection structure thereof according to the present invention;
FIG. 6 is an enlarged view of the structure of FIG. 5 at A;
FIG. 7 is a schematic diagram of a pushing mechanism according to the present invention;
FIG. 8 is an enlarged view of the structure at B in FIG. 7;
FIG. 9 is a schematic view of the first cylinder, U-shaped extrusion frame and extrusion block positions of the present invention;
fig. 10 is a schematic structural diagram of a detection mechanism according to the present invention.
In the drawings, the list of components represented by the various numbers is as follows:
the detection platform 1, a first U-shaped plate 2, a first conveying belt 3, a second U-shaped plate 4, a second conveying belt 5, an opening 6, an L-shaped positioning block 7, a first sliding rod 8, a first connecting block 9, a first spring 10, an extrusion plate 11, a pushing plate 12, a first connecting frame 13, an extrusion block 14, an L-shaped fixing frame 15, a second sliding rod 16, a first baffle 17, a guide plate 18, a second spring 19, an L-shaped supporting frame 20, a screw rod 21, a first motor 22, a second connecting frame 23, a first electric cylinder 24, a U-shaped extrusion frame 25, a U-shaped fixing frame 26, a second electric cylinder 27, a lifting plate 28, a detector 29, a detection sleeve 30 and a conical guide shell 31.
Detailed Description
Referring to fig. 1-10, the present invention provides a technical solution: the relay detection device comprises a detection table 1, wherein a first U-shaped plate 2 is fixedly connected to the top of the detection table 1, a first conveying belt 3 is connected to the inner side wall of the first U-shaped plate 2 in a transmission manner, the bottom of the first conveying belt 3 is higher than the bottom of the first U-shaped plate 2, a second U-shaped plate 4 fixedly connected to the top of the detection table 1 is arranged on the rear side of the first U-shaped plate 2, a second conveying belt 5 is rotatably connected to the inner side of the second U-shaped plate 4, an opening 6 for the passage of a relay is jointly formed in the inner side of the second U-shaped plate 4 and the inner side of the first U-shaped plate 2, the tops of the first conveying belt 3 and the second conveying belt 5 are flush, a plurality of elastic clamping mechanisms which are distributed at equal intervals are connected to the outer surface of the first conveying belt 3, the elastic clamping mechanisms are used for clamping the relay in the conveying process, a detection mechanism used for detecting the relay moving to the front side of the opening 6 is connected to the top of the detection table 1, a pushing mechanism used for pushing the unqualified relay to the top of the second conveying belt 5 after the detection is completed is connected to the top of the detection table 1;
when the device works, the relay is placed at the top of the first conveyer belt 3, the elastic clamping mechanism clamps the relay, the first conveyer belt 3 and the second conveyer belt 5 are started, the first conveyer belt 3 drives the relay to move towards the detection mechanism through the elastic clamping mechanism, when the relay moves to the detection position, the first conveyer belt 3 and the second conveyer belt 5 stop driving, the relay is accurately stopped under the detection mechanism, the elastic clamping mechanism is matched to avoid the deflection of the relay, then the detection mechanism is started, the detection mechanism moves downwards to surround and connect the connecting feet of the relay, the detection mechanism can back off the connecting feet of the deflected relay to a certain extent when the relay is butted by the detection mechanism, the relay is conveniently detected and butted by the detection mechanism, when the relay is detected to be qualified by the detection mechanism, the detection mechanism is reset, the first conveyor belt 3 and the second conveyor belt 5 are started again, the first conveyor belt 3 continues to move leftwards, when the detection mechanism detects that the relay is unqualified, the pushing mechanism is controlled to start, the pushing mechanism moves backwards, the elastic clamping mechanism is firstly opened, then the relay is continuously moved rightwards to move towards the opening 6, the unqualified relay is pushed to the top of the second conveyor belt 5, the pushing mechanism is reset, the first conveyor belt 3 and the second conveyor belt 5 are started, the second conveyor belt 5 drives the unqualified relay to move leftwards, thereby automatically distinguishing and collecting the qualified relay and the unqualified relay, being convenient and fast, quite efficient for batch relay detection, thereby realizing that when the relay is detected in batches, the first conveyor belt 3 and the second conveyor belt 5 are utilized, the elastic clamping mechanism, the detection mechanism and the pushing mechanism are matched, the relay is detected fully automatically, the detected relay is distinguished automatically, the detection efficiency is greatly improved, a large amount of labor force is saved, and the elastic clamping mechanism is utilized to elastically give off when the detection mechanism is in butt joint with the relay, so that the butt joint of the detection mechanism and the relay is facilitated.
As a further scheme of the invention, the elastic clamping mechanism comprises four L-shaped positioning blocks 7, the four L-shaped positioning blocks 7 are used for positioning four corners of the relay, a first sliding rod 8 is fixedly connected to the outer side wall of each L-shaped positioning block 7, a plurality of first connecting blocks 9 are fixedly connected to the outer surface of the first conveying belt 3, the first connecting blocks 9 are positioned on the outer side of the L-shaped positioning blocks 7, the first sliding rod 8 penetrates through the L-shaped positioning blocks 7 and is in sliding connection with the L-shaped positioning blocks, and a first spring 10 positioned between the first connecting blocks 9 and the L-shaped positioning blocks 7 is sleeved on the outer surface of each first sliding rod 8; during operation, because accurate positioning and conveying are needed to be carried out on the relay, the butt joint of a follow-up detection mechanism and the relay is facilitated, through utilizing four L-shaped positioning blocks 7 arranged on the outer surface of the first conveying belt 3, when the relay is placed on the inner sides of the four L-shaped positioning blocks 7, the four L-shaped positioning blocks 7 are automatically close to the relay under the action of the first spring 10, the relay is clamped from four corner positions of the relay, the relay is positioned in the middle of the first conveying belt 3, messy movement of the relay in the conveying process is avoided, the accurate position of the relay is guaranteed, the accurate butt joint of the follow-up detection mechanism and the relay is facilitated, and the detection efficiency of the relay is improved.
As a further scheme of the invention, the pushing mechanism comprises two extrusion plates 11, the two extrusion plates 11 penetrate through the first U-shaped plate 2 and are in sliding connection with the first U-shaped plate 2, a pushing plate 12 is arranged in the middle of each of the two extrusion plates 11, the pushing plate 12 is used for pushing the relay to move to the top of the second conveying belt 5 through the opening 6, a through hole for the pushing plate 12 to move is formed in the side wall of the first U-shaped plate 2, a driving mechanism for driving the two extrusion plates 11 and the pushing plate 12 to synchronously move towards the rear side is connected to the top of the detection table 1, the two L-shaped positioning blocks 7 on the same side are fixedly connected with first connecting frames 13 together, the two first connecting frames 13 in the same group are distributed left and right, extrusion blocks 14 are fixedly connected to the inner side wall of the top of each first connecting frame 13, the extrusion blocks 14 are pushed outwards firstly when the extrusion plates 11 move inwards, the L-shaped positioning blocks 7 are opened, and then the pushing plates 12 move inwards towards the second conveying belt 5; during operation, as the relay is detected by the detection mechanism and then is divided into qualified and unqualified products, after detection, the relay needs to be automatically distinguished and collected in batch detection, after detection by the detection mechanism, when unqualified products are detected, the detection mechanism controls the driving mechanism to start, the driving mechanism drives the two extrusion plates 11 and the pushing plate 12 to synchronously move to the rear side, the rear ends of the two extrusion plates 11 are longer than the pushing plate 12, the extrusion plates 11 move to the two sides of the relay to be contacted with the extrusion blocks 14, the first connecting frame 13 and the L-shaped positioning blocks 7 at the same side are pushed outwards, the first springs 10 are compressed, thereby the four L-shaped positioning blocks 7 clamping the relay are pushed outwards to be opened, then the extrusion plates 11 and the pushing plate 12 continue to move backwards, the relay is pushed to the rear side from the front side through the through holes, the driving mechanism is reversed, the extrusion plates 11 and the pushing plate 12 are reset, the unqualified products are positioned on the second conveying belt 5, and when the relay is detected to be automatically distinguished and the unqualified products are positioned on the second conveying belt, and the first conveying belt is started, and the relay is conveniently and the unqualified products are automatically collected.
As a further scheme of the invention, the inner side walls of the two extrusion plates 11 are fixedly connected with L-shaped fixing frames 15, the interiors of the two L-shaped fixing frames 15 are respectively and slidably connected with a second slide bar 16, the outer ends of the second slide bars 16 are fixedly connected with a first baffle disc 17, the inner ends of the second slide bars 16 are fixedly connected with guide plates 18, the outer surfaces of the two second slide bars 16 are respectively sleeved with a second spring 19 positioned between the guide plates 18 and the L-shaped fixing frames 15, and the two guide plates 18 are used for keeping the relay from moving when the L-shaped positioning blocks 7 are opened; during operation, because when the stripper plate 11 promotes four L type locating pieces 7 and opens, can drive the relay and remove together, lead to the relay unable to break away from with L type locating piece 7 completely, i.e. L type locating piece 7 is still blocking the relay, through at every turn stripper plate 11 when removing to the rear side, through laminating on the lateral wall of relay under the effect of second spring 19, control two guide boards 18 and right side at guide board 18 right in-process that removes, extrude and keep the relay in the home position all the time and can not open from going on from the side to side, guarantee to break away from the relay completely after L type locating piece 7 opens, be favorable to pushing out first conveyer belt 3 with the relay steadily at every turn, be favorable to carrying out automatic differentiation to the relay.
As a further scheme of the invention, the driving mechanism comprises two L-shaped supporting frames 20, the two L-shaped supporting frames 20 are fixedly connected to the side wall of the detection table 1, screw rods 21 are rotatably connected between the two L-shaped supporting frames 20 and the first U-shaped plate 2, the outer ends of the two screw rods 21 are fixedly connected with first motors 22, the two first motors 22 are fixedly connected to the outer side walls of the two L-shaped supporting frames 20 respectively, a second connecting frame 23 is fixedly connected between the two extrusion plates 11 together, the rear ends of the second connecting frames 23 are fixedly connected with the pushing plates 12, and the two screw rods 21 penetrate through the second connecting frames 23 and are in threaded connection with the second connecting frames 23; during operation, as the two extrusion plates 11 and the pushing plate 12 are required to be driven to move backwards together, the two screw rods 21 are driven to synchronously rotate by simultaneously starting the two first motors 22, the two extrusion plates 11 and the pushing plate 12 are driven to synchronously move backwards through the second connecting frame 23, and the first motors 22 and the screw rods 21 are utilized for driving, so that the space can be saved as much as possible.
As a further scheme of the invention, a first electric cylinder 24 is fixedly connected to the outer side wall of the first U-shaped plate 2, the front end of the first electric cylinder 24 is fixedly connected with a U-shaped extrusion frame 25, and two ends of the rear side of the U-shaped extrusion frame 25 are used for extruding extrusion blocks 14 positioned on the left side and the right side of the relay to enable the extrusion blocks to move outwards; during operation, because when placing the relay in four L type locating pieces 7 and pressing from both sides tightly, need open four L type locating pieces 7, comparatively loaded down with trivial details, and in frequent process of detecting, pulling strength is great, through the material loading messenger is needed to carry out to a set of L type locating piece 7 that is located rightmost when detecting mechanism detects the relay at every turn, the operation of first conveyer belt 3 stops this moment, start first electric jar 24, drive U type extrusion frame 25 and remove backward, two extrusion piece 14 are extruded to U type extrusion frame 25, outwards push away L type locating piece 7, personnel place the relay in the L type locating piece 7 after opening, convenient and fast is favorable to improving the efficiency of detection, save the labour cost.
As a further scheme of the invention, the detection mechanism comprises a U-shaped fixing frame 26, the bottom of the U-shaped fixing frame 26 is connected with a second electric cylinder 27, the bottom end of the second electric cylinder 27 is fixedly connected with a lifting plate 28, the top of the lifting plate 28 is connected with a detector 29, the bottom end of the lifting plate 28 is fixedly provided with a detection sleeve rod 30 electrically connected with the detector 29, the detection sleeve rod 30 is used for being sleeved at the connecting foot position of the relay for detection, and the bottom end of each detection sleeve rod 30 is fixedly connected with a conical guide shell 31; during operation, because need detect the relay, through starting second electric jar 27, drive lifter plate 28, detector 29 and detection loop bar 30 together certain downwards, when detecting loop bar 30 downwardly moving, the cylindricality guide shell earlier with the connecting foot contact of relay, cooperation elasticity fixture can guide the incompletely vertical connecting foot to a certain extent and dock detection loop bar 30, make things convenient for the detector 29 to be connected with the relay completely, be favorable to the detection to the relay.
The relay detection method comprises the following specific steps:
step one: firstly, placing a relay on the top of a first conveyor belt 3, and clamping the relay by an elastic clamping mechanism;
step two: the relay is placed on the top of the first conveyor belt 3, and the elastic clamping mechanism clamps the relay;
step three: when the relay moves to the detection position, the first conveyor belt 3 and the second conveyor belt 5 stop driving, so that the relay is accurately stopped under the detection mechanism, the detection mechanism is started, the detection mechanism moves downwards to surround and connect the positions of the connecting pins of the relay, and the relay is detected;
step four: after the detection is finished, the detection mechanism resets, and the pushing mechanism is controlled to distinguish the pass and the fail of the relay, so that the pass is left on the first conveyor belt 3 on the second conveyor belt 5 when the fail moves;
step five: after the pushing mechanism is reset, the first conveying belt 3 and the second conveying belt 5 are started, the second conveying belt 5 drives the unqualified relay to move leftwards, the detected relay is conveyed out, and detection is completed.

Claims (6)

1. Relay detection device, including detecting platform (1), its characterized in that: the automatic detection device comprises a detection table (1), a first U-shaped plate (2) is fixedly connected to the top of the detection table (1), a first conveying belt (3) is connected to the inner side wall of the first U-shaped plate (2) in a transmission manner, a plurality of elastic clamping mechanisms which are distributed at equal intervals are connected to the outer surface of the first conveying belt (3), a second U-shaped plate (4) which is fixedly connected to the top of the detection table (1) is arranged on the rear side of the first U-shaped plate (2), a second conveying belt (5) is rotatably connected to the inner side of the second U-shaped plate (4), an opening (6) for a relay to pass through is jointly formed in the inner side of the second U-shaped plate (4) and the inner side of the first U-shaped plate (2), the tops of the first conveying belt (3) and the second conveying belt (5) are flush, a plurality of elastic clamping mechanisms which are distributed at equal intervals are connected to the outer surface of the first conveying belt (3), the elastic clamping mechanisms are used for clamping the relay in the conveying process, the top of the detection table (1) is connected to a detection mechanism which is used for detecting the relay moving to the position belt on the front side of the opening (6), and the top of the detection table (1) is connected to the automatic pushing mechanism which is used for pushing the relay to open the top mechanism (5) after the detection is completed and the top pushing mechanism is not enough to be pushed by the elastic clamping mechanism.
The elastic clamping mechanism comprises four L-shaped positioning blocks (7), wherein the four L-shaped positioning blocks (7) are used for positioning four corners of a relay, a first sliding rod (8) is fixedly connected to the outer side wall of each L-shaped positioning block (7), a plurality of first connecting blocks (9) are fixedly connected to the outer surface of the first conveying belt (3), the first connecting blocks (9) are positioned on the outer side of each L-shaped positioning block (7), the first sliding rods (8) penetrate through the L-shaped positioning blocks (7) and are in sliding connection with the L-shaped positioning blocks, and a first spring (10) positioned between the first connecting blocks (9) and the L-shaped positioning blocks (7) is sleeved on the outer surface of each first sliding rod (8);
the pushing mechanism comprises two extrusion plates (11), the two extrusion plates (11) penetrate through a first U-shaped plate (2) and are in sliding connection with the first U-shaped plate, pushing plates (12) are arranged in the middle of the extrusion plates (11), the pushing plates (12) are used for pushing the relay to move to the top of a second conveying belt (5) through openings (6), through openings for the pushing plates (12) to move are formed in the side walls of the first U-shaped plate (2), a driving mechanism for driving the two extrusion plates (11) and the pushing plates (12) to move towards the rear side synchronously is connected to the top of the detection table (1), a first connecting frame (13) is fixedly connected to the same side of the L-shaped positioning block (7), the first connecting frame (13) is distributed left and right, extrusion blocks (14) are fixedly connected to the inner side walls of the top of each first connecting frame (13), and the extrusion plates (11) are pushed away outwards when moving inwards, the L-shaped positioning blocks (14) are pushed outwards to enable the L-shaped positioning blocks (7) to open, and then the L-shaped positioning blocks (12) are pushed to move towards the second conveying belt (5).
2. The relay detection apparatus according to claim 1, wherein: two equal fixedly connected with L type mount (15) on stripper plate (11) inside wall, two inside equal sliding connection of L type mount (15) has second slide bar (16), first fender dish (17) of second slide bar (16) outer end fixedly connected with, second slide bar (16) inner fixedly connected with guide board (18), two all overlap on second slide bar (16) surface and be equipped with second spring (19) that are located between guide board (18) and L type mount (15), two guide board (18) are used for keeping the relay and do not take place to remove when L type locating piece (7) are opened.
3. The relay detection apparatus according to claim 2, wherein: the driving mechanism comprises two L-shaped supporting frames (20), wherein the two L-shaped supporting frames (20) are fixedly connected to the side wall of the detection table (1), the two L-shaped supporting frames (20) and the first U-shaped plate (2) are rotationally connected with screw rods (21), the outer ends of the screw rods (21) are fixedly connected with first motors (22), the two first motors (22) are fixedly connected to the outer side walls of the two L-shaped supporting frames (20), the two extruding plates (11) are fixedly connected with second connecting frames (23) together, the rear ends of the second connecting frames (23) are fixedly connected with pushing plates (12), and the two screw rods (21) penetrate through the second connecting frames (23) and are in threaded connection with the pushing plates.
4. A relay detection apparatus according to claim 3, wherein: the novel relay is characterized in that a first electric cylinder (24) is fixedly connected to the outer side wall of the first U-shaped plate (2), a U-shaped extrusion frame (25) is fixedly connected to the front end of the first electric cylinder (24), and two ends of the rear side of the U-shaped extrusion frame (25) are used for extruding extrusion blocks (14) positioned on the left side and the right side of the relay to enable the extrusion blocks to move outwards.
5. The relay detection apparatus according to claim 1, wherein: the detection mechanism comprises a U-shaped fixing frame (26), a second electric cylinder (27) is connected to the bottom of the U-shaped fixing frame (26), a lifting plate (28) is fixedly connected to the bottom end of the second electric cylinder (27), a detector (29) is connected to the top of the lifting plate (28), a detection loop bar (30) electrically connected with the detector (29) is fixedly arranged at the bottom end of the lifting plate (28), and the detection loop bar (30) is used for being sleeved at the position of a connecting pin of a relay to detect, and a conical guide shell (31) is fixedly connected to the bottom end of each detection loop bar (30).
6. A relay detection method, applicable to the relay detection apparatus according to any one of claims 1 to 5, characterized in that: the method comprises the following specific steps:
step one: firstly, placing a relay on the top of a first conveyor belt (3), and clamping the relay by an elastic clamping mechanism;
step two: the relay is placed on the top of the first conveyor belt (3), and the elastic clamping mechanism clamps the relay;
step three: when the relay moves to the detection position, the first conveying belt (3) and the second conveying belt (5) stop driving, so that the relay is accurately stopped under the detection mechanism, the detection mechanism is started, the detection mechanism moves downwards to surround and connect the positions of connecting pins of the relay, and the relay is detected;
step four: after the detection is finished, the detection mechanism resets, and the pushing mechanism is controlled to distinguish the pass and the fail of the relay, so that the pass is left on the first conveyor belt (3) on the second conveyor belt (5) when the fail moves;
step five: after the pushing mechanism is reset, the first conveying belt (3) and the second conveying belt (5) are started, the second conveying belt (5) drives the unqualified relay to move leftwards, the detected relay is conveyed out, and detection is completed.
CN202210688876.4A 2022-06-17 2022-06-17 Relay detection device and detection method Active CN115156091B (en)

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CN116511101B (en) * 2023-06-30 2023-09-29 深圳市优界科技有限公司 Relay continuous detection device

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CN112495845A (en) * 2020-11-26 2021-03-16 台州椒江彩格电子科技有限公司 Five-pin relay's detection sorter
CN113933686A (en) * 2021-10-13 2022-01-14 深圳台达创新半导体有限公司 Detection equipment for integrated circuit packaging finished product
CN216083021U (en) * 2021-11-04 2022-03-18 嘉兴鸿禹科技有限公司 Relay testing device
CN114425518A (en) * 2022-02-28 2022-05-03 江西春山新能源有限公司 Experimental glass tube appearance detection and sorting device

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Publication number Priority date Publication date Assignee Title
CN107726981A (en) * 2017-09-28 2018-02-23 三友联众集团股份有限公司 A kind of armature of relay displacement automatic detecting machine
CN111805358A (en) * 2020-07-15 2020-10-23 安徽机电职业技术学院 Relay detection device and detection method thereof
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