CN109604993A - A kind of assembly device of terminal plug feeding and circulation carrier - Google Patents

Abstract

The invention discloses the assembly devices of a kind of terminal plug feeding and circulation carrier, and terminal feed mechanism and 1# carrier reflux subordinate line are equipped on work station one；Work station two is equipped with six axis robot and carrier inlet/outlet mechanism, 1# carrier return wire and control cabinet, and bracket feeding cutting mechanism, iron-clad feeding cutting mechanism, iron-clad are clapped component, laser welding component, iron-clad riveting component and laser marking component, 2# carrier return wire and carrier step-by-step operation line move out mechanism and carrier stepping mechanism configured with difunctional；Work station three is equipped with 1# carrier return wire extended segment and controller, 1# carrier operation lines, 3# carrier return wire and carrier step-by-step operation line extended segment, is configured with carrier epicyclical mechanism, exchange mechanism and semi-finished product operation lines, carrier conveying mechanism, two nut feed mechanisms, two riveting mechanisms, 1# carrier moving-in mechanism, carrying-in/carrying-out mechanism.The present invention realizes the full-automatic assembly of terminal plug.

Description

A kind of assembly device of terminal plug feeding and circulation carrier

Technical field

The invention belongs to Automated assembly technical fields, are related to the assembly dress of a kind of terminal plug feeding and circulation carrier It sets.

Background technique

Terminal plug is widely used, output is big since transmission information capability is big, reliable and stable, carrying data volume is big.Example Such as the terminal of the different transmission numbers of 9 needles to 50 needles, terminal is installed in the bracket after being set with locking vibration pad, then by iron-clad and branch Frame make-up finally rivets hex nut fixed-type.Such terminal plug mainly uses hand assembled, the cutting of iron-clad at present Mainly include following deficiency with staking process using automatic processing and semi-automatic processing:

1) the cutting burr of iron-clad and bracket is big, cut size consistency is poor, causes the front and back of iron-clad and bracket after assembly Dislocation, keeps the electrical contacts fitness of terminal plug and male plug poor, causes short circuit and data to transmit with information bad；Product The return of goods rate 7%-15%, rework rate 18%-20%.2) locking vibration pad is easy neglected loading or without causing to fall off in place.3) existing In assembly method, it is that horizontal posture carries out phase that iron-clad needs repeatedly to be converted into vertical, orthogonal conversion by level with bracket, terminal It should assemble, the signal of terminal transmits syringe needle, phenomena such as deformation, fracture often occurs, and the scrappage of rework rate and terminal is caused to occupy It is high not under, the service life is short.4) iron-clad and bracket are riveted by hex nut fixes, in a large amount of industrial applications, due to vibration Dynamic to make to generate gap between iron-clad and bracket, iron-clad and bracket are as vibration makes terminal and plug is cooperated to loosen, so that Information Number It is unstable according to transmitting.5) since there is installation and reverses direction can not identify for iron-clad and bracket and terminal, terminal needle inserting is easy damage Bad reason, is difficult to carry out automatic charging.6) iron-clad of data pin and bracket and hex nut are riveted using two procedures, There is no one-pass molding, be easy to generate warpage between hex nut and iron-clad and bracket, it has to increase in subsequent handling and smooth Processing and checking procedure, raise cost.

Up to the present, there are not the successfully feeding for terminal plug (data pin or iron-clad plug) and circulation carrier also Assembly application and patent application.

Summary of the invention

The present invention provides the assembly devices of a kind of terminal plug feeding and circulation carrier, solve the prior art using hand The problem of work cooperates semi-automatic operation, and the degree of automation is low, and unstable product quality, working efficiency is low, high production cost.

The technical scheme is that the assembly device of a kind of terminal plug feeding and circulation carrier, according to terminal assemblies Walk material tube line, including sequentially connected work station one, work station two and work station three,

Work station one is equipped with terminal feed mechanism and 1# carrier reflux subordinate line；

Work station two is equipped with six axis robot and carrier inlet/outlet mechanism, the left side of six axis robot and carrier inlet/outlet mechanism It is adjacent with work station one, 1# carrier return wire and control cabinet are equipped on the right of six axis robot, 1# carrier return wire and 1# carrier return Flow subordinate line docking；Bracket feeding cutting mechanism, iron-clad feeding cutting mechanism, iron-clad is successively arranged on the right of carrier inlet/outlet mechanism to clap Component, laser welding component, iron-clad riveting component and laser marking component；It is parallel with 1# carrier return wire to be respectively equipped with 2# carrier Return wire and carrier step-by-step operation line, 2# carrier return wire and carrier step-by-step operation line cross below laser marking component, The right end of 2# carrier return wire and carrier step-by-step operation line moves out mechanism configured with difunctional, walks in 2# carrier return wire and carrier There is carrier stepping mechanism into configured in parallel between operation lines, carrier stepping mechanism and carrier step-by-step operation line get close to setting；

Work station three is equipped with 1# carrier return wire extended segment and controller, parallel with the carrier return wire extended segment 1# to distinguish Equipped with 1# carrier operation lines, 3# carrier return wire and carrier step-by-step operation line extended segment；1# carrier operation lines and the reflux of 3# carrier Line left end is laterally laid with carrier epicyclical mechanism；Exchange mechanism and semi-finished product operation lines are crossed in the middle part of 3# carrier return wire, Configured in parallel has carrier conveying mechanism, carrier conveying mechanism and load between carrier step-by-step operation line extended segment and 3# carrier return wire Tool step-by-step operation line extended segment gets close to setting；On the left of exchange mechanism, the lateral outer side of carrier step-by-step operation line extended segment is equipped with Nut feed mechanism one and nut feed mechanism two；It is right close to carrier step-by-step operation line extended segment after semi-finished product operation lines Riveting mechanism one and riveting mechanism two are crossed with above portion；1# carrier, which is transversely provided with, in the right end of 1# carrier operation lines moves in machine Structure is transversely provided with carrying-in/carrying-out mechanism in carrier step-by-step operation line extended segment and 3# carrier return wire right end.

The assembly device of terminal plug feeding and circulation carrier of the invention, it is further characterized in that:

The structure of the terminal feed mechanism is to be equipped with 1# carrier track and support side by side on the table top of work station one Frame, 1# carrier track outlet end are equipped with sub-material fixture one, are configured on the outside of sub-material fixture one and turn mechanism, sub-material fixture one exports End is docked with sub-material assembling assembly, and sub-material assembling assembly outlet end is docked with sub-material component, sub-material component input end and vibrating disk Docking；Support frame upper center is fixed with jig one, and pressing component, pressing component are equipped between jig one and sub-material assembling assembly The feed end of track and the assembly orbital docking of sub-material assembling assembly；Jig one is equipped with sub-material towards discharging direction one end outside and presss from both sides Tool two.

The structure of sub-material component is, including vertically disposed sliding rail frame six and straight vibration feeding track, in six outer end of sliding rail frame It is fixed with cylinder seven, the sliding block in sliding rail frame six is connect with L-type truss, and L-type truss front is equipped with cross and crosses slot, cylinder seven Cylinder rod is connect with the rear-end transmission of L-type truss, so that the cross of front crosses slot and straight vibration feeding when L-type truss is moved forward and backward Orbital docking is staggered；Directly the shake position of feeding track of face is equipped with sensor five, and sensor five is fixed on the middle part of sliding rail frame six On the T-type plate of outside；

It is transversely provided with fixed support plate two in six front end outer side of sliding rail frame, sliding rail frame seven is equipped in support plate two, it is sliding Straight line rail in rail gantry seven is arranged in parallel with straight vibration feeding track, and cylinder eight is equipped on the outside of the straight line rail end on sliding rail frame seven, Cylinder eight is equipped with sensor four, and the T-type connecting plate on the cylinder rod of cylinder eight and straight line rail is sequentially connected, T-type connecting plate with Fixed frame rear end is fixedly connected, and gag lever post is equipped on the outside of fixed frame, and gag lever post is mounted in support plate two, the connection of fixed frame front end There is push rod.

The beneficial effects of the present invention are: terminal and the sub-assembly of vibration pad prepackage pass through terminal automatic feed mechanism and circulation The assembly of carrier makes the automatic charging and primary punching of the terminal erect and iron-clad strip, bracket strip, forms Horizontal type The upper and lower automatic assembling of double-station of bracket, terminal, iron-clad, makes hand assembled switch to automatic assembling, and assembly efficiency improves nearly 10 times, Assembly qualified rate is 100%, is subsequent welding, mark, nut riveting accurate positionin, substitutes existing Manual feeding and cannot achieve Punching press and the incorporated problem of welding, improve efficiency and disposable qualification rate is assembled in welding riveting, ensure that punch welding The consistency of product, hence it is evident that reduce energy consumption and cost.

Detailed description of the invention

Fig. 1 a is the integrally-built left half of partial schematic diagram of the present invention；

Fig. 1 b is the integrally-built right half of partial schematic diagram of the present invention；

Fig. 2 is the decomposition texture schematic diagram of the assembly object of apparatus of the present invention；

Fig. 3 is the structural schematic diagram of the terminal feed mechanism in the present invention；

Fig. 4 is the structural schematic diagram of the sub-material component in Fig. 3；

Fig. 5 a is the structural schematic diagram of the sub-material assembling assembly in Fig. 3；

Fig. 5 b is the partial structural diagram of the sub-material assembling assembly in Fig. 5 a；

Fig. 6 is the structural schematic diagram of the sub-material fixture one in the present invention；

Fig. 7 is the structural schematic diagram for turning mechanism in the present invention；

Fig. 8 is the structural schematic diagram of the sub-material fixture two in the present invention；

Fig. 9 is the structural schematic diagram of the pressing component in the present invention；

Figure 10 is the structural schematic diagram of the jig one in the present invention.

In figure, 1, terminal feed mechanism, 2,1# carrier reflux subordinate line, 3, six axis robot, 4, bracket feeding cutting mechanism, 4-1, iron-clad feeding cutting mechanism, 5, iron-clad clap component, 6, laser welding component, 7, iron-clad riveting component, 8, difunctional remove Mechanism out, 9,2# carrier return wire, 10, carrier step-by-step operation line, 11, carrier stepping mechanism, 12, nut feed mechanism one, 13, Nut feed mechanism two, 14, carrier epicyclical mechanism, 15,3# carrier return wire, 16, exchange mechanism, 16-1, semi-finished product operation lines, 17, carrier conveying mechanism, 18,1# carrier operation lines, 19, riveting mechanism one, 19-1, riveting mechanism two, 20, carrying-in/carrying-out machine Structure, 21,1# carrier moving-in mechanism, 22, carrier inlet/outlet mechanism, 23, laser marking component, 24,1# carrier return wire, 25, control Case, 26, table top, 27, pressing component, 28, jig one, 29, sub-material fixture two, 30, sub-material fixture one, 31, turn mechanism, 32, Sub-material component, 33,1# carrier track, 34, support frame, 40, sub-material assembling assembly, 41, cylinder one, 42, T-type stand, 43, sensing Device one, 43-1, sensor two, 44, support plate one, 45, L-type plate, 47, sliding rail frame one, 48, L-type slide plate, 49, L-type slot one, 50, Double sliding slots, 51,1# carrier, 52, strut one, 53, cylinder two, 54, sliding rail frame two, 55, supporting plate, 56, connecting plate, 57, U-type groove plate One, 58, catch bar, 59, cylinder rod one, 60, cylinder three, 61, cylinder four, 62, pushing bracket, 63, sliding rail frame three, 64, sliding rail frame Four, 65, push rod chain, 66, lower carrier bar two, 67, lower carrier bar one, 68, upper link plate, 69, shaft one, 70, shaft two, 71, shaft three, 73, limited block, 74, T-type push rod, 75, square groove one, 76, square groove two, 77, U-shaped track slot, 78, cylinder five, 79, sliding rail frame five, 80, L-type frame, 81, T-type seat, 82, rotary cylinder, 83, clamping cylinder, 84, fore-clamp, 86, rear folder, 99, limit plate one, 100, bracket, 100-1, dome, 101, iron-clad, 101-1, fixation hole, 102, nut, 102-1, F type frame, 103, terminal, 104, vibration pad, 104-1, sensor three, 105, inverted L shape plate, 106, inner vertical plate, 107, cylinder six, 108, limit plate two, 109, cylinder seven, 110, Sliding rail frame six, 112, directly shake feeding track, 113, terminal assemblies, 114, sensor four, 115, sensor five, 116, support plate Two, 117, sliding rail frame seven, 118, L-type truss, 119, push rod, 120, cylinder eight, 121, T-type connecting plate, 122, fixed frame, 123, Cross crosses slot, 124, gag lever post, 125, U-type groove pressing plate, 126, connecting plate, 127, pressure head, 128, U-type groove plate two, and 129, push away Plate, 130, link rod plate, 131, bottom plate, 132, Z-type vertical plate, 133, U-type groove, 134, T-type arc top plate, 135, L-type fixed plate, 136, outer vertical plate, 141, cylinder nine, 142, cylinder ten, 143, cylinder 11,144, cylinder 12,145, U-shaped straight rail, 146, branch Bar two, 147, u-bracket, 148, jig two, 149, through slot one, 150, through slot two, 151, sensor six, 152, sensor seven, 153, cylinder rod two, 154, sliding rail frame eight, 155, cylinder 13,156, buffer bar one, 157, fixed plate, 158, sensor eight, 159, cylinder rod three, 160, sliding rail frame nine, 161, sliding rail frame ten, 162,7 templates, 163, counterbore, 164, L-type slot two, 165, slow Jumper bar two, 166-1, work station one, 166-2, work station two, 166-3, work station three, 174, controller, 304, circular hole one.

Specific embodiment

Upper and lower, left and right position in following verbal description is subject on the figure of respective respective figure and is shown, practical to pacify Holding position and so on.

Such as Fig. 2, the assembly object of apparatus of the present invention is a kind of terminal plug, which includes bracket 100, iron-clad 101, the terminal 103 and vibration pad 104 of nut 102, T-type.Bracket 100 and iron-clad 101 are all made of punching press and are punched, bracket 100 be U-shaped shape, rear and front end is equipped with shoulder two, left side is equipped with left buckle, middle part is buckled equipped with front and back；Vibration pad 104 is preparatory It being sleeved in 103 left side groove of terminal and is collectively referred to as terminal assemblies 113, bracket 100 is left to be installed in 103 left side groove of terminal, Front and back buckle correspondence among bracket 100 is caught in corresponding two card hole in 103 lower surface of terminal, in 103 big end caster bed rank of terminal Along being stuck on the right of the U-type groove of bracket 100 on outer, the positioning of bracket 100 and terminal 103 is realized.The right end of iron-clad 101 is against end Along surface in sub 103 big end caster bed ranks, the left end two of iron-clad 101 stretches foot and grows the maximum gabarit in 103 left side of terminal, prevents automatic It collides in feeding and overturning and transport to 103 contact pin of terminal；The shoulder one of 101 rear and front end of iron-clad is respectively equipped with a circular hole One 304, a circular hole two is respectively equipped on the shoulder two of 100 rear and front end of bracket, and two circular holes 1 divide with two circular holes two Not Dui Qi make-up, the riveting of each one 304 opening's edge upper surface of circular hole is fixed with a nut 102, referred to as terminal plug finished product.

In addition, two inner and intermediate card holes will be leaned on all to be changed to through-hole on the left of terminal 103 in advance before assembly, make terminal 103 The end face of installation up and down all there is mounting hole, convenient for 103 fixation and recognition of terminal.

Such as Fig. 1 a, Fig. 1 b, the structure that the present invention assembles device is to walk material tube line according to terminal assemblies 113, including successively Three 166-3 of one 166-1 of work station, two 166-2 of work station and work station of connection,

One 166-1 of work station is equipped with terminal feed mechanism 1 and 1# carrier reflux subordinate line 2；

Two 166-2 of work station is equipped with six axis robot 3 and carrier inlet/outlet mechanism 22, six axis robot 3 and carrier disengaging The left side of mechanism 22 is adjacent with one 166-1 of work station, and 1# carrier return wire 24 and control cabinet 25 are equipped on the right of six axis robot 3, 1# carrier return wire 24 is docked with 1# carrier reflux subordinate line 2；Bracket feeding cutter is successively arranged on the right of carrier inlet/outlet mechanism 22 Structure 4, iron-clad feeding cutting mechanism 4-1, iron-clad are clapped component 5, laser welding component 6, iron-clad riveting component 7 and laser marking group Part 23；It is parallel with 1# carrier return wire 24 to be respectively equipped with 2# carrier return wire 9 and carrier step-by-step operation line 10,2# carrier return wire 9 and carrier step-by-step operation line 10 crossed below laser marking component 23,2# carrier return wire 9 and carrier step-by-step operation line 10 Right end move out mechanism 8 configured with difunctional, configured in parallel has load between 2# carrier return wire 9 and carrier step-by-step operation line 10 Has stepping mechanism 11, carrier stepping mechanism 11 and carrier step-by-step operation line 10 get close to setting；

Three 166-3 of work station is equipped with 24 extended segment of 1# carrier return wire and controller 174, prolongs with 1# carrier return wire 24 It stretches section and is respectively equipped with 10 extended segment of 1# carrier operation lines 18,3# carrier return wire 15 and carrier step-by-step operation line in parallel；1# carrier Operation lines 18 and 15 left end of 3# carrier return wire are laterally laid with carrier epicyclical mechanism 14；It is crossed in the middle part of 3# carrier return wire 15 Exchange mechanism 16 and semi-finished product operation lines 16-1, it is parallel between 10 extended segment of carrier step-by-step operation line and 3# carrier return wire 15 Configured with carrier conveying mechanism 17, carrier conveying mechanism 17 and 10 extended segment of carrier step-by-step operation line get close to setting；In interchanger 16 left side of structure, the lateral outer side of 10 extended segment of carrier step-by-step operation line are equipped with nut feed mechanism 1 and nut feed mechanism two 13；After semi-finished product operation lines 16-1, riveting mechanism one is crossed with above 10 extended segment right part of carrier step-by-step operation line 19 and two 19-1 of riveting mechanism；It is transversely provided with 1# carrier moving-in mechanism 21 in the right end of 1# carrier operation lines 18, in carrier stepping 10 extended segment of operation lines and 15 right end of 3# carrier return wire are transversely provided with carrying-in/carrying-out mechanism 20；

Controller 174 is used to control the component actuation on three 166-3 of work station, and control cabinet 25 is for controlling work station two Component actuation on one 166-1 of 166-2 and work station；Circulation has 1# load between three work stations (166-1,166-2,166-3) Have 51, circulation has 2# carrier on two 166-2 of work station, and circulation has 3# carrier on three 166-3 of work station；

1# carrier 51 passes back through 1# carrier reflux subordinate line 2 from 1# carrier return wire 24 and flows into terminal feed mechanism 1, end Expect to be clamped by six axis robot 3 again on 1# carrier 51 on sub-component 113 and imports carrier step-by-step operation line 10, carrier stepping mechanism The intermittent Forward of 1# carrier 51 on 11 driving carrier step-by-step operation lines 10, by the difunctional mechanism 8 that moves out from carrier step-by-step operation 1# carrier 51 is moved out in line 10 and is moved on in 1# carrier operation lines 18, after separating semi-finished product by exchange mechanism 16, finally by 1# 1# carrier 51 is moved back into 1# carrier return wire 24 by carrier moving-in mechanism 21, is recirculated.

2# carrier flows back to carrier inlet/outlet mechanism 22 by 2# carrier return wire 9, is imported 2# carrier by carrier inlet/outlet mechanism 22 Carrier step-by-step operation line 10, by it is difunctional move out mechanism 8 from carrier step-by-step operation line 10 by 2# carrier move in again 2# carrier return In streamline 9, recirculate.

3# carrier flows back into carrier epicyclical mechanism 14 by 3# carrier return wire 15, is led 3# carrier by carrier epicyclical mechanism 14 Enter 10 extended segment of carrier step-by-step operation line, the semi-finished product on 3# carrier are sequentially completed nut feeding and riveting is fixed, by moving in Mechanism 20 exports the finished product on 3# carrier out, while carrying-in/carrying-out mechanism 20 is moved out from 10 extended segment of carrier step-by-step operation line 3# carrier moves in 3# carrier return wire 15, recirculates.

1# carrier reflux subordinate line 2 drives 1# carrier 51 to advance using motor-belt combination mode, 1# carrier reflux subordinate line 2 Left end is equipped with backgauge cylinder one, and subsequent 1# carrier 51 is stopped and positioned, and before only allowing 1# carrier 51 flows into In the sub-material fixture 1 for turning 31 front of mechanism；

2# carrier return wire 9 drives 2# carrier using motor-belt combination mode, and 9 left end of 2# carrier return wire is equipped with gear Expect cylinder two, subsequent 2# carrier is stopped and positioned, before only allowing a 2# carrier flows into carrier inlet/outlet mechanism 22 It is interior；

3# carrier return wire 15 drives 3# carrier using motor-belt combination mode, and 15 left end of 3# carrier return wire is equipped with Backgauge cylinder three is stopped and is positioned to the 3# carrier of subsequent reflow.

It is difunctional to move out function there are two the tools of mechanism 8, first is that crawl 1# carrier 51 and terminal assemblies 113 move in 1# carrier behaviour Make line 18, second is that crawl 2# carrier moves in 2# carrier return wire 9, the difunctional manipulator for moving out mechanism 8 is suspended on motor driven Straight line mould group and guide rail composition portal frame on.

The manipulator suspension of semi-finished product operation lines 16-1 on the gantry, the portal frame it is perpendicular across 1# carrier operation lines 18 with On 3# carrier return wire 15, which is mounted on the guide rail of motor-driven straight line mould group；Semi-finished product operation lines 16-1 Cooperation exchange mechanism 16 is swapped and is operated, and the course of work of semi-finished product operation lines 16-1 is: returning along 3# carrier return wire 15 The 3# carrier returned, when running to below semi-finished product operation lines 16-1, the cylinder that is arranged on the outside of 3# carrier return wire 15 is by 3# carrier Stop, the manipulator on semi-finished product operation lines 16-1 grabs 3# carrier, to face 1# carrier vertical with semi-finished product operation lines 16-1 Exchange mechanism 16 in operation lines 18, which moves ahead, to be docked, and exchange mechanism 16 separates 1# carrier 51 with semi-finished product, and 1# carrier 51 continues It stays in 1# carrier operation lines 18 and circulates to next station, after semi-finished product are assembled on 3# carrier by exchange mechanism 16 simultaneously, Manipulator crawl 3# carrier and semi-finished product on semi-finished product operation lines 16-1 are moved back to 3# carrier return wire 15,3# carrier return wire 15 3# carrier and semi-finished product are flowed back into carrier epicyclical mechanism 14.

Semi-finished product operation lines 16-1, carrying-in/carrying-out mechanism 20 and the difunctional 8 three's structure of mechanism that moves out are essentially identical, wherein Semi-finished product operation lines 16-1 moves out that 8 structure of mechanism is identical with difunctional, and difference is the crawl of carrying-in/carrying-out mechanism 20 The more manipulators of a set of finished product clamping of mechanism, the finished product on 3# carrier is taken out from 10 extended segment of carrier step-by-step operation line, is removed Enter in the outflow material path of finished product, realize moving out for finished product, while realizing the circulation circulation of 3# carrier.

Carrier step-by-step operation line 10 and its extended segment are that (1# carrier 51 is assemblied in 2# for the running track of 2# carrier and 3# carrier Be known as assembly on carrier), for 2# carrier and 3# carrier different station positioning and secondary switching；

Carrier stepping mechanism 11 is for driving the intermittent stepping Forward of the 2# carrier on carrier step-by-step operation line 10 and 1# Carrier 51 and the positioning of 2# carrier assembly and the switching of different station；The folder of vertical cylinder driving on carrier stepping mechanism 11 1# carrier 51 and 2# carrier centre bore on tool insertion carrier step-by-step operation line 10 position, by the water on carrier stepping mechanism 11 Flat cylinder driving 1# carrier 51 moves forward a station together with 2# carrier.

Carrier conveying mechanism 17 is consistent with 11 structure of carrier stepping mechanism, for driving 10 extended segment of carrier step-by-step operation line Upper 3# carrier and semi-finished product stepping and the transposition of intermittent station and positioning.

1# carrier operation lines 18 are that 1# carrier 51 and terminal assemblies 113 are carried to exchange mechanism 16, and exchange mechanism 16 will After 1# carrier 51 is separated with terminal assemblies 113,1# carrier 51 is moved on into 1# carrier moving-in mechanism 21.

Carrier inlet/outlet mechanism 22 is consistent with 14 structure of carrier epicyclical mechanism, and working principle is identical, and carrier inlet/outlet mechanism 22 is 2# carrier is moved out from the left end of 2# carrier return wire 9, carrier step-by-step operation line 10 is moved in and carries out each station assembly.

1# carrier 51 is to be positioned for slot setting U-shaped card slot in terminal 103 using four T-type plates 97；2# carrier and 3# The identical point of carrier is all a few font slots that detent is arranged according to the shape of bracket 100 and iron-clad 101, the setting of a few font slots both sides Shop bolt is inserted into from the circular hole on 101 both sides of bracket 100 and iron-clad and realizes positioning, is designed with sliding slot；2# carrier and 3# carrier Difference is a few font slot intermediate hollows of 2# carrier, and T-type sliding block is equipped among a few font slots of 3# carrier, and T-type sliding block is used for Release finished product.

The engagement process of each mechanism is: 1# carrier 51 passes through work from three 166-3 of work station using 1# carrier return wire 24 Make two 166-2 of station, the 1# carrier reflux subordinate line 2 being transported on one 166-1 of work station is turned mechanism 31 and turns 1# carrier 51 After 180 degree, by sub-material assembling assembly 40, sub-material fixture 1 and pressing component 27,1# carrier 51 and terminal feed mechanism 1 The assembly docking of terminal assemblies 113 to come up is fed, so that terminal assemblies 113 are mounted on 1# carrier 51；

The 1# carrier 51 of face terminals component 113 is grabbed by 3 one of six axis robot, is sent to two 166-2 of work station, according to It is secondary by bracket feeding cutting mechanism 4 and iron-clad feeding cutting mechanism 4-1, four brackets 100 and the corresponding groups of four iron-clads 101 On four terminal assemblies 113.Front travel of the 2# carrier before entering bracket feeding cutting mechanism 4 is first to carry out 2# load The commutation of tool inputs, by carrier inlet/outlet mechanism 22 will flow back after the 2# carrier commutation on 2# carrier return wire 9 with carrier stepping Operation lines 10 are docked, and 2# carrier is then moved into 10 upper bracket feeding cutter of carrier step-by-step operation line by carrier stepping mechanism 11 The correspondence station of structure 4.Formal process is first to complete the feeding and shearing manipulation of bracket 100, and bracket 100 is installed on 2# carrier Terminal assemblies 113 on, then 1# carrier 51 and 113 turn-over button of terminal assemblies are assembled on 2# carrier, made on 1# carrier 51 113 spiral-lock of terminal assemblies is in the U-type groove of bracket 100 and bracket 100 is under；Then it completes the feeding of iron-clad 101 and cuts Operation is cut, then terminal assemblies 113 and 1# carrier 51 advance with 2# carrier jointly, and iron-clad component 5 of clapping realizes bat to iron-clad Flat, laser welding component 6 completes the welding of laser, iron-clad riveting component 7 completes the riveting of iron-clad, laser marking component 23 is completed The mark of laser, obtains semi-finished product；

On three 166-3 of work station, load has the 1# carrier 51 of semi-finished product to enter exchange mechanism along 1# carrier operation lines 18 16, exchange mechanism 16 completes the separation of 1# carrier 51 and loaded semi-finished product, and empty 1# carrier 51 goes to 1# carrier return wire 24 Upper reflux；Semi-finished product in 1# carrier operation lines 18 are packed into 3# carrier by semi-finished product operation lines 16-1, then semi-finished product operation lines The 3# carrier that load has semi-finished product is moved in 3# carrier return wire 15 and continues to convey to left end by 16-1, then completes the upper of subsequent nut Material riveting, obtains finished product.

If the structure of Fig. 3, terminal feed mechanism 1 are, it is equipped with 1# carrier rail side by side on the table top 26 of one 166-1 of work station Road 33 and support frame 34,33 outlet end of 1# carrier track are equipped with sub-material fixture 1, and one 30 outside of sub-material fixture, which is configured with, turns Mechanism 31, one 30 outlet end of sub-material fixture are docked with sub-material assembling assembly 40,40 outlet end of sub-material assembling assembly and sub-material component 32 docking, 32 input end of sub-material component are docked with vibrating disk；34 upper center of support frame is fixed with jig 1, jig 1 with (jig 1 towards feedstock direction one end) is equipped with pressing component 27 between sub-material assembling assembly 40,27 track of pressing component into Expect the assembly orbital docking at end and sub-material assembling assembly 40, realizes the assembly of terminal assemblies 113 and 1# carrier 51；One 28 court of jig Sub-material fixture 2 29 is equipped on the outside of to discharging direction one end.

The structure of support frame 34 is that 34 main body of support frame is T-type plate, is provided with square groove three among T-type plate, three top of square groove Top end face be transversely provided with double-U-shaped slot, 1 rear end side of T-type plate is transversely provided with stand one, and the T-type front edge of board other side is transversely provided with Stand two, T-type front edge of board are equipped with the extended segment of extension.

In Fig. 3, arrow a is the feedstock direction of terminal assemblies 113；Arrow b is the returning along 1# carrier track 33 of 1# carrier 51 Approach axis is flowed, arrow c is that the assembly discharging direction of terminal assemblies 113 and 1# carrier 51 (is parked in sub-material fixture two when discharging Six axis robot 3 is waited to grab on 29)；Arrow e is by 1# carrier 51 from the sub-material fixture 1 docked with 1# carrier track 33 It commutates, on the track that the 1# carrier 51 before being sent into sub-material assembling assembly 40 will be run；Arrow d at sub-material fixture 1 is 1# carrier 51 enters the importing direction before sub-material assembling assembly 40, does not mark at sub-material assembling assembly 40,1# carrier 51 is straight up It is moved to the vertical arrow of fitting groove, the arrow f at jig 1 is that the entrance of 1# carrier 51 is output on sub-material fixture 2 29 Direction.

In Fig. 3, empty 1# carrier 51 is from right to left along the feeding station of 33 return terminal component 113 of 1# carrier track, 1# Carrier track 33 and its backgauge cylinder four constitute 1# carrier reflux subordinate line 2 together with belt, motor, flow back from 1# carrier track 33 1# carrier 51 turned mechanism 31 and turn 180 degree so that the front of 1# carrier 51 is towards turning mechanism 31；Sub-material assembling assembly 40 113 equal part of terminal assemblies for will continuously enter meets every four terminal assemblies 113 correspondence and is assemblied on 1# carrier 51 Required interval in four step grooves.

As the structure of Fig. 4, sub-material component 32 are, including vertically disposed sliding rail frame 6 110 and straight vibration feeding track 112, It is fixed with cylinder 7 109 in 6 110 outer end of sliding rail frame, the sliding block in sliding rail frame 6 110 is connect with L-type truss 118, L-type truss 118 fronts are equipped with cross and cross slot 123, and the cylinder rod of cylinder 7 109 is connect with the rear-end transmission of L-type truss 118, so that L-type Truss 118 be moved forward and backward when front cross cross slot 123 with directly shake feeding track 112 dock or be staggered；Straight vibration feeding track 112 are used for preceding sending end sub-component 113, and directly the shake position of feeding track 112 of face is equipped with sensor 5 115, and sensor 5 115 is solid It is scheduled on 6 110 middle part outside T-type plate of sliding rail frame；

It is transversely provided with fixed support plate 2 116 in 6 110 front end outer side of sliding rail frame, is equipped with and slides in support plate 2 116 Rail gantry 7 117, the straight line rail on sliding rail frame 7 117 are arranged in parallel with straight vibration feeding track 112, the straight line on sliding rail frame 7 117 Cylinder 8 120 is equipped on the outside of rail end, cylinder 8 120 is equipped with sensor 4 114, the cylinder rod and straight line rail of cylinder 8 120 On T-type connecting plate 121 be sequentially connected, T-type connecting plate 121 is fixedly connected with 122 rear end of fixed frame, sets on the outside of fixed frame 122 There is gag lever post 124, gag lever post 124 is mounted in support plate 2 116, and 122 front end of fixed frame is connected with push rod 119.

When the cross of L-type truss 118 slot 123 that crosses is entered with push rod 119 to timing, terminal assemblies 113 were by directly shaking before this The vibration of feeding track 112 is sent in 118 upper surface slot of L-type truss, and then the cylinder rod of cylinder 7 109 pushes table on L-type truss 118 Terminal assemblies 113 in the slot of face fall into cross and cross in slot 123 (to subsequent straight vibration feeding track 112 when L-type truss 118 moves forward The terminal assemblies 113 of feeding realize isolation immediately), last 8 120 driving push rod 119 of cylinder promotion cross crosses in slot 123 Terminal assemblies 113 move forward into the assembling work U-shaped cavity of sub-material assembling assembly 40.

If the structure of Fig. 5 a, Fig. 5 b, sub-material assembling assembly 40 are, the L-type slide plate 48 including moving up and down is (in Fig. 5 a left Side) and fixed L-type plate 45 (right side in Fig. 5 a), composition can accommodate 1# carrier 51 between L-type slide plate 48 and L-type plate 45 Assembling work U-shaped cavity；The import of the assembling work U-shaped cavity and the cross of L-type truss 118 slot 123 that crosses dock, which makees It is docked with the U-shaped operating cavity of pressing component 27 outlet of industry U-shaped cavity；

L-type slide plate 48 is sequentially connected with lift unit downwards, and the structure of lift unit is, including T-type stand 42, and T-type is vertical The bottom plate lower part of frame 42 is fixed with cylinder 1, one 41 cylinder rod of cylinder be pierced by upwards the intermediate aperture of bottom plate and with L-type slide plate The left risers medial surface of 48 transmission connections (Fig. 5 a, which is shown, gives rise to highest state), T-type stand 42 is equipped with sliding rail frame 1, Double sliding slots 50 of 48 alien invasion of L-type slide plate and the double sided slider bar on sliding rail frame 1 form sliding pair, and 48 top surface of L-type slide plate is set as L Type groove 1, for lifting 1# carrier 51 and terminal assemblies 113；The support plate 1 at 42 middle part of T-type stand is equipped with sensor One 43；

Sliding is equipped with T-type push rod in 45 transverse opening of L-type plate, and T-type push rod and cylinder rod 1 are sequentially connected, cylinder rod one Driving cylinder belonging to 59 is fixed on upper plate, and upper plate is fixed (not expressing in figure) by four columns and supporting plate 55, cylinder rod One 59 driving T-type push rods pierce into 45 transverse opening of L-type plate and carry out mobile limit to four terminal assemblies 113；

Dextroposition, which is equipped with, in the lower section of cylinder rod 1 elapses component；Left dislocation passage group is equipped on the outside of L-type slide plate 48 Four terminal assemblies 113 are clamped assembly on 1# carrier 51 by part, common cooperation；

The structure that dextroposition elapses component is that the right risers upper surface of T-type stand 42 is fixedly connected with 45 bottom surface of L-type plate, T The right risers outer surface of upper of type stand 42 is fixed with supporting plate 55, is equipped with strut 1 below supporting plate 55；Cunning on supporting plate 55 Sliding is equipped with U-type groove plate 1 in rail gantry 2 54, and one 57 horizontal Tile of U-type groove plate uniformly distributed four push away slot, U-type groove plate 1 and even Plate 56 is fixedly connected, and connecting plate 56 is drivingly connected with the cylinder 2 53 for being fixed on 55 edge of supporting plate；On U-type groove plate 1 side by side four A push away is respectively equipped with a catch bar 58 in slot, each catch bar 58 pierces into the square groove two on 42 right risers top of a T-type stand 76；2 53 piston rod of cylinder stretches out, and four catch bars 58 suppress four terminal assemblies 113 also cross respective square groove 2 76 Motionless, the four additional terminal assemblies 113 not suppressed are by four vertical slots on the 1# carrier 51 on lifting indentation L-type slide plate 48 On T-type plate on, it is left dislocation passage component again will dress there are four terminal assemblies 113 1# carrier 51 be pushed into pressing component 27 in.

The structure of left dislocation passage component is, including the sliding rail frame 4 64 being arranged in parallel with L-type slide plate 48, sliding rail frame 4 64 Upper sliding is equipped with pushing bracket 62, and pushing bracket 62 and cylinder 3 60 are drivingly connected, and is equipped with biography on ipsilateral baffle with cylinder 3 60 Two 43-1 of sensor is equipped with equidistant push rod chain 65 in the space between 62 curved boom of the baffle and pushing bracket；Push rod chain 65 Structure is lower carrier bar 2 66 and lower carrier bar 1 including chevron shaped laying, the outer end circular hole and shaft 1 of lower carrier bar 2 66 Even to turn to connect, the even turn of connection of interstitial hole and shaft 3 71, lower carrier bar one are laid in X-type with upper link plate 68 and passed through to lower carrier bar 1 The outer end circular hole of 67 one end and a lower carrier bar 2 66 occasionally turns connection, one end of upper link plate 68 and another lower carrier bar 2 66 Outer end circular hole turns connection by the way that shaft 2 70 is even, can elastic gap according to the herringbone chiasma type of lower carrier bar 2 66 to shaft 3 71 Structure, repetition symmetrically lay multiple herringbone chiasma types can elastic gap structure, collectively constitute push rod chain 65；Under sliding rail frame 4 64 Fang Chuizhi is equipped with sliding rail frame 3 63, and sliding is equipped with T-type push rod 74 on sliding rail frame 3 63, and T-type push rod 74 and the transmission of cylinder 4 61 connect It connects, 74 front end side of T-type push rod is equipped with limited block 73, and 74 front end of T-type push rod is equipped with the inclined-plane of passage terminal assemblies 113；L-type plate 45 surround U-shaped track slot 77 with sliding rail frame 1 and L-type slide plate 48 jointly, and 48 lower part of L-type slide plate is evenly distributed with four square grooves 1, and four The outlet of square groove 1 is connected to U-shaped track slot 77.

When there is 1# carrier 51 to pass through in U-shaped track slot 77,4 61 piston rod of cylinder stretches out, the 74 front end side of putting in of T-type push rod 1# carrier 51 is withstood in slot 1, realizes the positioning to 1# carrier 51；Cylinder 3 60 pushes the push rod chain 65 on pushing bracket 62 It acts, gap unclamps and widens and clamp four terminal assemblies 113 between push rod chain 65；Cylinder 3 60 pushes pushing bracket 62 by 1# Carrier 51 and four terminal assemblies 113 are pushed to pressing component 27 together.

It is fixed on strut 2 146 as the structure of Fig. 6, sub-material fixture 1 are, including u-bracket 147 and strut 2 146 It is supported by U-shaped straight rail 145,147 top of u-bracket is equipped with sliding rail frame 8 154, is fixed with cylinder on the outside of 8 154 one end of sliding rail frame 9 141, sliding is equipped with a push plate in sliding rail frame 8 154, and jig 2 148, jig 2 148 and cylinder nine are installed in push plate 141 cylinder rod 2 153 is sequentially connected；2 148 upper surface of jig is laterally provided with through slot 1 and through slot 2 150, for turning Mechanism 31 clamps the clipping operation space that 1# carrier 51 turn 180 degree；U-bracket 147 is close to the end of cylinder 9 141 one Cylinder 10 is installed on the outside of side, the axial line of cylinder 10 and the axial line projection line of cylinder 9 141 are vertical；

It is the work starting position of jig 2 148 when jig 2 148, which is moved forward to, to be docked with U-shaped straight rail 145, when controlling Has the work final position that the close cylinder 9 141 of 2 148 rollbacks is jig 2 148, when jig 2 148 is in work final position When, the cylinder rod of cylinder 10 is altered to be moved into promotion 1# carrier 51 in the blind hole of the 1# carrier 51 in 2 148 upper surface through slot of jig Jig 2 148 out.

Outside is equipped with cylinder 11 to U-shaped straight rail 145 on one side, when the cylinder rod end of cylinder 11 put in it is U-shaped straight When rail 145, the 1# carrier 51 in U-shaped straight rail 145 is held out against into positioning, U-shaped straight rail 145 and cylinder 11 form automatically together Pre-feed 1# carrier track 33；

Cylinder 12 is equipped on the outside of 8 154 other end of sliding rail frame, as the jig 2 148 on sliding rail frame 8 154 Limit, is equipped with sensor 6 151 and sensor 7 152 on the outside of the end one side of sliding rail frame 8 154.

Sensor 7 152 is for detecting the presence or absence of jig 2 148, as cylinder 11 is unclamped to U-shaped straight rail 145 without if In 1# carrier 51 hold out against, 1# carrier 51 is pushed into jig 2 148, hold out against 1# carrier 51 if any then cylinder 11；It passes Sensor 6 151 has supreme slot 94 for detecting 1# carrier 51 in jig 2 148, when there is upper slot 94, the tune of 2 148 rear end of jig Rotation mechanism 31 starts downlink, grabs 1# carrier 51 and reinstalls in jig 2 148 after turning 180 degree, when the detection of sensor 6 151 is controlled Having 1# carrier 51 in 2 148 has upper slot 94, then turns mechanism 31 and 1# carrier 51 and be failure to actuate；When the cylinder rod of cylinder 9 141 2 153 stretchings push jig 2 148 to slide into along sliding rail frame 8 154 and dock with U-shaped straight rail 145, and cylinder 11 unclamps, and one Group 1# carrier 51 enters in jig 2 148, which is pushed into jig 2 148 immediately by the gas in 2 148 outside of jig Cylinder 12 suppresses, upper sensor 6 151 and lower sensor 7 152 detect respectively respective target and judge whether to Position turns mechanism 31 as needed and grabs 1# carrier 51 and reinstall in jig 2 148 after turning 180 degree；Then cylinder 9 141 Cylinder rod 2 153 retracts driving jig 2 148 and returns to and 10 relative position of cylinder, waiting with the 1# carrier 51 after turning 10 sub-material of cylinder.

In conjunction with Fig. 3, the jig 2 148 on sub-material fixture 1 is driven by cylinder 9 141, is moved forward along bilinear guide rail 154 To the lower section for turning mechanism 31, reloaded in jig 2 148 after turning mechanism 31 and 1# carrier 51 is turned 180 degree, cylinder Jig 2 148 equipped with 1# carrier 51 is withdrawn into pressing component 27 and jig 1 in the following, being pushed by cylinder 10 by 9 141 On L-type slide plate 48 on to 40 lift unit of sub-material assembling assembly, 1# carrier 51 can be accommodated by being pushed up to be raised to by cylinder 1 Assembling work U-shaped cavity in, 32 feeding of sub-material component come four terminal assemblies 113 be divided and inserted respectively into 1# carrier It in 51 four step grooves, and is pushed by the cylinder of sub-material assembling assembly 40 3 60 in the track groove of pressing component 27, by end Sub-component 113 is assembled on 1# carrier 51.

Such as Fig. 7, the structure for turning mechanism 31 is to be included in 81 top of T-type seat to be equipped with sliding rail frame 5 79, sliding rail frame 5 79 Middle sliding is equipped with L-type frame 80, and 5 79 upper end of sliding rail frame is fixed with cylinder 5 78, the cylinder rod of cylinder 5 78 downwards with L-type frame 80 Transmission connection；80 bottom plate of L-type frame is connect with 82 cylinder body of rotary cylinder, is equipped with clamping cylinder in the rotary shaft of rotary cylinder 82 83,83 lower end of clamping cylinder is equipped with two pairs of clamp hands side by side, and for clamping 1# carrier 51, each pair of clamp hand includes 84 He of fore-clamp 86 are pressed from both sides after one, fore-clamp 84 and 86 relative positions of rear folder are equipped with symmetrical dowel hole.

As the structure of Fig. 8, sub-material fixture 2 29 are, including sliding rail frame 9 160, pacify in two straight rails of sliding rail frame 9 160 Equipped with sliding rail frame 10, cylinder 13, the cylinder rod 3 159 of cylinder 13 are installed on the outside of 9 160 rear end of sliding rail frame It is sequentially connected with sliding rail frame 10；10 front top and bottom of sliding rail frame are separately installed with 7 templates 162, each 7 type Plate 162 is fixedly connected using countersunk head screw with sliding rail frame 10 by counterbore 163, two inner ends opposing upper and lower of 7 template 162 Face is each provided with L-type slot 2 164, three face channels of 10 front composition 1# carrier 51 of two L-type slots 2 164 and sliding rail frame； Outside is equipped with sensor 8 158 to sliding rail frame 10 on one side, and for detecting, whether there is or not 1# carriers 51 in three face channels；Sliding rail frame 9 160 Front end is equipped with buffer bar 2 165, and the door hole type fixed plate 157 at 9 160 rear portion of sliding rail frame is equipped with buffer bar 1, fixed plate 157 across on cylinder rod 3 159.

As the structure of Fig. 9, pressing component 27 are, including F type frame 102-1, F type frame 102-1 Z-type inner vertical plate 106 with The space formed between upright front vertical plate is equipped with three 104- of sensor for the 1# carrier 51 that passes through, in 106 alien invasion of inner vertical plate 1, the limit plate 1 of T-type elasticity is installed in the horizontal fluting in the middle part of front vertical plate, one 99 inner face of limit plate is set as circular arc Top 100-1 sets that there are three fixation hole 101-1 for compressing 1# carrier 51 on the T-type outer end face of limit plate 1, in limit plate one Inverted L shape plate 105 is installed on 99 T-type outer end face, inverted L shape plate 105 is fixed on front vertical plate alien invasion；

106 upper surface of inner vertical plate is equipped with U-type groove plate 2 128, and 2 128 alien invasion of U-type groove plate is vertically fixed cylinder six 107, facade the right and left is equipped with backing plate in U-type groove plate 2 128, is fixed with limit plate 2 108, U-type groove plate on the backing plate on every side Link rod plate 130 is equipped in 2 128 U-type groove, the piston rod of link rod plate 130 and cylinder 6 107 passes through top plate transmission connection, connecting rod 130 front of plate is top to be fixed with push plate 129 (push plate 129 is located on limit plate 2 108), and 130 front of link rod plate is fixed on the lower There is connecting plate 126, connecting plate 126 is fixed with downwards U-type groove pressing plate 125, and 125 lower end surface of U-type groove pressing plate is fixed with equidistantly Four pressure heads 127；Cylinder 6 107 drives the pressure head 127 of 125 lower end of U-type groove pressing plate downwards will be in four terminal assemblies 113 Slot is compacted in four step grooves of the same 1# carrier 51 simultaneously.

Such as Figure 10, jig 1 and F type frame 102-1 structure and working principle is almost the same, and the structure of jig 1 is to wrap The outer vertical plate 136 and Z-type vertical plate 132 being fixed on bottom plate 131, Z-type vertical plate 132 and the spaced and parallel setting of outer vertical plate 136 are included, outside Space between vertical plate 136 and Z-type vertical plate 132 is known as U-type groove 133, which is used for the channel of 1# carrier 51；It stands outside T-type arc top plate 134 is equipped in the horizontal through slot penetrated through in the middle part of plate 136, the circular arc of T-type arc top plate 134 is inward-facing put in it is U-shaped Slot 133 is to press 1# carrier 51, and 134 outer end of T-type arc top plate is installed with L-type fixed plate 135, and L-type fixed plate 135 is fixed on On 136 alien invasion of outer vertical plate, prevent T-type arc top plate 134 from deviating from.

Bracket feeding cutting mechanism 4 and iron-clad feeding cutting mechanism 4-1 structure are almost the same, are respectively provided with a pair of brackets coiled strip With a pair of of iron-clad coiled strip；All pre- punching knives and whole punching in iron-clad feeding cutting mechanism 4-1 and bracket feeding cutting mechanism 4 The structure of knife is consistent.

Control cabinet 25 and controller 174 of the invention and master controller control connect, and control cabinet 25 and controller 174 are divided the work Each action component on three work stations is controlled, according to preset program, cooperation is common to complete terminal assemblies 113, iron-clad 101 with the feeding of bracket 100 and punching, welding, mark, the automatic assembling operation of nut 102, obtain final terminal plug at Product.

The course of work of apparatus of the present invention is:

Step 1,1# carrier 51, through 1# carrier reflux subordinate line 2, return to sub-material fixture 1 by 1# carrier return wire 24, Pressing component 27 and jig 1 are advanced to by the driving of one 30 cylinder 9 141 of sub-material fixture after mechanism 31 overturns 180 by turning Lower section, then 1# carrier 51 is sent to by the cylinder 10 of sub-material fixture 1 the L-type slide plate of 40 lift unit of sub-material assembling assembly On 48；At the same time, terminal assemblies 113 are sent at sub-material assembling assembly 40 by terminal feed mechanism 1, through sub-material assembling assembly 40 Dextroposition passage component etc. point four terminal assemblies 113 to 1# carrier 51 of passage on, lift unit lifts 1# carrier 51 and end Sub-component 113 arrives U-shaped operating cavity, then clamps four terminal assemblies 113 and 1# by the left dislocation passage movement of component push rod chain 65 Carrier 51 is pushed to pressing component 27；

1# carrier 51 in step 2, pressing component 27 is pushed again by subsequent 1# carrier 51 through jig 1, then arrives sub-material In fixture 29, cylinder 13 shifts sub-material fixture 29 onto jig one 28 rear end along linear slide frame 160, by six axis robot 3 1# carrier 51 and four terminal assemblies 113 are grabbed, six axis robot 3 is by four terminal assemblies 113 and 51 spiral-lock of 1# carrier in 2# On carrier, 4 lower section iron-clad feeding cutting mechanism 4-1 and bracket feeding cutting mechanism of two 166-2 of work station is sequentially entered；

Step 3,2# carrier flow back into 2# carrier by 2# carrier return wire 9 and move in line 22, move in line 22 by 2# carrier and move in To carrier step-by-step operation line 10, displacement 2# carrier is positioned by carrier stepping mechanism 11, punching process is carried out: first being cut by bracket feeding It cuts mechanism 4 and is once punched out two brackets 100, be punched out 4 brackets 100 altogether twice and be packed on 2# carrier, realize four brackets 100 with the assembly of terminal assemblies 113；By 1# carrier 51, turn-over is buckled in 2# again together with the terminal assemblies 113 that install bracket 100 Make bracket 100 under on carrier, then two iron-clads 101 are once punched out by iron-clad feeding cutting mechanism 4-1, is punched altogether twice 4 iron-clads 101 are packed into 113 upper surface of terminal assemblies of 2# carrier out, realize that four iron-clads 101 and terminal assemblies 113 assemble, obtain To assembly；

The 2# carrier of the driving load assembly of carrier stepping mechanism 11 replaces along carrier step-by-step operation line 10 stepping interval, according to It is secondary to realize that the clapping of iron-clad, bracket is fixed with the laser welding of iron-clad, the punching press of iron-clad is concordant, iron-clad laser marking operation, is filled Ligand is further processed into semi-finished product；

Step 4, on three 166-3 of work station, 1# carrier 51 and semi-finished product are separated with 2# carrier through exchange mechanism 16, Semi-finished product and 1# carrier 51 are first moved in 1# carrier operation lines 18 by the difunctional mechanism 8 that moves out, then the 2# carrier moved empty is moved in 2# Carrier return wire 9,2# carrier flow back into 2# carrier again and move in line 22, the repetitive cycling on two 166-2 of work station；

Semi-finished product operation lines 16-1 moves to semi-finished product taking-up on 3# carrier from the 1# carrier 51 in 1# carrier operation lines 18 And 3# carrier return wire 15 is moved in, then circulate to carrier epicyclical mechanism 14,3# carrier and semi-finished product are removed by carrier epicyclical mechanism 14 Enter 10 extended segment of carrier step-by-step operation line, positioning and transposition are driven by carrier conveying mechanism 17, are sequentially completed four semi-finished product Nut feeding and stake-fastening, (i.e. other 4 of one 12 feeding of nut feed mechanism, 4 nuts, 2 13 feeding of nut feed mechanism Nut, the another 2 sets of semi-finished product of 4 nuts in total, two 19-1 riveted of riveting mechanism of riveting mechanism one 19 riveted, 2 sets of semi-finished product it is total Totally 4 nuts) 4 sets of finished products are obtained, manipulator is moved out by product, product is moved out into three 166-3 of work station, 3# carrier is moved in into 3# Carrier return wire 15 recirculates.

And so on, it realizes the automation flowing water assembly of terminal assemblies 113, bracket 100, iron-clad 101, nut 102, obtains The terminal plug of finished product.

Claims (10)

1. the assembly device of a kind of terminal plug feeding and circulation carrier, it is characterised in that: walk material according to terminal assemblies (113) Route, including sequentially connected work station one (166-1), work station two (166-2) and work station three (166-3),

Work station one (166-1) is equipped with terminal feed mechanism (1) and 1# carrier reflux subordinate line (2)；

Work station two (166-2) is equipped with six axis robot (3) and carrier inlet/outlet mechanism (22), six axis robot (3) and carrier The left side of inlet/outlet mechanism (22) is adjacent with work station one (166-1), and 1# carrier return wire (24) is equipped on the right of six axis robot (3) And control cabinet (25), 1# carrier return wire (24) are docked with 1# carrier reflux subordinate line (2)；On the right of carrier inlet/outlet mechanism (22) successively Clap component (5), laser welding component equipped with bracket feeding cutting mechanism (4), iron-clad feeding cutting mechanism (4-1), iron-clad (6), iron-clad riveting component (7) and laser marking component (23)；The 2# carrier that is respectively equipped with parallel with 1# carrier return wire (24) returns Streamline (9) and carrier step-by-step operation line (10), 2# carrier return wire (9) and carrier step-by-step operation line (10) are from laser marking group It is crossed below part (23), the right end of 2# carrier return wire (9) and carrier step-by-step operation line (10) moves out mechanism configured with difunctional (8), configured in parallel has carrier stepping mechanism (11), carrier between 2# carrier return wire (9) and carrier step-by-step operation line (10) Stepping mechanism (11) and carrier step-by-step operation line (10) get close to setting；

Work station three (166-3) is equipped with 1# carrier return wire (24) extended segment and controller (174), with 1# carrier return wire (24) extended segment is respectively equipped with 1# carrier operation lines (18), 3# carrier return wire (15) and carrier step-by-step operation line (10) in parallel and prolongs Stretch section；1# carrier operation lines (18) and 3# carrier return wire (15) left end are laterally laid with carrier epicyclical mechanism (14)；3# carrier Exchange mechanism (16) and semi-finished product operation lines (16-1) are crossed in the middle part of return wire (15), are extended in carrier step-by-step operation line (10) There is carrier conveying mechanism (17) configured in parallel between section and 3# carrier return wire (15), carrier conveying mechanism (17) and carrier stepping Operation lines (10) extended segment gets close to setting；On the left of exchange mechanism (16), carrier step-by-step operation line (10) extended segment is lateral out Side is equipped with nut feed mechanism one (12) and nut feed mechanism two (13)；After semi-finished product operation lines (16-1), close to load Riveting mechanism one (19) and riveting mechanism two (19-1) are crossed with above tool step-by-step operation line (10) extended segment right part；In 1# carrier The right end of operation lines (18) is transversely provided with 1# carrier moving-in mechanism (21), in carrier step-by-step operation line (10) extended segment and 3# carrier Return wire (15) right end is transversely provided with carrying-in/carrying-out mechanism (20).

2. the assembly device of terminal plug feeding according to claim 1 and circulation carrier, it is characterised in that: the end The structure of sub- feed mechanism (1) is to be equipped with 1# carrier track (33) side by side on the table top (26) of work station one (166-1) and prop up Support (34), 1# carrier track (33) outlet end are equipped with sub-material fixture one (30), are configured with and turn on the outside of sub-material fixture one (30) Mechanism (31), sub-material fixture one (30) outlet end are docked with sub-material assembling assembly (40), sub-material assembling assembly (40) outlet end with Sub-material component (32) docking, sub-material component (32) input end are docked with vibrating disk；Support frame (34) upper center is fixed with jig One (28), between jig one (28) and sub-material assembling assembly (40) be equipped with pressing component (27), pressing component (27) track into Expect the assembly orbital docking at end and sub-material assembling assembly (40)；Jig one (28) is equipped with sub-material towards discharging direction one end outside and presss from both sides Have two (29).

3. the assembly device of terminal plug feeding according to claim 2 and circulation carrier, it is characterised in that: point The structure of material component (32) is, including vertically disposed sliding rail frame six (110) He Zhizhen feeding track (112), in sliding rail frame six (110) outer end is fixed with cylinder seven (109), and the sliding block in sliding rail frame six (110) is connect with L-type truss (118), L-type truss (118) front is equipped with cross and crosses slot (123), and the cylinder rod of cylinder seven (109) is connect with the rear-end transmission of L-type truss (118), So that L-type truss (118) be moved forward and backward when front cross cross slot (123) with directly shake feeding track (112) dock or be staggered； Directly the shake position of feeding track (112) of face is equipped with sensor five (115), and sensor five (115) is fixed on sliding rail frame six (110) On the outside of middle part on T-type plate；

It is transversely provided with fixed support plate two (116) in sliding rail frame six (110) front end outer side, is equipped in support plate two (116) Sliding rail frame seven (117), the straight line rail on sliding rail frame seven (117) are arranged in parallel with straight vibration feeding track (112), sliding rail frame seven (117) cylinder eight (120) is equipped on the outside of the straight line rail end on, cylinder eight (120) is equipped with sensor four (114), cylinder eight (120) the T-type connecting plate (121) on cylinder rod and straight line rail is sequentially connected, after T-type connecting plate (121) and fixed frame (122) End is fixedly connected, and is equipped with gag lever post (124) on the outside of fixed frame (122), and gag lever post (124) is mounted in support plate two (116), Gu Determine frame (122) front end and is connected with push rod (119).

4. the assembly device of terminal plug feeding according to claim 2 and circulation carrier, it is characterised in that: point The structure of material assembling assembly (40) is, including the L-type slide plate (48) and fixed L-type plate (45) moved up and down, L-type slide plate (48) assembling work U-shaped cavity is formed between L-type plate (45)；The ten of the import of the assembling work U-shaped cavity and L-type truss (118) Word cross slot (123) docking, the outlet of the assembling work U-shaped cavity is docked with the U-shaped operating cavity of pressing component (27)；

L-type slide plate (48) is sequentially connected with lift unit downwards, and the structure of lift unit is, including T-type stand (42), and T-type is vertical The bottom plate lower part of frame (42) is fixed with cylinder one (41), and cylinder one (41) cylinder rod is pierced by the intermediate aperture of bottom plate and and L upwards The left risers medial surface of type slide plate (48) transmission connection, T-type stand (42) is equipped with sliding rail frame one (47), and L-type slide plate (48) is stood outside Double sliding slots (50) in face and the double sided slider bar on sliding rail frame one (47) form sliding pair, and L-type slide plate (48) top surface is set as L-type slot one (49)；Support plate one (44) in the middle part of T-type stand (42) is equipped with sensor one (43)；

Sliding is equipped with T-type push rod in L-type plate (45) transverse opening, and T-type push rod and cylinder rod one (59) are sequentially connected, cylinder rod one (59) the driving cylinder belonging to is fixed on upper plate, and upper plate is fixed by four columns and supporting plate (55), and cylinder rod one (59) drives Dynamic T-type push rod pierces into L-type plate (45) transverse opening and carries out mobile limit to four terminal assemblies (113)；

Dextroposition, which is equipped with, in the lower section of cylinder rod one (59) elapses component；Left dislocation passage group is equipped on the outside of L-type slide plate (48) Part.

5. the assembly device of terminal plug feeding according to claim 4 and circulation carrier, it is characterised in that: the right side The structure of dislocation passage component is that the right risers upper surface of T-type stand (42) is fixedly connected with L-type plate (45) bottom surface, T-type stand (42) right risers outer surface of upper is fixed with supporting plate (55), and strut one (52) is equipped with below supporting plate (55)；On supporting plate (55) Sliding rail frame two (54) on sliding be equipped with U-type groove plate one (57), U-type groove plate one (57) horizontal Tile uniformly distributed four push away slot, U-type groove Plate one (57) is fixedly connected with connecting plate (56), and connecting plate (56) is drivingly connected with the cylinder two (53) for being fixed on supporting plate (55) edge；U Four on type groove plate one (57) side by side push away and are respectively equipped with a catch bar (58) in slot, and each catch bar (58) pierces into a T The square groove two (76) on type stand (42) right risers top.

6. the assembly device of terminal plug feeding according to claim 4 and circulation carrier, it is characterised in that: the left side The structure of dislocation passage component is, sliding on sliding rail frame four (64) including the sliding rail frame four (64) being arranged in parallel with L-type slide plate (48) Dynamic to be equipped with pushing bracket (62), pushing bracket (62) and cylinder three (60) are drivingly connected, and are installed on ipsilateral baffle with cylinder three (60) There is sensor two (43-1), equidistant push rod chain (65) is equipped in the space between the baffle and pushing bracket (62) curved boom； Sliding rail frame four (64) downward vertical is equipped with sliding rail frame three (63), and sliding is equipped with T-type push rod (74) on sliding rail frame three (63), and T-type pushes away Bar (74) and cylinder four (61) are sequentially connected, and T-type push rod (74) front end side is equipped with limited block (73), T-type push rod (74) front end Inclined-plane equipped with passage terminal assemblies (113)；L-type plate (45) and sliding rail frame one (47) and L-type slide plate (48) surround U-shaped rail jointly Slot (77), L-type slide plate (48) lower part are evenly distributed with four square grooves one (75), the outlet of four square grooves one (75) with U-shaped track slot (77) Connection.

7. the assembly device of terminal plug feeding according to claim 2 and circulation carrier, it is characterised in that: point The structure of material clamp one (30) is, including u-bracket (147) and strut two (146), and fixation is supported by U-shaped on strut two (146) Straight rail (145), u-bracket (147) top are equipped with sliding rail frame eight (154), are fixed with cylinder nine on the outside of sliding rail frame eight (154) one end (141), sliding is equipped with a push plate in sliding rail frame eight (154), is installed with jig two (148), jig two (148) and gas in push plate The cylinder rod two (153) of cylinder nine (141) is sequentially connected；Jig two (148) upper surface is laterally provided with through slot one (149) and through slot two (150)；Close to the end of cylinder nine (141), outside is equipped with cylinder ten (142), cylinder ten (142) to u-bracket (147) on one side Axial line it is vertical with the axial line projection line of cylinder nine (141)；

Outside is equipped with cylinder 11 (143) to U-shaped straight rail (145) on one side, and U-shaped straight rail (145) and cylinder 11 (143) form together Automatic pre-feed 1# carrier track (33)；Cylinder 12 (144) is equipped on the outside of sliding rail frame eight (154) other end, in sliding rail frame Outside is equipped with sensor six (151) and sensor seven (152) on one side at eight (154) end.

8. the assembly device of terminal plug feeding according to claim 2 and circulation carrier, it is characterised in that: the tune The structure of rotation mechanism (31) is to be included in T-type seat (81) top to be equipped with sliding rail frame five (79), and sliding is set in sliding rail frame five (79) Have L-type frame (80), sliding rail frame five (79) upper end is fixed with cylinder five (78), the cylinder rod of cylinder five (78) downwards with L-type frame (80) it is sequentially connected；L-type frame (80) bottom plate is connect with rotary cylinder (82) cylinder body, is equipped in the rotary shaft of rotary cylinder (82) Clamping cylinder (83), clamping cylinder (83) lower end are equipped with two pairs of clamp hands side by side, and each pair of clamp hand includes a fore-clamp (84) and one (86) are pressed from both sides after a, fore-clamp (84) and rear folder (86) relative position are equipped with symmetrical dowel hole.

9. the assembly device of terminal plug feeding according to claim 2 and circulation carrier, it is characterised in that: point The structure of material clamp two (29) is, including sliding rail frame nine (160), is equipped with sliding rail frame in two straight rails of sliding rail frame nine (160) Ten (161), sliding rail frame nine (160) rear end outside are equipped with cylinder 13 (155), the cylinder rod three (159) of cylinder 13 (155) It is sequentially connected with sliding rail frame ten (161)；Sliding rail frame ten (161) front top and bottom are separately installed with 7 template (162), Each 7 template (162) is fixedly connected with sliding rail frame ten (161), and two 7 templates (162) inner faces opposing upper and lower are each provided with L Type groove two (164), two L-type slots two (164) and sliding rail frame ten (161) front three face channels of composition；Sliding rail frame ten (161) one Sensor eight (158) is equipped on the outside of side；Sliding rail frame nine (160) front end is equipped with buffer bar two (165), sliding rail frame nine (160) rear portion Door hole type fixed plate (157) be equipped with buffer bar one (156), fixed plate (157) is across on cylinder rod three (159).

10. the assembly device of terminal plug feeding according to claim 2 and circulation carrier, it is characterised in that: described The structure of pressing component (27) is, including F type frame (102-1), the inner vertical plate (106) of the Z-type of F type frame (102-1) and upright Channel space is formed between front vertical plate, sensor three (104-1) is equipped in inner vertical plate (106) alien invasion, in the middle part of front vertical plate It is installed with limit plate one (99) in level fluting, limit plate one (99) inner face is set as dome (100-1), limit plate one (99) T-type outer end face on set there are three fixation hole (101-1), be installed with inverted L shape plate on the T-type outer end face of limit plate one (99) (105), inverted L shape plate (105) is fixed on front vertical plate alien invasion；

Inner vertical plate (106) upper surface is equipped with U-type groove plate two (128), and U-type groove plate two (128) alien invasion is vertically fixed cylinder Six (107), the interior facade the right and left of U-type groove plate two (128) are equipped with backing plate, are fixed with limit plate two (108) on the backing plate on every side, Link rod plate (130) are equipped in the U-type groove of U-type groove plate two (128), the piston rod of link rod plate (130) and cylinder six (107) passes through top Plate transmission connection, link rod plate (130) front is top to be fixed with push plate (129), and link rod plate (130) front is fixed with connecting plate on the lower (126), connecting plate (126) is fixed with U-type groove pressing plate (125) downwards, and U-type groove pressing plate (125) lower end surface is fixed with equidistantly Four pressure heads (127).