CN115155915B - Antimagnetic ring bonding plate device of butt-joint magnetic ring spraying equipment - Google Patents
Antimagnetic ring bonding plate device of butt-joint magnetic ring spraying equipment Download PDFInfo
- Publication number
- CN115155915B CN115155915B CN202210914104.8A CN202210914104A CN115155915B CN 115155915 B CN115155915 B CN 115155915B CN 202210914104 A CN202210914104 A CN 202210914104A CN 115155915 B CN115155915 B CN 115155915B
- Authority
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- China
- Prior art keywords
- magnetic ring
- plate
- driving device
- vibrator
- spraying equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005507 spraying Methods 0.000 title claims abstract description 43
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 101
- 229910052742 iron Inorganic materials 0.000 claims abstract description 51
- 238000001816 cooling Methods 0.000 claims abstract description 26
- 210000001503 joint Anatomy 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 16
- 238000000576 coating method Methods 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 8
- 239000000853 adhesive Substances 0.000 abstract description 4
- 230000001070 adhesive effect Effects 0.000 abstract description 4
- 230000002950 deficient Effects 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 8
- 239000003973 paint Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention relates to an antimagnetic ring bonding plate device of a butt-joint magnetic ring spraying device, which comprises a frame, a limiting frame, a supporting plate, a vibrator and a cooling device, wherein the limiting frame is arranged on the frame, and a side plate facing one side of the magnetic ring spraying device is driven to lift by a feeding side plate lifting driving device; the supporting plate is used for supporting the plate carrying the magnetic ring, and the vibrator is fixedly connected with the supporting plate; when the magnetic ring cooling device works, the supporting plate is located in the limiting frame to vibrate, and the cooling device blows towards the magnetic ring. Compared with the prior art, the magnetic ring with uncured surface coating and the iron plate can be separated by utilizing vibration when the magnetic ring is hot through arranging the vibrator, and meanwhile, the cooling device can accelerate the curing of the surface coating of the magnetic ring in the process of repeatedly contacting and separating the magnetic ring and the iron plate when the magnetic ring is hot, so that the magnetic ring and the iron plate are effectively prevented from being bonded in the process of converting the coating between the magnetic ring and the iron plate from hot soft to cold hard, the defective rate of the adhesive plate of the magnetic ring is greatly reduced, and the working efficiency is also improved.
Description
Technical Field
The invention relates to the technical field of magnetic ring spraying, in particular to an antimagnetic ring bonding plate device of butt-joint magnetic ring spraying equipment.
Background
In the process of magnetic ring spraying (paint spraying or powder spraying), the magnetic ring needs to be preheated so as to facilitate easy painting, then the magnetic ring is heated again to enable the paint and each surface of the magnetic ring to be fully fused, and then the magnetic ring is cooled to enable the surface coating to be firmly attached to the surface of the magnetic ring, and the magnetic ring surface spraying layer is required to be smooth and glossy. In the actual spraying treatment, as the magnetic ring lattice is arranged on the iron plate and then sprayed on the magnetic ring, the process inevitably sprays the coating between the magnetic ring product and the iron plate, and the magnetic ring and the iron plate are adhered to each other to different degrees when the coating is solidified when meeting cold after the high temperature, so that part of the magnetic ring is difficult to turn over or separate from the iron plate. Therefore, the production efficiency is reduced, and the magnetic ring is easy to generate a large amount of broken or sticky excessive paint to influence the quality, and even the product is scrapped.
Therefore, in view of the problems in the prior art, it is desirable to provide an antimagnetic annular adhesive plate technology.
Disclosure of Invention
The invention aims to avoid the defects in the prior art and provides a device which is used for abutting against magnetic ring spraying equipment and can prevent a magnetic ring surface coating from sticking to a plate after solidification.
The aim of the invention is achieved by the following technical scheme:
Provides an antimagnetic ring bonding plate device of a butt-joint magnetic ring spraying device, which comprises a frame, a limiting frame, a supporting plate, a vibrator and a cooling device,
The limiting frame is arranged on the frame, and a side plate facing one side of the magnetic ring spraying equipment is driven to lift by the lifting driving device of the feeding side plate;
The supporting plate is used for supporting the plate carrying the magnetic ring, and the vibrator is fixedly connected with the supporting plate;
when the magnetic ring cooling device works, the supporting plate is located in the limiting frame to vibrate, and the cooling device blows towards the magnetic ring.
Preferably, the lifting device further comprises a movable support, a translation driving device and a lifting driving device, wherein the movable support is movably arranged on the frame through a sliding pair and is driven to translate by the translation driving device, and the lifting driving device is arranged on the movable support and drives the supporting plate to lift.
Preferably, the translation driving device and the lifting driving device are respectively an air cylinder or an electric push rod, the bottom of the lifting driving device is fixed on the movable support, and the output end of the top is fixedly connected with the supporting plate.
Preferably, the limit frame is composed of four side plates, wherein the side plate at the feeding end and the opposite side plate are respectively driven to lift by a lifting driving device.
Preferably, the lifting driving device is an air cylinder or an electric push rod.
Preferably, a sensing assembly is further arranged, and the sensing assembly comprises a sensor for sensing the iron plate in place and a sensor for sensing the side plate to be lifted in place.
Preferably, an alarm is also arranged, and the alarm is controlled by the PLC to make a sound.
Preferably, the cooling device is a fan, an air cooler, a chiller dryer or an air conditioner.
Preferably, the vibrator is an electric vibrator or a pneumatic vibrator.
Preferably, one side of the limiting frame, facing the magnetic ring spraying equipment, is also provided with two feeding guide plates which are oppositely arranged.
The invention has the beneficial effects that:
In the prior art, in the process of spraying (spraying paint or powder spraying) a magnetic ring, the coating and each surface of the magnetic ring are heated to be fully cooled and solidified, and then the magnetic ring is manually taken out, so that the coating is inevitably sprayed between a magnetic ring product and an iron plate in different degrees during spraying, so that the coating is more or less adhered to the iron plate after being solidified, and the prior art does not have a special device for preventing the magnetic ring from adhering to the iron plate, so that the technical prejudice exists because the technical personnel in the prior art can consider that the internal reconstruction of high-temperature spraying equipment is too difficult, and the work of manually taking the magnetic ring is also customary for a long time. The invention relates to an antimagnetic ring bonding plate device of a butt-joint magnetic ring spraying device, which comprises a frame, a limiting frame, a supporting plate, a vibrator and a cooling device, wherein the limiting frame is arranged on the frame, and a side plate facing one side of the magnetic ring spraying device is driven to lift by a feeding side plate lifting driving device; the supporting plate is used for supporting the plate carrying the magnetic ring, and the vibrator is fixedly connected with the supporting plate; when the magnetic ring cooling device works, the supporting plate is located in the limiting frame to vibrate, and the cooling device blows towards the magnetic ring. Compared with the prior art, the invention has the following main advantages:
(1) The vibrator is arranged to vibrate the magnetic ring of the uncured adhesive plate of the surface coating while the magnetic ring is hot, and the cooling device repeatedly contacts and separates the magnetic ring and the iron plate to quicken the curing of the surface coating of the magnetic ring, so that the magnetic ring and the iron plate are effectively prevented from being bonded in the process of converting the coating between the magnetic ring and the iron plate from hot soft to cold hard, the defective rate of the adhesive plate of the magnetic ring is greatly reduced, and the working efficiency is also improved.
(2) Compared with the prior art, the cooling is carried out at the natural normal temperature, thereby accelerating the cooling speed, facilitating the early proceeding of the subsequent working procedures, shortening the whole working period, reducing the backlog on the semi-finished product production line and improving the production efficiency.
(3) The magnetic ring is usually sprayed on the front and back sides, namely, when one side of the magnetic ring is sprayed, the magnetic ring is turned over to the other side for spraying, and in the prior art, the magnetic ring is turned over manually one by one due to the problem of sticking the magnetic ring to the plate. The invention can effectively prevent the magnetic ring from sticking to the plate, at the moment, the magnetic ring is sleeved with the turning plate clamp, the other iron plate is covered, the upper iron plate and the lower iron plate are clamped and then integrally turned, the whole magnetic ring can be turned once, the lattice arrangement of products is maintained, the magnetic ring is prevented from being close to the next place in the horizontal direction, and the situations that the side surface of the magnetic ring is adhered in the horizontal direction after the second spraying and the side surface of the magnetic ring is not sprayed with a coating and is not painted are avoided. Compared with the prior art, the invention not only improves the working efficiency, but also ensures the spraying quality.
Drawings
The invention is further illustrated by the accompanying drawings, the content of which does not constitute any limitation of the invention.
Fig. 1 is a schematic view of an antimagnetic ring-sticking plate device of a butt-joint magnetic ring spraying apparatus of embodiment 1 of the present invention.
Fig. 2 is another schematic view of an antimagnetic ring-sticking plate device of the abutting magnetic ring spraying apparatus of embodiment 1 of the present invention.
Fig. 3 is a schematic view of an antimagnetic ring-sticking plate device of a butt-joint magnetic ring spraying apparatus according to embodiment 2 of the present invention.
Fig. 4 is a schematic diagram of an anti-sticking device for a magnetic ring according to embodiment 2 of the present invention.
Fig. 5 is another schematic view of an antimagnetic ring-sticking plate device of a docking magnetic ring spraying apparatus of embodiment 2 of the present invention.
Fig. 1 to 5 include:
1-magnetic ring spraying equipment, 2-magnetic rings, 3-iron plates, 4-machine frames, 5-limit frames,
6-Side plates at the feeding end of the limiting frame, 7-side plates with opposite feeding, 8-supporting plates,
9-Vibrator, 10-cooling device, 11-lifting driving device, 12-moving support,
13-Translation driving device, 14-lifting driving device, 15-sensing assembly and 17-feeding guide plate.
Detailed Description
The invention is further illustrated with reference to the following examples.
Example 1
Referring to fig. 1 and 2, the antimagnetic ring bonding plate device of the butt-joint magnetic ring spraying device 1 of the present embodiment includes a frame 4, a limit frame 5, a support plate 8, a vibrator 9 and a cooling device 10, wherein the limit frame 5 is installed on the frame 4, the support plate 8 is used for supporting a plate carrying a magnetic ring, the plate is an iron plate 3, meanwhile, the vibrator 9 is fixedly connected with the support plate 8, specifically, in the present embodiment, the vibrator 9 is fixedly connected with the bottom of the support plate 8. The vibrator 9 is an electric vibrator 9, a pneumatic vibrator 9 or other devices capable of generating vibration. When the embodiment works, the supporting plate 8 is positioned in the limiting frame 5 to vibrate so that the magnetic ring and the iron plate 3 cannot be bonded in the cooling and solidifying process of the coating on the surface of the magnetic ring, and meanwhile, the cooling device 10 blows air towards the magnetic ring to promote the coating on the magnetic ring to solidify. The cooling device 10 may be a fan, air cooler, air conditioner, or other device capable of accelerating cooling of the magnetic ring paint.
The limiting frame 5 is composed of four side plates, the side plate 6 at the feeding end of the limiting frame 5 and the opposite side plate 7 are driven to lift by a lifting driving device 11 respectively, and the lifting driving device 11 is an air cylinder or an electric push rod. The side plate 7 opposite to the side plate at the feed end may not be provided in a lifting manner, and the magnet ring and the iron plate 3 may be manually taken out as a whole. In the embodiment, the lifting driving device 11 is also arranged on the side plate 7 opposite to the side plate at the material end of the limiting frame 5, so that the iron plate 3 carrying the magnetic ring can be conveniently discharged from the other opposite end of the material end, the full-automatic equipment can be further improved, and the worker can conveniently operate and take out the iron plate 3. In order to make the iron plate 3 carrying the magnetic ring better enter the vibration working area, two opposite feeding guide plates 17 are arranged on one side of the limiting frame 5 facing the magnetic ring spraying curing equipment.
Example 2
Referring to fig. 3 to 5, the present embodiment further includes, on the basis of embodiment 1, a moving support 12, a translation driving device 13, and a lifting driving device 14, where the moving support 12 is movably mounted on the frame 4 through a sliding pair and is driven to translate by the translation driving device 13, and the lifting driving device 14 is mounted on the moving support 12 and drives the supporting plate 8 to lift. The translation driving device 13 and the lifting driving device 14 are respectively air cylinders or electric push rods, and the sliding pair can be a guide rail with a sliding block, a sliding rod with a sliding sleeve or other components with a fixing piece and a sliding piece. The bottom of the lifting driving device 14 is fixed on the movable bracket 12, and the output end of the top is fixedly connected with the supporting plate 8. The magnetic ring lattice is arranged on the iron plate 3, the moving bracket 12 can lift the iron plate 3 firstly and then move leftwards to a vibration working area, and the arrangement is that after the iron plate 3 is pushed leftwards by the conveying belt 15 of the magnetic ring spraying equipment 1, the iron plate 3 is easy to be stranded on an L-shaped track and is not moved, the iron plate 3 is too close to the discharge end of the conveying belt 15 and the driven gear 18, so that a feeding end side plate of the limiting frame 5 and a lifting driving device 11 of the side plate are installed without space, a baffle plate is necessarily designed on four sides of the iron plate 3 during vibration, and the magnetic ring is prevented from falling from four sides of the iron plate 3, therefore, the iron plate 3 bearing the magnetic ring is transferred into the limiting frame 5 by arranging the moving bracket 12, the translation driving device 13 and the lifting driving device 14.
The processing method of the antimagnetic ring bonding plate device of the butt-joint magnetic ring spraying equipment of the embodiment is as follows:
(1) The iron plate 3 for neatly placing the magnetic rings is conveyed to the feeding end of the anti-magnetic ring bonding plate device;
(2) The lifting platform on the moving bracket 12 which has been waiting on the right side is lifted to lift the iron plate 3 upward;
(3) After the iron plate 3 is lifted up to be in place, the translation driving device 13 drives the movable bracket 12 and the iron plate 3 to move leftwards;
(4) After the iron plate 3 moves leftwards to a proper position, the product enters a vibration working area, the lifting driving device 11 drives the side plates of the limiting frame 5 to ascend to a proper position, and the limiting frame 5 blocks the periphery of the product to prevent the product from falling in vibration;
(5) The vibrator 9 and the cooling device 10 are operated, and the heated product is cooled while vibrating in the vibration.
The main technical solution of the present embodiment is basically the same as that of embodiment 1, and features that are not explained in the present embodiment are explained in embodiment 1, and are not described here again.
Example 3
The present embodiment is further provided with a sensing assembly including a sensor for sensing the in-place of the iron plate 3 and a sensor for sensing the in-place elevation of the side plate on the basis of embodiment 1 or 2. Whether the components move into position is sensed by the sensing assembly.
In order to prevent the rear-end collision of the iron plate 3, the present embodiment is provided with an alarm which is controlled by a PLC controller to make a sound. The iron plate 3 is placed on the front and rear fixed guide rails, the iron plate 3 is taken away by an operator in time within the delay time, and the alarm does not generate sound; if the iron plate 3 is still not taken away after the delay time is reached, the alarm sounds and the motor of the conveyor belt 15 is stopped to rotate at the same time, so that the next iron plate 3 and the iron plate 3 are prevented from rear-end collision.
The main technical solution of the present embodiment is substantially the same as that of embodiment 1 or embodiment 2, and features that are not explained in the present embodiment are explained in embodiment 1 or embodiment 2, and are not described herein.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention and are not intended to limit the scope of the claims. It will be appreciated by those skilled in the art that changes may be made to the embodiments described and illustrated herein, and equivalents may be substituted for elements thereof without departing from the true spirit and scope of the embodiments.
Claims (7)
1. Anti-magnetic ring sticking plate device of butt joint magnetic ring spraying equipment, its characterized in that: comprises a frame, a limit frame, a support plate, a vibrator and a cooling device,
The limiting frame is arranged on the frame and positioned on one side of the magnetic ring spraying equipment, and consists of four side plates, wherein the side plate at the feeding end and the opposite side plate are respectively driven to lift by a lifting driving device; two feeding guide plates which are oppositely arranged are further arranged on one side, facing the magnetic ring spraying equipment, of the limiting frame;
The supporting plate is used for supporting a plate carrying the magnetic ring, and the vibrator is fixedly connected with the bottom of the supporting plate;
when the magnetic ring cooling device works, the supporting plate is positioned in the limiting frame to vibrate, and the cooling device blows air towards the magnetic ring;
The device comprises a rack, a sliding pair, a translation driving device, a lifting driving device and a lifting driving device, wherein the rack is movably arranged on the rack through the sliding pair, the translation driving device drives the sliding pair to translate, and the bottom of the lifting driving device is fixed on the movable rack and drives the supporting plate to lift;
When the anti-magnet ring sticking device works, the iron plates for neatly placing the magnet rings are conveyed to the feeding end of the anti-magnet ring sticking device; the lifting driving device on the movable support which is waiting on the right side lifts the iron plate upwards; after the iron plate is supported upwards to be in position, the translation driving device drives the movable bracket and the iron plate to move leftwards; after the iron plate moves leftwards to a proper position, the product enters a vibration working area, the lifting driving device drives the side plates of the limiting frame to ascend to a proper position, and the limiting frame blocks the periphery of the product to prevent the product from falling off during vibration; the vibrator and the cooling device work to cool the heated product while vibrating.
2. The anti-magnetic ring-sticking plate device of the abutting magnetic ring spraying equipment according to claim 1, wherein: the translation driving device and the lifting driving device are respectively an air cylinder or an electric push rod.
3. The anti-magnetic ring-sticking plate device of the abutting magnetic ring spraying equipment according to claim 1, wherein: the lifting driving device is an air cylinder or an electric push rod.
4. The anti-magnetic ring-sticking plate device of the abutting magnetic ring spraying equipment according to claim 1, wherein: the sensor assembly is further arranged and comprises a sensor for sensing the iron plate in place and a sensor for sensing the side plate to be lifted in place.
5. The anti-magnetic ring-sticking plate device of the abutting magnetic ring spraying equipment according to claim 1, wherein: and an alarm is also arranged, and the alarm is controlled by the PLC to make a sound.
6. The anti-magnetic ring-sticking plate device of the abutting magnetic ring spraying equipment according to claim 1, wherein: the cooling device is a fan, an air cooler, a cold dryer or an air conditioner.
7. The anti-magnetic ring-sticking plate device of the abutting magnetic ring spraying equipment according to claim 1, wherein: the vibrator is an electric vibrator or a pneumatic vibrator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210914104.8A CN115155915B (en) | 2022-08-01 | 2022-08-01 | Antimagnetic ring bonding plate device of butt-joint magnetic ring spraying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210914104.8A CN115155915B (en) | 2022-08-01 | 2022-08-01 | Antimagnetic ring bonding plate device of butt-joint magnetic ring spraying equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115155915A CN115155915A (en) | 2022-10-11 |
| CN115155915B true CN115155915B (en) | 2024-05-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210914104.8A Active CN115155915B (en) | 2022-08-01 | 2022-08-01 | Antimagnetic ring bonding plate device of butt-joint magnetic ring spraying equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN115155915B (en) |
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|---|---|
| CN115155915A (en) | 2022-10-11 |
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