CN115142617B - Waterproof installation method for roof photovoltaic support - Google Patents

Waterproof installation method for roof photovoltaic support Download PDF

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Publication number
CN115142617B
CN115142617B CN202210797309.2A CN202210797309A CN115142617B CN 115142617 B CN115142617 B CN 115142617B CN 202210797309 A CN202210797309 A CN 202210797309A CN 115142617 B CN115142617 B CN 115142617B
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China
Prior art keywords
roof
waterproof
concrete
photovoltaic support
uniformly
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CN202210797309.2A
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Chinese (zh)
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CN115142617A (en
Inventor
董应军
刘元军
庄玲洁
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WUHAN RIXIN TECHNOLOGY CO LTD
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WUHAN RIXIN TECHNOLOGY CO LTD
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Priority to CN202210797309.2A priority Critical patent/CN115142617B/en
Publication of CN115142617A publication Critical patent/CN115142617A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
    • E04D13/16Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
    • E04D13/16Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
    • E04D13/1606Insulation of the roof covering characterised by its integration in the roof structure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention discloses a waterproof installation method of a roof photovoltaic support, which comprises the following steps: firstly, punching a roof concrete cast-in-situ layer after a roof positioning notch, uniformly injecting sealant into the hole, uniformly coating the sealant on the bottom of a photovoltaic support, inserting an expansion bolt into a bottom plate hole of the photovoltaic support from top to bottom, and then inserting the expansion bolt into the hole of the roof concrete cast-in-situ layer together to fasten a nut; uniformly brushing waterproof paint on the upper surface of the fixed photovoltaic support base plate and the roof concrete cast-in-situ layer in a closed mode twice; pouring the uniformly stirred concrete mortar into the notch on the roof for backfilling, and trowelling and compacting along with the drainage gradient of the roof; and thirdly, uniformly brushing waterproof paint on the upper surface of the concrete mortar after the concrete mortar is maintained and dried in the sun. The invention performs the waterproof treatment for three times for the second time in the roof, and finally performs the waterproof treatment for the surface layer of the roof again, thereby ensuring that the roof is watertight.

Description

Waterproof installation method for roof photovoltaic support
Technical Field
The invention relates to a waterproof installation method for a roof photovoltaic bracket support.
Background
The first installation of waterproof installation of the existing roof photovoltaic support is shown in figure 3, and the support of the installation support of the sloping roof is positioned firstly and then the tile is uncovered or the tile is cut according to the size; hole site is fixed through the support base plate for punching operation, and the support base plate is fixed on the cast-in-situ layer through expansion bolts or chemical bolts after the hole is punched; and (3) carrying out concrete backfill after fixing the support, and then carrying out a layer of water prevention on the backfilled concrete after backfill.
Waterproof installation second installation of current roof photovoltaic support: and (3) directly punching holes on the tile or a cast-in-situ layer, fixing a support or a cross beam by using expansion bolts or chemical bolts, and then directly making a waterproof layer on the uppermost area extending out of the tile surface.
Waterproof third installation of current roof photovoltaic support: and (3) directly punching holes on the cast-in-situ layer under the tile, and fixing the support by using expansion bolts or chemical bolts to extend out of the joint of the tile without any waterproof treatment.
The three mounting modes have the following defects:
1. the support or the cross beam is fixed on the roof slope tile, the original roof waterproof layer is penetrated by the holes, the waterproof is only carried out at the support connecting part on the tile surface, the waterproof layer under the tile cannot be repaired, and water leakage can occur due to waterproof aging on the tile in the later stage.
2. The support is perforated and penetrated through the original roof waterproof layer after the cast-in-situ layer below the tile is perforated and fixed, the support is directly backfilled with concrete without treatment and then waterproof is carried out at the position of the support extending out of the tile, and water leakage can occur after later aging.
3. All building roofs are integrally waterproof on cast-in-situ layers before acceptance delivery, and because the photovoltaic support is firmly fixed on the slope roof cast-in-situ layer bearing structure by virtue of perforation, the bearing structure is required to be perforated, thus the integral roof waterproof layer is necessarily damaged, and water leakage can occur in the later stage (roof waterproof event is a worldwide problem).
4. Only waterproof is made on the tile, and later support rust or shaking loose water can directly flow back from the tile to a cast-in-place layer below the tile, so that the roof water leakage problem is caused.
Disclosure of Invention
The invention aims to solve the problem of water leakage on the roof surface caused by the installation of a photovoltaic support seat on the roof in the background art, and provides a waterproof installation method for the photovoltaic support seat on the roof. The method is suitable for various roofs such as slope concrete roofs, tile roofs, glazed tile roofs, other asphalt felts and the like of cast-in-situ layers under the roofs, and is especially suitable for scenes with strict requirements on wind resistance and water resistance.
The technical scheme adopted by the invention is as follows:
the waterproof installation method of the roof photovoltaic support is characterized by comprising the following steps of:
firstly, punching a roof concrete cast-in-situ layer after a roof positioning notch, uniformly injecting sealant into the hole, uniformly coating the sealant on the bottom of a photovoltaic support, inserting an expansion bolt into a bottom plate hole of the photovoltaic support from top to bottom, and then inserting the expansion bolt into the hole of the roof concrete cast-in-situ layer together to fasten a nut, wherein the first internal waterproof treatment is carried out;
step two, uniformly brushing waterproof paint twice on the upper surface of the fixed photovoltaic support base plate and the roof concrete cast-in-situ layer in a closed mode, wherein the waterproof paint is the second internal waterproof treatment of the invention; pouring the uniformly stirred concrete mortar into the notch on the roof for backfilling, and trowelling and compacting along with the drainage gradient of the roof;
and thirdly, uniformly brushing waterproof paint on the upper surface of the concrete mortar after the concrete mortar is maintained and dried in the sun, wherein the waterproof paint is the third waterproof treatment of the upper surface of the concrete mortar.
And in the first step, the cast-in-situ layer of roof concrete is perforated by an electric hammer with the diameter of a drill bit of 10 mm.
The sealant used in the first step is weather-proof sealant.
The beneficial effects of the invention are as follows:
the support is fixed on the concrete cast-in-situ layer by adopting the cut roof, so that the support has obvious installation effect on typhoon areas and large-area structures with large wind power, firm overall waterproof structure and attractive function, and is convenient to install and detach. After the original waterproof layer in the concrete cast-in-place layer of the roof is damaged, the original waterproof layer is subjected to waterproof treatment of sealant and twice waterproof coating, so that repair and lamination with the original waterproof layer are ensured, the surface layer waterproof treatment is performed on the roof again, the roof is guaranteed to be watertight, and three times of waterproof two-layer insurance is realized. The method is suitable for various roofs such as slope concrete roofs, tile roofs, glazed tile roofs, other asphalt felts and the like of cast-in-situ layers under the roofs, and is especially suitable for scenes with strict requirements on wind resistance and water resistance.
Drawings
Fig. 1 is a schematic view of waterproof installation of a roofing photovoltaic bracket support of the present invention.
Fig. 2 is a schematic view of the structure of the photovoltaic bracket support of the present invention.
Fig. 3 is a schematic diagram of a waterproof installation of a conventional roofing photovoltaic bracket support.
Detailed Description
The invention will now be described in further detail with reference to the drawings and specific examples, which are given for clarity of understanding and are not to be construed as limiting the invention.
The first type of installation of the existing roof photovoltaic support is shown in figure 3.
As shown in FIG. 1, the waterproof installation method of the roof photovoltaic bracket support is characterized by comprising the following steps of:
firstly, after a roof positioning notch is formed, punching a roof concrete cast-in-situ layer by adopting an electric hammer with the diameter of a drill bit of 10mm, uniformly injecting weather-proof sealant 1 into the hole, uniformly coating the weather-proof sealant 1 on the bottom of a photovoltaic support 3, inserting expansion bolts 2 into holes of a bottom plate of the photovoltaic support 3 from top to bottom, and then inserting the expansion bolts into the holes of the roof concrete cast-in-situ layer together to fasten nuts for fixation, thereby being the first internal waterproof treatment of the invention;
step two, uniformly brushing waterproof paint 4 twice on the upper surface of the bottom plate of the fixed photovoltaic support bracket 3 and the roof concrete cast-in-situ layer in a closed mode, wherein the waterproof paint is the second internal waterproof treatment of the invention; pouring the evenly stirred concrete mortar 5 into the notch on the roof for backfilling, and trowelling and compacting along with the drainage gradient of the roof;
and thirdly, after the concrete mortar 5 is maintained and dried in the sun, the upper surface of the concrete mortar 5 is uniformly brushed with the waterproof coating 6 for the third time, which is the waterproof treatment of the upper surface of the concrete mortar for the third time.
The expansion bolt 2 used in the invention has the specification of M8 x 80mm and is made of 304 stainless steel; as shown in fig. 2, the photovoltaic bracket support 3 is composed of a stainless steel bottom plate 3-1, a first piece M10 x 25mm stainless steel bloom bolt set 3-2, a stainless steel adjustable extension piece 3-3, a second piece M10 x 25mm stainless steel bloom bolt set 3-4 and a stainless steel L-shaped adapter piece 3-5. The photovoltaic support seat 3 is formed by cutting and welding a high-strength 304 stainless steel plate to form a required specification size, the thickness of a bottom plate is 5mm, the diameter of an opening of the bottom plate is 10mm, and the length of an adjustable stainless steel extension piece is 100-150mm; the waterproof coating adopts a high-quality waterproof coating special for a roof, and the concrete mortar is formed by stirring cement, yellow sand and water according to a conventional general proportion.
Of course, the photovoltaic support 3 may be made of other appearance shapes or high-strength materials, such as materials with strong corrosion resistance and better materials. The waterproof coating 6 can be made of waterproof materials with different high-quality brands or colors similar to those of tiles.
What is not described in detail in this specification is prior art known to those skilled in the art.

Claims (3)

1. The waterproof installation method of the roof photovoltaic support is characterized by comprising the following steps of:
firstly, punching a roof concrete cast-in-situ layer after a roof positioning notch, uniformly injecting sealant (1) into the hole, uniformly coating the sealant (1) on the bottom of a photovoltaic support (3), inserting expansion bolts (2) into holes of a bottom plate of the photovoltaic support (3) from top to bottom, and then inserting the expansion bolts into the holes of the roof concrete cast-in-situ layer together to fasten nuts; the photovoltaic support (3) consists of a stainless steel bottom plate (3-1), a first stainless steel anti-skid bolt sleeve (3-2), a stainless steel adjustable extension piece (3-3), a second stainless steel anti-skid bolt sleeve (3-4) and a stainless steel L-shaped adapter (3-5);
step two, uniformly brushing waterproof paint on the upper surface of the bottom plate of the fixed photovoltaic bracket support (3) and the roof concrete cast-in-situ layer in a closed mode for two times; pouring the evenly stirred concrete mortar (5) into the notch on the roof for backfilling, and trowelling and compacting along with the drainage gradient of the roof;
and thirdly, uniformly brushing waterproof paint on the upper surface of the concrete mortar after the concrete mortar (5) is maintained and dried in the sun.
2. The waterproof installation method of the roof photovoltaic bracket support according to claim 1, wherein the method comprises the following steps: and in the first step, the cast-in-situ layer of roof concrete is perforated by an electric hammer with the diameter of a drill bit of 10 mm.
3. The waterproof installation method of the roof photovoltaic bracket support according to claim 1, wherein the method comprises the following steps: the sealant (1) used in the first step is weather-proof sealant.
CN202210797309.2A 2022-07-06 2022-07-06 Waterproof installation method for roof photovoltaic support Active CN115142617B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210797309.2A CN115142617B (en) 2022-07-06 2022-07-06 Waterproof installation method for roof photovoltaic support

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Application Number Priority Date Filing Date Title
CN202210797309.2A CN115142617B (en) 2022-07-06 2022-07-06 Waterproof installation method for roof photovoltaic support

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CN115142617B true CN115142617B (en) 2023-12-15

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203361489U (en) * 2013-07-18 2013-12-25 中建保华建筑有限责任公司 Planting soil roof fan support and planting soil roof air pipe support
CN106968451A (en) * 2017-04-21 2017-07-21 上海东方雨虹防水工程有限公司 A kind of prestressing force roof boarding leakage maintaining method and its system and surface waterproofing construction method
CN206461553U (en) * 2016-09-19 2017-09-01 上海能辉科技股份有限公司 A kind of roofing small inclination photovoltaic fixed support
CN107317545A (en) * 2017-08-23 2017-11-03 中国能源建设集团云南省电力设计院有限公司 A kind of roofing photovoltaic bridge-type support system
CN113668779A (en) * 2021-09-17 2021-11-19 苏州凯伦高分子新材料科技有限公司 Construction method of waterproof photovoltaic integrated roof
CN113846806A (en) * 2021-11-02 2021-12-28 乐居乐筑(北京)新能源科技有限公司 Assembled photovoltaic roof and assembling construction method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203361489U (en) * 2013-07-18 2013-12-25 中建保华建筑有限责任公司 Planting soil roof fan support and planting soil roof air pipe support
CN206461553U (en) * 2016-09-19 2017-09-01 上海能辉科技股份有限公司 A kind of roofing small inclination photovoltaic fixed support
CN106968451A (en) * 2017-04-21 2017-07-21 上海东方雨虹防水工程有限公司 A kind of prestressing force roof boarding leakage maintaining method and its system and surface waterproofing construction method
CN107317545A (en) * 2017-08-23 2017-11-03 中国能源建设集团云南省电力设计院有限公司 A kind of roofing photovoltaic bridge-type support system
CN113668779A (en) * 2021-09-17 2021-11-19 苏州凯伦高分子新材料科技有限公司 Construction method of waterproof photovoltaic integrated roof
CN113846806A (en) * 2021-11-02 2021-12-28 乐居乐筑(北京)新能源科技有限公司 Assembled photovoltaic roof and assembling construction method thereof

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