CN115139372B - Three-dimensional engraving device is used in production of wooden pin-connected panel toy - Google Patents
Three-dimensional engraving device is used in production of wooden pin-connected panel toy Download PDFInfo
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- CN115139372B CN115139372B CN202210900355.0A CN202210900355A CN115139372B CN 115139372 B CN115139372 B CN 115139372B CN 202210900355 A CN202210900355 A CN 202210900355A CN 115139372 B CN115139372 B CN 115139372B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 182
- 239000000428 dust Substances 0.000 claims abstract description 82
- 238000005498 polishing Methods 0.000 claims abstract description 36
- 239000002023 wood Substances 0.000 claims abstract description 23
- 238000004018 waxing Methods 0.000 claims abstract description 15
- 239000011248 coating agent Substances 0.000 claims abstract description 14
- 238000000576 coating method Methods 0.000 claims abstract description 14
- 238000005507 spraying Methods 0.000 claims abstract description 6
- 238000002347 injection Methods 0.000 claims description 98
- 239000007924 injection Substances 0.000 claims description 98
- 238000004062 sedimentation Methods 0.000 claims description 38
- 230000005540 biological transmission Effects 0.000 claims description 28
- 238000009434 installation Methods 0.000 claims description 21
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 2
- 238000007664 blowing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000011499 joint compound Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B1/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B1/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models
- B44B1/06—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B3/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled substantially two- dimensionally for carving, engraving, or guilloching shallow ornamenting or markings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B3/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled substantially two- dimensionally for carving, engraving, or guilloching shallow ornamenting or markings
- B44B3/06—Accessories, e.g. tool or work holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B3/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled substantially two- dimensionally for carving, engraving, or guilloching shallow ornamenting or markings
- B44B3/06—Accessories, e.g. tool or work holders
- B44B3/065—Work holders
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
Abstract
The invention provides a three-dimensional engraving device for producing a wooden assembled toy, belongs to the technical field of toy production, and solves the problems of low engraving efficiency, single function and the like of the existing wooden toy. Including handling case and doublestage dust collection mechanism, the outside portion of handling the case is fixed with air compressor, it is equipped with the wax oil tank to handle case upper portion, be equipped with on the handling case and dodge the district, dodge the district inside and be equipped with rotary mechanism, rotary mechanism is equipped with a plurality of lift engraving mechanism, the inside of handling the case is equipped with conveying chain mechanism, be equipped with a plurality of rotatory fixture on the conveying chain mechanism, be equipped with three-dimensional engraving mechanism and three centre gripping arm on the conveying chain mechanism, be equipped with engraving machine head on the three centre gripping arm in proper order, polishing machine head and waxing machine head, the inboard of handling the case is equipped with the regulation air gun of a plurality of symmetry equipartitions, it is equipped with the regulation of two symmetry equipartitions to annotate the wax gun to handle the case inboard. The invention can effectively carry out multistage engraving, fine polishing, accurate spraying of wax oil and uniform coating of wax oil, and effectively collect wood chips.
Description
Technical Field
The invention belongs to the technical field of toy production, and relates to an engraving device, in particular to a three-dimensional engraving device for producing a wooden assembled toy.
Background
Toys generally refer to items that may be used for play, typically in connection with children or pets. Toy play is often used in human society as a form of teaching through lively activities. Toys may also be natural objects, i.e., non-artificial items such as sand, stones, mud, branches, and the like. The famous education-family and child education specialist Chen Heqin say that: "toy is to be understood broadly and is not limited to what is sold on the street for children to play, but rather, can be called as something that children can play, see, hear and touch. The toy is suitable for children, young and middle-aged and elderly people. The intelligent skylight opening tool is a tool for opening the intelligent skylight, so that people can be intelligent.
The toy can also be a natural object, namely, non-artificial things such as sand, stone, mud, branches and the like, and the toy is to be understood in a broad sense, and is not limited to things sold on the street for people to play, and can be called as things which can be played, watched, listened to and touched.
The toy is suitable for children, and is more suitable for young people, middle-aged and elderly people. The intelligent skylight opening tool is a tool for opening the intelligent skylight, so that people can be intelligent.
Wooden toy, as its name implies, is made of natural wood. The method mainly comprises the following steps: pure wood toys, synthetic wood toys, wood-assist toys, and the like, pure wood toys such as: toy bear toy; synthetic wood toys, such as: jigsaw of three-ply board; wood-assist toys, such as: wooden inertial car.
Building blocks, jigsaw puzzle and the like are needed to be engraved in a three-dimensional mode, the existing three-dimensional engraving efficiency is low, engraving functions can be completed simply, and the functions are single.
By searching, for example, chinese patent literature discloses an engraving device for wood toys [ application number: CN202020125426.0; publication No.: CN211764588U ]. According to the engraving device, the supporting feet are fixedly arranged at the four corners of the bottom of the operating machine body, the mounting and dismounting devices are embedded in the upper surface of the operating machine body, the cleaning assemblies are fixedly arranged on the two side surfaces of the operating machine body, the upper surfaces of the cleaning assemblies are slidably connected with the movable seats, the engraving heads are fixedly arranged at the front ends of the movable seats. Waxing and other functions.
Based on the above, we propose a stereoscopic engraving device for producing wooden assembled toys; the conveying chain mechanism is matched with the rotary clamping mechanism, so that the wooden toy is effectively and stably clamped, and the wooden toy is intermittently conveyed;
the rotary mechanism is matched with the lifting carving mechanisms to accurately adjust the positions of the lifting carving mechanisms, so that the size adjustment of different wooden toys is met, and the primary forming carving is carried out;
The three-dimensional carving mechanism is matched with the rotary clamping mechanism to realize three-dimensional carving of the wooden toy, and the clamping mechanical arm is respectively matched with the carving machine head, the polishing machine head and the waxing machine head to realize three-dimensional fine carving, fine polishing and uniform wax oil coating of the wooden toy;
the wax injection gun is adjusted to be matched with the wax injection pump and the wax oil box, so that the wax oil is accurately sprayed on the surface of the wooden toy;
Through doublestage dust collection mechanism and processing case cooperation, effectively collect the saw-dust to shape wind circulation, it is more energy-conserving, air compressor and regulation air gun cooperation simultaneously, effectively blow down the saw-dust, avoid the saw-dust to fly in disorder and accumulate.
Disclosure of Invention
The invention aims at solving the problems in the prior art, and provides a three-dimensional engraving device for producing a wooden assembled toy, which aims at solving the technical problems that: how to realize multistage carving, fine polishing, accurate spraying and even coating of wax oil on the wooden toy; and wood chips are effectively collected.
The aim of the invention can be achieved by the following technical scheme:
The utility model provides a three-dimensional engraving device is used in wooden pin-connected panel toy production, includes treatment box and doublestage dust collection mechanism, the lateral part of treatment box is fixed with air compressor, doublestage dust collection mechanism is located the another lateral part of treatment box, treatment box upper portion is equipped with the wax oil tank, be equipped with on the treatment box and dodge the district, dodge the district inside and be equipped with rotary mechanism, rotary mechanism is equipped with a plurality of lift engraving mechanism, the inside of treatment box is equipped with conveying chain mechanism, be equipped with a plurality of rotatory fixture on the conveying chain mechanism, be equipped with three-dimensional engraving mechanism and three centre gripping arm on the conveying chain mechanism, be equipped with carving machine head on the three centre gripping arm in proper order, polish machine head and waxing machine head, the inboard of treatment box is equipped with the regulation air gun of a plurality of symmetry equipartitions, be connected through the trachea between regulation air gun and the air compressor, it is corresponding with rotary mechanism and centre gripping arm's position, the inboard of treatment box still is equipped with two symmetrical equipartition's regulation notes wax gun, it is located the position near the waxing machine head to annotate the wax gun to adjust.
The working principle of the invention is as follows: according to the finished product size of the wooden toy, the heights of a plurality of lifting carving mechanisms are adjusted, the positions of the rotating mechanisms are adjusted, namely the positions of a plurality of lifting carving mechanisms are adjusted, the positions of the air gun and the wax gun are adjusted, the positions of the three-dimensional carving mechanisms and the three clamping mechanical arms are adjusted, the double-stage dust collecting mechanism is started, and clean wind enters the inside of the treatment box;
Simultaneously starting an air compressor, injecting air into the air gun, placing the wooden toy to be processed above a first rotary clamping mechanism, and driving the wooden toy to be processed to rotate by the rotary clamping mechanism to perform omnibearing carving;
the wood toy is subjected to primary forming engraving by the lifting engraving mechanisms, and after the primary forming engraving is finished, the conveying chain mechanism drives the rotary clamping mechanism to intermittently move by one position;
The wood toy engraved by the primary forming is moved to the lower part of the three-dimensional engraving mechanism, and the three-dimensional engraving mechanism performs three-dimensional engraving;
The conveying chain mechanism drives the rotary clamping mechanism to intermittently move by one position, and the first clamping mechanical arm is matched with the engraving machine head to perform three-dimensional fine engraving;
The conveying chain mechanism drives the rotary clamping mechanism to intermittently move by one position, and the second clamping mechanical arm is matched with the polishing machine head to carry out fine polishing;
The conveying chain mechanism drives the rotary clamping mechanism to intermittently move by one position, when the rotary clamping mechanism moves to adjust the position of the wax injection gun, the wax injection gun is adjusted to spray wax oil to the wooden toy, and the third clamping mechanical arm is matched with the wax coating machine head to carry out coating, so that the wax oil is uniformly coated;
Every time the rotary clamping mechanism intermittently moves to one position, placing the next wooden toy to be processed, and taking down the wooden toy of the finished product;
At the same time of carving and polishing, dry wind blows at the carving and polishing positions to take away saw dust generated by carving and polishing, the jet gun is regulated to jet powerful wind, the saw dust is blown at the carving positions, the quick blowing of the carved saw dust is ensured, negative pressure is sucked into the inside of the double-stage dust collecting mechanism, the saw dust is prevented from flying in disorder, the two times of sedimentation are carried out, and the air inlet and outlet form circulation, so that the efficiency is high;
When the rotary clamping mechanism clamps the lower part of the wooden toy, part of the rotary clamping mechanism is not engraved or polished, the wooden toy of the finished product can be clamped upside down, and then engraving, polishing, waxing and the like are performed to form the complete wooden toy of the finished product.
The both sides of handling the case all are equipped with the mounting panel, and the upper end of handling the case is equipped with a plurality of air inlet cones, and the lower extreme of handling the case is equipped with a plurality of ash removal cones, and ash removal cone is corresponding with air inlet cone position and quantity, dodges the district inside and is equipped with two bearings, dodges the upper and lower position in district and be equipped with dodges the hole.
By adopting the structure, the mounting plate is used for mounting the conveying chain mechanism, the air inlet cone is used for air inlet, the ash removal cone is used for exhausting air, the saw dust of carving and polishing is discharged, the bearing is used for mounting the rotating mechanism, and the avoidance hole is used for avoiding the rotating mechanism.
The rotary mechanism comprises a first rotary motor and a speed regulator which are fixed on the outer side of the treatment box, an output shaft of the first rotary motor is in transmission connection with the speed regulator, a driving gear is fixed on the output shaft of the speed regulator, two sides of a mounting ring barrel are respectively fixedly arranged inside inner rings of two bearings, a driven gear is arranged in the middle of the mounting ring barrel, and the driven gear is in meshed transmission with the driving gear.
By adopting the structure, the output shaft of the first rotating motor drives the speed regulator to rotate, the output shaft of the speed regulator drives the driving gear to regulate speed and rotate, and the driving gear drives the driven gear to rotate, so that the two sides of the mounting ring barrel are driven to rotate stably inside the inner rings of the two bearings, and a plurality of lifting engraving mechanisms are driven to rotate.
The lifting carving mechanism comprises an adjusting plate, the adjusting plate is fixed on the side part of the mounting ring barrel, two sliding rails are fixed on the adjusting plate, an adjusting screw is rotationally arranged on the adjusting plate, the adjusting screw is located between the two sliding rails, an adjusting motor is fixed at the end part of the adjusting plate, an output shaft of the adjusting motor is connected with the adjusting screw in a transmission mode, an adjusting sliding plate is slidably arranged on the two sliding rails, the adjusting sliding plate is in transmission connection with the adjusting screw, a rotating seat motor is fixed on the adjusting sliding plate, a U-shaped frame is fixed on the output shaft of the rotating seat motor, a rotating motor II is fixed on the outer side of the U-shaped frame, a mounting ring seat is fixedly arranged on the inner side of the U-shaped frame in a rotating mode, an output shaft of the rotating motor II is connected with the mounting ring seat in a transmission mode, and a first carving machine is fixedly arranged inside the mounting ring seat.
By adopting the structure, the output shaft of the adjusting motor drives the adjusting screw rod to rotate, the adjusting screw rod drives the adjusting slide plate to slide on the two slide rails, the adjusting slide plate drives the rotating seat motor to move up and down, the output shaft of the rotating seat motor drives the U-shaped frame to rotate, so that the first engraving machine is driven to rotate, the output shaft of the rotating motor II drives the mounting ring seat to rotate, and the first engraving machine is driven to rotate in another degree of freedom, so that the first engraving machine performs primary forming engraving.
The conveying chain mechanism comprises a conveying chain motor and two mounting seats, wherein the two mounting seats are respectively fixed at the upper ends of the two mounting plates, two connecting plates are arranged between the two mounting seats, a rotating shaft is arranged on each mounting seat in a rotating mode, two chain wheels are fixed on the rotating shaft, a conveying chain is arranged between the chain wheels on two same sides, the conveying chain is located between the two connecting plates, a plurality of rotating seat plates are arranged on the conveying chain, the conveying chain motor is fixed at the upper ends of the mounting plates, and an output shaft of the conveying chain motor is in transmission connection with one of the rotating shafts.
By adopting the structure, the output shaft of the conveying chain motor drives one of the rotating shafts to rotate, so that the two chain wheels are driven to rotate, the chain wheels are matched with the conveying chain to drive the conveying chain to move, and a plurality of rotary seat plates are driven to sequentially and intermittently move.
The rotary clamping mechanism comprises a rotary motor, the rotary motor is fixed inside the rotary seat plate, a lifting motor is fixed on an output shaft of the rotary motor, a screw is arranged on an output shaft of the lifting motor, the screw is connected with a bracket of the clamping motor in a transmission manner, the upper end of the lifting motor is provided with the clamping motor, and the upper end of the clamping motor is provided with a clamping chuck.
By adopting the structure, the output shaft of the clamping motor rotates, the clamping chuck clamps the wooden toy to be processed, the output shaft of the rotating motor drives the lifting motor to rotate, thereby driving the wooden toy to rotate, the output shaft of the lifting motor drives the screw to rotate, the screw is matched with the bracket of the clamping motor to drive the clamping motor to lift and move, thereby driving the wooden toy to lift and move, and the carving effect is satisfied.
The three-dimensional engraving mechanism comprises an installation vertical plate, the installation vertical plate is fixed on the side portion of one installation seat, the upper end of the installation vertical plate is provided with a transverse screw rod assembly, the side portion of the installation vertical plate is fixedly provided with a transverse motor, an output shaft of the transverse motor is connected with the transverse screw rod assembly in a transmission mode, a transverse sliding seat is arranged on the transverse sliding seat and is provided with a vertical screw rod assembly, a vertical motor is fixedly arranged on the transverse sliding seat, an output shaft of the vertical motor is connected with the vertical screw rod assembly in a transmission mode, a vertical sliding seat is arranged on the vertical screw rod assembly, a second engraving machine is detachably arranged on the vertical sliding seat, an installation joint is arranged at the lower end of the second engraving machine, and an engraving head is detachably arranged at the lower end of the installation joint.
By adopting the structure, the output shaft of the transverse motor is matched with the transverse screw rod assembly, so that the transverse sliding seat is driven to transversely move, the output shaft of the vertical motor is matched with the vertical screw rod assembly, the vertical sliding seat is driven to vertically move, the transverse and longitudinal movement of the second engraving machine is met, the engraving heads with corresponding specifications are selected according to the size of a finished product of a wooden toy, the engraving heads are mounted at the lower ends of the mounting connectors, the second engraving machine drives the mounting connectors to move, and the mounting connectors drive the engraving heads to move, so that three-dimensional engraving is performed.
The adjusting jet gun comprises a fixing plate, an adjustable rotation of the fixing plate is arranged on the inner wall of the treatment box, a mounting frame is arranged on the fixing plate, an adjusting sliding seat is arranged in the mounting frame in a rotating mode, an adjusting push rod is hinged between the mounting frame and the adjusting sliding seat, a jet valve is arranged at the upper end of the adjusting sliding seat, a jet gun barrel is arranged at the end portion of the jet valve, and the jet valve is connected with the air compressor through an air pipe.
By adopting the structure, according to the position of engraving and polishing, the fixed plate is rotated, the rotation angle of the jet gun barrel is adjusted, the push rod is adjusted to push the adjusting slide seat to rotate, the positioning angle of the jet gun barrel is adjusted, the air compressor injects air into the air injection valve, the air injection valve controls the air injection time and the air injection switch, the wood dust is impacted by the air, and the wood dust is effectively blown off to the bottom of the processing box.
The regulation annotates the wax rifle and includes first annotates the wax seat, first annotates the rotation setting of wax seat adjustable on the inner wall of processing case, the tip rotation of first annotating the wax seat is equipped with the second and annotates the wax seat, the second annotates the wax seat tip rotation and is equipped with the third and annotates the wax seat, be equipped with on the third annotates the wax seat and annotate the wax valve, annotate the wax valve tip and be equipped with annotates the wax barrel, first annotates the wax seat, be equipped with on the wax oil tank and annotate the wax pump, annotate the feed end of wax pump and stretch into inside the wax oil tank, annotate through pipe connection between the discharge end of wax pump and the annotate the wax valve.
By adopting the structure, according to the finished product size of the wooden toy, the first wax injection seat is rotated, the rotation angle of the wax injection gun barrel is adjusted, the position of the second wax injection seat can be adjusted in angle relative to the first wax injection seat, the position of the third wax injection seat can be adjusted in angle relative to the second wax injection seat, so that the swing angle of the wax injection gun barrel is adjusted, the wax injection pump injects wax oil in the wax oil box, the wax injection valve is used for controlling the wax injection time and the wax injection switch, and the wax oil is precisely sprayed to the outer surface of the wooden toy through the wax injection gun barrel.
The double-stage dust collection mechanism comprises a dust collection frame, the lower end of the dust collection frame is provided with a dust collection box, a primary sedimentation tank and a secondary sedimentation tank are fixed on the dust collection frame, the lower ends of the primary sedimentation tank and the secondary sedimentation tank are communicated with the dust collection box, the side part of the primary sedimentation tank is connected with a plurality of air inlet connectors, the air inlet connectors are respectively connected with a plurality of ash removal cones through pipelines, the upper end of the primary sedimentation tank is provided with a dust collection fan, the air outlet end of the dust collection fan is provided with a connecting pipe, the end part of the connecting pipe is connected with the side part of the secondary sedimentation tank, the upper end of the secondary sedimentation tank is connected with a plurality of air outlet connectors, and the air outlet connectors are respectively connected with the plurality of air inlet cones through pipelines.
By adopting the structure, the dust collecting fan sucks air, the sawdust inside the ash removing cones is sucked into the first-stage sedimentation tank through the air inlet multiple connectors, primary sedimentation is carried out, then the fine-grained sawdust is discharged into the connecting air pipe through the dust collecting fan, secondary sedimentation is carried out inside the secondary sedimentation tank, clean air is obtained, the clean air is discharged through the air outlet multiple connectors, the dust is sucked into the air inlet cones, and the sawdust is blown off.
Compared with the prior art, the three-dimensional engraving device for producing the wooden assembled toy has the following advantages:
The conveying chain mechanism is matched with the rotary clamping mechanism, so that the wooden toy is effectively and stably clamped, and the wooden toy is intermittently conveyed;
the rotary mechanism is matched with the lifting carving mechanisms to accurately adjust the positions of the lifting carving mechanisms, so that the size adjustment of different wooden toys is met, and the primary forming carving is carried out;
The three-dimensional carving mechanism is matched with the rotary clamping mechanism to realize three-dimensional carving of the wooden toy, and the clamping mechanical arm is respectively matched with the carving machine head, the polishing machine head and the waxing machine head to realize three-dimensional fine carving, fine polishing and uniform wax oil coating of the wooden toy;
the wax injection gun is adjusted to be matched with the wax injection pump and the wax oil box, so that the wax oil is accurately sprayed on the surface of the wooden toy;
Through doublestage dust collection mechanism and processing case cooperation, effectively collect the saw-dust to shape wind circulation, it is more energy-conserving, air compressor and regulation air gun cooperation simultaneously, effectively blow down the saw-dust, avoid the saw-dust to fly in disorder and accumulate.
Drawings
Fig. 1 is a schematic view of the front side perspective structure of the present invention.
Fig. 2 is a schematic view of the rear side perspective structure of the present invention.
Fig. 3 is a schematic view of the front side partially cut-away construction of the present invention.
Fig. 4 is a schematic perspective view of a part of the components of the present invention.
Fig. 5 is a schematic perspective view of a conveyor chain mechanism and a rotary clamping mechanism in the present invention.
Fig. 6 is a schematic structural view of a lifting carving mechanism in the invention.
Fig. 7 is a schematic perspective view of a three-dimensional engraving mechanism according to the present invention.
Fig. 8 is a schematic perspective view of an air gun according to the present invention.
FIG. 9 is a schematic perspective view of an adjustable wax injection gun of the present invention.
Figure 10 is a schematic diagram of the benefit of the dual stage dust collection mechanism of the present invention.
In the figure, 1, a treatment box; 2. a rotation mechanism; 3. a wax oil tank; 4. a double-stage dust collection mechanism; 5. an avoidance zone; 6. a conveyor chain mechanism; 7. a rotary clamping mechanism; 8. lifting carving mechanism; 9. adjusting the air gun; 10. an air compressor; 11. clamping a mechanical arm; 12. adjusting a wax injection gun; 13. an ash removal cone; 14. an air inlet cone; 15. avoidance holes; 16. a bearing; 17. a mounting plate; 18. a three-dimensional engraving mechanism; 19. rotating a first motor; 20. a speed governor; 21. a drive gear; 22. a driven gear; 23. a mounting ring barrel; 24. engraving machine head; 25. a polisher head; 26. a waxing machine head; 27. a conveyor chain motor; 28. a mounting base; 29. a rotating shaft; 30. a conveyor chain; 31. rotating the seat plate; 32. a lifting motor; 33. clamping chuck; 34. clamping the motor; 35. an adjusting plate; 36. a slide rail; 37. adjusting a screw rod; 38. adjusting a motor; 39. adjusting the sliding plate; 40. a rotating seat motor; 41. rotating a second motor; 42. a mounting ring seat; 43. a first engraving machine; 44. installing a vertical plate; 45. a transverse screw assembly; 46. a transverse slide; 47. a vertical motor; 48. a transverse motor; 49. a vertical screw assembly; 50. a vertical slide; 51. a second engraving machine; 52. installing a joint; 53. engraving heads; 54. a fixing plate; 55. a mounting frame; 56. adjusting the push rod; 57. adjusting the sliding seat; 58. an air injection valve; 59. a jet barrel; 60. a first wax injection seat; 61. a second wax injection seat; 62. a third wax injection seat; 63. a wax injection valve; 64. a wax injection gun barrel; 65. a dust collection box; 66. a dust collecting rack; 67. a first-stage settling tank; 68. an air inlet multi-branch joint; 69. a dust collection fan; 70. a connecting pipe; 71. a plurality of joints for air outlet; 72. a secondary settling tank.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1-10, the three-dimensional engraving device for producing the wooden assembled toy comprises a processing box 1 and a double-stage dust collecting mechanism 4, wherein an air compressor 10 is fixed on the outer side part of the processing box 1, the double-stage dust collecting mechanism 4 is positioned on the other side part of the processing box 1, a wax oil tank 3 is arranged on the upper part of the processing box 1, an avoidance area 5 is arranged on the processing box 1, a rotating mechanism 2 is arranged in the avoidance area 5, a plurality of lifting engraving mechanisms 8 are arranged on the rotating mechanism 2, a conveying chain mechanism 6 is arranged in the processing box 1, a plurality of rotary clamping mechanisms 7 are arranged on the conveying chain mechanism 6, a three-dimensional engraving mechanism 18 and three clamping mechanical arms 11 are arranged on the conveying chain mechanism 6, engraving heads 24, polishing heads 25 and waxing heads 26 are sequentially arranged on the three clamping mechanical arms 11, a plurality of symmetrically and uniformly distributed adjusting air guns 9 are arranged on the inner side of the processing box 1, the adjusting air guns 9 are connected with the air compressor 10 through air pipes, the positions of the adjusting air guns 9 correspond to the positions of the rotating mechanism 2 and the clamping mechanical arms 11, two symmetrically-arranged adjusting wax guns 12 are further arranged on the inner side of the processing box 1, and the adjusting wax guns 12 are positioned close to the positions of the wax coating heads 26;
According to the finished product size of the wooden toy, the heights of a plurality of lifting carving mechanisms 8 are adjusted, the positions of the rotating mechanisms 2 are adjusted, namely the positions of a plurality of lifting carving mechanisms 8 are adjusted, the positions of the air gun 9 and the wax gun 12 are adjusted and adjusted, the positions of the three-dimensional carving mechanism 18 and the three clamping mechanical arms 11 are adjusted, the double-stage dust collecting mechanism 4 is started, and clean wind enters the treatment box 1;
Simultaneously, an air compressor 10 is started, the air compressor 10 injects air into the air gun 9, the wood toy to be processed is placed above the first rotary clamping mechanism 7, and the rotary clamping mechanism 7 can drive the wood toy to be processed to rotate for omnibearing carving;
The wood toy is subjected to primary forming engraving by the lifting engraving mechanisms 8, and after the primary forming engraving is finished, the conveying chain mechanism 6 drives the rotary clamping mechanism 7 to intermittently move by one position;
the wood toy engraved by the primary forming is moved to the lower part of the three-dimensional engraving mechanism 18, and the three-dimensional engraving mechanism 18 performs three-dimensional engraving;
the conveying chain mechanism 6 drives the rotary clamping mechanism 7 to intermittently move by one position, and the first clamping mechanical arm 11 is matched with the engraving machine head 24 to perform three-dimensional fine engraving;
The conveying chain mechanism 6 drives the rotary clamping mechanism 7 to intermittently move by one position, and the second clamping mechanical arm 11 is matched with the polishing machine head 25 to carry out fine polishing;
The conveying chain mechanism 6 drives the rotary clamping mechanism 7 to intermittently move by one position, when the rotary clamping mechanism moves to the position of the wax injection gun 12, the wax injection gun 12 is regulated to spray wax oil on the wooden toy, and the third clamping mechanical arm 11 is matched with the wax coating machine head 26 to carry out coating, so that the wax oil is uniformly coated;
every time the rotary clamping mechanism 7 intermittently moves by one position, the next wooden toy to be processed is placed, and the wooden toy of the finished product is taken down.
At the same time of carving and polishing, dry wind blows at the carving and polishing positions to take away the wood dust generated by carving and polishing, the air gun 9 is regulated to spray powerful wind, the wood dust is blown at the carving positions to ensure that the carved wood dust is blown down quickly, negative pressure is sucked into the double-stage dust collecting mechanism 4, the wood dust is prevented from flying in disorder, the two times of sedimentation are carried out, and the air inlet and outlet form circulation, so that the efficiency is high;
when the rotary clamping mechanism 7 clamps the lower part of the wooden toy, part of the wooden toy is not engraved and polished, the wooden toy of the finished product can be clamped upside down, and then engraving, polishing, waxing and the like are performed to form the complete wooden toy of the finished product;
Two bearings 16 are arranged in the avoidance area 5, and avoidance holes 15 are formed in the upper and lower positions of the avoidance area 5; the mounting plate 17 is used for installing the conveying chain mechanism 6, and the air inlet cone 14 is used for the air inlet, and the ash removal cone 13 is aired, discharges sculpture, polished saw-dust, and the bearing 16 is used for installing rotary mechanism 2, dodges the hole 15 and is used for dodging rotary mechanism 2.
The rotating mechanism 2 comprises a first rotating motor 19 and a speed regulator 20 which are fixed on the outer side of the treatment box 1, an output shaft of the first rotating motor 19 is in transmission connection with the speed regulator 20, a driving gear 21 is fixed on the output shaft of the speed regulator 20, two sides of a mounting ring cylinder 23 are respectively fixedly arranged in the inner rings of the two bearings 16, a driven gear 22 is arranged in the middle of the mounting ring cylinder 23, and the driven gear 22 is in meshed transmission with the driving gear 21; the output shaft of the first rotating motor 19 drives the speed regulator 20 to rotate, the output shaft of the speed regulator 20 drives the driving gear 21 to regulate speed and rotate, and the driving gear 21 drives the driven gear 22 to rotate, so that the two sides of the mounting ring barrel 23 are driven to rotate stably inside the inner rings of the two bearings 16, and a plurality of lifting engraving mechanisms 8 are driven to rotate.
The lifting engraving mechanism 8 comprises an adjusting plate 35, the adjusting plate 35 is fixed on the side part of the mounting ring cylinder 23, two sliding rails 36 are fixed on the adjusting plate 35, an adjusting screw rod 37 is rotatably arranged on the adjusting plate 35, the adjusting screw rod 37 is positioned between the two sliding rails 36, an adjusting motor 38 is fixed at the end part of the adjusting plate 35, an output shaft of the adjusting motor 38 is in transmission connection with the adjusting screw rod 37, an adjusting sliding plate 39 is slidably arranged on the two sliding rails 36, the adjusting sliding plate 39 is in transmission connection with the adjusting screw rod 37, a rotating seat motor 40 is fixed on the adjusting sliding plate 39, a U-shaped frame is fixed on the output shaft of the rotating seat motor 40, a rotating motor II 41 is fixed on the outer side of the U-shaped frame, a mounting ring seat 42 is rotatably arranged on the inner side of the U-shaped frame, the output shaft of the rotating motor II 41 is in transmission connection with the mounting ring seat 42, and a first engraving machine 43 is fixed inside the mounting ring seat 42; the output shaft of the adjusting motor 38 drives the adjusting screw rod 37 to rotate, the adjusting screw rod 37 drives the adjusting slide plate 39 to slide on the two slide rails 36, the adjusting slide plate 39 drives the rotating seat motor 40 to move up and down, the output shaft of the rotating seat motor 40 drives the U-shaped frame to rotate, so that the first engraving machine 43 is driven to rotate, the output shaft of the second rotating motor 41 drives the mounting ring seat 42 to rotate, so that the first engraving machine 43 is driven to rotate in another degree of freedom, and the first engraving machine 43 performs primary forming engraving.
The conveying chain mechanism 6 comprises a conveying chain motor 27 and two mounting seats 28, the two mounting seats 28 are respectively fixed at the upper ends of the two mounting plates 17, two connecting plates are arranged between the two mounting seats 28, rotating shafts 29 are respectively arranged on the mounting seats 28 in a rotating mode, two chain wheels are fixed on the rotating shafts 29, a conveying chain 30 is arranged between the chain wheels on the two same sides, the conveying chain 30 is positioned between the two connecting plates, a plurality of rotating seat plates 31 are arranged on the conveying chain 30, the conveying chain motor 27 is fixed at the upper ends of the mounting plates 17, and an output shaft of the conveying chain motor 27 is in transmission connection with one of the rotating shafts 29; the output shaft of the conveying chain motor 27 drives one of the rotating shafts 29 to rotate, so that two chain wheels are driven to rotate, and the chain wheels are matched with the conveying chain 30 to drive the conveying chain 30 to move, so that a plurality of rotating seat plates 31 are driven to sequentially and intermittently move.
The rotary clamping mechanism 7 comprises a rotary motor, the rotary motor is fixed inside the rotary seat plate 31, a lifting motor 32 is fixed on an output shaft of the rotary motor, a screw is arranged on an output shaft of the lifting motor 32, the screw is in transmission connection with a bracket of a clamping motor 34, the upper end of the lifting motor 32 is provided with the clamping motor 34, and the upper end of the clamping motor 34 is provided with a clamping chuck 33; the output shaft of centre gripping motor 34 rotates, and centre gripping chuck 33 centre gripping waits the wooden toy of processing, and the output shaft of rotating electrical machines drives elevator motor 32 and rotates to drive wooden toy and rotate, elevator motor 32's output shaft drive screw rod and rotate, and the screw rod cooperates the transmission with centre gripping motor 34's support, drives centre gripping motor 34 and goes up and down to remove, thereby drives wooden toy and goes up and down to remove, satisfies the glyptic effect.
The three-dimensional engraving mechanism 18 comprises an installation vertical plate 44, the installation vertical plate 44 is fixed on the side part of one installation seat 28, the upper end of the installation vertical plate 44 is provided with a transverse screw rod assembly 45, the side part of the installation vertical plate 44 is fixed with a transverse motor 48, an output shaft of the transverse motor 48 is in transmission connection with the transverse screw rod assembly 45, the transverse screw rod assembly 45 is provided with a transverse sliding seat 46, the transverse sliding seat 46 is provided with a vertical screw rod assembly 49, the transverse sliding seat 46 is fixed with a vertical motor 47, an output shaft of the vertical motor 47 is in transmission connection with the vertical screw rod assembly 49, the vertical screw rod assembly 49 is provided with a vertical sliding seat 50, the vertical sliding seat 50 is detachably provided with a second engraving machine 51, the lower end of the second engraving machine 51 is provided with an installation joint 52, and the lower end of the installation joint 52 is detachably provided with an engraving head 53; the output shaft of the transverse motor 48 is matched with the transverse screw rod assembly 45 so as to drive the transverse sliding seat 46 to transversely move, the output shaft of the vertical motor 47 is matched with the vertical screw rod assembly 49 so as to drive the vertical sliding seat 50 to vertically move, the transverse and longitudinal movement of the second engraving machine 51 is met, the engraving heads 53 with corresponding specifications are selected according to the size of a finished product of the wooden toy, the engraving heads 53 are mounted at the lower ends of the mounting connectors 52, the second engraving machine 51 drives the mounting connectors 52 to move, and the mounting connectors 52 drive the engraving heads 53 to move so as to perform three-dimensional engraving.
The adjusting air gun 9 comprises a fixed plate 54, the fixed plate 54 is rotatably arranged on the inner wall of the treatment box 1 in an adjustable mode, a mounting frame 55 is arranged on the fixed plate 54, an adjusting sliding seat 57 is rotatably arranged in the mounting frame 55, an adjusting push rod 56 is hinged between the mounting frame 55 and the adjusting sliding seat 57, an air injection valve 58 is arranged at the upper end of the adjusting sliding seat 57, an air injection gun barrel 59 is arranged at the end of the air injection valve 58, and the air injection valve 58 is connected with the air compressor 10 through an air pipe; according to the position of carving and polishing, rotate the fixed plate 54, adjust the rotation angle of jet gun barrel 59, adjust push rod 56 promotion and adjust slide 57 rotation, adjust the swing angle of jet gun barrel 59, air compressor 10 is with the air injection to air injection valve 58, air injection valve 58 control jet time and jet switch, utilize the air to strike the saw-dust, guarantee to blow down the bottom of handling case 1 effectively with the saw-dust.
The adjusting wax injection gun 12 comprises a first wax injection seat 60, the adjustable rotation of the first wax injection seat 60 is arranged on the inner wall of the treatment box 1, the end part of the first wax injection seat 60 is rotationally provided with a second wax injection seat 61, the end part of the second wax injection seat 61 is rotationally provided with a third wax injection seat 62, the third wax injection seat 62 is provided with a wax injection valve 63, the end part of the wax injection valve 63 is provided with a wax injection gun barrel 64, the first wax injection seat 60 is provided with a wax injection pump on the wax oil box 3, the feeding end of the wax injection pump extends into the wax oil box 3, and the discharging end of the wax injection pump is connected with the wax injection valve 63 through a pipeline; according to the finished product size of wooden toy, rotate first notes wax seat 60, adjust the rotation angle of annotating wax barrel 64, the position of second notes wax seat 61 can carry out angular adjustment relative to first notes wax seat 60, the position of third notes wax seat 62 can carry out angular adjustment relative to second notes wax seat 61, thereby adjust the angle of putting of annotating wax barrel 64, annotate wax pump and annotate wax oil in wax oil case 3 inside, annotate wax valve 63 control wax spraying time and wax spraying switch, pass through annotating wax barrel 64 with wax oil and accurately spray the surface of wooden toy.
The double-stage dust collection mechanism 4 comprises a dust collection frame 66, a dust collection box 65 is arranged at the lower end of the dust collection frame 66, a first-stage sedimentation tank 67 and a second-stage sedimentation tank 72 are fixed on the dust collection frame 66, the lower ends of the first-stage sedimentation tank 67 and the second-stage sedimentation tank 72 are communicated with the dust collection box 65, the side part of the first-stage sedimentation tank 67 is connected with a plurality of air inlet multi-branch joints 68, the air inlet multi-branch joints 68 are respectively connected with a plurality of ash removal cones 13 through pipelines, a dust collection fan 69 is arranged at the upper end of the first-stage sedimentation tank 67, an air outlet end of the dust collection fan 69 is provided with an air connection pipe 70, the end part of the air connection pipe 70 is connected with the side part of the second-stage sedimentation tank 72, the upper end of the second-stage sedimentation tank 72 is connected with an air outlet multi-branch joint 71, and the air outlet multi-branch joint 71 is respectively connected with a plurality of air inlet cones 14 through pipelines; the dust collection fan 69 sucks air, sucks the sawdust inside the dust removal cones 13 into the first-stage sedimentation tank 67 through the air inlet multi-branch joint 68 for primary sedimentation, then the sawdust with finer particles is discharged into the connecting air pipe 70 through the dust collection fan 69, enters the second-stage sedimentation tank 72 for secondary sedimentation, clean air is obtained, and is discharged through the air outlet multi-branch joint 71, enters the inside of the air inlet cones 14 for sawdust blowing.
The working principle of the invention is as follows:
According to the size of the finished product of the wooden toy, the height of a plurality of lifting carving mechanisms 8 is adjusted, and the position of the rotating mechanism 2, namely the positions of a plurality of lifting carving mechanisms 8, is adjusted;
according to the carving and polishing positions, the fixing plate 54 is rotated, the rotation angle of the jet gun barrel 59 is adjusted, the adjusting push rod 56 pushes the adjusting slide seat 57 to rotate, and the positioning angle of the jet gun barrel 59 is adjusted;
according to the size of the finished wooden toy, the first wax injection seat 60 is rotated to adjust the rotation angle of the wax injection gun barrel 64, the position of the second wax injection seat 61 can be adjusted in angle relative to the first wax injection seat 60, and the position of the third wax injection seat 62 can be adjusted in angle relative to the second wax injection seat 61, so that the positioning angle of the wax injection gun barrel 64 is adjusted;
According to the engraving position, the output shaft of the rotating motor I19 drives the speed regulator 20 to rotate, the output shaft of the speed regulator 20 drives the driving gear 21 to regulate speed and rotate, the driving gear 21 drives the driven gear 22 to rotate, so that the two sides of the mounting ring barrel 23 are driven to rotate stably inside the inner rings of the two bearings 16, a plurality of lifting engraving mechanisms 8 are driven to rotate, and the positions of the lifting engraving mechanisms 8 are regulated;
The output shaft of the adjusting motor 38 drives the adjusting screw rod 37 to rotate, the adjusting screw rod 37 drives the adjusting slide plate 39 to slide on the two slide rails 36, the adjusting slide plate 39 drives the rotating seat motor 40 to move up and down, the output shaft of the rotating seat motor 40 drives the U-shaped frame to rotate, so that the first engraving machine 43 is driven to rotate, and the output shaft of the second rotating motor 41 drives the mounting ring seat 42 to rotate, so that the first engraving machine 43 is driven to rotate in another degree of freedom;
The positions of the three clamping mechanical arms 11, the engraving machine head 24, the polishing machine head 25 and the waxing machine head 26 are regulated, and a double-stage dust collecting mechanism is started;
simultaneously starting an air compressor 10, and injecting air into the air gun 9 by the air compressor 10;
The output shaft of the clamping motor 34 rotates, the clamping chuck 33 clamps the wooden toy to be processed, the output shaft of the rotating motor drives the lifting motor 32 to rotate, so that the wooden toy is driven to rotate, the output shaft of the lifting motor 32 drives the screw to rotate, the screw is matched with the bracket of the clamping motor 34 to drive the clamping motor 34 to move up and down, and the wooden toy is driven to move up and down to perform all-dimensional engraving;
The lifting carving mechanisms 8 are matched to perform primary molding carving on the wooden toy, after the primary molding carving is finished, the output shaft of the conveying chain motor 27 drives one of the rotating shafts 29 to rotate so as to drive two chain wheels to rotate, the chain wheels are matched with the conveying chain 30 to drive the conveying chain 30 to move so as to drive the rotary seat plates 31 to sequentially and intermittently move, and the conveying chain mechanism 6 drives the rotary clamping mechanism 7 to intermittently move by one position;
The primarily molded and carved wooden toy moves to the lower part of the three-dimensional carving mechanism 18, an output shaft of a transverse motor 48 is matched with a transverse screw rod assembly 45 so as to drive a transverse sliding seat 46 to transversely move, an output shaft of a vertical motor 47 is matched with a vertical screw rod assembly 49 so as to drive a vertical sliding seat 50 to vertically move, the transverse and longitudinal movements of a second carving machine 51 are met, carving heads 53 with corresponding specifications are selected according to the size of a finished wooden toy, the carving heads 53 are arranged at the lower ends of mounting connectors 52, the second carving machine 51 drives the mounting connectors 52 to move, the mounting connectors 52 drive the carving heads 53 to move, and the carving heads 53 are matched with a rotary clamping mechanism 7 to carry out three-dimensional carving;
the conveying chain mechanism 6 drives the rotary clamping mechanism 7 to intermittently move by one position, and the first clamping mechanical arm 11 is matched with the engraving machine head 24 and the rotary clamping mechanism 7 to perform three-dimensional fine engraving;
the conveying chain mechanism 6 drives the rotary clamping mechanism 7 to intermittently move by one position, and the second clamping mechanical arm 11 is matched with the polishing machine head 25 and the rotary clamping mechanism 7 to carry out fine polishing;
the conveying chain mechanism 6 drives the rotary clamping mechanism 7 to intermittently move by one position, when the rotary clamping mechanism moves to the position of the wax injection gun 12, the wax injection pump injects wax oil in the wax oil tank 3 into the wax injection valve 63, the wax injection valve 63 controls wax injection time and a wax injection switch, the wax oil is sprayed on the outer surface of the wooden toy through the wax injection gun barrel 64, the third clamping mechanical arm 11 is matched with the wax coating machine head 26 to carry out coating, and the wax oil is uniformly coated;
every time the rotary clamping mechanism 7 intermittently moves by one position, placing the next wooden toy to be processed, and taking down the wooden toy of the finished product;
At the same time of carving and polishing, dry wind blows at the carving and polishing position to take away saw dust generated by carving and polishing, the air compressor 10 injects air into the air injection valve 58, the air injection valve 58 controls the air injection time and the air injection switch, and the saw dust is impacted by the air to ensure that the saw dust is effectively blown down to the bottom of the processing box 1 and falls into the dust removal cone 13;
The dust collection fan 69 sucks air, sucks the sawdust in the dust removal cones 13 into the first-stage sedimentation tank 67 through the air inlet multi-branch joint 68 for primary sedimentation, then the sawdust with finer particles is discharged into the connecting air pipe 70 through the dust collection fan 69, enters the second-stage sedimentation tank 72 for secondary sedimentation, clean air is obtained, and is discharged through the air outlet multi-branch joint 71 and enters the air inlet cones 14 for sawdust blowing off; the double-stage dust collection mechanism 4 avoids the scattering of wood chips, carries out twice sedimentation, and has high efficiency due to the circulation of inlet air and outlet air;
When the rotary clamping mechanism 7 clamps the lower part of the wooden toy, part of the wooden toy is not engraved or polished, the wooden toy of the finished product can be clamped upside down, and then engraving, polishing, waxing and the like are performed to form the complete wooden toy of the finished product.
In conclusion, the wooden toy is effectively and stably clamped and intermittently conveyed by the cooperation of the conveying chain mechanism 6 and the rotary clamping mechanism 7;
The rotary mechanism 2 is matched with the lifting carving mechanisms 8, so that the positions of the lifting carving mechanisms 8 are accurately adjusted, the size adjustment of different wooden toys is met, and primary forming carving is carried out;
the three-dimensional carving mechanism 18 is matched with the rotary clamping mechanism 7 to realize three-dimensional carving of the wooden toy, and the clamping mechanical arm 11 is respectively matched with the carving machine head 24, the polishing machine head 25 and the waxing machine head 26 to realize three-dimensional fine carving, fine polishing and uniform wax oil coating of the wooden toy;
the wax injection gun 12 is adjusted to be matched with the wax injection pump and the wax oil box 3, so that the accurate wax oil spraying on the surface of the wooden toy is realized;
through doublestage dust collection mechanism 4 and the cooperation of processing case 1, effectively collect the saw-dust to form the wind circulation, it is more energy-conserving, air compressor 10 and regulation air gun 9 cooperation simultaneously, effectively blow down the saw-dust, avoid the saw-dust to fly in disorder and accumulate.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (4)
1. The utility model provides a three-dimensional engraving device is used in wooden pin-connected panel toy production, includes treatment box (1) and doublestage dust collection mechanism (4), its characterized in that, the outside portion of treatment box (1) is fixed with air compressor (10), doublestage dust collection mechanism (4) are located the other lateral part of treatment box (1), treatment box (1) upper portion is equipped with wax oil tank (3), be equipped with on treatment box (1) and dodge district (5), dodge district (5) inside is equipped with rotary mechanism (2), rotary mechanism (2) are equipped with a plurality of lift engraving mechanism (8), the inside of treatment box (1) is equipped with conveying chain mechanism (6), be equipped with a plurality of rotary clamping mechanism (7) on conveying chain mechanism (6), be equipped with three-dimensional engraving mechanism (18) and three centre gripping arm (11) on conveying chain mechanism (6), be equipped with engraving aircraft nose (24) on three centre gripping arm (11) in proper order, polishing aircraft nose (25) and waxing aircraft nose (26), the inboard of treatment box (1) is equipped with a plurality of symmetrical regulation air gun (9), be equipped with between regulation air gun (9) and air compressor (10) through being connected between air compressor (1), the regulation air gun (9) and two corresponding centre gripping mechanism (12) of rotation of spraying arm (1) are still equipped with two centre gripping aircraft nose (12), adjusting the wax injection gun (12) to be positioned close to the waxing machine head (26);
Mounting plates (17) are arranged on two sides of the treatment box (1), a plurality of air inlet cones (14) are arranged at the upper end of the treatment box (1), a plurality of ash removal cones (13) are arranged at the lower end of the treatment box (1), the ash removal cones (13) correspond to the air inlet cones (14) in position and number, two bearings (16) are arranged in the avoidance area (5), and avoidance holes (15) are formed in the upper and lower positions of the avoidance area (5);
The rotating mechanism (2) comprises a first rotating motor (19), a speed regulator (20) and a mounting ring cylinder (23), wherein the first rotating motor (19) and the speed regulator (20) are fixed on the outer side of the treatment box (1), an output shaft of the first rotating motor (19) is in transmission connection with the speed regulator (20), a driving gear (21) is fixed on the output shaft of the speed regulator (20), two sides of the mounting ring cylinder (23) are respectively fixedly arranged inside inner rings of the two bearings (16), a driven gear (22) is arranged in the middle of the mounting ring cylinder (23), and the driven gear (22) is in meshed transmission with the driving gear (21);
The lifting carving mechanism (8) comprises an adjusting plate (35), the adjusting plate (35) is fixed on the side part of a mounting ring cylinder (23), two sliding rails (36) are fixed on the adjusting plate (35), an adjusting screw rod (37) is rotatably arranged on the adjusting plate (35), the adjusting screw rod (37) is positioned between the two sliding rails (36), an adjusting motor (38) is fixed at the end part of the adjusting plate (35), an output shaft of the adjusting motor (38) is in transmission connection with the adjusting screw rod (37), an adjusting sliding plate (39) is slidably arranged on the two sliding rails (36), the adjusting sliding plate (39) is in transmission connection with the adjusting screw rod (37), a rotating seat motor (40) is fixed on the output shaft of the rotating seat motor (40), a U-shaped frame is fixed on the outer side of the U-shaped frame, a mounting ring seat (42) is fixedly arranged on the inner side of the U-shaped frame in a rotation manner, the output shaft of the rotating motor (41) is in transmission connection with the mounting ring seat (42), and a first carving machine (43) is fixedly arranged in the mounting ring seat (42);
The conveying chain mechanism (6) comprises a conveying chain motor (27) and two mounting seats (28), the two mounting seats (28) are respectively fixed at the upper ends of the two mounting plates (17), two connecting plates are arranged between the two mounting seats (28), rotating shafts (29) are arranged on the mounting seats (28) in a rotating mode, two chain wheels are fixed on the rotating shafts (29), a conveying chain (30) is arranged between the chain wheels on two same sides, the conveying chain (30) is arranged between the two connecting plates, a plurality of rotating seat plates (31) are arranged on the conveying chain (30), the conveying chain motor (27) is fixed at the upper ends of the mounting plates (17), and an output shaft of the conveying chain motor (27) is in transmission connection with one of the rotating shafts (29);
The rotary clamping mechanism (7) comprises a rotary motor, the rotary motor is fixed inside a rotary seat plate (31), a lifting motor (32) is fixed on an output shaft of the rotary motor, a screw is arranged on an output shaft of the lifting motor (32), the screw is in transmission connection with a bracket of a clamping motor (34), the upper end of the lifting motor (32) is provided with the clamping motor (34), and the upper end of the clamping motor (34) is provided with a clamping chuck (33);
The three-dimensional engraving mechanism (18) comprises an installation vertical plate (44), the installation vertical plate (44) is fixed on the side part of one installation seat (28), the upper end of the installation vertical plate (44) is provided with a transverse screw rod assembly (45), the side part of the installation vertical plate (44) is fixedly provided with a transverse motor (48), an output shaft of the transverse motor (48) is in transmission connection with the transverse screw rod assembly (45), a transverse sliding seat (46) is arranged on the transverse screw rod assembly (45), a vertical screw rod assembly (49) is arranged on the transverse sliding seat (46), a vertical motor (47) is fixed on the transverse sliding seat (46), an output shaft of the vertical motor (47) is in transmission connection with the vertical screw rod assembly (49), a vertical sliding seat (50) is arranged on the vertical screw rod assembly (49), a second engraving machine (51) is detachably arranged on the vertical sliding seat (50), and an installation joint (52) is arranged at the lower end of the second engraving machine (51), and an engraving head (53) is detachably arranged at the lower end of the installation joint (52).
The wood toy is subjected to primary forming engraving by the lifting engraving mechanisms (8), and after the primary forming engraving is finished, the conveying chain mechanism (6) drives the rotary clamping mechanism (7) to intermittently move by one position; the wood toy engraved by the primary forming is moved to the lower part of the three-dimensional engraving mechanism (18), and the three-dimensional engraving mechanism (18) performs three-dimensional engraving; the conveying chain mechanism (6) drives the rotary clamping mechanism (7) to intermittently move by one position, and the first clamping mechanical arm (11) is matched with the engraving machine head (24) to perform three-dimensional fine engraving; the conveying chain mechanism (6) drives the rotary clamping mechanism (7) to intermittently move by one position, and the second clamping mechanical arm (11) is matched with the polishing machine head (25) to carry out fine polishing; the conveying chain mechanism (6) drives the rotary clamping mechanism (7) to intermittently move for one position, when the rotary clamping mechanism moves to the position of the wax injection gun (12), the wax injection gun (12) is regulated to spray wax oil to the wooden toy, and the third clamping mechanical arm (11) is matched with the wax coating machine head (26) to carry out coating, so that the wax oil is uniformly coated; every time the rotary clamping mechanism (7) intermittently moves by one position, the next wooden toy to be processed is placed, and the wooden toy of the finished product is taken down.
2. The stereoscopic engraving device for producing the wooden assembled toy according to claim 1, wherein the adjusting air gun (9) comprises a fixing plate (54), the adjustable rotation of the fixing plate (54) is arranged on the inner wall of the processing box (1), a mounting frame (55) is arranged on the fixing plate (54), an adjusting sliding seat (57) is arranged in the mounting frame (55) in a rotating mode, an adjusting push rod (56) is hinged between the mounting frame (55) and the adjusting sliding seat (57), an air injection valve (58) is arranged at the upper end of the adjusting sliding seat (57), an air injection gun tube (59) is arranged at the end portion of the air injection valve (58), and the air injection valve (58) is connected with the air compressor (10) through an air pipe.
3. The stereoscopic engraving device for producing the wooden assembled toy according to claim 2, wherein the adjusting wax injection gun (12) comprises a first wax injection seat (60), the adjustable rotation of the first wax injection seat (60) is arranged on the inner wall of the processing box (1), the end part of the first wax injection seat (60) is rotationally provided with a second wax injection seat (61), the end part of the second wax injection seat (61) is rotationally provided with a third wax injection seat (62), the third wax injection seat (62) is provided with a wax injection valve (63), the end part of the wax injection valve (63) is provided with a wax injection gun tube (64), the first wax injection seat (60) is provided with a wax injection pump, the feeding end of the wax injection pump extends into the wax tank (3), and the discharging end of the wax injection pump is connected with the wax injection valve (63) through a pipeline.
4. The stereoscopic carving device for producing the wooden assembled toy according to claim 3, wherein the double-stage dust collecting mechanism (4) comprises a dust collecting frame (66), a dust collecting box (65) is arranged at the lower end of the dust collecting frame (66), a primary sedimentation tank (67) and a secondary sedimentation tank (72) are fixed on the dust collecting frame (66), the lower ends of the primary sedimentation tank (67) and the secondary sedimentation tank (72) are communicated with the dust collecting box (65), an air inlet multi-branch joint (68) is connected to the side part of the primary sedimentation tank (67), the air inlet multi-branch joint (68) is connected with a plurality of dust removing cones (13) through pipelines respectively, a dust collecting fan (69) is arranged at the upper end of the primary sedimentation tank (67), a connecting pipe (70) is arranged at the air outlet end of the dust collecting fan (69), the end part of the connecting pipe (70) is connected to the side part of the secondary sedimentation tank (72), an air outlet multi-branch joint (71) is connected with a plurality of cones (14) through pipelines respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210900355.0A CN115139372B (en) | 2022-07-28 | 2022-07-28 | Three-dimensional engraving device is used in production of wooden pin-connected panel toy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210900355.0A CN115139372B (en) | 2022-07-28 | 2022-07-28 | Three-dimensional engraving device is used in production of wooden pin-connected panel toy |
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| Publication Number | Publication Date |
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| CN115139372A CN115139372A (en) | 2022-10-04 |
| CN115139372B true CN115139372B (en) | 2024-06-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210900355.0A Active CN115139372B (en) | 2022-07-28 | 2022-07-28 | Three-dimensional engraving device is used in production of wooden pin-connected panel toy |
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Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| GB533945A (en) * | 1939-11-18 | 1941-02-24 | John Arthur Johnson | Improvements relating to brushing machines for applying prints or transfers to earthenware and other bodies |
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| CN115139372A (en) | 2022-10-04 |
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