CN115108058A

CN115108058A - Tea frying and packaging integrated machine

Info

Publication number: CN115108058A
Application number: CN202210700451.0A
Authority: CN
Inventors: 杨敏; 蒋之炜
Original assignee: Zhejiang Institute of Mechanical and Electrical Engineering Co Ltd
Current assignee: Zhejiang Institute of Mechanical and Electrical Engineering Co Ltd
Priority date: 2022-06-20
Filing date: 2022-06-20
Publication date: 2022-09-27

Abstract

The invention discloses a tea frying and packaging integrated machine, which comprises a frying mechanism and a packaging mechanism, wherein the frying mechanism comprises: the device comprises a base, a pot body, a lifting mechanism, a driving mechanism and a heating mechanism; the packaging mechanism includes: the device comprises a feed hopper, a weighing hopper, a material guide plate, a conveying frame, a mechanical arm and a feeding shaft; the outer wall of the pan body is provided with the wax outlet box, the wax block is arranged in the wax outlet box, and the wax block can be discharged through the electric push rod, so that wax does not need to be found in other places before frying and then is smeared for use, and convenience is improved; the driving mechanism is arranged on the lifting mechanism and can move up and down through the lifting mechanism, so that the frying plate can be far away from and close to the pot body, and the purpose of manual frying or automatic frying by a machine can be achieved by the way that the frying plate is far away from and close to the pot body; the packaging mechanism can package the fried tea leaves, the tea leaf box can be placed on the conveying belt, and the tea leaves can enter the tea leaf box through the feed hopper and are covered through the mechanical arm.

Description

Tea frying and packaging integrated machine

Technical Field

The invention relates to the technical field of tea, in particular to a tea frying and packaging integrated machine.

Background

China is a hometown of tea, tea making and drinking have been for thousands of years, and famous aloe is extracted, and the main varieties comprise green tea, black tea, oolong tea, scented tea, white tea, yellow tea and black tea. The green tea is tea prepared without fermentation, so that natural substances of fresh leaves are more reserved, and the tea beverage also contains more tea polyphenols, catechins, chlorophyll, caffeine, amino acids, vitamins and other nutritional ingredients, has special effects on aging prevention, cancer resistance, sterilization, inflammation diminishing and the like, and is beyond the reach of other teas. The green tea is prepared from tea shoots as raw materials by typical processes of de-enzyming, rolling, drying and the like.

As an important beverage, tea is popular among people. After the new tea leaves are picked, stir-frying processing is needed. The existing tea leaf frying is generally manually fried or automatically fried by a machine, the manual frying efficiency is low, the labor intensity is high, the frying degree of each person is different, and the automatic frying by the machine can reduce the pleasure of manual experience; after the tea frying is finished, the tea needs to be taken out of the pot and then packaged, so that the labor amount is increased; tea frying is required to be coated before frying, and most of the prior tea frying machines do not have a wax storage or wax discharge mechanism. There is a need for a device that can be used for both hand and machine frying, that can be automatically packaged after frying, and that has wax storage and wax removal features.

Disclosure of Invention

The invention aims to solve the problems in the prior art, provides a tea frying and packaging integrated machine, and can effectively solve the problems in the background technology.

In order to achieve the purpose, the technical scheme of the invention is as follows: system and encapsulation all-in-one is fried to tealeaves, including frying system mechanism and packaging mechanism, it includes to fry system mechanism:

a base;

the pot body is arranged at the top of the base;

the lifting mechanism is arranged at the top of the base and is positioned at the back of the pot body;

the driving mechanism is arranged on the lifting mechanism and is opposite to the opening of the pot body;

the heating mechanism is arranged at the top of the base and positioned on one side of the lifting mechanism;

be provided with out the wax box on the external wall of pot, the pot body is provided with out the wax hole with going out between the wax box, it is provided with electric putter to go out the inside of wax box, the fixed ejector pad that is provided with of electric putter one end, the other end links to each other with first motor, first motor is fixed on the outer wall of a wax box, it still is provided with flip to go out wax box top.

Preferably, the upper end of the base is provided with a heating table, the pot body is positioned on the heating table, and the front end of the base is provided with a control panel.

Preferably, the lifting mechanism comprises a lifting cylinder barrel, a lifting rod and a fixing plate, the lifting cylinder barrel is fixed to the top of the base, one end of the lifting cylinder barrel is connected with the lifting rod, and the other end of the lifting rod is connected with the fixing plate.

Preferably, the driving mechanism comprises a driving motor, an output shaft and a plurality of frying plates, the driving motor is fixed at the upper end of the fixing plate, one end of the driving motor is connected with the output shaft, the frying plates are fixed on the output shaft, and the frying plates are in a cross shape.

Preferably, the heating mechanism comprises a heating head and an upright rod, the upright rod is fixed to the top of the base, the heating head is movably connected to the top of the upright rod, and a heating lamp tube is arranged inside the upright rod.

Preferably, the packaging mechanism includes:

a feed hopper;

the weighing hopper is movably connected under the feed hopper;

the material guide plate is fixed below the weighing hopper and is fixed on the upright post through a fixed shaft;

the conveying frame is positioned below the material guide plate, and a conveying belt is arranged on the conveying frame;

the manipulator is fixed on one side of the conveying frame;

the feeding shaft is obliquely arranged;

the weighing hopper is movably connected to the upright rod through a rotating shaft and faces an opening in one side of the material guide plate, and a pressure sensor is further arranged at the bottom of the weighing hopper.

Preferably, the opening of feeder hopper bottom and opening part are provided with accuse volume valve, the feeder hopper is the funnel type.

Preferably, the feeding shaft comprises a feeding hole arranged at the bottom end, a discharging hole arranged at the top end, a screw feeding shaft is arranged inside the feeding shaft, and the opening of the discharging hole faces the feeding hopper.

Preferably, the tea frying and packaging all-in-one machine further comprises a transmission pump, one end of the transmission pump is communicated with the pot body, and the other end of the transmission pump is communicated with the feeding hole.

Compared with the prior art, the invention has the following beneficial effects:

1. the outer wall of the pot body is provided with the wax outlet box, the wax block is arranged in the wax outlet box, and the wax block can be discharged through the electric push rod, so that wax does not need to be found in other places before frying and then is smeared for use, and convenience is improved.

2. The driving mechanism is arranged on the lifting mechanism, and can move up and down through the lifting mechanism, so that the frying plate can be far away from and close to the pot body, and the purpose of manual frying or automatic frying by a machine can be achieved through the way that the frying plate is far away from and close to the pot body.

3. The packaging mechanism can package the fried tea leaves, the tea leaf box can be placed on the conveying belt, and the tea leaves can enter the tea leaf box through the feed hopper and are covered through the mechanical arm.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a first structural view of the frying mechanism of the present invention;

FIG. 3 is a schematic structural view of a stir-frying mechanism according to the present invention;

FIG. 4 is a schematic view of the packaging mechanism of the present invention;

figure 5 is a cross-sectional view of a feed shaft of the present invention.

In the figure: 1-base, 2-pot body, 3-lifting mechanism, 4-driving mechanism, 5-heating mechanism, 6-wax outlet box, 7-wax outlet hole, 8-electric push rod, 9-push block, 10-first motor, 11-flip cover, 12-heating table, 13-control panel, 14-lifting cylinder barrel, 15-lifting rod, 16-fixing plate, 17-output shaft, 18-frying plate, 19-heating head, 20-upright rod, 21-feed hopper, 211-control valve, 22-weighing hopper, 23-guide plate, 241, 24-conveying frame, conveying belt, 25-mechanical arm, 26-conveying shaft, 27-upright rod, 28-feed inlet, 29-discharge outlet, 30-screw conveying shaft, 31-conveying pump, 32-driving motor

The features and advantages of the present invention will be described in detail by embodiments in conjunction with the accompanying drawings.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1-5, the tea frying and packaging integrated machine comprises a frying mechanism and a packaging mechanism, wherein the frying mechanism comprises: the wax-discharging device comprises a base 1, a pot body 2, a lifting mechanism 3, a driving mechanism 4 and a heating mechanism 5, wherein the pot body 2 is arranged at the top of the base 1, the lifting mechanism 3 is arranged at the top of the base 1 and positioned at the back of the pot body 2, the driving mechanism 4 is arranged on the lifting mechanism 3 and just faces to an opening of the pot body 2, the heating mechanism 5 is arranged at the top of the base 1 and positioned at one side of the lifting mechanism 3, a wax-discharging box 6 is arranged on the outer wall of the pot body 2, a wax-discharging hole 7 is arranged between the pot body 2 and the wax-discharging box 6, an electric push rod 8 is arranged inside the wax-discharging box 6, one end of the electric push rod 8 is fixedly provided with a push block 9, the other end of the electric push rod 8 is connected with a first motor 10, the first motor 10 is fixed on the outer wall of the wax-discharging box 6, the top of the wax-discharging box 6 is also provided with a turnover cover 11, the wax block can be placed in the turnover cover 6 in advance, the wax block can move under the driving of the first motor 10, can extrude wax stone from going out wax box 6 and enter into the pot body 2 through going out the wax mouth under electric putter 8 and ejector pad 9 effect, then smear the wax stone evenly in the pot body 2, prevented to look for everywhere when needs use the wax stone, increased work efficiency.

As a preferred scheme, furthermore, the upper end of the base 1 is provided with a heating table 12, the pot body 2 is positioned on the heating table 12, the front end of the base 1 is provided with a control panel 13, the control panel 13 can control the operation of each function of the frying mechanism, the temperature of the heating table 12 can be controlled between 50 ℃ and 80 ℃, the tea can be normally fried at 50 ℃ to 80 ℃, the tea can be prevented from being scorched, and the quality of the tea can be further prompted.

As a preferable scheme, furthermore, the lifting mechanism 3 comprises a lifting cylinder 14, a lifting rod 15 and a fixing plate 16, the lifting cylinder 14 is fixed at the top of the base 1, one end of the lifting cylinder 14 is connected with the lifting rod 15, the other end of the lifting rod 15 is connected with the fixing plate 16, the driving mechanism 4 comprises a driving motor 32, an output shaft 17 and two frying plates 18, the driving motor 32 is fixed at the upper end of the fixing plate 16, one end of the driving motor 32 is connected with the output shaft 17, the frying plates 18 are fixed on the output shaft 17, the frying plates 18 are in a cross shape, the lifting cylinder 14 can drive the lifting rod 15 to lift, the lifting rod 15 drives the fixing plate 16 to lift while lifting, thereby controlling the lifting of the driving mechanism 4 fixed on the fixed plate 16, and leading the frying plate 18 of the driving mechanism 4 to be far away from or close to the pan body 2, and achieving the purpose of machine frying or manual frying; when the tea frying machine is needed to fry tea, the driving motor 32 can drive the output shaft 17 to rotate, and the output shaft 17 can drive the frying plate 18 to rotate, so that tea leaves are fried.

As preferred scheme, further, heating mechanism 5 includes heating head 19 and pole setting 20, pole setting 20 is fixed at base 1 top, 19 swing joint of heating head is at pole setting 20 top, pole setting 20 is inside to be provided with the heating fluorescent tube, and heating head 19 can rotate on pole setting 20, when needs auxiliary heating or when dehydrating tealeaves, can rotate heating head 19 directly over the pot body 2, carry out auxiliary heating to the tealeaves in the pot body 2 to can dry tealeaves fast, reduced the system time of frying, can be with the rotatory pot body 2 that keeps away from of heating head 19 when not needing auxiliary heating, thereby avoid influencing other parts normal work.

Preferably, the packaging mechanism further comprises: the tea frying and packaging integrated machine comprises a feed hopper 21, a weighing hopper 22, a material guide plate 23, a conveying frame 24, a manipulator 25 and a feeding shaft 26, wherein the weighing hopper 22 is movably connected under the feed hopper 21, the material guide plate 23 is fixed under the weighing hopper 22 and is fixed on an upright post 27 through a fixed shaft, the conveying frame 24 is positioned under the material guide plate 23, a conveying belt 241 is arranged on the conveying frame 24, the manipulator 25 is fixed on one side of the conveying frame 24, the feeding shaft 26 is obliquely arranged, the tea frying and packaging integrated machine also comprises a conveying pump 31, one end of the conveying pump 31 is communicated with a pot body 2, the other end of the conveying pump is communicated with a feeding port 28, fried tea leaves are sucked out through the conveying pump 31 and are conveyed into the feeding shaft 26, tea leaves are conveyed to the feed hopper 21 through the feed shaft 26, cans for storing the tea leaves can be placed on the conveyor belt 241, the manipulator 25 can move up and down, left and right, and the manipulator 25 is controlled to seal the cans.

Preferably, the weighing hopper 22 is movably connected to the upright rod 27 through a rotating shaft, and has an opening facing one side of the guide plate 23, the bottom of the weighing hopper 22 is further provided with a pressure sensor, the bottom of the feeding hopper 21 is open and has an opening provided with a quantity control valve 211, the quantity control valve 211 is controlled by a host computer and can be automatically opened or closed, tea leaves in the feeding hopper 21 can enter the weighing hopper 22 from the opening at the bottom of the feeding hopper 21, the pressure sensor at the bottom of the weighing hopper 22 can weigh the weight of the tea leaves, the pressure sensor is set to have a certain value, such as 500g, 1000g and the like, after the pressure sensor reaches a preset value, the quantity control valve 211 at the opening of the feeding hopper 21 is closed under the control of the host computer, the rotating shaft rotates under the control of the host computer, tea leaves in the weighing hopper 22 are poured into the guide plate 23 for packaging, so that when the tea leaves are packaged, the weight of the tea leaves in each can is kept consistent, and the feed hopper 21 is funnel-shaped.

As a preferred scheme, furthermore, the feeding shaft 26 comprises a bottom end provided with a feeding hole 28, a top end provided with a discharging hole 29, and a screw feeding shaft 30 is arranged inside the feeding shaft, the screw feeding shaft 30 is driven by a motor to feed, the discharging hole 29 opens towards the feeding hopper 21, tea leaves enter the feeding shaft 26 from the feeding hole 28, the feeding is started under the action of the screw feeding shaft 30, the tea leaves are conveyed to the discharging hole 29 at the top, and the tea leaves fall into the feeding hopper 21 from the discharging hole 29.

Example 1:

when needing to carry out the machine stir-fry, start stir-fry tea mechanism through control panel 13, come drive electric putter 8 and ejector pad 9 through first motor 10 and extrude the wax stone in the wax box 6, extrude the wax stone in the pot body 2 into from wax outlet 7, then scribble the wax stone evenly in the pot body 2, make tealeaves normally fry, place tealeaves in the pot body 2, set up the temperature of heated table 12 between 50-80 ℃, earlier the moisture evaporation to dryness of tealeaves, then drive through elevating system 3 and fry the board 18 and be close to the pot body 2, make the bottom stir-fry board 18 laminating in the bottom of the pot body 2, fry the board 18 and begin to rotate under driving motor 32's effect, thereby machine-fry tealeaves, the tealeaves after frying is carried in the feed inlet 28 through transmission pump 31 is unified.

Example 2:

when needing artifical experience to fry tea, start through control panel 13 and fry tea mechanism, drive electric putter 8 and ejector pad 9 through first motor 10 and extrude the wax stone in the wax box 6, squeeze the wax stone into the pot body 2 from wax outlet 7, then scribble the wax stone evenly in the pot body 2, make tealeaves normally fry, place tealeaves into the pot body 2, set up the temperature of heating table 12 between 50-80 ℃, and rotate heating head 19 directly over the pot body 2, carry out the auxiliary heating through heating head 19 to tealeaves, make tealeaves moisture evaporation faster, save the time of steam evaporation, at this moment do not drive elevating system 3, actuating mechanism 4 will be located directly over 2, fry the board 18 like this and will keep away from the pot body 2, fry the board 18 and can not influence artifical stir-fry, the manual work just can experience the enjoyment of frying through frying the board, the roasted tea leaves are uniformly conveyed to the feed inlet 28 through the conveying pump 31.

Example 3:

the stir-fried tea leaves are conveyed to the feeding port 28 of the feeding shaft 26 through the conveying pump 31, the tea leaves in the feeding port 28 are driven by the motor through the screw feeding shaft 30 to start to feed in a rotating manner, the tea leaves in the feeding port 28 are conveyed to the discharging port 29 and enter the feeding hopper 21 from the discharging port 29, the tea leaves in the feeding hopper 21 enter the weighing hopper 22 from the opening at the bottom of the feeding hopper 21, when the weight in the weighing hopper 22 reaches a set value, the quantity control valve 211 at the opening of the feeding hopper 21 is closed, so that the weighing hopper 22 starts to rotate, the tea leaves in the weighing hopper 22 are poured into the material guide plate 23 from one side of the opening and enter the can body on the conveying belt 241 through the material guide plate 23, the can body on the conveying belt 241 moves forwards after being filled with the tea leaves, at this time, the mechanical arm 25 can grab the cover body to perform final cover sealing on the can body, and the tea leaves can be sealed through the sealing mechanism, labor is reduced and the weigh hopper 22 also functions to accurately weigh the tea leaves so that the quality of the tea leaves in each can remains consistent.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. System and encapsulation all-in-one is fried to tealeaves, including frying system mechanism and packaging mechanism, its characterized in that, it includes to fry system mechanism:

a base (1);

the pot body (2), the pot body (2) is arranged at the top of the base (1);

the lifting mechanism (3) is arranged at the top of the base (1) and is positioned at the back of the pot body (2);

the driving mechanism (4) is arranged on the lifting mechanism (3) and is opposite to the opening of the pot body (2);

the heating mechanism (5) is arranged at the top of the base (1) and is positioned on one side of the lifting mechanism (3);

be provided with out wax box (6) on the pot body (2) outer wall, the pot body (2) and be provided with out wax hole (7) between wax box (6), it is provided with electric putter (8) to go out wax box (6) inside, electric putter (8) one end is fixed and is provided with ejector pad (9), and the other end links to each other with first motor (10), first motor (10) are fixed on the outer wall of a wax box (6), it still is provided with flip (11) to go out wax box (6) top.

2. The tea frying and packaging all-in-one machine as claimed in claim 1, wherein a heating table (12) is arranged at the upper end of the base (1), the pot body (2) is positioned on the heating table (12), and a control panel (13) is arranged at the front end of the base (1).

3. The tea frying and packaging all-in-one machine as claimed in claim 2, wherein the lifting mechanism (3) comprises a lifting cylinder (14), a lifting rod (15) and a fixing plate (16), the lifting cylinder (14) is fixed on the top of the base (1), one end of the lifting cylinder (14) is connected with the lifting rod (15), and the other end of the lifting rod (15) is connected with the fixing plate (16).

4. The tea frying and packaging all-in-one machine as claimed in claim 3, wherein the driving mechanism (4) comprises a driving motor (32), an output shaft (17) and a plurality of frying plates (18), the driving motor (32) is fixed at the upper end of the fixing plate (16), one end of the driving motor (16) is connected with the output shaft (17), the frying plates (18) are fixed on the output shaft (17), and the frying plates (18) are in a cross shape.

5. The tea frying and packaging all-in-one machine as claimed in claim 4, wherein the heating mechanism (5) comprises a heating head (19) and an upright rod (20), the upright rod (20) is fixed on the top of the base (1), the heating head (19) is movably connected to the top of the upright rod (20), and a heating lamp tube is arranged inside the upright rod (20).

6. The tea frying and packaging all-in-one machine as claimed in claim 1, wherein the packaging mechanism comprises:

a feed hopper (21);

the weighing hopper (22), the weighing hopper (22) is movably connected under the feed hopper (21);

the material guide plate (23) is fixed below the weighing hopper (22) and is fixed on the upright post (27) through a fixed shaft;

the conveying frame (24), the conveying frame (24) is positioned below the material guide plate (23), and a conveying belt (241) is arranged on the conveying frame (24);

the manipulator (25), the said manipulator (25) is fixed on one side of the conveying frame (24);

the feeding shaft (26), the feeding shaft (26) is obliquely arranged;

the weighing hopper (22) is movably connected to the upright rod (27) through a rotating shaft and is opened towards one side of the material guide plate (23), and a pressure sensor is further arranged at the bottom of the weighing hopper (22).

7. The tea frying and packaging all-in-one machine as claimed in claim 6, wherein the bottom of the feeding hopper (21) is open and a quantity control valve (211) is arranged at the opening, and the feeding hopper (21) is funnel-shaped.

8. The tea frying and packaging all-in-one machine as claimed in claim 7, wherein the feeding shaft (26) comprises a feeding port (28) arranged at the bottom end, a discharging port (29) arranged at the top end, a screw feeding shaft (30) arranged inside, and the opening of the discharging port (29) faces the feeding hopper (21).

9. The tea frying and packaging all-in-one machine as claimed in claim 8, further comprising a transmission pump (31), wherein one end of the transmission pump (31) is communicated with the pot body (2), and the other end is communicated with the feeding hole (28).