CN115106521B - Preparation method of wire rod for additive manufacturing - Google Patents

Preparation method of wire rod for additive manufacturing Download PDF

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Publication number
CN115106521B
CN115106521B CN202210823113.6A CN202210823113A CN115106521B CN 115106521 B CN115106521 B CN 115106521B CN 202210823113 A CN202210823113 A CN 202210823113A CN 115106521 B CN115106521 B CN 115106521B
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additive manufacturing
wire rod
polymer
nonmetallic
continuous extrusion
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CN202210823113.6A
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CN115106521A (en
Inventor
李璐
张韦晨
陈继园
李传勇
张兴国
王枭
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Publication of CN115106521A publication Critical patent/CN115106521A/en
Priority to NL2033613A priority patent/NL2033613B1/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • B22F1/102Metallic powder coated with organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/10Formation of a green body
    • B22F10/18Formation of a green body by mixing binder with metal in filament form, e.g. fused filament fabrication [FFF]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/22Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F5/12Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • B33Y40/10Pre-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • B33Y70/10Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/06Metallic powder characterised by the shape of the particles
    • B22F1/065Spherical particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Composite Materials (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention relates to the technical field of material processing, and provides a preparation method of a wire rod for additive manufacturing, which comprises the following steps: and mixing a nonmetallic material and a metallic material, and then continuously extruding to obtain the wire rod for additive manufacturing, wherein the nonmetallic material comprises a high-molecular polymer and stearic acid. According to the invention, the mixture of the nonmetallic material and the metallic material is continuously extruded, and a large amount of heat generated by friction existing in the continuous extrusion process is utilized to melt the polymer in the nonmetallic material, so that the polymer is wrapped around the metallic material. The invention fully utilizes the heat generated by friction force in the continuous extrusion process, so that the polymer does not need to be melted in advance, a polymer melting step which is carried out independently is omitted, and the operation flow is simplified.

Description

Preparation method of wire rod for additive manufacturing
Technical Field
The invention relates to the technical field of material processing, in particular to a preparation method of a wire rod for additive manufacturing.
Background
Additive manufacturing (Additive Manufacturing, AM) commonly called 3D printing, which is a manufacturing technology for manufacturing solid objects by integrating computer-aided design, material processing and forming technology and stacking special metal materials, nonmetal materials and medical biological materials layer by layer in the modes of extrusion, sintering, melting, photo-curing, spraying and the like through a software and numerical control system based on digital model files. Compared with the traditional processing modes of wire removal, cutting and assembly, the method is a manufacturing method of accumulating materials from top to bottom, and the method is free from existence. This makes it possible to manufacture complex structural members that would otherwise be prohibitively expensive to manufacture. Additive manufacturing is of great interest because of its discrete-pile-up principle, the feature of directly manufacturing parts driven by three-dimensional data of the parts.
The wire rod for additive manufacturing is generally prepared by providing high temperature through heating equipment, softening a high polymer material, performing wiredrawing extrusion, solidifying the high-temperature wire-shaped material after cooling, and then using the wire rod and the metal material together for additive manufacturing. The extrusion pressure is easy to adjust, so the application range is wide, however, the preparation method generally needs to heat the polymer material to a certain degree, and the operation flow is long.
Therefore, there is a need for a method for producing a wire rod for additive manufacturing, which does not require heating and softening a polymer material in advance by a heating device and has a short operation flow.
Disclosure of Invention
In view of the above, the present invention aims to provide a method for preparing a wire rod for additive manufacturing, which does not need to use heating equipment to heat and soften a polymer material in advance, and simplifies the operation flow.
In order to achieve the above object, the present invention provides the following technical solutions:
the invention provides a preparation method of a wire rod for additive manufacturing, which comprises the following steps:
mixing a nonmetallic material and a metallic material, and then continuously extruding to obtain a wire rod for additive manufacturing; the nonmetallic material comprises a high molecular polymer and stearic acid.
Preferably, the metal material is a cermet powder.
Preferably, the cermet powder has a particle size of 20 to 60 μm.
Preferably, the metallic material is spherical or nearly spherical in shape.
Preferably, the volume ratio of the nonmetallic material to the metallic material is (1-5): (6-8).
Preferably, the continuous extrusion is performed in a continuous extruder.
Preferably, the rotation speed of the continuous extrusion machine is 30-50 rpm.
Preferably, the continuous extrusion machine is subjected to a preheating treatment.
Preferably, the temperature of the preheating treatment is 130-170 DEG C
The invention provides a preparation method of a wire rod for additive manufacturing, which comprises the following steps: and mixing a nonmetallic material and a metallic material, and then continuously extruding to obtain the wire rod for additive manufacturing, wherein the nonmetallic material comprises a high-molecular polymer and stearic acid. According to the invention, the mixture of the nonmetallic material and the metallic material is continuously extruded, and a large amount of heat generated by friction existing in the continuous extrusion process is utilized to melt the polymer in the nonmetallic material, so that the polymer is wrapped around the metallic material. The invention fully utilizes the heat generated by friction force in the continuous extrusion process, so that the polymer does not need to be melted in advance. Therefore, the preparation method provided by the invention does not need to heat and melt the high polymer material in advance, and simplifies the operation flow.
Drawings
FIG. 1 is a schematic flow chart of a preparation process of a wire rod for additive manufacturing provided by the invention;
fig. 2 is a schematic diagram showing the extrusion-wrapping evolution of metallic and nonmetallic materials in a continuous extrusion process of the material provided by the invention.
Detailed Description
The invention provides a preparation method of a wire rod for additive manufacturing, which comprises the following steps:
mixing a nonmetallic material and a metallic material, and then continuously extruding to obtain a wire rod for additive manufacturing; the nonmetallic material comprises a high molecular polymer and stearic acid.
According to the invention, nonmetallic materials and metallic materials are mixed and then continuously extruded, so that the wire rod for additive manufacturing is obtained.
In the present invention, the nonmetallic material includes a high molecular polymer and stearic acid. In the present invention, the high molecular polymer preferably includes at least three of polyethylene glycol, low density polyethylene, polypropylene, polyvinyl chloride, polymethyl methacrylate and polyvinyl acetate, more preferably a mixture of at least two of low density polyethylene, polypropylene, polyvinyl chloride, polymethyl methacrylate and polyvinyl acetate and polyethylene glycol. In the present invention, the polyethylene glycol exists as a flowable low molecular weight substance. In the present invention, the low density polyethylene, polypropylene, polyvinyl chloride, polymethyl methacrylate and polyvinyl acetate exist as substances having high strength. In the present invention, the nonmetallic material preferably further includes paraffin wax. In the present invention, the paraffin wax serves to enhance the presence of the flexible material of the final product. In the present invention, the stearic acid is present as a surfactant. The amount of the at least three polymers is not particularly limited, and the at least three polymers can be added conventionally according to the properties of the materials. The invention has no special regulation on the dosage of the polymer and the stearic acid, and the polymer and the stearic acid can be added conventionally according to the performance of the material.
In the present invention, the shape of the metal material is preferably spherical or nearly spherical. The invention avoids the adverse effect on the viscosity of the raw materials due to the fact that the non-spherical material has lower filling density and higher inter-particle friction force by selecting the spherical or near-spherical metal material.
In the present invention, the metal material is preferably a cermet powder. In the present invention, the particle size of the cermet powder is preferably 20 to 60. Mu.m, more preferably 30 to 50. Mu.m. According to the invention, the metal ceramic powder is selected as the wire rod formula, and the grain size is limited in the range, so that the tensile strength, the yield strength and the elongation of the wire rod can be improved.
The sources of the nonmetallic materials and the metallic materials are not specially specified, and the nonmetallic materials and the metallic materials can be prepared conventionally or can be commercially available products.
In the present invention, the volume ratio of the nonmetallic material to the metallic material is preferably (1 to 5): (6 to 8), more preferably (2 to 4): (6-8). The invention limits the dosage of the nonmetallic material and the metallic material in the above range, which is favorable for obtaining the wire rod with high density, high tensile strength, high yield strength and high elongation.
The mixing device is not particularly limited in the present invention, and a mixing device known to those skilled in the art may be used. The mixing time is not particularly limited and can be conventionally set.
In the present invention, the continuous extrusion is preferably performed in a continuous extruder. The continuous extrusion machine is not particularly limited in the present invention, and a conventional continuous extrusion machine may be used.
The continuous extrusion is preferably subjected to a preheating treatment in the present invention. In the present invention, the temperature of the preheating treatment is preferably 130 to 170 ℃, more preferably 140 to 160 ℃. In the present invention, the holding time of the preheating treatment is preferably 100 to 150 minutes, more preferably 110 to 140 minutes. According to the continuous extrusion machine, the continuous extrusion machine is preheated, so that overcooling of the extrusion machine is avoided, and heat generated by friction force in the extrusion process is consumed.
In the present invention, the rotation speed of the continuous extrusion machine is preferably 30 to 50rpm, more preferably 35 to 45rpm. The invention limits the rotation speed of continuous extrusion to the above range, which is beneficial to melting the polymer in the nonmetallic material by utilizing a large amount of heat generated by friction force existing in the continuous extrusion process, so that the polymer is wrapped around the metallic material, thereby being beneficial to obtaining the wire for additive manufacturing with better performance.
After the continuous extrusion is finished, the present invention preferably cools the continuously extruded product. The cooling method of the present invention is not particularly limited, and may be any cooling method known to those skilled in the art.
The invention provides a preparation method of a wire rod for additive manufacturing, which is characterized in that a mixture of a non-metal material and a metal material is continuously extruded, and a large amount of heat generated by friction force existing in the continuous extrusion process is utilized to melt a polymer in the non-metal material, so that the polymer is wrapped around the metal material.
The flow chart of the preparation process of the wire rod for additive manufacturing provided by the invention is shown in fig. 1. As can be seen from fig. 1, the raw materials are uniformly mixed in a V-type powder mixer, conveyed into a groove of a continuous extrusion wheel, and the mixed powder is brought into a boot groove of a extrusion female die in the rotation motion of a roller; and then under the action of friction force, the polymer powder in the female die is crushed, rubbed, melted and wrapped with metal powder, and the wire is formed by cooling after passing through the female die.
In the continuous extrusion process of the material provided by the invention, the extrusion-wrapping evolution schematic diagram of the metal material and the nonmetal material is shown in fig. 2. As can be seen from fig. 2, the rolls rotate in a clockwise direction, and during the roll rotation, the material is brought into the grooves of the pressing die shoes, pressed, and then the material is discharged through the die under the action of the pressing force in the horizontal direction.
The technical solutions of the present invention will be clearly and completely described in the following in connection with the embodiments of the present invention. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The preparation method of the wire rod for additive manufacturing comprises the following steps:
the raw materials are as follows: paraffin wax PW (Sigma Aldrich, mp 53-58 ℃, ASTM D87); polyethylene glycol PEG (Sigma Aldrich, density 1.2 g/cm) 3 Molecular weight 20000); low density polyethylene LDPE (Sigma Aldrich, GL 28 thread); polypropylene PP (Sigma Aldrich); stearic acid SA (Sigma Aldrich);
the nonmetallic material is composed of: 63wt% PW (paraffin wax) +12wt% PEG+14wt% LDPE+10wt% PP (polypropylene) +1wt% SA;
metal material: spherical titanium powder (average particle diameter of 45 μm) having a purity of 99.9%;
the nonmetallic material and the metallic material are mixed according to a ratio of 3:7, mixing for 30 minutes on a V-shaped powder mixer, continuously extruding the obtained mixed raw materials on a continuous extruder, and finally cooling to obtain a wire rod for additive manufacturing; wherein the continuous extruder is subjected to preheating treatment at 150 ℃ for 120 minutes; the speed of the continuous extruder was 20rpm.
The additive manufacturing wire prepared in example 1 was subjected to performance testing, the test results are shown in Table 1, and the standard of the test reference is Grade 3in ASTM F2989-13.
Table 1 results of performance test of additive manufacturing wire rod prepared in example 1
Density/g.cm -3 Tensile Strength/MPa Yield strength/MPa Elongation/%
4.30 800 715 5.5
According to Table 1, it can be seen that the wire rod for additive manufacturing obtained by the preparation method provided by the invention has higher density, tensile strength, yield strength and elongation.
Example 2
The preparation method of the wire rod for additive manufacturing comprises the following steps:
the raw materials are as follows: polyethylene glycol PEG (Sigma Aldrich, density 1.2 g/cm) 3 Molecular weight 20000); polyvinyl chloride PPC (Empowermaterials); polymethyl methacrylate, PMMA (Chi Mei co.ltd., taiwan); stearic acid SA (Sigma Aldrich); polyvinyl acetate PVAc (Shandong Haosheng Plastic Co., ltd.)
The nonmetallic material is composed of: 76wt%PEG 10000+17wt%PPC+3wt%PMMA+2wt%SA+2wt%PVAc
Metal material: spherical ZrO with purity of 99.9% 2 (average particle diameter: 30 μm)
The nonmetallic material and the metallic material are mixed according to the ratio of 3.5:6.5, mixing for 30 minutes on a V-shaped powder mixer, continuously extruding the obtained mixed raw materials on a continuous extruder, and finally cooling to obtain the wire rod for additive manufacturing; wherein the continuous extruder is subjected to preheating treatment at the temperature of 120 ℃ for 120 minutes; the speed of the continuous extruder was 40rpm.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.

Claims (2)

1. A method of preparing a wire for additive manufacturing, comprising:
mixing a nonmetallic material and a metallic material, and then continuously extruding to obtain a wire rod for additive manufacturing; the nonmetallic material comprises a high molecular polymer and stearic acid;
the shape of the metal material is spherical or nearly spherical;
the metal material is metal ceramic powder;
the grain diameter of the metal ceramic powder is 20-60 mu m;
the volume ratio of the nonmetallic material to the metallic material is (1-5): 6-8;
the continuous extrusion is performed in a continuous extruder;
preheating the continuous extrusion machine;
the temperature of the preheating treatment is 130-170 ℃;
the rotating speed of the continuous extrusion machine is 30-50 rpm.
2. The method according to claim 1, wherein the high molecular polymer comprises at least three of polyethylene glycol, low density polyethylene, polypropylene, polyvinyl chloride, polymethyl methacrylate, and polyvinyl acetate.
CN202210823113.6A 2022-07-13 2022-07-13 Preparation method of wire rod for additive manufacturing Active CN115106521B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN202210823113.6A CN115106521B (en) 2022-07-13 2022-07-13 Preparation method of wire rod for additive manufacturing
NL2033613A NL2033613B1 (en) 2022-07-13 2022-11-25 Preparation method of filament for additive manufacturing

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Application Number Priority Date Filing Date Title
CN202210823113.6A CN115106521B (en) 2022-07-13 2022-07-13 Preparation method of wire rod for additive manufacturing

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CN115106521B true CN115106521B (en) 2024-02-02

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KR101166370B1 (en) * 2011-12-14 2012-07-23 (주) 웹스 A profile manufacturing system and a method for manufacturing the same
CN105154697A (en) * 2015-09-29 2015-12-16 河北四通新型金属材料股份有限公司 Production system of intermediate alloy wires and production technology of intermediate alloy wires
CN108193071A (en) * 2018-02-07 2018-06-22 山东建筑大学 A kind of continuously extruded preparation method of the renewable porous nano composite material of titanium-based
CN109759580A (en) * 2019-03-26 2019-05-17 珠海天威飞马打印耗材有限公司 Three-dimensionally shaped silk, FDM three-dimensional printer and three-dimensionally shaped method

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Publication number Priority date Publication date Assignee Title
KR102307271B1 (en) * 2016-03-03 2021-09-29 벨록신트 코포레이션 Methods for Creating Nanocrystalline Products Using Additive Manufacturing
US11866374B2 (en) * 2018-06-26 2024-01-09 Markforged, Inc. Flexible feedstock
WO2020200426A1 (en) * 2019-04-02 2020-10-08 Emery Oleochemicals Gmbh Sinterable feedstock for use in 3d printing devices
CN111940739B (en) * 2020-07-01 2023-05-23 中国第一汽车股份有限公司 Polymer composite stainless steel 3D printing material, preparation method and part preparation method
CN112296353A (en) * 2020-10-09 2021-02-02 安徽元琛环保科技股份有限公司 Preparation method of metal and high polymer material composite 3D printing wire

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101166370B1 (en) * 2011-12-14 2012-07-23 (주) 웹스 A profile manufacturing system and a method for manufacturing the same
CN105154697A (en) * 2015-09-29 2015-12-16 河北四通新型金属材料股份有限公司 Production system of intermediate alloy wires and production technology of intermediate alloy wires
CN108193071A (en) * 2018-02-07 2018-06-22 山东建筑大学 A kind of continuously extruded preparation method of the renewable porous nano composite material of titanium-based
CN109759580A (en) * 2019-03-26 2019-05-17 珠海天威飞马打印耗材有限公司 Three-dimensionally shaped silk, FDM three-dimensional printer and three-dimensionally shaped method

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