CN115055496A - Medical waste disposal system and method of use - Google Patents
Medical waste disposal system and method of use Download PDFInfo
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- CN115055496A CN115055496A CN202210784040.4A CN202210784040A CN115055496A CN 115055496 A CN115055496 A CN 115055496A CN 202210784040 A CN202210784040 A CN 202210784040A CN 115055496 A CN115055496 A CN 115055496A
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- cover
- medical waste
- temporary storage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/40—Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
- B09B3/45—Steam treatment, e.g. supercritical water gasification or oxidation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/24—Unloading land vehicles
- B65G67/32—Unloading land vehicles using fixed tipping installations
- B65G67/34—Apparatus for tipping wagons or mine cars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B2101/00—Type of solid waste
- B09B2101/65—Medical waste
Abstract
The invention belongs to the technical field of medical waste treatment, and particularly relates to a medical waste treatment system and a using method thereof. The medical waste disposal system of the present invention comprises: an automatic unloading device; an automatic dumping device; a high temperature sterilization device; a crushing device; a temporary storage and standing mechanism of the box body; case cover temporary storage and standing mechanism. According to the medical waste disposal system and the using method, the turnover box is automatically disassembled through the automatic unloading device, and medical waste in the turnover box after unstacking is dumped to the sterilization vehicle through the automatic dumping device; medical wastes in the sterilization vehicle are sterilized by steam of a high-temperature sterilization device and then enter a crushing device to be crushed and destroyed; the medical waste turnover box is filled with the medical waste turnover box, is respectively subjected to high-pressure disinfection by the box cover temporary storage and standing mechanism and then is washed by the cleaning mechanism, the whole process is full-automatic, manual intervention is not needed, the labor intensity is reduced, the harm of medical waste to human health is effectively avoided, the operation process is simple, and the production efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of medical waste treatment, and particularly relates to a medical waste treatment system and a using method thereof.
Background
With the development of economy, the medical treatment rate of human bodies increases, and medical wastes generated in medical places such as hospitals and the like also increase. Medical waste may contain a large amount of pathogenic microorganisms and harmful chemicals, which are important risk factors causing disease transmission or related public health problems, and the disposal of a large amount of medical waste is a problem that needs to be urgently solved. In the prior art, the treatment of medical waste needs manual work on site, the operation process is complex, the labor intensity is high, and the human health is seriously harmed.
Disclosure of Invention
The invention aims to provide a medical waste disposal system and a using method thereof, and aims to solve the technical problems that the medical waste disposal in the prior art needs manual work to participate in the field, the operation process is complex, the labor intensity is high, and the human health is seriously harmed.
In order to solve the above technical problem, the present invention provides a medical waste disposal system comprising:
the automatic unloading device is suitable for automatically disassembling all turnover boxes in the transfer trolley in sequence;
the automatic dumping device is arranged on one side of the automatic unloading device and is suitable for dumping the medical wastes in the turnover box to the sterilization vehicle after unstacking;
the high-temperature sterilization device is connected with the automatic dumping device and is suitable for sterilizing the medical waste in the sterilization vehicle by steam;
the crushing device is connected with the high-temperature sterilization device and is suitable for crushing the sterilized medical wastes poured out by the sterilization vehicle;
the box body temporary storage and standing mechanism is arranged at a position between the disinfecting mechanism and the cleaning mechanism, is suitable for receiving the box body output by the disinfecting mechanism, and conveys the box body to the cleaning mechanism after temporary storage and standing;
the box cover temporary storage and standing mechanism is arranged on one side of the box body temporary storage and standing mechanism side by side, is suitable for receiving the box cover output by the disinfection mechanism, and conveys the box cover to the cleaning mechanism after temporary storage and standing.
Further, the automatic unloading apparatus includes:
a plurality of trays for bearing the turnover box;
the lapping pieces are arranged on the corresponding trays and are used for connecting the two adjacent trays end to end;
the unstacking workbench is suitable for placing a tray to be unstacked;
the tray discharging shuttle vehicle is suitable for driving each tray to do lifting and translation motion, and each tray is sequentially moved to the unstacking workbench from the transfer vehicle.
Further, the automatic dumping apparatus includes:
the turnover box conveying mechanism is arranged at the inlet end of the sterilizing mechanism and is suitable for conveying the box body and the box cover to the sterilizing mechanism in a partitioning manner;
the vehicle conveying mechanism is arranged on one side of the turnover box conveying mechanism in parallel and is used for conveying the sterilization vehicle;
the feeding mechanism is erected on the vehicle conveying mechanism and is used for guiding the medical waste into the sterilization vehicle;
the unstacking robot is used for splitting the turnover box on the unstacking workbench into a box cover and a box body and sequentially conveying the box cover and the box body to the turnover box conveying mechanism;
and the feeding mechanical arm is used for grabbing the box body on the turnover box conveying mechanism and dumping medical wastes in the box body to the feeding mechanism.
Further, the high-temperature sterilization apparatus includes:
the at least one disinfection conveying mechanism is connected with the trolley conveying mechanism and is suitable for transferring the sterilization trolley from the trolley conveying mechanism to the crushing device;
the sterilizer is erected on the corresponding disinfection conveying mechanism and is suitable for sterilizing the medical waste in the sterilization vehicle by steam.
Further, the crushing device includes:
the crushing conveying mechanism is connected with the output end of the disinfection conveying mechanism and is used for conveying the sterilization vehicle;
the crushing mechanism is used for crushing and destroying medical wastes in the sterilization vehicle and discharging the medical wastes;
a lifting mechanism adapted to receive the sterilization cart containing the medical waste input from the crushing conveyor and lift it to dump the medical waste to the crushing mechanism inlet, an
The lifting mechanism is suitable for pulling down the empty sterilization vehicle to the crushing conveying mechanism for outputting.
Further, the temporary storage and standing mechanism for the box body comprises a lower conveying rail, an upper conveying rail, a temporary storage warehouse, a pushing assembly and a pulling assembly; wherein
The lower conveying track is arranged at a position between the disinfecting mechanism and the cleaning mechanism;
the upper conveying track is erected right above the lower conveying track;
the temporary storage warehouse is arranged on one side of the lower conveying rail and one side of the upper conveying rail and is suitable for temporarily storing the box bodies; and
the temporary storage warehouse is suitable for driving the box bodies to rotate in an annular mode so that the box bodies can move to the side faces of the lower conveying rail and the upper conveying rail periodically;
the pushing assembly is suitable for pushing the box body on the lower conveying track to the temporary storage;
the pulling assembly is suitable for pulling the box body in the temporary storage to the upper conveying track.
Further, the box cover temporary storage and standing mechanism comprises a plurality of cover conveying rails, temporary storage tables matched with the corresponding cover conveying rails and rotary moving assemblies; wherein
The cover conveying rails are connected in series end to end and are suitable for conveying the cover in sequence;
each temporary storage table is arranged on one side of the corresponding cover conveying track and is suitable for temporarily storing the cover;
the rotary moving assembly is rotatably arranged on the corresponding temporary storage table and is suitable for driving the box cover to reciprocate on the cover conveying track and the temporary storage table.
Further, the medical waste disposal system further comprises a transfer box conveying track and a stacking conveying mechanism; wherein
The turnover box conveying rail is arranged at the outlet end of the cleaning mechanism and is suitable for outputting the box body and the box cover in a partitioning manner;
the stacking conveying mechanism is arranged at the outlet end of the conveying track of the turnover box and is suitable for partitioning the stacking box body and the box cover and carrying and warehousing.
Further, the stacking conveying mechanism comprises a box stacking conveying track, a cover stacking conveying track, a stacking mechanical arm, a box AGV trolley and a cover AGV trolley; wherein
The box AGV trolley is suitable for carrying box stacks formed by stacking the box bodies to a warehouse;
the cover AGV trolley is suitable for carrying the cover stacks formed by stacking the cover stacks to a warehouse;
the box stacking conveying rail is arranged on one side of the turnover box conveying rail and is suitable for bearing each box body and conveying the box stacks to the box AGV trolley;
the cover stacking conveying rail is arranged on the other side of the turnover box conveying rail and is suitable for bearing each box cover and conveying the cover stack to the cover AGV;
the stacking mechanical arm is arranged at the position, between the box stacking conveying rail and the cover stacking conveying rail, of the outlet end of the transfer box conveying rail and is suitable for grabbing box bodies output on the transfer box conveying rail to be stacked on the box stacking conveying rail to form a box stack; and
alternatively, the stacking mechanical arm is suitable for grabbing box cover stacks output from the turnover box conveying rail to the cover stacking conveying rail to form cover stacks.
In yet another aspect, the present invention also provides a method of using a medical waste disposal system, comprising:
step 1, automatically disassembling trays in a transfer trolley in sequence through an automatic unloading device;
step 2, automatically dumping the medical wastes in the unstacked turnover box into a sterilization vehicle through an automatic dumping device;
meanwhile, the box cover sterilized by the high pressure of the sterilizing mechanism is temporarily stored and stood by the box cover temporarily storing and standing mechanism and then is conveyed to the cleaning mechanism;
and 8, carrying out partition stacking on the box body and the box cover through a stacking conveying mechanism, and carrying and warehousing the box body and the box cover respectively.
The medical waste disposal system and the use method have the advantages that the turnover box is automatically disassembled through the automatic unloading device, and the medical waste in the turnover box after unstacking is dumped to the sterilization vehicle through the automatic dumping device; the medical waste in the sterilization vehicle is sterilized by steam in a high-temperature sterilization device and then enters a crushing device to be crushed and destroyed; the turnover box containing the medical waste is divided into the box cover and the box body, the box body and the box cover after high-pressure disinfection are respectively temporarily stored and statically stored by the box body temporary storage and static storage mechanism and the box cover temporary storage and static storage mechanism and then washed by the washing mechanism, the whole process is full-automatic, manual intervention is not needed, the labor intensity is reduced, the medical waste is effectively prevented from harming human health, the operation process is simple, and the production efficiency is improved.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic block diagram of a preferred embodiment of the medical waste disposal system of the present invention;
FIG. 2 is a schematic structural view of a preferred embodiment of the automatic unloading apparatus of the present invention;
FIG. 3 is a schematic structural view of a preferred embodiment of the automatic dumping device of the present invention;
FIG. 4 is a schematic structural view of a preferred embodiment of the high temperature sterilization apparatus of the present invention;
FIG. 5 is a schematic structural view of a preferred embodiment of the crushing device of the present invention;
FIG. 6 is a schematic structural diagram of a preferred embodiment of the temporary storage and standing mechanism for box body and box cover of the present invention;
FIG. 7 is a schematic structural diagram of a preferred embodiment of the temporary box storage and resting mechanism of the present invention;
FIG. 8 is a schematic structural view of a preferred embodiment of the temporary cover storage and resting mechanism of the present invention;
fig. 9 is a schematic structural view of a preferred embodiment of the palletising conveyor mechanism of the present invention.
In the figure:
the automatic unloading device 1, a tray 101, a lap joint 102, a unstacking workbench 103 and a discharging ferry vehicle 104;
the automatic dumping device 2, the turnover box conveying mechanism 201, the vehicle conveying mechanism 202, the feeding mechanism 203, the unstacking robot 204 and the feeding mechanical arm 205;
a high-temperature sterilization device 3, a disinfection conveying mechanism 301 and a sterilizer 302;
a crushing device 4, a crushing conveying mechanism 401, a crushing mechanism 402, and a lifting mechanism 403;
the temporary storage and standing mechanism 5 for the box body, a lower conveying track 501, an upper conveying track 502, a temporary storage library 503, a pushing assembly 504 and a pulling assembly 505;
the temporary storage and standing mechanism 6 for the box cover, a cover conveying track 601, a temporary storage table 602 and a rotary moving assembly 603;
a turnover box conveying rail 7;
the stacking and conveying mechanism 8, a box stacking and conveying track 801, a cover stacking and conveying track 802, a stacking mechanical arm 803, a box AGV trolley 804 and a cover AGV trolley 805;
the device comprises a disinfection mechanism 9, a cleaning mechanism 10, a box body 11, a box cover 12, a sterilization vehicle 13 and a transfer vehicle 14.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1 and 6, the medical waste disposal system of the present embodiment includes: the automatic unloading device 1, the automatic dumping device 2, the high-temperature sterilization device 3, the crushing device 4, the box body temporary storage and standing mechanism 5 and the box cover temporary storage and standing mechanism 6; wherein, the automatic unloading device 1 is suitable for automatically disassembling all turnover boxes in the transfer trolley 14 in sequence; an automatic dumping device 2 is arranged at one side of the automatic unloading device 1, and the automatic dumping device 2 is suitable for dumping the medical wastes in the unstacked turnover box to a sterilization vehicle 13; the high-temperature sterilization device 3 is connected with the automatic dumping device 2, and the high-temperature sterilization device 3 is suitable for sterilizing the medical waste in the sterilization vehicle 13 by high-temperature steam; the crushing device 4 is connected with the high-temperature sterilization device 3, and the crushing device 4 is suitable for crushing the sterilized medical waste poured out by the sterilization vehicle 13; the box body temporary storage and standing mechanism 5 is arranged between the disinfecting mechanism 9 and the cleaning mechanism 10, and the box body temporary storage and standing mechanism 5 is suitable for receiving the box body 11 output by the disinfecting mechanism 9, temporarily storing and standing the box body 11 and then conveying the box body 11 to the cleaning mechanism 10; the box cover temporary storage and standing mechanism 6 is arranged on one side of the box body temporary storage and standing mechanism 5 side by side, the box cover temporary storage and standing mechanism 6 is suitable for receiving the box cover 12 output by the disinfection mechanism 9, and conveying the box cover 12 to the cleaning mechanism 10 after temporary storage and standing. The turnover box is automatically disassembled through the automatic unloading device 1, and medical wastes in the turnover box after unstacking are dumped to the sterilization vehicle 13 through the automatic dumping device 2; the medical waste in the sterilization vehicle 13 enters the crushing device 4 to be crushed and destroyed after being sterilized by steam in the high-temperature sterilization device 3; the turnover box containing the medical waste is divided into the box cover 12 and the box body 11, the box body 11 and the box cover 12 after high-pressure disinfection are respectively washed in the cleaning mechanism 10 after being temporarily stored and kept still by the box body temporary storage and standing mechanism 5 and the box cover temporary storage and standing mechanism 6, the whole process is full-automatic, manual intervention is not needed, the labor intensity is reduced, the medical waste is effectively prevented from harming human health, the operation process is simple, and the production efficiency is improved.
As shown in fig. 2, in the present embodiment, specifically, the automatic unloading apparatus 1 includes: a plurality of pallets 101, a plurality of laps 102, a destacking workbench 103 and a destacking ferry push 104; wherein, each tray 101 is used for bearing the turnover box; the bridging piece 102 is arranged on the tray 101, and the bridging piece 102 is used for connecting two adjacent trays 101 end to end; the unstacking station 103 is adapted to rest the trays 101 to be unstacked; the tray discharging shuttle 104 is suitable for driving each tray 101 to do lifting and translation movement, and realizes that each tray 101 is sequentially moved to the unstacking worktable 103 from the transfer trolley 14. Through setting up independent several tray 101, adjacent tray 101 is connected through bridging 102, and each tray 101 is carried to the workstation 103 of destacking in proper order through going out a set ferry vehicle 104 to the tray 101 that makes to be located on the workstation 103 of destacking has great interval with the next tray 101, and subsequent destacking robot 204 of being convenient for presss from both sides the turnover case that is located in tray 101 on the workstation 103 of destacking, satisfies the demand of destacking.
As shown in fig. 3, in the present embodiment, specifically, the automatic dumping device 2 includes: the system comprises a turnover box conveying mechanism 201, a vehicle conveying mechanism 202, a feeding mechanism 203, an unstacking robot 204 and a feeding mechanical arm 205; wherein, the turnover box conveying mechanism 201 is arranged at the inlet end of the sterilizing mechanism 9, and the turnover box conveying mechanism 201 is suitable for conveying the box body 11 and the box cover 12 to the sterilizing mechanism 9 in a partitioning manner; the cart conveying mechanism 202 is arranged on one side of the turnover box conveying mechanism 201 in parallel, and the cart conveying mechanism 202 is used for conveying the sterilization cart 13; a feed mechanism 203 is erected on the cart conveying mechanism 202, the feed mechanism 203 being used for guiding the medical waste into the sterilization cart 13; the unstacking robot 204 is used for splitting the turnover box on the unstacking worktable 103 into the box cover 12 and the box body 11 and sequentially conveying the turnover box to the turnover box conveying mechanism 201; the loading robot arm 205 is used to grab the box 11 on the turnover box conveying mechanism 201 and dump the medical waste in the box 11 to the loading mechanism 203. The turnover box on the unstacking worktable 103 is split into a box cover 12 and a box body 11 by the unstacking robot 204 and respectively grabbed to the turnover box conveying mechanism 201; snatch the top of box 11 to feed mechanism 203 on the turnover case conveying mechanism 201 through material loading arm 205 to empty box 11 so that the medical waste in the box 11 gets into feed mechanism 203, the sterilization car 13 that is equipped with medical waste carries through car conveying mechanism 202 and shifts out and get into next process, thereby realize that medical waste's automation is emptyd, labour saving and time saving reduces the probability of polluted environment, whole journey does not have manual intervention, avoids influencing the healthy of operating personnel.
As shown in fig. 4, in the present embodiment, specifically, the high-temperature sterilization apparatus 3 includes: at least one disinfection conveying mechanism 301 and at least one sterilizer 302; wherein the disinfection conveying mechanism 301 is connected with the trolley conveying mechanism 202, and the disinfection conveying mechanism 301 is suitable for transferring the sterilization trolley 13 from the trolley conveying mechanism 202 to the crushing device 4; the sterilizer 302 is mounted on the corresponding sterilizing conveying mechanism 301, and the sterilizer 302 is adapted to sterilize the medical waste in the sterilizing carriage 13 by high-temperature steam. The disinfection conveying mechanism 301 and the sterilizer 302 are arranged in a matching way, and the disinfection conveying mechanism 301 and the sterilizer 302 are arranged in two sets in the system. The sterilization trolley 13 output by the trolley conveying mechanism 202 is received by the sterilization conveying mechanism 301, so that the sterilization trolley 13 enters the sterilizer 302 to sterilize the medical waste in the trolley by high-temperature steam, and the sterilization trolley 13 filled with the sterilized medical waste is conveyed to the crushing device 4 by the sterilization conveying mechanism 301. Automatic conveying and disinfection, no need of manual intervention and high production efficiency.
As shown in fig. 5, in the present embodiment, specifically, the crushing device 4 includes: a crushing and conveying mechanism 401, a crushing mechanism 402, and a lifting mechanism 403; wherein, the crushing conveying mechanism 401 is connected with the output end of the sterilizing conveying mechanism 301, and the crushing conveying mechanism 401 is used for conveying the sterilizing vehicle 13; the crushing mechanism 402 is used for crushing and discharging the medical waste in the destroying and sterilizing trolley 13; the lifting mechanism 403 is adapted to receive the sterilization cart 13 loaded with medical waste input by the crushing conveyor 401 and lift the sterilization cart 13 to dump the medical waste to the inlet of the crushing conveyor 402, and the lifting mechanism 403 is adapted to pull down the empty sterilization cart 13 to the output of the crushing conveyor 401. The sterilization vehicle 13 filled with medical waste is conveyed to the lifting mechanism 403 through the crushing conveying mechanism 401, the lifting mechanism 403 lifts the sterilization vehicle 13 to the position above an inlet of the crushing mechanism 402 and lifts the bottom of the sterilization vehicle 13 to dump the medical waste into the crushing mechanism 402, then the medical waste is crushed through the crushing mechanism 402 and falls into a truck after being destroyed to form tiny massive medical waste, gaps between adjacent medical waste are reduced, the loading capacity of the truck for loading the medical waste is effectively increased, and the carrying rate of the medical waste is improved.
As shown in fig. 7, in the present embodiment, specifically, the box temporary storage and standing mechanism 5 includes a lower conveying rail 501, an upper conveying rail 502, a temporary storage 503, a pushing assembly 504 and a pulling assembly 505; wherein the lower conveying track 501 is provided at a position between the sterilizing mechanism 9 and the cleaning mechanism 10; the upper conveying track 502 is erected right above the lower conveying track 501; a temporary storage 503 is provided at one side of the lower and upper conveying rails 501 and 502, the temporary storage 503 being adapted to temporarily store the box 11; and the temporary storage 503 is suitable for driving the box 11 to rotate circularly, so that the box 11 moves to the side of the lower conveying track 501 and the upper conveying track 502 periodically; the pushing assembly 504 is adapted to push the box 11 on the lower conveying track 501 to the temporary storage 503; the pulling assembly 505 is adapted to pull the tank 11 in the temporary storage 503 to the upper conveyor track 502. Of course, in order to meet the processing requirements of the box 11, the lower conveying track 501, the upper conveying track 502, the temporary storage 503, the pushing assembly 504 and the pulling assembly 505 can be used in a plurality of sets. The box body 11 on the lower conveying track 501 is pushed to the temporary storage 503 by the pushing assembly 504, and the box body 11 is temporarily stored in the temporary storage 503 for a predetermined time and then pulled to the upper conveying track 502 by the pulling assembly 505; the length of the production line is shortened as much as possible under the condition of meeting the enough standing time, and the occupied area of the field is effectively saved; the production line is prevented from being interrupted, and the processing efficiency of the box body 11 is improved.
As shown in fig. 8, in the present embodiment, specifically, the cover temporarily storing and standing mechanism 6 includes a plurality of cover conveying rails 601, a temporarily storing table 602 matched with the corresponding cover conveying rails 601, and a rotating and moving assembly 603; wherein, each cover conveying track 601 is connected in series end to form a conveying production line with adjustable length, and each cover conveying track 601 is suitable for conveying the cover 12 in sequence; each of the temporary storage tables 602 is provided on one side of the corresponding lid conveying rail 601, and each of the temporary storage tables 602 is adapted to temporarily store the lid 12. The number of the cover conveying rails 601 and the number of the temporary storage tables 602 are in one-to-one correspondence, and the specific number is calculated and arranged according to the site and the time required for standing. For example, because the disinfection and standing time of the box covers 12 needs to be longer than 30 minutes, it is preferable to adopt 10 cover conveying rails 601, 10 buffer stations 602 and 10 sets of rotating assemblies 603 according to actual requirements, and through the effective cooperation of the plurality of buffer stations 602, the cover conveying rails 601 and the rotating assemblies 603, the plurality of buffer stations 602 are in work-sharing cooperation, so that each box cover 12 has sufficient buffer and standing time without stopping the operation of the subsequent cleaning mechanism 10. The rotating assembly 603 is rotatably disposed on the corresponding temporary storage table 602, and the rotating assembly 603 is adapted to drive the box lid 12 to reciprocate on the lid conveying track 601 and the temporary storage table 602. The lid transport track 601 and the buffer 602 are provided on the floor of the production site between the sterilizing mechanism 9 and the cleaning mechanism 10 to allow sufficient time for the sterilized lid 12 to be buffered and rested prior to cleaning. The box cover 12 is transferred from the cover conveying track 601 to the temporary storage table 602 for temporary storage through the rotary moving assembly 603, so that standing is realized, and the requirement that the box cover 12 has enough time to be disinfected is met; meanwhile, the length of a box cover 12 processing production line is shortened as much as possible under the condition that the box cover 12 has enough standing time, and the occupied area of a field is effectively saved; the interruption of the production line is avoided, and the processing efficiency of the box cover 12 is improved.
As shown in fig. 6, in the present embodiment, it is preferable that the medical waste disposal system further includes a turnover box conveying rail 7 and a pallet conveying mechanism 8; wherein, the turnover box conveying track 7 is arranged at the outlet end of the cleaning mechanism 10, and the turnover box conveying track 7 is suitable for outputting the box body 11 and the box cover 12 in a partitioning manner; the stacking conveying mechanism 8 is arranged at the outlet end of the transfer box conveying rail 7, and the stacking conveying mechanism 8 is suitable for partitioning the stacking box body 11 and the box cover 12 and carrying and warehousing. Automatic conveying and stacking are achieved through the turnover box conveying rail 7 and the stacking conveying mechanism 8, manual intervention is not needed, labor intensity is reduced, and body health of operators is prevented from being affected.
As shown in fig. 9, in the present embodiment, specifically, the pallet conveying mechanism 8 includes a box pallet conveying rail 801, a lid pallet conveying rail 802, a stacking robot 803, a box AGV cart 804, and a lid AGV cart 805; the box AGV trolley 804 is suitable for carrying box stacks formed by stacking the boxes 11 to a warehouse; the lid AGV cart 805 is adapted to transport the stacks of lids 12 to the warehouse; a box stacking conveying track 801 is arranged on one side of the turnover box conveying track 7, and the box stacking conveying track 801 is suitable for bearing each box body 11 and conveying box stacks to a box AGV trolley 804; a lid stacking conveyor track 802 is provided on the other side of the transfer container conveyor track 7, the lid stacking conveyor track 802 being adapted to carry each lid 12 and to convey the lids to a lid AGV cart 805; the stacking mechanical arm 803 is arranged at the position, between the box stacking conveying track 801 and the cover stacking conveying track 802, of the outlet end of the turnover box conveying track 7, and the stacking mechanical arm 803 is suitable for grabbing boxes 11 output on the turnover box conveying track 7 to be stacked on the box stacking conveying track 801 to form a box stack; and alternately, the stacking mechanical arm 803 is suitable for grabbing the box covers 12 output on the turnover box conveying rail 7 to be stacked on the cover stacking conveying rail 802 to form cover stacks. Firstly, grabbing the box bodies 11 output from the turnover box conveying rail 7 to be stacked to a box stacking conveying rail 801 through a stacking mechanical arm 803, wherein the box stacking conveying rail 801 is in a standing state at the moment, so that the box bodies 11 can be stacked conveniently; secondly, the stacking mechanical arm 803 which has captured the box body 11 captures the box cover 12 output from the turnover box conveying rail 7 to the cover stacking conveying rail 802, and at the moment, the cover stacking conveying rail 802 is in a standing state, so that the box cover 12 can be stacked conveniently; the stacking mechanical arm 803 repeats the first step and the second step, and the first step and the second step are sequentially operated in a circulating mode; when the boxes 11 are stacked and piled to a required height (namely, a certain number of boxes 11 are stacked in a pile), a box pile is formed, at the moment, the box pile conveying track 801 rotates to convey the box pile to the box AGV trolley 804, and the box AGV trolley 804 is conveyed to a warehouse for standby; when the lids 12 are stacked to a desired height (i.e., a predetermined number of lids 12 are stacked in a pile) to form a lid pile, the lid pile conveying track 802 rotates to convey the lid pile to the lid AGV 805, and the lid pile is conveyed to the warehouse by the lid AGV 805 for standby. Realize automatic transport, pile up neatly and transport, need not artificial intervention, degree of automation is high, improves production efficiency.
Example 2
As shown in fig. 1 to 9, the present embodiment 2 provides a method for using a medical waste disposal system based on embodiment 1, including:
step 1, automatically disassembling all trays 101 in a transfer trolley 14 in sequence through an automatic unloading device 1;
step 2, automatically dumping the medical wastes in the unstacked turnover box into a sterilization vehicle 13 through an automatic dumping device 2;
meanwhile, the box cover 12 sterilized by the high pressure of the sterilizing mechanism 9 is temporarily stored and stood by the box cover temporarily storing and standing mechanism 6 and then is conveyed to the cleaning mechanism 10;
and 8, separately stacking the box body 11 and the box cover 12 through the stacking conveying mechanism 8 and respectively carrying and warehousing.
In conclusion, the medical waste disposal system and the use method thereof are the design scheme of the high-temperature steam disinfection process matched with automatic unloading, automatic cover washing and automatic stacking, wherein the daily treatment capacity of the medical waste is 10 tons. The turnover box is automatically disassembled through the automatic unloading device, and medical wastes in the turnover box after unstacking are dumped to the sterilization vehicle through the automatic dumping device; medical wastes in the sterilization vehicle are sterilized by steam of a high-temperature sterilization device and then enter a crushing device to be crushed and destroyed; the turnover box filled with medical wastes is divided into a box cover and a box body, and the box body and the box cover after high-pressure sterilization are respectively subjected to temporary storage and standing by the box body temporary storage and standing mechanism and the box cover temporary storage and standing mechanism and then enter the cleaning mechanism for washing. The whole process is full-automatic, manual intervention is not needed, the medical waste is effectively prevented from harming human health, the operation process is simple, and the production efficiency is improved.
The components (components without specific structures) selected for use in the present application are all common standard components or components known to those skilled in the art, and the structures and principles thereof can be known to those skilled in the art through technical manuals or through routine experimental methods.
In the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided in the present application, it should be understood that the disclosed system, apparatus and method may be implemented in other ways. The above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units is only one logical division, and there may be other divisions when actually implemented, and for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection of devices or units through some communication interfaces, and may be in an electrical, mechanical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. A medical waste disposal system, comprising:
the automatic unloading device is suitable for automatically disassembling the turnover boxes in the transfer trolley in sequence;
the automatic dumping device is arranged on one side of the automatic unloading device and is suitable for dumping the medical wastes in the turnover box after unstacking to the sterilization vehicle;
the high-temperature sterilization device is connected with the automatic dumping device and is suitable for sterilizing the medical waste in the sterilization vehicle by steam;
the crushing device is connected with the high-temperature sterilization device and is suitable for crushing the sterilized medical wastes poured out by the sterilization vehicle;
the box body temporary storage and standing mechanism is arranged at a position between the disinfection mechanism and the cleaning mechanism, is suitable for receiving the box body output by the disinfection mechanism, temporarily stores and stands the box body and then conveys the box body to the cleaning mechanism;
the box cover temporary storage and standing mechanism is arranged on one side of the box body temporary storage and standing mechanism side by side, is suitable for receiving the box cover output by the disinfection mechanism, and conveys the box cover to the cleaning mechanism after temporary storage and standing.
2. The medical waste disposal system of claim 1,
the automatic unloading device comprises:
a plurality of trays for bearing the turnover box;
the lapping pieces are arranged on the corresponding trays and are used for connecting the two adjacent trays end to end;
the unstacking workbench is suitable for placing a tray to be unstacked;
the tray discharging ferry vehicle is suitable for driving each tray to do lifting and translational motion, and each tray is sequentially moved to the unstacking workbench from the transfer vehicle.
3. The medical waste disposal system of claim 2,
the automatic dumping device comprises:
the turnover box conveying mechanism is arranged at the inlet end of the sterilizing mechanism and is suitable for conveying the box body and the box cover to the sterilizing mechanism in a partitioning manner;
the vehicle conveying mechanism is arranged on one side of the turnover box conveying mechanism in parallel and is used for conveying the sterilization vehicle;
the feeding mechanism is erected on the vehicle conveying mechanism and is used for guiding the medical waste into the sterilization vehicle;
the unstacking robot is used for splitting the turnover box on the unstacking workbench into a box cover and a box body and sequentially conveying the turnover box to the turnover box conveying mechanism;
and the feeding mechanical arm is used for grabbing the box body on the turnover box conveying mechanism and dumping medical wastes in the box body to the feeding mechanism.
4. The medical waste disposal system of claim 3,
the high-temperature sterilization device comprises:
the at least one disinfection conveying mechanism is connected with the trolley conveying mechanism and is suitable for transferring the sterilization trolley from the trolley conveying mechanism to the crushing device;
the sterilizer is erected on the corresponding disinfection conveying mechanism and is suitable for sterilizing the medical waste in the sterilization vehicle by steam.
5. The medical waste disposal system of claim 4,
the crushing device comprises:
the crushing conveying mechanism is connected with the output end of the disinfection conveying mechanism and is used for conveying the sterilization vehicle;
the crushing mechanism is used for crushing and destroying medical wastes in the sterilization vehicle and discharging the medical wastes;
a lifting mechanism adapted to receive the sterilization cart containing the medical waste input by the crushing conveyor and lift it to dump the medical waste to the inlet of the crushing mechanism, an
The lifting mechanism is suitable for pulling down the empty sterilization vehicle to the crushing conveying mechanism for outputting.
6. The medical waste disposal system of claim 1,
the temporary storage and standing mechanism for the box body comprises a lower conveying rail, an upper conveying rail, a temporary storage warehouse, a pushing assembly and a pulling assembly; wherein
The lower conveying track is arranged at a position between the disinfecting mechanism and the cleaning mechanism;
the upper conveying track is erected right above the lower conveying track;
the temporary storage warehouse is arranged on one side of the lower conveying rail and one side of the upper conveying rail and is suitable for temporarily storing the box bodies; and
the temporary storage warehouse is suitable for driving the box bodies to rotate in an annular mode, so that the box bodies can move to the side faces of the lower conveying rail and the upper conveying rail periodically;
the pushing assembly is suitable for pushing the box body on the lower conveying track to the temporary storage;
the pulling assembly is suitable for pulling the box body in the temporary storage warehouse to the upper conveying track.
7. The medical waste disposal system of claim 1,
the temporary storage and standing mechanism for the box cover comprises a plurality of cover conveying rails, temporary storage tables matched with the corresponding cover conveying rails and rotary moving assemblies; wherein
The cover conveying rails are connected in series end to end and are suitable for conveying the cover in sequence;
each temporary storage table is arranged on one side of the corresponding cover conveying track and is suitable for temporarily storing the cover;
the rotary moving component is rotatably arranged on the corresponding temporary storage table and is suitable for driving the box cover to reciprocate on the cover conveying track and the temporary storage table.
8. The medical waste disposal system of claim 3,
the medical waste disposal system further comprises a transfer container conveying track and a stacking conveying mechanism; wherein
The turnover box conveying rail is arranged at the outlet end of the cleaning mechanism and is suitable for outputting the box body and the box cover in a partitioning manner;
the stacking conveying mechanism is arranged at the outlet end of the conveying track of the turnover box and is suitable for partitioning the stacking box body and the box cover and carrying and warehousing.
9. The medical waste disposal system of claim 8,
the stacking conveying mechanism comprises a box stacking conveying track, a cover stacking conveying track, a stacking mechanical arm, a box AGV trolley and a cover AGV trolley; wherein
The box AGV trolley is suitable for carrying box stacks formed by stacking the box bodies to a warehouse;
the cover AGV trolley is suitable for carrying the cover stacks formed by stacking the cover stacks to a warehouse;
the box stacking conveying rail is arranged on one side of the turnover box conveying rail and is suitable for bearing each box body and conveying the box stacks to the box AGV trolley;
the cover stacking conveying rail is arranged on the other side of the turnover box conveying rail and is suitable for bearing each box cover and conveying the cover stack to the cover AGV;
the stacking mechanical arm is arranged at the position, between the box stacking conveying rail and the cover stacking conveying rail, of the outlet end of the transfer box conveying rail and is suitable for grabbing box bodies output on the transfer box conveying rail to be stacked on the box stacking conveying rail to form a box stack; and
alternately, the stacking mechanical arm is suitable for grabbing box cover stacks output from the turnover box conveying rail to the cover stacking conveying rail to form cover stacks.
10. A method of using a medical waste disposal system, comprising:
step 1, automatically disassembling trays in a transfer trolley in sequence through an automatic unloading device;
step 2, automatically dumping the medical wastes in the unstacked turnover box into a sterilization vehicle through an automatic dumping device;
step 3, conveying the medical wastes in the sterilization vehicle to a crushing device after steam sterilization treatment by a high-temperature sterilization device;
step 4, crushing and destroying the medical waste poured out from the sterilization vehicle by a crushing device and then discharging the medical waste;
step 5, conveying the box body and the box cover which are dumped with the medical wastes in the step 2 to a sterilizing mechanism in a partitioning manner through a turnover box conveying mechanism;
step 6, temporarily storing the box body sterilized by the high pressure of the sterilizing mechanism by a box body temporary storage and standing mechanism, and then conveying the box body to a cleaning mechanism;
meanwhile, the box cover sterilized by the high pressure of the sterilizing mechanism is temporarily stored and stood by the box cover temporarily storing and standing mechanism and then is conveyed to the cleaning mechanism;
step 7, conveying the box body and the box cover in a partition mode through a turnover box conveying rail after the box body and the box cover are washed by a cleaning mechanism at high pressure;
and 8, carrying out partition stacking on the box body and the box cover through a stacking conveying mechanism, and carrying and warehousing the box body and the box cover respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210784040.4A CN115055496A (en) | 2022-06-28 | 2022-06-28 | Medical waste disposal system and method of use |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210784040.4A CN115055496A (en) | 2022-06-28 | 2022-06-28 | Medical waste disposal system and method of use |
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