CN115050590B - Clean assembly line of alternating current motor condenser end cover - Google Patents
Clean assembly line of alternating current motor condenser end cover Download PDFInfo
- Publication number
- CN115050590B CN115050590B CN202210641165.1A CN202210641165A CN115050590B CN 115050590 B CN115050590 B CN 115050590B CN 202210641165 A CN202210641165 A CN 202210641165A CN 115050590 B CN115050590 B CN 115050590B
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- wall
- cleaning
- plate
- working platform
- motor
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- 238000004140 cleaning Methods 0.000 claims abstract description 121
- 239000000463 material Substances 0.000 claims abstract description 46
- 239000003990 capacitor Substances 0.000 claims abstract description 27
- 230000006698 induction Effects 0.000 claims abstract description 16
- 238000007664 blowing Methods 0.000 claims abstract description 14
- 230000000149 penetrating effect Effects 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000007605 air drying Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- -1 aluminum manganese Chemical compound 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000005028 tinplate Substances 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/04—Drying; Impregnating
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses an alternating current motor capacitor end cover cleaning assembly line, which relates to the field of motor end cover cleaning and comprises a working platform, a feeding bracket, a material box bracket, a blowing motor, a three-way pipe, a blowing box, a conveying roller, a feeding mechanism and an induction mechanism. According to the invention, the feeding mechanism and the induction mechanism are arranged, so that the jig with the capacitor end cover is manually moved onto the material box bracket, the jig can be automatically moved onto the conveying roller by operating the driving motor, meanwhile, the induction mechanism induces the arrival of the jig, the capacitor end cover placed in the jig is cleaned, the jig with the capacitor end cover placed in the jig is continuously moved to an air drying area after the completion of the cleaning, the waiting time is not needed, the working efficiency is increased, meanwhile, the automatic stacking operation of the jig can be conveniently carried out through the conveying plate, and then the quick transfer operation can be carried out on the jig through the trolley, so that the labor intensity of staff is further reduced.
Description
Technical Field
The invention relates to the field of motor end cover cleaning, in particular to an alternating current motor capacitor end cover cleaning assembly line.
Background
The CBB65 type alternating current motor capacitor is characterized in that the material of the end cover of a product is divided into two materials, namely tin plate and aluminum manganese, and stamping oil is added to the surface of the end cover when the end cover is stamped by a punch press, so that defective products such as cracking and scratch are prevented in the stamping process of the end cover; in the practical manufacturing process of the CBB65 type alternating current motor capacitor, the processes of welding, sealing, impregnating agent filling and finished product trace connection are carried out, rosin and tin beads are adhered to the surface of the end cover and the outer diameter of the end cover in the processes of welding to different degrees, the sealing station is used for removing the outer diameter of the end cover due to mechanical abrasion so that the outer diameter of the end cover is easy to adhere and dirt, and the surface of the end cover is easy to be polluted by the impregnating agent during impregnating agent filling.
At present, 80% of related manufacturing enterprises adopt manual single stations to manually clean the end covers of the capacitors in each jig (weight is about 25 Kg) by using brushes and alcohol, the production mode manually needs to convey the jigs to the designated positions one by one, cleaning is finished, the end covers of the products are dried by means of an axial flow fan after being cleaned by using alcohol, and then the jigs are stacked one by one, so that the labor intensity is high, the production efficiency is low, and the labor cost is high.
Disclosure of Invention
The invention aims at: in order to solve the problem that the existing motor end cover needs a plurality of manual cleaning labor intensity, the cleaning assembly line for the capacitor end cover of the alternating current motor is provided.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an alternating current motor capacitor end cover cleaning assembly line, includes work platform, work platform's both ends are provided with the material loading support, one side of material loading support is through pole setting sliding connection has the magazine support, the blowing motor is installed on work platform's top, the output of blowing motor is connected with the three-way pipe, the one end of three-way pipe is connected with the box of blowing, work platform's inboard rotates and is connected with the conveying cylinder, feeding mechanism installs in the outer wall of material loading support and magazine support;
The feeding mechanism comprises a driving motor, a rotating wheel, a transmission rod and a movable plate, wherein the driving motor is arranged on the inner side of the working platform, the transmission rod is rotationally connected to the top end of the material box support and extends to the inside of the material box support, the movable plate is arranged at the top end of the material box support and penetrates through the bottom end of the material box support, the rotating wheel is arranged on the top end of the inside of the working platform through a bolt, and the output end of the driving motor is connected with a lifting rope which bypasses the rotating wheel and is connected with the outer wall of the material box support;
the induction mechanism is arranged at the top end of the working platform and penetrates through the working platform, the induction mechanism comprises a cleaning motor, a telescopic block and an infrared inductor, the cleaning motor is arranged at the top end of the working platform, the telescopic block is arranged above the conveying roller, below the cleaning motor and penetrates through the working platform, and the infrared inductor is arranged on the outer wall of the working platform and is symmetrical with the telescopic block with the cleaning motor as a center.
As still further aspects of the invention: the feeding mechanism further comprises a chain and a first gear, the chain is sleeved at the output end of the driving motor, the first gear is mounted on the outer wall of the feeding support through a mounting support, a second gear connected with the outer wall of the feeding support in a rotating mode is meshed with the bottom end of the first gear, one end of the second gear is fixedly connected with a screw rod penetrating through the protruding portion of the outer wall of the feeding support, the outer wall of the screw rod is sleeved with a sleeve, one end of the sleeve is fixedly connected with a connecting rod, the inner wall of the connecting rod is provided with a positioning rod penetrating through the connecting rod and the outer wall of the feeding support, the inner wall of the other end of the connecting rod is provided with a first positioning block penetrating through the outer portion of the connecting rod, the outer wall of the first positioning block is sleeved with a first spring, one end of the first positioning block is fixedly connected with a pushing block, the outer wall of the movable plate is located below the material box support and fixedly connected with a positioning plate, the inner wall of the positioning plate is provided with a second spring penetrating through the outer wall of the positioning plate and fixedly connected with the bottom end of the material box support, the outer wall of the second positioning block is sleeved with a second spring, the other end of the inner wall of the sleeve is fixedly connected with a stopper, the inner wall of the fourth positioning block is provided with a fourth positioning block penetrating through the inner wall of the material box support, and the fourth positioning block is sleeved with a fourth positioning block penetrating through the inner wall of the fourth positioning block and is fixedly connected with a fourth positioning block.
As still further aspects of the invention: the induction mechanism is characterized by further comprising a first connecting rod connected with the output end of the cleaning motor, a second connecting rod is sleeved on the outer wall of the first connecting rod, a lantern ring is sleeved on the outer wall of the second connecting rod through a rotating ring, a cleaning plate is fixedly connected with the bottom end of the lantern ring, a movable rod penetrating through the inner wall of the working platform is fixedly connected with one side outer wall of the lantern ring, a third positioning block penetrating through the telescopic block to the inner wall of the working platform is connected with the inner wall of the telescopic block, a third spring is sleeved on the outer wall of the third positioning block, a push plate connected with the inner wall of the working platform in a rotating mode is arranged on the outer wall of one side of the telescopic block, a first cleaning brush is connected with the bottom end of the second connecting rod in a meshed mode, a second cleaning brush is meshed with the inner side of the other end of the conveying belt, and a first conveying pipeline penetrating through the bottom end of the cleaning plate is connected with the cleaning plate.
As still further aspects of the invention: the push plate is rotationally connected with the working platform through the dwang, the one end outer wall of movable rod is kept away from to dwang lie position, the inside of clearance board is provided with four second cleaning brushes, four the second cleaning brush divide into two sets of and every group the second cleaning brush uses first cleaning brush as the center and is the diagonal distribution, every group the second cleaning brush is connected with first cleaning brush outer wall transmission through a conveyer belt, and two conveyer belts are dislocation distribution from top to bottom, second cleaning brush top is connected with through the bearing rotation and runs through the connecting sleeve to clearance board top, first pipeline runs through connecting sleeve to inside the second cleaning brush, the clearance board top is located the top of first cleaning brush and is provided with second pipeline.
As still further aspects of the invention: the outer wall of movable rod is provided with the chute with push pedal one end moving trajectory assorted, the outer wall of flexible piece is the inclined plane state, the quantity of flexible piece is provided with two, two the flexible piece uses the clearance motor as the outer wall of center evenly distributed at work platform, the outer wall of first connecting rod is provided with protruding pole, the inner wall of second connecting rod is provided with the constant head tank identical with protruding pole of first connecting rod outer wall.
As still further aspects of the invention: the quantity of carrying cylinder is provided with a plurality of, and is a plurality of carrying cylinder evenly distributed is in work platform's inboard, a plurality of carrying cylinder is all through connecting band, ratchet, connection, one carrying cylinder's one end is connected through the main motor output of installing support installation with work platform outside, the quantity of infrared inductor is provided with two, another infrared inductor installs in the top inboard of the work platform that is close to conveying board one end, one infrared inductor's one end passes through wire and PLC controller, clearance motor electric connection, another infrared inductor pass through wire electric connection with another driving motor.
As still further aspects of the invention: the position of the movable plate corresponds to the cross rod arranged at the bottom end of the working platform, the inner wall of the material box support is provided with a positioning groove matched with the moving track of the movable plate, and the inner wall of the positioning plate is matched with the outer wall of the second positioning block.
As still further aspects of the invention: the inner wall of the sleeve is provided with a thread groove matched with the outer wall of the screw rod, the outer wall of the feeding bracket is provided with a positioning groove matched with the outer wall of the sleeve, and one end of the pushing block, which is close to the conveying roller, is provided with a roller.
As still further aspects of the invention: the outer wall of the first positioning block is matched with the inner wall of the connecting rod, the inner side of one end of the chain is meshed with the outer wall of the rotating rod at the connecting position of the first gear and the feeding support, one end of the conveying plate is connected with a cart, and the conveying plate is in sliding connection with the cart through a T-shaped vertical rod.
Compared with the prior art, the invention has the beneficial effects that:
Through setting up feeding mechanism, induction system, make only need the manual work to remove the tool of placing the condenser end cover to the magazine support on, can be with tool automatic movement to conveying cylinder through operating driving motor, induction system senses the arrival of tool simultaneously, washs the condenser end cover of placing in the tool, places the tool of condenser end cover after accomplishing and will continue to remove to the air-dry region, need not latency, has increased work efficiency, can be convenient for the automatic stack operation of tool through the delivery board simultaneously, later can carry out the quick transfer operation to the tool through the shallow, further reduced staff's intensity of labour.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic structural view of a feeding mechanism according to the present invention;
FIG. 3 is a schematic view of a cartridge holder according to the present invention;
FIG. 4 is a front view of the sensing unit of the present invention;
FIG. 5 is a schematic diagram of the internal structure of the induction unit according to the present invention;
FIG. 6 is a schematic view of a cleaning plate structure according to the present invention;
FIG. 7 is a schematic illustration of the connection of a transport plate to a cartridge holder according to the present invention;
FIG. 8 is a schematic diagram of the connection of the transport plate to the cart according to the present invention;
Fig. 9 is a schematic structural view of the telescopic block of the present invention.
In the figure: 1. a working platform; 2. a feeding bracket; 3. a magazine holder; 4. a blowing motor; 5. a three-way pipe; 6. a blowing box; 7. a conveying roller; 8. a feeding mechanism; 801. a driving motor; 802. a rotating wheel; 803. a hanging rope; 804. a chain; 805. a first gear; 806. a second gear; 807. a screw rod; 808. a sleeve; 809. a connecting rod; 810. a positioning rod; 811. a first positioning block; 812. a first spring; 813. a pushing block; 814. a transmission rod; 815. a movable plate; 816. a positioning plate; 817. a second positioning block; 818. a second spring; 819. a conveying plate; 820. a limiting block; 821. a fourth positioning block; 822. a fourth spring; 9. an induction mechanism; 901. cleaning a motor; 902. a first link; 903. a second link; 904. a cleaning plate; 905. a collar; 906. a movable rod; 907. a telescopic block; 908. a third positioning block; 909. a third spring; 910. a push plate; 911. an infrared sensor; 912. a first cleaning brush; 913. a conveyor belt; 914. a second cleaning brush; 915. a first delivery conduit.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-9, in the embodiment of the invention, an ac motor capacitor end cover cleaning assembly line comprises a working platform 1, wherein two ends of the working platform 1 are provided with a feeding bracket 2, one side of the feeding bracket 2 is slidably connected with a material box bracket 3 through a vertical rod, the top end of the working platform 1 is provided with a blowing motor 4 through a mounting bracket, the output end of the blowing motor 4 is connected with a three-way pipe 5, one end of the three-way pipe 5 is connected with a blowing box 6, the inner side of the working platform 1 is rotatably connected with a conveying roller 7, a feeding mechanism 8 is installed on the outer walls of the feeding bracket 2 and the material box bracket 3, the feeding mechanism 8 comprises a driving motor 801, a rotating wheel 802, a driving rod 814 and a movable plate 815, the driving motor 801 is installed on the inner side of the working platform 1, the driving rod 814 is rotatably connected with the top end of the material box bracket 3 and extends to the inside of the material box bracket 3, the movable plate 815 is arranged on the top end of the material box bracket 3 and penetrates through the bottom end of the material box bracket 3, the rotating wheel 802 is mounted on the inner top end of the working platform 1 through a bolt, and the output end of the driving motor 801 is connected with a lifting rope 803 which bypasses the rotating wheel 802 and is connected with the outer wall of the material box bracket 3;
The induction mechanism 9 is arranged at the top end of the working platform 1 and penetrates into the working platform 1, the induction mechanism 9 comprises a cleaning motor 901, a telescopic block 907 and an infrared inductor 911, the cleaning motor 901 is arranged at the top end of the working platform 1 through a mounting bracket, the telescopic block 907 is arranged above the conveying roller 7 and positioned below the cleaning motor 901 and penetrates into the working platform 1, and the infrared inductor 911 is arranged on the outer wall of the working platform 1 and is symmetrical with the telescopic block 907 by taking the cleaning motor 901 as a center.
In this embodiment: when the device is used, the jig with the capacitor end cover is moved to the outer wall of the material box bracket 3, the material box bracket 3 with the jig is moved upwards along the upright rod under the action of the tension of the lifting rope 803 by using the driving motor 801, the material box bracket 3 continuously rotates in the upward moving process, the driving motor 801 rotates to drive the transmission parts of the feeding mechanism 8 to work, the feeding assembly is in contact with the jig, meanwhile, the movable plate 815 mounted at the top end of the material box bracket 3 is also in butt joint with the cross rod at the bottom end of the working platform 1, the movable plate 815 moves downwards under the pressure of the cross rod, when the material box bracket 3 is flush with the conveying roller 7, the jig is not blocked by the movable plate 815, and the feeding parts of the feeding mechanism 8 also give the pushing force to the jig, so that the jig moves from the outer surface of the material box bracket 3 to the outer surface of the conveying roller 7, at this time, the jig contacts with the telescopic block 907 on the outer wall of the working platform 1, the telescopic block 907 is forced to move, the transmission part of the sensing mechanism 9 drives the cleaning component of the sensing mechanism 9 to move upwards under the action of the telescopic block 907 and move to the upper part of the jig, when the jig is not contacted with the telescopic block 907, the cleaning component is contacted with the capacitor end cover placed on the inner side of the jig, meanwhile, the jig is coincided with the infrared sensor 911, so that the signal sent by the infrared sensor 911 is blocked, then the infrared sensor 911 transmits an electric signal to the PLC controller, so that the main motor for controlling the transmission of the conveying roller 7 stops working, then the jig stays at the position, the cleaning motor 901 also works, drives the cleaning component to work, cleans the capacitor end cover placed inside the jig, after the set time passes, the PLC controller will drive the main motor again to work, so that the conveying roller 7 continues to move, and the jig will also contact with the other telescopic block 907, so that the cleaning assembly moves out of the inside of the jig, the work is repeated, the purpose of automatically cleaning the capacitor end cover placed in the inside of the jig is achieved, and the working efficiency is further improved.
Referring to fig. 2-3, the feeding mechanism 8 further includes a chain 804, a first gear 805, where the chain 804 is sleeved at the output end of the driving motor 801, the first gear 805 is installed on the outer wall of the feeding support 2 through a mounting support, a second gear 806 rotatably connected to the outer wall of the feeding support 2 is meshed with the bottom end of the first gear 805, one end of the second gear 806 is fixedly connected with a screw rod 807 penetrating through a protruding portion of the outer wall of the feeding support 2, the outer wall of the screw rod 807 is sleeved with a sleeve 808, one end of the sleeve 808 is fixedly connected with a connecting rod 809, a positioning rod 810 penetrating through the connecting rod 809 and fixedly connected with the outer wall of the feeding support 2 is provided on the inner wall of the other end of the connecting rod 809, a first positioning block 811 penetrating through the outer wall of the connecting rod 809 is provided on the inner wall of the other end of the connecting rod 809, the outer wall of the first positioning block 811 is sleeved with a first spring 812, one end fixedly connected with ejector pad 813 of first locating piece 811, the outer wall of fly leaf 815 is located the below fixedly connected with locating plate 816 of magazine support 3, the inner wall of locating plate 816 is provided with and runs through to the outside second locating piece 817 of fixedly connected with magazine support 3 bottom of locating plate 816, the outer wall of second locating piece 817 has cup jointed second spring 818, the top of another magazine support 3 is provided with the delivery board 819, the inner wall of magazine support 3 is provided with the stopper 820 that runs through magazine support 3 to the inboard in delivery board 819 top, the outer wall bulge of stopper 820 is located the inside of magazine support 3 and has run through fourth locating piece 821 that has cup jointed with magazine support 3 inner wall fixed connection, fourth spring 822 has been cup jointed to the outer wall of fourth locating piece 821.
In this embodiment: through the tool with place the condenser end cover removes to the outer wall of magazine support 3, through using driving motor 801, make the magazine support 3 of placing the tool upwards move along the pulling force of lifting rope 803, and magazine support 3 is at the in-process of upwards moving along the pole setting, driving motor 801 output keeps rotating, driving motor 801 output rotates and will drive the chain 804 transmission, first gear 805, second gear 806, lead screw 807 rotates, make sleeve 808 remove along the outer wall screw thread of lead screw 807, sleeve 808 will drive connecting rod 809 at this moment, first locating block 811, push away from the piece 813 gradually, the one end of lifting rope 803 will be in contact with the tool, the outer wall of tool will also be in contact with the horizontal pole that work platform 1 one end is connected simultaneously, push away from the piece 813 will be under self extrusion force, drive first locating block 811 and give first spring extrusion force, movable plate 815 will also be in butt joint with work platform 1 bottom, make movable plate 815 drive locating plate 816 downwardly moving under the pressure of horizontal pole, and give second spring 818, and give tool 814, when the tool is cut off from the tool 814, the outer surface is carried by the tool 7 to the outer surface of the cylinder 7 is carried by the tool, the step 7 is carried down in the surface of cylinder 7, the outer surface is carried down in the step 7 is carried down in the operation, the surface is carried down by the tool is carried down, the surface 7 is carried down in the surface is further reduced.
Referring to fig. 3-7, the induction mechanism 9 further includes a first connecting rod 902 connected to the output end of the cleaning motor 901, a second connecting rod 903 is sleeved on the outer wall of the first connecting rod 902, a collar 905 is sleeved on the outer wall of the second connecting rod 903 through a rotating ring, a cleaning plate 904 is fixedly connected to the bottom end of the collar 905, a movable rod 906 penetrating through the inner wall of the working platform 1 is fixedly connected to the outer wall of one side of the collar 905, a third positioning block 908 penetrating through the telescopic block 907 to the inner wall of the working platform 1 is connected to the inner wall of the telescopic block 907, a third spring 909 is sleeved on the outer wall of the third positioning block 908, a push plate 910 rotatably connected to the inner wall of the working platform 1 is arranged on the outer wall of one side of the telescopic block 907, a first cleaning brush 912 is connected to the bottom end of the second connecting rod 903 in the cleaning plate 904, a conveyor belt 913 is meshed to the outer wall of the first cleaning brush 912, the inner side of the other end of the conveyor belt 913 is meshed with second cleaning brushes 914, the top end of the cleaning plate 904 is connected with a first conveying pipeline 915 penetrating into the bottom end of the cleaning plate 904, the push plate 910 is rotationally connected with the working platform 1 through a rotating rod, the position of the rotating rod is far away from the outer wall of one end of the movable rod 906, four second cleaning brushes 914 are arranged in the cleaning plate 904, the four second cleaning brushes 914 are divided into two groups, each group of second cleaning brushes 914 takes the first cleaning brush 912 as the center and are distributed diagonally, each group of second cleaning brushes 914 is in transmission connection with the outer wall of the first cleaning brush 912 through one conveyor belt 913, the two conveyor belts 913 are distributed vertically in a staggered way, the top ends of the second cleaning brushes 914 are rotationally connected with a connecting sleeve penetrating into the top of the cleaning plate 904 through bearings, the first conveying pipeline 915 penetrates through the connecting sleeve to the inner part of the second cleaning brushes 914, a second delivery conduit is provided above the first cleaning brush 912 at the top end of the cleaning plate 904.
In this embodiment: when the jig is driven by the conveying roller 7, the jig is contacted with the telescopic block 907 on the outer wall of the working platform 1, the telescopic block 907 is forced to move, the telescopic block 907 moves along the outer wall of the third positioning block 908 under the action of external force and gives extrusion force to the third spring 909, meanwhile, in the moving process of the telescopic block 907, the push plate 910 butted with the chute on the outer wall of the telescopic block 907 enters the chute of the telescopic block 907, then one end of the push plate 910 gradually moves downwards along the chute, at the moment, the other end of the push plate 910 moves upwards along the connecting rod at the connecting position of the push plate 910 and the working platform 1, the other end of the push plate 910 moves upwards, the movable rod 906 is driven to move upwards, the lantern ring 905, the second connecting rod 903 and the cleaning plate 904 are driven to move upwards to the upper part of the jig, when the jig is not contacted with the telescopic block 907 any more, the telescopic block 907 is automatically reset under the action of the third spring 909, the push plate 910, the collar 905, the second connecting rod 903 and the cleaning plate 904 are synchronously reset and move downwards, at this time, the cleaning plate 904 is also positioned at the inner side of the jig and contacts with the capacitor end cover, meanwhile, the position of the jig coincides with the infrared sensor 911, so that the signal sent by the infrared sensor 911 is blocked, then the infrared sensor 911 transmits an electric signal to the PLC controller, so that the cleaning motor 901 starts to work, the cleaning motor 901 drives the first connecting rod 902 and the second connecting rod 903 to rotate, the first cleaning brush 912 connected with the second connecting rod 903 rotates, the first cleaning brush 912 drives the four second cleaning brushes 914 to synchronously rotate through the two driving belts 913, and meanwhile, the first conveying pipeline 915 is communicated with external alcohol with the second conveying pipeline, so that the external alcohol is conveyed to the lower part of the cleaning plate 904 and sprayed on the first cleaning brush 912 and the second cleaning brush 914, so that the first cleaning brush 912 is rotated, the second cleaning brushes 914 rotate to clean the capacitor end cover inside the jig, meanwhile, alcohol can drop on the capacitor end cover, so that the cleaning operation of the capacitor end cover is facilitated, meanwhile, the conveying roller 7 continues to move to drive the jig to move forwards, as the distance between the two transversely distributed second cleaning brushes 914 is smaller than the diameter of the outer wall of the first cleaning brush 912, the cleaning areas of the second cleaning brushes 914 and the first cleaning brush 912 are overlapped, the full cleaning operation of the whole area of the capacitor end cover can be realized by matching with the movement of the jig, when the jig contacts with the other telescopic block 907, the cleaning plate 904 can be moved out of the jig, at the moment, the jig passes through the blowing box 6, at the moment, the other jig repeats the cleaning steps, after the jig is air-dried, the jig moves to the outer surface of the conveying plate 819 arranged on the other material box bracket 3, the movement of the jig blocks the signal transmission of the other infrared sensor 911, so that the other infrared sensor 911 controls the other driving motor 801 to work through the PLC controller, the other material box bracket 3 is driven to move downwards for a certain stroke through the lifting rope 803 until the jig on the material box bracket 3 does not shield the other infrared sensor 911 any more, the infrared signal receiver receives the signal again, then the other driving motor 801 stops working, the top end of the jig is level with the top end of the conveying roller 7, when the jig is piled up to a certain extent on the other material box bracket 3, the limiting block 820 at the bottom end of the material box bracket 3 is contacted with the ground, the limiting block 820 moves upwards under the tension of the fourth spring 822 connected with the protruding part at one side of the limiting block 820 until the protruding part at the top end of the limiting block 820 moves out of the outer wall clamping groove of the conveying plate 819, at this time, the conveying plate 819 is limited in contact, and the stacked jigs on the conveying plate 819 can be driven to move by pushing the trolley, so that the above work is repeated, the purposes of automatically cleaning the capacitor end covers inside the jigs and rapidly stacking the jigs are achieved, and the working efficiency is further improved.
Referring to fig. 3-7 and 9, the push plate 910 is rotationally connected with the working platform 1 through a rotating rod, the rotating rod is located at a position far away from the outer wall of one end of the movable rod 906, a plurality of cleaning brushes are arranged in the cleaning plate 904, the cleaning brushes are meshed and sleeved with the outer wall of the second connecting rod 903 through connecting belts, the outer wall of the telescopic block 907 is provided with a chute matched with the moving track of one end of the push plate 910, the outer wall of the telescopic block 907 is in an inclined plane state, the number of the telescopic blocks 907 is two, the two telescopic blocks 907 are uniformly distributed on the outer wall of the working platform 1 by taking the cleaning motor 901 as a center, the outer wall of the first connecting rod 902 is provided with a convex rod, the inner wall of the second connecting rod 903 is provided with a positioning groove matched with the convex rod of the outer wall of the first connecting rod 902, the conveying roller 7 is uniformly distributed on the inner side of the working platform 1, the conveying rollers 7 are connected through connecting belts and ratchet wheels, one end of the conveying roller 7 is connected with the outer end of the working platform 1 through a main motor output end of a mounting bracket, the number of the infrared sensor is connected with the outer side of the working platform 1 through a mounting bracket, the infrared sensor is arranged near the other infrared sensor 911 is electrically connected with the other end of the other infrared sensor 911 through the other infrared sensor 911, and the other end of the infrared sensor is electrically connected with the other end of the other infrared sensor 911 through the infrared sensor through the other infrared sensor is arranged near to the other infrared sensor to the front end of the infrared sensor device.
In this embodiment: when the jig is overlapped with one infrared sensor 911, the emitted signal of one infrared sensor 911 is blocked, then the infrared sensor 911 transmits an electric signal to the PLC controller, the cleaning motor 901 starts to work and drives the first connecting rod 902 and the second connecting rod 903 to rotate, the first cleaning brush 912 and the second cleaning brush 914 start to clean the end cover of the capacitor, the intermittent operation of the other driving motor 801 can be realized through the cooperation of the other infrared sensor 911 and the PLC controller, the automatic stacking operation of the jigs is realized, the rubber rollers are arranged at the top ends of the jigs, a certain friction force can be formed between the two jigs through the self deformation of the rubber rollers while the jigs are convenient to move and stack, and the phenomenon that the stacked jigs slide in the transferring process can be avoided.
Referring to fig. 2-3 and 8, the position of the movable plate 815 corresponds to the cross bar installed at the bottom end of the working platform 1, a positioning groove matched with the moving track of the movable plate 815 is formed in the inner wall of the material box bracket 3, the inner wall of the positioning plate 816 is matched with the outer wall of the second positioning block 817, a thread groove matched with the outer wall of the screw rod 807 is formed in the inner wall of the sleeve 808, a positioning groove matched with the outer wall of the sleeve 808 is formed in the outer wall of the material loading bracket 2, a roller is installed at one end, close to the conveying roller 7, of the push block 813, the outer wall of the first positioning block 811 is matched with the inner wall of the connecting rod 809, one end inner side of the chain 804 is meshed with the outer wall of the rotating rod at the connecting position of the first gear 805 and the material loading bracket 2, a cart is connected to one end of the conveying plate 819, and the conveying plate 819 and the cart are in sliding connection through a T-shaped vertical rod.
In this embodiment: when one end of the lifting rope 803 contacts with the jig, meanwhile, the outer wall of the jig contacts with a cross rod connected with one end of the working platform 1, the push block 813 drives the first positioning block 811 to move under self extrusion force and gives extrusion force to the first spring 812, when the direct feed box bracket 3 is flush with the conveying roller 7, the jig is not blocked by the movable plate 815 any more, and the push block 813 also gives thrust to the jig under the action of elasticity, so that the jig moves from the outer surface of the transmission rod 814 installed on the outer wall of the feed box bracket 3 to the outer surface of the conveying roller 7, the jig contacts with the conveying roller 7, and the rapid transfer operation of the stacking jig can be realized through the mutual cooperation of the trolley and the conveying plate 819, thereby effectively avoiding the work fatigue caused by manual carrying of the stacking jig, not only improving the work efficiency, but also reducing the work burden of workers.
The foregoing description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical solution of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (6)
1. The utility model provides an alternating current motor capacitor end cover cleaning assembly line, includes work platform (1), the both ends of work platform (1) are provided with material loading support (2), one side of material loading support (2) is through pole setting sliding connection has magazine support (3), blowing motor (4) are installed on the top of work platform (1), the output of blowing motor (4) is connected with three-way pipe (5), the one end of three-way pipe (5) is connected with blowing box (6), the inboard rotation of work platform (1) is connected with conveying cylinder (7), its characterized in that, feeding mechanism (8) are installed in the outer wall of material loading support (2) and magazine support (3);
The feeding mechanism (8) comprises a driving motor (801), a rotating wheel (802), a transmission rod (814) and a movable plate (815), wherein the driving motor (801) is arranged on the inner side of the working platform (1), the transmission rod (814) is rotationally connected to the top end of the material box support (3) and extends to the inside of the material box support (3), the movable plate (815) is arranged on the top end of the material box support (3) and penetrates through the bottom end of the material box support (3), the rotating wheel (802) is arranged on the inner top end of the working platform (1) through bolts, and the output end of the driving motor (801) is connected with a lifting rope (803) which bypasses the rotating wheel (802) and is connected with the outer wall of the material box support (3);
The induction mechanism (9) is arranged at the top end of the working platform (1) and penetrates through the working platform (1), the induction mechanism (9) comprises a cleaning motor (901), a telescopic block (907) and an infrared sensor (911), the cleaning motor (901) is arranged at the top end of the working platform (1), the telescopic block (907) is arranged above the conveying roller (7) and below the cleaning motor (901) and penetrates through the working platform (1), and the infrared sensor (911) is arranged on the outer wall of the working platform (1) and is symmetrical with the telescopic block (907) by taking the cleaning motor (901) as a center; the induction mechanism (9) further comprises a first connecting rod (902) connected with the output end of the cleaning motor (901), a second connecting rod (903) is sleeved on the outer wall of the first connecting rod (902), a lantern ring (905) is sleeved on the outer wall of the second connecting rod (903) through a rotating ring, a cleaning plate (904) is fixedly connected with the bottom end of the lantern ring (905), a movable rod (906) penetrating through the inner wall of the working platform (1) is fixedly connected with the outer wall of one side of the lantern ring (905), a third positioning block (908) penetrating through the telescopic block (907) to the inner wall of the working platform (1) is connected with the inner wall of the telescopic block (907), a third spring (909) is sleeved on the outer wall of the third positioning block (908), a push plate (910) rotatably connected with the inner wall of the working platform (1) is arranged on the outer wall of one side of the telescopic block (907), a first brush (912) is connected with the inner end of the cleaning plate (904), a conveyor belt (915) is meshed with the outer wall of the first brush (912), and the conveyor belt (915) is meshed with the inner end of the conveyor belt (904), and the conveyor belt (913) is meshed with the inner end of the cleaning plate (913); the pushing plate (910) is rotationally connected with the working platform (1) through a rotating rod, the rotating rod is located at a position far away from the outer wall of one end of the movable rod (906), four second cleaning brushes (914) are arranged in the cleaning plate (904), the four second cleaning brushes (914) are divided into two groups, each group of second cleaning brushes (914) are distributed diagonally by taking a first cleaning brush (912) as a center, each group of second cleaning brushes (914) is in transmission connection with the outer wall of the first cleaning brush (912) through a conveyor belt (913), the two conveyor belts (913) are distributed in a vertically staggered mode, connecting sleeves penetrating through the tops of the cleaning plate (904) are rotationally connected to the tops of the second cleaning brushes (914) through bearings, and second conveying pipelines are arranged above the first cleaning brushes (912) and are arranged above the tops of the cleaning plate (904) through the connecting sleeves to the interiors of the second cleaning brushes (914); the outer wall of movable rod (906) is provided with the chute that matches with push pedal (910) one end moving trajectory, the outer wall of flexible piece (907) is the inclined plane state, the quantity of flexible piece (907) is provided with two, two flexible piece (907) use clearance motor (901) as the outer wall of center evenly distributed at work platform (1), the outer wall of first connecting rod (902) is provided with the protruding pole, the inner wall of second connecting rod (903) is provided with the constant head tank identical with the protruding pole of first connecting rod (902) outer wall.
2. The cleaning assembly line for the capacitor end cover of the alternating current motor according to claim 1, wherein the feeding mechanism (8) further comprises a chain (804) and a first gear (805), the chain (804) is sleeved at the output end of the driving motor (801), the first gear (805) is installed on the outer wall of the feeding bracket (2) through a mounting bracket, the bottom end of the first gear (805) is meshed with a second gear (806) rotatably connected with the outer wall of the feeding bracket (2), one end of the second gear (806) is fixedly connected with a screw rod (807) penetrating through the protruding portion of the outer wall of the feeding bracket (2), one end of the screw rod (807) is fixedly connected with a sleeve (808), one end of the sleeve (808) is fixedly connected with a connecting rod (809), the inner wall of the connecting rod (809) is provided with a positioning rod (810) penetrating through the connecting rod (809) and fixedly connected with the outer wall of the feeding bracket (2), the other end of the connecting rod (809) is provided with a first positioning block (811) penetrating through the outer wall of the connecting rod (809), one end of the first positioning block (811) is fixedly connected with a positioning plate (811) of the connecting plate (811) and is fixedly connected with a positioning plate (811), the inner wall of locating plate (816) is provided with and runs through to locating plate (816) outside and magazine support (3) bottom fixed connection's second locating piece (817), second spring (818) has been cup jointed to the outer wall of second locating piece (817), and another the top of magazine support (3) is provided with delivery plate (819), the inner wall of magazine support (3) is provided with stopper (820) that runs through magazine support (3) to delivery plate (819) top inboard, the outer wall bulge of stopper (820) is located the inside of magazine support (3) and runs through fourth locating piece (821) that has cup jointed with magazine support (3) inner wall fixed connection, fourth spring (822) have been cup jointed to the outer wall of fourth locating piece (821).
3. The cleaning assembly line for end covers of alternating current motors according to claim 1, wherein a plurality of conveying rollers (7) are arranged, the conveying rollers (7) are uniformly distributed on the inner side of the working platform (1), the conveying rollers (7) are connected through connecting belts, ratchet wheels, one end of each conveying roller (7) is connected with the output end of a main motor, which is arranged outside the working platform (1) through a mounting bracket, the other infrared sensor (911) is arranged on the inner side of the top end of the working platform (1) close to one end of the conveying plate (819), one end of each infrared sensor (911) is electrically connected with the PLC and the cleaning motor (901) through a wire, and the other infrared sensor (911) is electrically connected with the other driving motor (801) through a wire.
4. The cleaning assembly line for the end cover of the capacitor of the alternating current motor according to claim 2, wherein the movable plate (815) is located at a position corresponding to a cross rod installed at the bottom end of the working platform (1), a positioning groove matched with a moving track of the movable plate (815) is formed in the inner wall of the material box bracket (3), and the inner wall of the positioning plate (816) is matched with the outer wall of the second positioning block (817).
5. The cleaning assembly line for the end cover of the capacitor of the alternating current motor according to claim 2, wherein a thread groove matched with the outer wall of the screw rod (807) is formed in the inner wall of the sleeve (808), a positioning groove matched with the outer wall of the sleeve (808) is formed in the outer wall of the feeding bracket (2), and a roller is mounted at one end, close to the conveying roller (7), of the pushing block (813).
6. The cleaning assembly line for the capacitor end cover of the alternating current motor according to claim 2, wherein the outer wall of the first positioning block (811) is matched with the inner wall of the connecting rod (809), the inner side of one end of the chain (804) is meshed with the outer wall of the rotating rod at the connecting position of the first gear (805) and the feeding bracket (2), one end of the conveying plate (819) is connected with a cart, and the conveying plate (819) is in sliding connection with the cart through a T-shaped vertical rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210641165.1A CN115050590B (en) | 2022-06-08 | 2022-06-08 | Clean assembly line of alternating current motor condenser end cover |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210641165.1A CN115050590B (en) | 2022-06-08 | 2022-06-08 | Clean assembly line of alternating current motor condenser end cover |
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| CN115050590B true CN115050590B (en) | 2024-05-14 |
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| CN202210641165.1A Active CN115050590B (en) | 2022-06-08 | 2022-06-08 | Clean assembly line of alternating current motor condenser end cover |
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| CN209829804U (en) * | 2019-01-30 | 2019-12-24 | 宋洪亮 | Brush belt cleaning device of industrial chemicals bucket triaxial rotation |
| CN212387319U (en) * | 2020-05-28 | 2021-01-22 | 鄂尔多斯市鑫聚源供应链管理有限责任公司 | Coal-dropping hopper automatic coal-feeding quantity adjusting device for coal charging train |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004057680A (en) * | 2002-07-31 | 2004-02-26 | Sankyo Kk | Game medium cleaning device |
| CN105880191A (en) * | 2016-05-10 | 2016-08-24 | 耒阳市亚湘电子科技有限公司 | Cleaning device used for network filter shell |
| CN106494849A (en) * | 2016-12-20 | 2017-03-15 | 扬州金威环保科技有限公司 | A kind of intelligent streamline of cleaning refuse receptacle |
| CN209238521U (en) * | 2018-10-15 | 2019-08-13 | 天津合众科创电气科技有限公司 | A kind of capacitor case cleaning device |
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| CN209829804U (en) * | 2019-01-30 | 2019-12-24 | 宋洪亮 | Brush belt cleaning device of industrial chemicals bucket triaxial rotation |
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| CN212387319U (en) * | 2020-05-28 | 2021-01-22 | 鄂尔多斯市鑫聚源供应链管理有限责任公司 | Coal-dropping hopper automatic coal-feeding quantity adjusting device for coal charging train |
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| CN115050590A (en) | 2022-09-13 |
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