CN115046474B - A measuring system and method for inner and outer surfaces of tubular parts - Google Patents
A measuring system and method for inner and outer surfaces of tubular parts Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
- G01B11/2408—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures for measuring roundness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/26—Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/26—Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
- G01B11/27—Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/30—Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces
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Abstract
Description
技术领域technical field
本发明属于精密测量技术领域,尤其涉及一种管状件内外表面测量系统及测量方法。The invention belongs to the technical field of precision measurement, and in particular relates to a measurement system and method for the inner and outer surfaces of a tubular part.
背景技术Background technique
国防、航空航天、医学及光学等领域内精密性较高的设备或系统中,高加工精度的管状零部件普遍存在,在很多情况下其内外表面形貌会对系统的性能产生极大的影响。对管状件内外表面进行精确且稳定的测量,可有效确定零部件加工精度是否达标,也是提高加工精度的基础,对管状件的精密加工具有重要意义。In the high-precision equipment or systems in the fields of national defense, aerospace, medicine, and optics, high-precision tubular parts are ubiquitous, and in many cases, the topography of the internal and external surfaces will have a great impact on the performance of the system . Accurate and stable measurement of the inner and outer surfaces of tubular parts can effectively determine whether the machining accuracy of parts is up to standard, and is also the basis for improving machining accuracy, which is of great significance to the precision machining of tubular parts.
采用管状件旋转形式的管状件内外表面测量系统中,管状件的轴线、转台旋转轴线与探针轴线三者之间的偏心等将导致测量误差,因此结合回转件的结构特性,通过简单便捷高效的方法对测量误差进行补偿,对提高管状件内外表面的测量精度具有重要价值。In the internal and external surface measurement system of the tubular part using the rotating form of the tubular part, the eccentricity between the axis of the tubular part, the rotation axis of the turntable and the axis of the probe will cause measurement errors. Therefore, combined with the structural characteristics of the rotary part, it is simple, convenient and efficient The method to compensate the measurement error is of great value in improving the measurement accuracy of the inner and outer surfaces of tubular parts.
发明内容Contents of the invention
针对现有技术不足,本发明提出了一种管状件内外表面测量系统及测量方法。Aiming at the deficiencies of the prior art, the invention proposes a measurement system and method for measuring the inner and outer surfaces of a tubular member.
为实现上述技术目的,本发明的技术方案为:本发明实施例的第一方面提供了一种管状件内外表面测量系统,包括:探针组件和探针调整机构;所述探针组件基于光纤白光干涉测量原理,对光纤输入的光束进行准直,将准直光束偏转90°并聚焦后出射至管状件内表面或外表面,将携带光程信息的光信号反馈回白光干涉仪进行处理得到距离信息,完成对管状件内外表面的测量;所述探针调整机构用于调整探针组件的位置,并与延长板连接;所述延长板与z向位移台连接,所述z向位移台通过驱动延长板带动探针组件沿z轴正负方向运动;所述管状件通过卡盘夹持;所述卡盘与转台、x向位移台依次相连。In order to achieve the above technical purpose, the technical solution of the present invention is as follows: the first aspect of the embodiment of the present invention provides a system for measuring the inner and outer surfaces of a tubular member, including: a probe assembly and a probe adjustment mechanism; the probe assembly is based on an optical fiber The principle of white light interferometry is to collimate the beam input by the optical fiber, deflect the collimated beam by 90° and focus it to the inner or outer surface of the tubular member, and feed back the optical signal carrying the optical path information back to the white light interferometer for processing. Distance information, to complete the measurement of the inner and outer surfaces of the tubular member; the probe adjustment mechanism is used to adjust the position of the probe assembly, and is connected with the extension plate; the extension plate is connected with the z-direction displacement platform, and the z-direction displacement platform The probe assembly is driven to move along the positive and negative directions of the z-axis by driving the extension plate; the tubular member is clamped by the chuck; the chuck is sequentially connected with the turntable and the x-direction displacement table.
进一步地,所述探针调整机构包括依次连接的手动旋转台、手动平移台、手动摆角器、支杆及旋转安装座;所述旋转安装座与探针组件连接;所述手动旋转台与延长板连接。Further, the probe adjustment mechanism includes a sequentially connected manual rotary table, a manual translation table, a manual angler, a pole, and a rotating mounting base; the rotating mounting base is connected to the probe assembly; the manual rotating table is connected to the Extension board connection.
进一步地,所述手动旋转台的粗调范围为360°,微调范围为±3°,微调精度为±5’;所述手动平移台的行程为±6.5mm,直线度为5μm,调节精度为10μm;所述手动摆角器的调节范围为±7°,调节精度为0.1°;所述旋转安装座的粗调范围为360°,微调范围为±7°,微调精度为10’。Further, the rough adjustment range of the manual rotary table is 360°, the fine adjustment range is ±3°, and the fine adjustment accuracy is ±5'; the stroke of the manual translation table is ±6.5 mm, the straightness is 5 μm, and the adjustment accuracy is 10 μm; the adjustment range of the manual angler is ±7°, and the adjustment accuracy is 0.1°; the coarse adjustment range of the rotary mount is 360°, the fine adjustment range is ±7°, and the fine adjustment accuracy is 10'.
进一步地,探针组件、调整机构及延长板呈冂字型;延长板的横截面是工字型;所述z向位移台为气浮导轨位移台;转台为气浮转台。Further, the probe assembly, the adjustment mechanism and the extension plate are Z-shaped; the cross-section of the extension plate is I-shaped; the z-direction translation platform is an air-floating guide rail translation platform; the turntable is an air-floating turntable.
本发明实施例的第二方面提供了一种管状件内外表面测量方法,应用于上述的管状件内外表面测量系统,所述方法包括以下步骤:The second aspect of the embodiment of the present invention provides a method for measuring the inner and outer surfaces of a tubular member, which is applied to the above-mentioned inner and outer surface measurement system of the tubular member, and the method includes the following steps:
S1,对探针组件中的光学系统进行绝对基准标定;S1, perform absolute reference calibration on the optical system in the probe assembly;
S2,利用校准环规进行光路调节及测量前校准,测量得到校准环规的三维点云数据序列,对生成的校准环规的三维点云数据序列进行最小二乘拟合,得到拟合圆柱直径,将该拟合圆柱直径与环规名义值的差值为补偿值;S2, use the calibration ring gauge to adjust the optical path and calibrate before measurement, measure the 3D point cloud data sequence of the calibration ring gauge, and perform least squares fitting on the generated 3D point cloud data sequence of the calibration ring gauge to obtain the fitted cylinder diameter , the difference between the fitting cylinder diameter and the nominal value of the ring gauge is the compensation value;
S3,实际测量被测件管状件的内外表面,利用步骤S2得到的补偿值对测量值进行补偿,并生成管状件的三维点云数据,对三维点云数据进行拟合分析得到形位公差及表面粗糙度。S3, actually measure the inner and outer surfaces of the tubular part of the tested part, use the compensation value obtained in step S2 to compensate the measured value, and generate the three-dimensional point cloud data of the tubular part, and perform fitting analysis on the three-dimensional point cloud data to obtain the shape tolerance and Surface roughness.
进一步地,所述步骤S1具体为:使探针轴线与一内径已精确标定的内圆柱面的轴线保持较高的同轴度的状态下,对该内圆柱面进行测量,记录干涉信号包络峰值对应扫描位移台的光栅尺读数,该读数位置对应内圆柱面的半径,后续的测量值以该半径值为基准。Further, the step S1 is specifically: in a state where the axis of the probe and the axis of an inner cylindrical surface whose inner diameter has been precisely calibrated maintain a relatively high degree of coaxiality, measure the inner cylindrical surface, and record the interference signal envelope The peak value corresponds to the reading of the grating scale of the scanning stage, and the reading position corresponds to the radius of the inner cylindrical surface, and subsequent measurement values are based on this radius value.
进一步地,所述步骤S2具体包括以下子步骤:Further, the step S2 specifically includes the following sub-steps:
S201:将探针调整机构所有手动调整台回零;S201: Return all manual adjustment stages of the probe adjustment mechanism to zero;
S202:用卡盘夹持校准环规,通过控制z向位移台及x向位移台,使探针组件圆心点O1在z向上基本处于环规中截面位置,使点O1环规内表面的距离等于探针有效焦距;S202: Clamp the calibration ring gauge with the chuck, and control the z-direction displacement stage and the x-direction displacement stage, so that the center point O 1 of the probe assembly is basically in the middle section of the ring gauge in the z direction, so that the point O 1 is on the inner surface of the ring gauge The distance is equal to the effective focal length of the probe;
S203:通过调整手动旋转台、手动平移台、手动摆角器,对探针出光方向进行调整,基于光纤白光干涉测量技术对环规进行测量,同时监测测量臂返回光束的光强值,该光强值达到可与参考臂光强值匹配的阈值即可,尽量找到光强最大值位置;S203: Adjust the light output direction of the probe by adjusting the manual rotary table, manual translation table, and manual angler, measure the ring gauge based on the optical fiber white light interferometry technology, and monitor the light intensity value of the beam returned by the measuring arm at the same time. It is enough that the intensity value reaches the threshold that can match the light intensity value of the reference arm, and try to find the position of the maximum light intensity;
S204:对旋转安装座进行微调,观察管状件内外表面测量系统测量得到的距离值,直至找到最小距离;S204: Make fine adjustments to the rotating mount, and observe the distance values measured by the internal and external surface measurement systems of the tubular parts until the minimum distance is found;
S205:设定扫描测量始末高度位置及转台转速,控制z向位移台及转台同时运动,对环规内表面进行螺旋扫描测量;S205: Set the start and end height positions of the scanning measurement and the rotational speed of the turntable, control the simultaneous movement of the z-direction displacement table and the turntable, and perform helical scanning measurement on the inner surface of the ring gauge;
S206:扫描测量中,采集测量距离s值、z向位移台位置值及转台转角值,点云数据的生成方式为:以某一时刻z向位移台位置值为z坐标,用对应时刻转台转角值将测量距离分解为x坐标及y坐标,则获得了点云数据中一个点在空间中的绝对位置,对不同时刻采集到的数据进行相同处理,得到校准环规内圆柱面的三维点云数据;S206: During the scanning measurement, collect the measurement distance s value, the position value of the z-direction displacement table and the value of the turntable rotation angle. The point cloud data generation method is: the position value of the z-direction displacement table at a certain moment is the z coordinate, and the value of the turntable rotation angle at the corresponding moment The value decomposes the measurement distance into x coordinates and y coordinates, and then obtains the absolute position of a point in the point cloud data in space, and performs the same processing on the data collected at different times to obtain the 3D point cloud of the cylindrical surface in the calibration ring gauge data;
S207:对生成的校准环规点云数据进行最小二乘拟合,得到拟合圆柱直径,该直径与环规名义值的差值为补偿值。S207: Perform least square fitting on the generated point cloud data of the calibration ring gauge to obtain the diameter of the fitted cylinder, and the difference between the diameter and the nominal value of the ring gauge is a compensation value.
进一步地,所述步骤S3包括以下子步骤:Further, the step S3 includes the following sub-steps:
S301:用卡盘将管状件夹持在合适高度位置;通过控制z向位移台及x向位移台运动,使探针组件内圆心点O1到管状件内表面或外表面的距离在探针有效测量范围内;S301: Use the chuck to clamp the tubular piece at a suitable height; by controlling the movement of the z-direction translation platform and the x-direction translation platform, the distance from the center point O 1 of the probe assembly to the inner surface or outer surface of the tubular piece is within the distance of the probe Within the effective measurement range;
S302:设定扫描测量始末高度位置及转台转速,控制z向位移台及转台同时运动,对管状件内表面或外表面进行扫描测量;利用步骤S2得到的补偿值对测量值进行补偿,得到管状件的三维点云数据;S302: Set the starting and ending height positions of the scanning measurement and the rotational speed of the turntable, control the simultaneous movement of the z-direction translation stage and the turntable, and scan and measure the inner or outer surface of the tubular part; use the compensation value obtained in step S2 to compensate the measured value to obtain a tubular 3D point cloud data of parts;
S303:对管状件的三维点云数据进行拟合分析得到形位公差及表面粗糙度。S303: performing fitting analysis on the three-dimensional point cloud data of the tubular part to obtain shape tolerance and surface roughness.
进一步地,所述步骤S302中的扫描测量为螺旋扫描测量、圆圈扫描测量或线性扫描测量。Further, the scanning measurement in the step S302 is a helical scanning measurement, a circular scanning measurement or a linear scanning measurement.
进一步地,所述步骤S303中对于被测表面几何轮廓接近标准几何体轮廓面的部分,可选用包括圆、圆柱、圆锥在内的标准几何特征对点云数据进行最小二乘拟合;而后对所需要了解的形位公差及表面粗糙度进行快速测量和评价;对于具有螺纹、来复线在内的内外表面形貌特征较为复杂的被测件,先对点云数据进行三角化,而后再对所需了解的尺寸参数进行测量。Further, in the step S303, for the part where the geometric profile of the measured surface is close to the profile of a standard geometric body, standard geometric features including circles, cylinders, and cones can be selected to perform least squares fitting on the point cloud data; and then the Quickly measure and evaluate the shape and position tolerances and surface roughness that need to be understood; The size parameters that need to be understood are measured.
本发明的有益效果为:本发明提供了一种管状件内外表面测量系统及测量方法,本发明基于光纤白光干涉测量原理,在提出的一种快速、便捷的光学系统绝对基准标定方法的基础上,通过探针组件实现单点绝对测距,在x向、z向位移台及转台的辅助下,将单点扫描拓展至三维扫描,实现了对管状件内外表面形貌的多模式扫描测量并构建三维点云数据,提出了一种基于校准环规的测量前校准方法,实现对测量误差的补偿,且能够根据点云数据对管状件的形位公差等进行提取和评价,本发明方法提高了管状件内外表面的测量效率与测量精度。The beneficial effects of the present invention are: the present invention provides a measurement system and method for the inner and outer surfaces of tubular parts, the present invention is based on the principle of optical fiber white light interferometry, and on the basis of a fast and convenient absolute reference calibration method for optical systems , through the probe assembly to achieve single-point absolute distance measurement, with the assistance of x-direction and z-direction translation stages and turntables, the single-point scanning is extended to three-dimensional scanning, and the multi-mode scanning measurement of the inner and outer surface topography of tubular parts is realized and Constructing three-dimensional point cloud data, a pre-measurement calibration method based on a calibration ring gauge is proposed, which realizes compensation for measurement errors, and can extract and evaluate the shape and position tolerances of tubular parts according to the point cloud data. The method of the present invention improves The measurement efficiency and measurement accuracy of the inner and outer surfaces of the tubular parts are improved.
附图说明Description of drawings
图1为管状件内外表面测量系统的机构示意图;Fig. 1 is the schematic diagram of the mechanism of the internal and external surface measurement system of the tubular part;
图2为探针位姿调整示意图;Figure 2 is a schematic diagram of probe pose adjustment;
图3为内外表面实测状态的俯视图;Fig. 3 is a top view of the measured state of the inner and outer surfaces;
图4为对管状件内表面进行螺旋扫描测量的示意图;Fig. 4 is the schematic diagram that carries out the helical scanning measurement to the inner surface of the tubular part;
图5为对管状件内表面进行圆圈扫描测量的示意图;Fig. 5 is a schematic diagram of performing circle scanning measurement on the inner surface of the tubular part;
图6为对管状件内表面进行线性扫描测量的示意图。Fig. 6 is a schematic diagram of performing linear scanning measurement on the inner surface of a tubular member.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本发明相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本发明的一些方面相一致的装置和方法的例子。Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary examples do not represent all implementations consistent with the present invention. Rather, they are merely examples of apparatuses and methods consistent with aspects of the invention as recited in the appended claims.
下面结合附图,对本发明的一种管状件内外表面测量系统及测量方法进行详细说明。在不冲突的情况下,下述的实施例及实施方式中的特征可以相互组合。A measuring system and measuring method for inner and outer surfaces of a tubular member of the present invention will be described in detail below in conjunction with the accompanying drawings. If there is no conflict, the features in the following embodiments and implementations can be combined with each other.
如图1所示,一种管状件内外表面测量系统由探针组件5、探针调整机构、延长板1、z向位移台6、卡盘8、x向位移台9及转台10组成。As shown in FIG. 1 , a system for measuring the inner and outer surfaces of a tubular member consists of a
探针测量的基本原理为光纤白光干涉测量技术,基于白光光源的空间扫描迈克尔逊干涉仪光学系统结构为,宽带白光光源发出的光经光纤到达耦合器后通过光纤分为两路,一路光经准直器准直后直接被一个垂直于入射光束的平面反射镜反射后回到光纤中,此路称为参考臂,该反射镜下有一扫描位移台能够带动反射镜在准直器出射光方向前后运动,改变参考臂的光程,以实现空间扫描。另一路光经准直器(该准直器包含在探针组件5中)准直后,最终投射到被测件表面,反射后原路返回至光纤,此路称为测量臂。测量的基本原理为,参考臂和测量臂返回的两束光信号由耦合器的输出端口形成干涉信号,经光纤到达光电探测器,转变为电信号后被数据采集仪采集,数据采集仪同步采集上述扫描位移台的光栅尺读数,对干涉信号包络峰值进行提取后,最终可以得到峰值对应时刻扫描位移台的光栅尺读数,此时参考臂和测量臂的光程相等,当对被测件表面不同点进行测量时,由于被测表面形貌变化导致测量臂光程变化时,干涉信号包络峰值位置也将发生变化,通过峰值位置对应的扫描位移台的光栅尺读数变化即可计算出被测表面不同点之间的高度差。The basic principle of probe measurement is optical fiber white light interferometry technology. The optical system structure of the space scanning Michelson interferometer based on white light source is that the light emitted by broadband white light source reaches the coupler through the optical fiber and is divided into two paths through the optical fiber. After the collimator is collimated, it is directly reflected by a plane mirror perpendicular to the incident light beam and then returns to the fiber. This path is called the reference arm. There is a scanning translation platform under the mirror that can drive the mirror in the direction of the light emitted by the collimator. Move back and forth to change the optical path of the reference arm to achieve spatial scanning. The other path of light is collimated by the collimator (the collimator is included in the probe assembly 5), and finally projected onto the surface of the object under test, and returns to the optical fiber in the original path after reflection. This path is called the measurement arm. The basic principle of the measurement is that the two beams of optical signals returned by the reference arm and the measuring arm form an interference signal through the output port of the coupler, reach the photodetector through the optical fiber, and are converted into electrical signals and collected by the data acquisition instrument, which collects them synchronously. The reading of the grating scale of the above-mentioned scanning translation stage, after extracting the peak value of the interference signal envelope, can finally obtain the reading of the grating scale of the scanning translation platform at the time corresponding to the peak value. At this time, the optical path of the reference arm and the measuring arm are equal. When measuring at different points on the surface, when the optical path of the measuring arm changes due to the change of the measured surface topography, the peak position of the interference signal envelope will also change, which can be calculated by the change of the grating ruler reading of the scanning stage corresponding to the peak position The height difference between different points on the surface to be measured.
探针组件5属于光学测量系统中的测量臂末端部分,主要由探针外壳及光学元器件两部分组成。探针组件5内部集成的光学元器件用于将从光纤输入的光束进行准直,将准直光束偏转90°并聚焦后出射至管状件7内表面或外表面,将携带光程信息的光信号反馈回白光干涉仪进行处理以得到距离信息。探针外壳为光学元器件的载体,其作用为将能够实现上述光路的光学元器件集成在探针外壳内,可通过增加或减少探针外壳中的探针套筒数量以改变探针的总长度,相应地配合不同高度的延长板1,以满足不同高度范围管状件7的测量需求。离轴抛物面反射镜有效焦距附近正负一定范围,即图3中间距为t的环状带,为探针的有效测量范围,根据被测表面质量不同,t的值一般为2至4mm。通过选用探针组件5中不同有效焦距的离轴抛物面反射镜可获得具有一系列不同焦距的探针组件5,以满足不同内径的管状件7测量需求。一般选用标准有效测量范围的探针组件5即可,通过x向位移台9调整探针组件5内点O1到被测表面的距离,使其在探针有效测量范围内即可,但x向位移台9的行程有限,当管状件7内径较小导致x向位移台9调整空间不足,或管状件7内径过大导致需要调整的距离超过x向位移台9行程时,则需要根据实测情况更换其他有效测量范围的探针组件5。对于内表面测量,选择探针有效测量范围的原则是,有效焦距小于等于被测内径的一半,因此通过x向位移台9调整探针组件5到被测表面的距离时,只沿探针组件5出射光方向使探针组件5靠近管状件7内表面。The
如图1所示,探针调整机构包括依次连接的手动旋转台2、手动平移台11、手动摆角器3、支杆12及旋转安装座4。手动旋转台2的粗调范围为360°,微调范围为±3°,微调精度为±5’。手动平移台11的行程为±6.5mm,直线度为5μm,调节精度为10μm。手动摆角器3的调节范围为±7°,调节精度为0.1°。旋转安装座4的粗调范围为360°,微调范围为±7°,微调精度为10’。As shown in FIG. 1 , the probe adjustment mechanism includes a manual rotation table 2 , a manual translation table 11 , a
如图2所示,探针所在位置为上述探针调整机构中所有调整台均处于零位时的状态。直线OO1为探针轴线,以O1为端点的射线为探针出光方向,x轴所在直线为手动旋转台2的旋转轴线,手动摆角器3通过其台面绕y轴所在轴线旋转实现台面摆动,图中椭圆为台面中心绕旋转轴旋转一周的圆轨迹在xoz平面上的投影,该旋转轴通过点O。因此,手动摆角器3的最终效果为使探针绕y轴旋转。z轴所在直线为旋转安装座4的旋转轴线,手动平移台11的台面沿y轴正负方向平移运动。点O为支杆12轴线与探针轴线的交点,上述所有调整机构均处于零位时,以上三个旋转轴线以点O为原点行程空间直角坐标系。当上述调整机构进行调整后,以上三个旋转轴线将不再构成空间直角坐标系。As shown in FIG. 2 , the position of the probe is the state when all the adjustment stages in the above-mentioned probe adjustment mechanism are at the zero position. The straight line OO 1 is the axis of the probe, the ray with O 1 as the end point is the light output direction of the probe, the line where the x-axis is located is the rotation axis of the manual rotary table 2, and the
手动旋转台2的作用是使其台面上安装的所有元器件一同绕其旋转轴线旋转,手动平移台11的作用是使其台面上安装的所有元器件一同进行平移,手动摆角器3的作用是使其台面上安装的所有元器件一同随台面摆动,旋转安装座4的作用是固定探针组件并能够使探针组件绕其轴线转动。The function of the manual rotating table 2 is to make all the components installed on the table rotate around its axis of rotation together, the function of the manual translation table 11 is to translate all the components installed on the table together, and the function of the
光纤白光干涉测量需要入反射光满足相应要求,测量臂和参考臂的光强匹配时才能得到能够用于提取干涉信号包络或条纹峰值的较为明显的干涉信号,因此需要通过使用上述调整机构对探针位姿进行组合式的微调以实现对入反射光角度的调整,使反射光强度等条件达到测量要求。Optical fiber white light interferometry requires the incident and reflected light to meet the corresponding requirements. Only when the light intensity of the measuring arm and the reference arm match can a more obvious interference signal that can be used to extract the interference signal envelope or fringe peak be obtained. Therefore, it is necessary to use the above adjustment mechanism to adjust the Combined fine-tuning of the probe pose is used to adjust the angle of incident and reflected light, so that conditions such as the intensity of reflected light meet the measurement requirements.
z向位移台6为气浮导轨位移台,通过直线电机驱动,也可选用其他形式的位移台替代。其行程一般500mm,定位精度可达±0.5μm,俯仰、偏摆、翻滚角相对于机械导轨转台较小,其定位精度和运动误差等直接影响系统的测量精度。探针组件5、调整机构及延长板1整体安装在z向位移台6台面上,z向位移台6通过驱动延长板1带动探针沿z轴正负方向运动。The z-
如图1所示,当管状件7较长时,则需要长径比较大的探针组件5,z向位移台6台面摆动易导致探针末端易失稳,延长板1的横截面是工字型,目的在于提高长板的抗振性,减少对运动过程中台面振动的放大。从y方向看,探针组件5、调整机构及延长板1整体呈冂字型,该结构可有效提高探针末端点O1的稳定性,由此减小测量误差,提高测量精度。As shown in Figure 1, when the
卡盘8为三爪自定心卡盘,可也用其他夹具替代,其作用是夹持管状件7。由于管状件7基本为回转体,卡盘8的三爪同步运动,对管状件7有定心作用,即保证管状件7的轴线与卡盘轴线具有一定的同轴度。The
卡盘8通过转接盘安装在转台10上,安装粗定位后,应在卡盘8上夹持一标准圆棒,旋转转台10并用千分表观察径向跳动,以辅助精细定位,保证管状件7的轴线与转台10旋转轴线具有一定的同轴度,以确保管状件7旋转过程中,不至于因为偏心量过大使得反射光角度出现较大变化而最终导致部分测量点的缺失。转台10为气浮转台,也可选用其他形式的转台替代,转角精度可达±6arcsec,其端跳、径跳、台面摆角等参数相对于机械轴承转台较小,其转角精度及运动误差等直接影响系统测量精度,其作用为带动管状件7旋转。The
转台10安装在x向位移台9上,x向位移台9为机械导轨位移台,定位精度可达±1μm,采用滚珠丝杠驱动,可选用其他形式位移台替代。其作用为带动被测件沿x轴正负方向运动,以调整长探针组件点O1到管状件7内外表面之间的距离。x向位移台9的零位为使探针轴线与转台回转轴线理论上重合的位置,该位置在测量系统装配时已预先标定。The
本发明实施例基于上述管状件内外表面测量系统还提出了一种管状件内外表面测量方法,具体包括以下步骤:The embodiment of the present invention also proposes a method for measuring the inner and outer surfaces of the tubular member based on the above-mentioned measuring system for the inner and outer surfaces of the tubular member, which specifically includes the following steps:
S1,对探针组件(5)中的光学系统进行绝对基准标定:S1, perform absolute reference calibration on the optical system in the probe assembly (5):
如上文基本测量原理部分所述,该干涉仪只能测量相对距离的绝对值,因此需在探针出光方向上,指定某一点作为绝对测距基准,点O1至该点之间的距离已知。图2中点O1为探针轴线与出射光光轴的交点,箭头为出射光的示意。As mentioned in the basic measurement principle above, the interferometer can only measure the absolute value of the relative distance, so it is necessary to designate a certain point in the light emitting direction of the probe as the absolute distance measurement reference, and the distance between point O 1 and this point has been Know. Point O1 in Fig. 2 is the intersection point of the probe axis and the optical axis of the outgoing light, and the arrow is a schematic representation of the outgoing light.
探针组件5完成装配后,则需对光学系统进行绝对基准标定,具体方法为使探针轴线与一内径已精确标定的内圆柱面的轴线保持较高的同轴度的状态下,对该内圆柱面进行测量,记录干涉信号包络峰值对应扫描位移台的光栅尺读数,该读数位置对应内圆柱面的半径,后续的测量值以该半径值为基准。本发明用三爪自定心卡盘夹持探针外圆,对卡盘的内孔进行测量,夹持保证了卡盘内孔轴线和探针轴线的同轴度,内孔的半径为相对准确的已知量,且受夹持精度等问题限制,因此该基准是一个相对准确的基准,标定误差一般在10μm以上,后续仍需进一步修正。After the assembly of the
如图3所示,绝对基准为以点O1为圆心的圆,其半径值r已知。以点O1为端点的虚线为探针出射光光轴,标定后测量得到的原始值为相对于基准的距离m(图3中为管状件内表面相对于基准的距离m1和管状件外表面相对于基准的距离m2),点O1到管状件7内外表面的距离s为:As shown in Figure 3, the absolute reference is a circle centered at point O1 , whose radius r is known. The dotted line with point O 1 as the end point is the optical axis of the probe’s outgoing light, and the original value measured after calibration is the distance m relative to the reference (in Figure 3, the distance m 1 between the inner surface of the tubular member and the outer surface of the tubular member surface relative to the reference distance m 2 ), the distance s from the point O 1 to the inner and outer surfaces of the
s=r+ms=r+m
综上,光学系统绝对基准标定使测量系统具备绝对测距能力,测量值为s。To sum up, the absolute reference calibration of the optical system enables the measurement system to have the absolute ranging capability, and the measured value is s.
S2,利用校准环规进行光路调节及测量前校准,测量得到校准环规的三维点云数据序列,对生成的校准环规的三维点云数据序列进行最小二乘拟合,得到拟合圆柱直径,将该拟合圆柱直径与环规名义值的差值为补偿值。S2, use the calibration ring gauge to adjust the optical path and calibrate before measurement, measure the 3D point cloud data sequence of the calibration ring gauge, and perform least squares fitting on the generated 3D point cloud data sequence of the calibration ring gauge to obtain the fitted cylinder diameter , the difference between the fitting cylinder diameter and the nominal value of the ring gauge is the compensation value.
对被测件进行正式测量前,需进行光路调节和测量前校准。测量前校准需要使用校准用标准器,具体为符合JB/T 11233-2012标准的5级校准环规,环规的圆度、直线度及直径变动量一般可达微米级(一般在1~3μm,随环规尺寸增大而增大)。环规的规格尺寸根据管状件7的被测尺寸和探针组件5的有效测量范围进行选择。光路调节及测量前校准具体步骤如下:Before formal measurement of the DUT, optical path adjustment and pre-measurement calibration are required. Calibration before measurement requires the use of a calibration standard, specifically a
S201:将探针调整机构所有手动调整台回零。S201: Return all manual adjustment stages of the probe adjustment mechanism to zero.
S202:用卡盘8夹持环规,通过控制z向位移台6及x向位移台9运动,使点O1在z向上基本处于环规中截面位置,使点O1至环规内表面的距离在探针有效测量范围内(针对不同有效测量范围的探针组件5和不同规格的校准环规组合,有预先记录的z向位移台6及x向位移台9位置,以提高光路调节及测量前校准的效率)。S202: Clamp the ring gauge with the
S203:通过调整手动旋转台2、手动平移台11、手动摆角器3,对探针出光方向进行组合式调整,应用前述的管状件内外表面测量系统,基于光纤白光干涉测量技术对环规进行测量,同时观察示波器等设备显示的测量臂返回光束光强值,光强值达到可与参考臂光强值匹配的阈值即可,尽量找到光强最大值位置。S203: By adjusting the manual rotation table 2, manual translation table 11, and
S204:对旋转安装座4进行微调,观察系统测量得到的距离值,直至找到最小距离,如图3所示,此时探针出射光束的光轴通过环规内圆的圆心。S204: Fine-tune the rotating mounting
S205:设定扫描测量始末高度位置及转台转速等参数后,控制z向位移台6及转台10同时运动,对环规内表面进行如图4所示的螺旋扫描测量。S205: After setting parameters such as the start and end height positions of the scanning measurement and the rotational speed of the turntable, control the simultaneous movement of the z-direction displacement table 6 and the
S206:扫描测量过程中,系统将通过数据采集仪同步采集测量距离s值、z向位移台6及x向位移台9位置值及转台10转角值,采样频率一般为30kHz。点云数据的生成方式为以某一时刻z向位移台位置值为z坐标,用对应时刻转台10转角值将测量值s与x向位移台9距其零位的偏移量e的和(测量内表面)或差(测量外表面)分解为x及y坐标,则获得了点云数据中一个点在空间中的绝对位置,对不同时刻采集到的数据进行相同处理,则得到了环规内圆柱面的三维点云数据序列。S206: During the scanning measurement process, the system will synchronously collect the measurement distance s value, the position value of the z-
S207:对生成的点云数据进行最小二乘拟合,得到拟合圆柱直径。由于卡盘8定心误差、卡盘8与转台10之间的安装误差等一系列误差累积,环规内圆柱面轴线与转台10的回转轴线之间存在一定偏移,因此单点的测量值s在连续多圈测量中是呈周期性波动的,通过拟合得到的圆柱直径则消除了该偏移量的影响。环规名义值Dnom与拟合圆柱直径Dmea的差值为补偿值rc,该值补偿绝对测距综合误差:rc=Dnom-Dmea;后续对被测件进行实际测量时,补偿后的测量值s'为:s'=s+rc。S207: Perform least squares fitting on the generated point cloud data to obtain a fitting cylinder diameter. Due to the accumulation of a series of errors such as the centering error of the
S3,被测件(即管状件7)内外表面实际测量,利用步骤S2得到的补偿值对测量值进行补偿,得到的三维点云数据,拟合点云数据,分析得到形位公差(圆度、圆柱度、锥度、同轴度等)及表面粗糙度。S3, the actual measurement of the inner and outer surfaces of the tested piece (i.e. the tubular piece 7), the compensation value obtained in step S2 is used to compensate the measured value, and the obtained three-dimensional point cloud data is fitted to the point cloud data, and the shape and position tolerance (roundness) is obtained by analysis. , cylindricity, taper, coaxiality, etc.) and surface roughness.
上述校准完成后,探针调整机构保持不动,直接进行对管状件7的扫描测量,扫描测量的具体步骤如下:After the above-mentioned calibration is completed, the probe adjustment mechanism remains still, and the scanning measurement of the
S301:用卡盘8将管状件7夹持在合适高度位置,通过控制z向位移台6及x向位移台9运动,使探针组件5内圆心点O1到管状件7内表面或外表面的距离在探针有效测量范围内;S301: Use the
S302:设定扫描测量始末高度位置及转台转速等参数后,控制z向位移台6及转台10同时运动,根据需求,对管状件7内表面或外表面进行如图4所示的螺旋扫描测量,或如图5所示的圆圈扫描测量,或如图6所示的线性扫描测量;利用步骤S2得到的补偿值对测量值进行补偿,得到管状件7的三维点云数据。S302: After setting the parameters such as the height and position of the beginning and end of the scanning measurement and the rotational speed of the turntable, control the simultaneous movement of the z-direction displacement table 6 and the
S303:得到生成的点云数据后,可在点云数据处理软件中对点云数据进行处理,对于被测表面几何轮廓接近标准几何体轮廓面的部分,可选用标准几何特征(圆、圆柱、圆锥等)对点云数据进行最小二乘拟合,而后对所需要了解的形位公差(圆度、圆柱度、锥度、同轴度等)及表面粗糙度进行快速测量和评价;对于内外表面形貌较为复杂的被测件,如螺纹、来复线等不规则表面形貌特征,可对点云数据进行三角化,而后对所需了解的尺寸参数进行测量。S303: After obtaining the generated point cloud data, the point cloud data can be processed in the point cloud data processing software. For the part where the geometric contour of the measured surface is close to the contour surface of the standard geometric body, standard geometric features (circle, cylinder, cone, etc.) can be selected etc.) to perform least square fitting on the point cloud data, and then quickly measure and evaluate the shape and position tolerances (roundness, cylindricity, taper, coaxiality, etc.) and surface roughness that need to be known; For parts with complex appearance, such as irregular surface features such as threads and rifling lines, the point cloud data can be triangulated, and then the dimensional parameters that need to be understood can be measured.
以上实施例仅用于说明本发明的设计思想和特点,其目的在于使本领域内的技术人员能够了解本发明的内容并据以实施,本发明的保护范围不限于上述实施例。所以,凡依据本发明所揭示的原理、设计思路所作的等同变化或修饰,均在本发明的保护范围之内。The above embodiments are only used to illustrate the design concept and characteristics of the present invention, and its purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly. The protection scope of the present invention is not limited to the above embodiments. Therefore, all equivalent changes or modifications based on the principles and design ideas disclosed in the present invention are within the protection scope of the present invention.
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