CN115027725B - Automatic boxing production line and boxing process - Google Patents
Automatic boxing production line and boxing process Download PDFInfo
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- CN115027725B CN115027725B CN202210598703.3A CN202210598703A CN115027725B CN 115027725 B CN115027725 B CN 115027725B CN 202210598703 A CN202210598703 A CN 202210598703A CN 115027725 B CN115027725 B CN 115027725B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
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- 238000003825 pressing Methods 0.000 claims abstract description 108
- 230000009471 action Effects 0.000 claims abstract description 31
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- 239000000463 material Substances 0.000 claims description 85
- 230000005540 biological transmission Effects 0.000 claims description 53
- 238000002372 labelling Methods 0.000 claims description 29
- 238000005507 spraying Methods 0.000 claims description 26
- 238000012856 packing Methods 0.000 claims description 24
- 238000007664 blowing Methods 0.000 claims description 17
- 238000001179 sorption measurement Methods 0.000 claims description 15
- 238000012546 transfer Methods 0.000 claims description 13
- 230000033001 locomotion Effects 0.000 claims description 12
- 238000005303 weighing Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 10
- 238000012216 screening Methods 0.000 claims description 5
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- 239000000047 product Substances 0.000 claims 18
- 239000012467 final product Substances 0.000 claims 1
- 238000004806 packaging method and process Methods 0.000 abstract description 18
- 239000003153 chemical reaction reagent Substances 0.000 description 23
- 238000007789 sealing Methods 0.000 description 16
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/04—Arranging, assembling, feeding, or orientating the bottles prior to introduction into, or after removal from, containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/08—Forming three-dimensional containers from sheet material
- B65B43/10—Forming three-dimensional containers from sheet material by folding the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention provides an automatic boxing production line and boxing process, comprising a lining feeding and conveying mechanism, an automatic boxing machine and an outer packaging box production line, wherein the lining feeding and conveying mechanism comprises a lining folding system for synchronously completing lining feeding action and lining pressing action, and the lining conveying system is used for completing folding action and ear plate pressing action of a lining ear plate in the conveying process; the automatic boxing machine comprises a stable blanking device for enabling products to stably fall into the inner liner and an inner liner box-in mechanism for pushing the inner liner into the outer box; the outer box lug plate blocking mechanism is used for poking the outer box lug plate to assist the inner liner to enter the outer box; the outer box forming mechanism is used for forming the folded outer box into a three-dimensional box; and a casing conveying mechanism for conveying the casing. According to the invention, operations such as lining folding, product throwing and the like are completed in an automatic mode, so that the labor is replaced, the efficiency is improved, and the cost is saved.
Description
Technical Field
The invention belongs to the field of packaging boxes, and particularly relates to an automatic boxing production line and a boxing process.
Background
In order to make the packaged objects more concentrated and convenient to take and place, an inner box for storing products, also called a lining, is usually added in the packaging box, the lining is various in form and comprises a pulp forming support, a plastic forming support and the like, the lining made of foldable materials (paper materials are selected) is added with more folds relative to the outer packaging box, and at present, lining feeding operation, lining folding operation and lining conveying operation are completed in a manual mode, so that the efficiency is low and the labor cost is high; the work efficiency is required to be improved by replacing manual work through automation, especially when more articles are placed in the lining;
When the automatic boxing operation is carried out, if the bottle-shaped objects need to be automatically boxing operation, the bottle-shaped objects in the vibration disc can be discharged into the lining box conveyed on the conveying chain line along the conveying guide rail along with vibration, and the condition that a plurality of bottle-shaped objects fall and stack easily occurs due to the fact that the bottle-shaped objects in the lining box are more, and in addition, other products such as specifications and the like possibly need to be filled into the lining box, so that the height of the material in the lining box is larger than that of the lining box, and the subsequent lining box cannot be filled into the outer packaging box. This is also a key problem in increasing the automation difficulty of the cartoning holonomy.
Existing production lines for boxing multiple articles are almost semi-automated, and due to some of the problems described above, it is not possible to effectively connect all production devices or processes automatically.
Disclosure of Invention
Since the lining feeding operation, the lining folding operation and the lining conveying operation are completed manually, the efficiency is low and the labor cost is high, the invention aims to provide a lining feeding and conveying mechanism, and the technical scheme of the invention is realized in the following way:
the lining feeding and conveying mechanism comprises a lining folding system and a lining conveying system, wherein the lining folding system is used for synchronously completing lining feeding action and lining pressing action; the lining conveying system is used for sequentially completing the folding action and the pressing action of the lining earplates in the conveying process.
The lining folding system comprises a transmission feeding mechanism for finishing feeding pressing action and a lining feeding channel for storing a lining, wherein the transmission feeding mechanism is driven by a driving source and comprises an adsorption structure and a pressing structure; the adsorption structure is used for sucking the lining and placing the lining into a conveying positioning groove of the lining conveying system to finish the feeding action; the pressing structure completes the pressing action of the lining in the conveying positioning groove; the feeding action and the pressing action are synchronously performed.
The lining conveying system comprises an ear plate folding mechanism and an ear plate pressing mechanism, wherein the ear plate folding mechanism is used for folding the lining ear plate in the conveying positioning groove, and the ear plate pressing mechanism is used for pressing the folded lining ear plate.
Further, the lining folding system comprises a storage plate, an adjusting frame and an air blowing pipe, wherein the adjusting frame is mounted on the storage plate and is provided with a lining feeding channel with an adjustable lining size, and the air blowing pipe is arranged on at least one side of a discharging hole of the lining feeding channel and is used for blowing air to the lining of the discharging hole of the lining feeding channel; when the lining that stacks is placed in the lining material loading passageway, a large amount of inside linings tightly push down the inside lining below the group, when the sucking at the material loading sucking disc, often can absorb the failure, perhaps take out two circumstances to appear, blow to the inside lining through setting up the gas blow pipe, can make and form the air current layer between the inside lining to reduce frictional force, just so can be smooth take out the inside lining when absorbing again.
The adsorption structure of the transmission feeding mechanism is used for sucking the inner liner in the adjusting frame; the lining material loading passageway is spacing to the inside lining, needs to agree with the size of inside lining mutually, avoids the inside lining to have the surplus at the passageway, appears not orderly condition when leading to stacking the inside lining, and then solves because stack untimely, takes one or takes more to appear when getting to put, or gets the problem of putting the position nonstandard, improves the operating efficiency.
Further, the discharge gate of inside lining material loading passageway is equipped with spacing fender platform and the elasticity separation blade that is used for blockking the inside lining, and spacing fender platform is rigid structure, and the elasticity separation blade is elastic structure, and the accurate blocking to the inside lining is realized to the cooperation each other, and the quick resilience of elasticity separation blade avoids appearing taking the material in-process to take one or take many circumstances.
Further, the transmission feeding mechanism comprises a feeding driving rod and a feeding driven rod, two ends of the feeding driving rod respectively penetrate through the lining folding installation frame, a first end of the feeding driving rod is connected to a driving source, the feeding driving rod is connected to a feeding driven rod through two first transmission arms, the lining folding installation frame is provided with a driven guide frame, and one end of the feeding driven rod is sleeved to the driven guide frame through the driven guide rod; thereby realizing the guiding function of the feeding driven rod; make it rectilinear movement, inside lining folding mounting bracket is equipped with guiding mechanism, and the material loading drive plate passes through guiding mechanism and is connected to inside lining folding mounting bracket, and the second end of material loading actuating lever forms link mechanism through the cooperation of No. two drive arms and the first end of material loading drive plate.
Further, a pressing installation rod is arranged at the second end of the feeding transmission plate, a pressing structure is arranged on the pressing installation rod, an adsorption structure is arranged on the feeding driven rod, and the feeding driving rod, the feeding driven rod, the first transmission arm and the second transmission arm form a local integral structure and have linkage property and synchronism; the feeding driven rod is provided with an adsorption structure; the adsorption structure comprises a feeding sucker and a first adjusting rod, the feeding sucker is mounted on a feeding driven rod through the first adjusting rod, and the feeding driven rod is used for adjusting the height of the feeding sucker; the pressing structure comprises a pressing plate body and a second adjusting rod, wherein the pressing plate body is mounted to the pressing mounting rod through the second adjusting rod, so that the height of the pressing plate body is adjusted; the driving source drives the feeding driving rod to rotate, and the sucking action of the lining and the pressing action of the lining are synchronously carried out by the transmission feeding mechanism, so that the waiting time is reduced, and the working efficiency is improved.
Further, the tip setting of lining conveying system's belt conveyor is in lining folding system below, and belt conveyor is equipped with a plurality of conveying constant head tank, and lining folding system's pressing plate body and material loading sucking disc correspond with two adjacent conveying constant head tanks on the belt conveyor, compress the space, reduce the holistic area of equipment to through reducing the distance between each process, reduce operating time, improve work efficiency.
Further, the ear plate folding mechanism comprises an ear plate folding rod, an ear plate folding driving source and an ear plate folding plate, wherein the ear plate folding rod and the ear plate folding plate are arranged on two sides of the lining ear plate; the output that otic placode folding board is connected to otic placode folding drive source realizes the folding to inside lining otic placode, and an edge of otic placode folding pole corresponds the crease of inside lining otic placode, carries out spacingly to the crease of otic placode through the edge of otic placode folding pole, uses with the cooperation of otic placode folding board, can be quick accurate fold the otic placode, provides the convenience for later process.
Further, the otic placode pressing mechanism is including setting up the one-level pressing pole and the second grade pressing board in belt conveyor both sides respectively, the tip of one-level pressing pole is for having the structure of guide function to the inside lining, the tip perk of the adjacent one-level pressing pole of second grade pressing board, and the level that the level line that the lowest point of one-level pressing pole is located is higher than the level that the lowest point of second grade pressing board is located, the level that the lowest point of second grade pressing board is located corresponds with the folding of otic placode, otic placode pressing mechanism is the process from folding to pressing the transition to the inside lining otic placode, the operation of folding pressing in the in-process of conveying goes on in step, the time has been saved, and efficiency has been improved.
Further, the primary pressing rod and the secondary pressing rod are both arranged on the inner side of the side wall of the belt conveyor through a bracket with adjustable height; since the size of the liner is adjusted, the position and the height of the liner are adjusted according to the size of the liner during operation, and the size of the liner is adapted to the size of the liner.
Because the bottle-shaped product is provided with the protruding structure when the bottle-shaped product is subjected to the operations of material sending and boxing, the protruding structure enables the bottle-shaped product to enter the lining through the material sending equipment to be disordered, and the subsequent process is influenced, the invention aims to provide a stable blanking device, and the technical scheme of the invention is realized in the following way:
the stable blanking device comprises a material supporting mechanism for supporting the bottle-shaped objects and a product guiding assembly for guiding the bottle-shaped objects to fall into the material supporting mechanism.
The bottle-shaped product to be placed in the lining enters the lining of the conveying positioning groove after passing through the stable blanking device.
Further, the product guiding component comprises at least two limiting parts which are correspondingly arranged, a limiting area for limiting the protruding part of the bottle is formed between the adjacent limiting parts, the bottle passes through the limiting area and the material supporting mechanism, the material supporting mechanism after opening and closing falls into the lining of the conveying positioning groove, the bottle body of the bottle is generally provided with a curve design or the bottle body is provided with a cover body, the cover body or the curve is provided with a protruding part, the protruding part can become a key for improving the stable falling effect of the bottle, the limiting space is arranged at a position for effectively limiting the displacement of the bottle, no matter when the bottle rolls on the material supporting mechanism or falls, when the weights at two ends of the bottle are different, the limiting space is used for limiting the falling end after falling, so that the falling position is not too large in an offset, and interference with other falling objects is caused.
Further, one end of the limiting piece, which is contacted with the bottle-shaped object, is a guide end, and the guide end is inclined outwards relative to the material supporting mechanism and forms an inclined angle with other parts of the limiting piece; the setting of inclination guarantees that the bottle falls into the holding in palm material mechanism more smoothly.
Further, the limiting piece is arranged above the opening and closing position of the material supporting mechanism. The position of opening and closing can guarantee that the bottle receives the spacing function of locating part when falling in the very first time, improves the probability that a plurality of bottles do not stack behind the whereabouts.
Further, hold in palm material mechanism and include two at least relative supporting plates that set up, the supporting plate that corresponds the setting is the motion of opening and shutting through power unit, and the supporting plate is kept away from the falling end of bottle and is equipped with the baffle that avoids the bottle to drop, forms between two supporting plates and spacing No. two spacing districts of bottle bellying, and spacing district and No. two spacing district cooperation form spacing spaces, because the protruding part of bottle probably is the ring form, set up spacing district through upper and lower two faces at the rolling in-process of bottle, can realize better that the smooth entering of bottle, avoid the rolling track of bottle to be the curve.
Further, the end, far away from the bottle, of the supporting plate is provided with a baffle, and the baffle and the supporting plate form an inclined angle. For preventing the vials from falling out of the pallet.
Further, the bottle-shaped material feeding device comprises a conveying guide rail which is arranged between the product material sending machine and the material supporting mechanism and used for enabling bottle-shaped materials to pass through, and a feeding hole of the conveying guide rail controls feeding through a clamping mechanism.
Further, the clamping mechanism comprises a clamping plate provided with an avoidance through groove, and the guide end of the limiting piece extends into the conveying guide rail through the avoidance through groove. The clamping mechanism is equivalent to a valve, the feeding quantity is controlled by opening and closing the valve, and the limiting piece stretches into the conveying guide rail, so that on one hand, the bottle-shaped objects entering the material supporting mechanism can be ensured to be limited only, and on the other hand, the smoothness of the bottle-shaped objects entering the material supporting mechanism is improved.
Further, a chute is formed in the conveying guide rail and is used for being in sliding fit with the bottle-shaped object protruding portion, and the limiting space is correspondingly distributed with the chute. The bottle-shaped objects are limited in position in the conveying guide rail, so that the butt joint of the limiting space is smooth.
Because this packing carton is box in box structure, so one of them process is for in getting into the outer box with inside lining propelling movement, at the in-process of propelling movement, because fault tolerance is less, need guarantee to push into the outer box with interior box is accurate, has some above-mentioned problems simultaneously, causes whole cartoning machine degree of automation low. In order to solve the problems, the technical scheme of the invention is realized as follows:
The bottle-shaped products to be placed fall into the inner liner through the stable blanking device and/or the inner liner enters the automatic boxing machine through the transmission of the inner liner feeding and conveying mechanism, and the automatic boxing machine comprises an inner liner boxing mechanism for pushing the inner liner into the outer box; the outer box lug plate blocking mechanism is used for poking the outer box lug plate to assist the inner liner to enter the outer box; the outer box forming mechanism is used for forming the folded outer box into a three-dimensional box; an outer case transfer mechanism for transferring the outer case; and the outer box folding mechanism is used for folding the outer box ear plate to form a complete box body.
Further, the lining box-in mechanism comprises a hanging installation arm which is installed on the frame, wherein the hanging installation arm is provided with a pushing arm component for completing box pushing action, and the pushing arm component is connected to a pushing power source;
further, the pushing arm assembly comprises a first pushing arm assembly used for pressing the lining ear plate and a second pushing arm assembly used for pushing the lining into the outer box.
Because the structure of the packing box (outer box) is different, the selection of the packing box can also follow the change to fit the packing of the product according to the different products, and the packing process of the product is difficult, the folding mode of the packing box is generally manual, but the manual cost is higher, and the efficiency is very low. In order to achieve the above purpose, the technical scheme of the invention is realized as follows:
The automatic boxing production line also comprises an automatic boxing machine, an online weighing machine, a corner labeling machine or a code spraying machine, and can also comprise an outer packing box production line; the outer packing box working line comprises a box opening machine, a box filling machine, an outer box labeling machine or a code spraying machine and a box sealing machine; the flaky inner lining sequentially passes through the inner lining folding system and the inner lining conveying system and enters the automatic boxing machine, one or more product material sending machines can be arranged near the inner lining conveying system according to the situation, the product material sending machines send materials to the passing inner lining, the inner lining is filled into an outer box in the automatic boxing machine and then conveyed to a main way conveyor through a branch conveyor, a boxing machine is arranged at the end part of the main way conveyor, a box opening machine is conveyed to a box sealing machine through an outer box conveyor, the box sealing machine is further arranged on the outer box conveyor, and an outer box labeling machine or a code spraying machine is further arranged between the boxing machine and the box sealing machine;
wherein, the lining feeding and conveying mechanism, the product distributing machine, the stable blanking device, the automatic boxing machine, the online weighing machine, the corner labeling machine or the code spraying machine form a finished product production line of the packaging box, and a plurality of finished product production lines convey the packaging box to a main path conveyor through a branch conveyor; the outer box starts from the box opening machine, is conveyed by the outer box conveyor, is converged with the packing boxes conveyed by the main conveyor at the box filling machine, realizes that the outer boxes of the packing boxes are sequentially conveyed by the outer box conveyor through the outer box labeling machine or the code spraying machine and the box sealing machine, thereby forming a complete automatic boxing production line, greatly improving the production efficiency and reducing the production cost through full-automatic operation.
The boxing process of the automatic boxing production line comprises the following steps of:
s1, lining into a groove; the flaky lining enters a conveying positioning groove through an adsorption structure of a transmission feeding mechanism;
s2, forming a lining; the lining entering the conveying positioning groove is formed by a pressing structure of a transmission feeding mechanism;
s3, conveying the inner lining; conveying the pressed lining by a belt conveyor;
s4, product distribution; the lining is arranged on a belt conveyor, and a plurality of product dispensing machines dispense products into the lining;
s5, folding and pressing the lining ear plate; the lining with the product is folded and pressed by the lug plate folding mechanism and the lug plate pressing mechanism in sequence, so that the lining meets the box-entering standard;
s6, lining the outer box; loading the folded lining into an outer box through an automatic boxing machine, and packaging the outer box;
s7, screening the weight of the outer box; detecting the outer box of the finished product by an online weighing machine, and screening unqualified products;
s8, labeling or code spraying of the outer box; the qualified outer box enters a corner labeling machine or a code spraying machine for labeling or code spraying, can be independently labeled, can be independently code spraying, and can be used for spraying the code after labeling the outer box; meanwhile, the labeling can also comprise the function of sealing the packaging box;
S9, packaging and boxing the outer box; the method specifically comprises the following steps of;
a. outer box conveying; the outer boxes enter the main path conveyor through the branch conveyor and then reach the box filling machine; (if there are multiple production lines, a main conveyor is required to be arranged, otherwise, the main conveyor can be directly used for conveying the materials
b. Opening the outer box; the outer box is processed by the box opening machine and then reaches the box filling machine through the outer box conveyor;
c. the outer box is boxed; the outer box is put into the outer box under the operation of the box filling machine;
d. labeling and spraying codes on the outer box; the outer box is conveyed into an outer box labeling machine or a code spraying machine for labeling;
e. sealing the outer box; the outer box is conveyed into a box sealing machine to finish packaging.
The lining is conveyed the effective connection cooperation operation of feed mechanism, automatic cartoning machine, steady doffer, realizes the production to the finished product box body, is put the product in the lining after being pushed into outer box and seals into the finished product box.
Compared with the prior art, the invention has the following advantages:
(1) The automatic boxing production line can automatically realize boxing operation, and can replace manpower from liner folding to boxing, thereby saving labor cost and improving production efficiency.
(2) According to the automatic boxing machine, products can be effectively put into the inner liner and fed into the outer box in an automatic mode, excessive manual participation is not needed, efficiency is improved, and cost is saved.
(3) The lining feeding mechanism and the stable blanking device are combined for use, so that continuous operation work of folding and conveying the lining and stably putting products into the lining can be completed; for the products with relatively more numbers or types, the inner lining of the box-in-box structure is arranged, so that the packaging of the products is more concentrated.
(4) Because the product forms are different and comprise the bottled with the convex structure, if a stable blanking device is not used when the lining is put in, the product is disordered, and the difficulty is brought to the packaging operation of the subsequent packaging box; through setting up steady doffer, just can effectively solve above-mentioned problem.
(5) According to the lining feeding and conveying mechanism, the paper boxes are placed in the conveying and positioning grooves, and meanwhile, the lining in the similar conveying and positioning grooves is pressed and formed, two actions are performed simultaneously, and the operation efficiency is improved.
(6) According to the lining feeding and conveying mechanism, the air blowing pipe is arranged at the discharge hole of the lining feeding channel, air is blown to the piled lining through the air nozzle, gaps are formed between the piled lining, the piled lining is not tightly contacted, and 2-3 lining can not be taken out together when the lining is taken out.
(7) According to the lining feeding and conveying mechanism, the lug plate folding mechanism is arranged on the conveying path aiming at the lug plate structure of the lining, the lining lug plate is folded through the cooperation of the lug plate folding rod and the lug plate folding plate, the folding process and the conveying process are carried out simultaneously, and the working efficiency is improved.
(8) According to the invention, the plurality of bottles are orderly distributed by the stable blanking device, the opening and closing actions of the material supporting mechanism realize that the plurality of bottles stably fall into the lining box, and the phenomenon of stacking in the blanking process of the plurality of bottles is effectively solved, so that the subsequent lining box is accurately loaded into the outer packing box or directly packaged in order.
(9) The stable blanking device has the advantages that the flexibility of each mechanism adopted by the stable blanking device is strong, the positions of each mechanism can be flexibly adjusted according to actual field conditions so as to meet actual field operation, the device has good field use effect and high field adaptability, the production effect and the working progress are effectively improved, a large number of bottle-shaped objects are packaged, and the production requirement of the whole production line is met.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention. In the drawings:
FIG. 1 is a schematic diagram of an automatic boxing line and a boxing process layout according to an embodiment of the invention;
FIG. 2 is a schematic diagram of a liner loading and transporting mechanism according to an embodiment of the present invention;
FIG. 3 is an enlarged schematic view of a portion of the mark A in FIG. 1 according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a transmission feeding mechanism according to an embodiment of the present invention;
FIG. 5 is a partially enlarged schematic illustration of the mark B in FIG. 1 in accordance with an embodiment of the invention;
FIG. 6 is a schematic view of a first mounting side plate according to an embodiment of the present invention;
FIG. 7 is a schematic view of a liner according to an embodiment of the present invention;
FIG. 8 is a schematic diagram of a stationary blanking apparatus according to an embodiment of the present invention;
FIG. 9 is an enlarged partial schematic view of the portion A of FIG. 8 according to an embodiment of the present invention;
FIG. 10 is a schematic view of an automatic boxing machine in accordance with the embodiments of the present invention;
FIG. 11 is a schematic view of a liner-in-box mechanism of the partial enlarged view of FIG. 10A according to an embodiment of the invention.
Reference numerals illustrate:
1. a liner folding system; 11. a liner storage mechanism; 111. a storage plate; 112. an adjusting frame; 1121. a feeding side baffle; 1122. feeding an upper baffle; 1123. an elastic baffle; 113. an air blowing pipe; 114. a liner folding mounting rack; 1141. a first mounting side plate; 1142. a second mounting side plate; 115. lining a feeding channel; 12. a transmission feeding mechanism; 121. a feeding driving rod; 122. a feeding driven rod; 124. a driven guide frame; 125. feeding transmission plates; 126. pressing the mounting rod; 127. a pressing structure; 1271. a pressing plate body; 128. an adsorption structure; 1281. feeding sucking discs; 2. a liner transfer system; 21. a belt conveyor; 211. a conveying positioning groove; 22. an ear plate folding mechanism; 221. an ear plate folding bar; 222. an ear plate folding cylinder; 223. an ear panel folding plate; 23. an ear plate pressing mechanism; 231. a first-stage pressing rod; 232. a second-stage pressing plate; 3. a stable blanking device; 31. a support; 32. a material supporting mechanism; 321. a supporting plate; 322. a transition plate; 324. folding edges; 325. a first fixed base; 326. a first supporting plate; 327. a first cylinder; 33. a product guide assembly; 331. a limiting piece; 332. a second fixed base; 333. a second supporting plate; 334. a support rod; 335. a placement block; 336. a fixed rod; 34. a conveying guide rail; 341. a chute; 35. a clamping mechanism; 351. a clamping plate; 352. avoiding the through groove; 353. a second cylinder; 36. a bottle; 361. a boss; 4. a product dispensing machine; 5. an automatic boxing machine; 51. a liner box feeding mechanism; 511. hanging a mounting arm; 512. a first pushing arm body; 513. a second pushing arm body; 514. a frame; 515. suspending the guide rail; 516. the first box entering auxiliary mechanism; 517. the second box entering auxiliary mechanism; 518. an auxiliary driving plate for box entering; 52. an outer box forming mechanism; 53. an outer case transfer mechanism; 54. an outer box folding mechanism; 55. an outer box ear plate blocking mechanism; 551. fixing a blocking plate; 552. rotating the blocking plate; 6. an online weighing machine; 7. corner labeler or ink jet printer; 8. a box opening machine; 9. a boxing machine; 10. an outer box labeling machine or a code spraying machine; 11. a box sealing machine; 101. ear plates; 102. ear panel folds.
Detailed Description
It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
The invention will be described in detail below with reference to the drawings in connection with embodiments.
The lining feeding and conveying mechanism comprises a lining folding system 1 and a lining conveying system 2, wherein the lining folding system 1 is fixedly installed on a lining folding support, the lining conveying system 2 is fixedly installed on the lining conveying support, a lining folding transmission feeding mechanism 12 is driven by a driving source, a feeding sucker 1281 of the transmission feeding mechanism 12 is used for sucking a lining, a pressing plate body 1271 of the transmission feeding mechanism is used for pressing the lining, the transmission feeding mechanism 12 is driven by the driving source to place the lining from the lining folding system 1 into a conveying positioning groove 211 of the lining conveying system 2, and the pressing plate body 1271 synchronously presses the lining in the conveying positioning groove 211.
The ear plate folding mechanism 22 and the ear plate pressing mechanism 23 which are sequentially arranged at the tail end of the lining conveying system 2 are sequentially used for carrying out folding and pressing operations on the ear plates 101 of the lining, as shown in fig. 7, the ear plates 101 are arranged at two sides of the lining, and ear plate folds 102 are arranged on the ear plates 101; the driving source of the liner folding system 1 is connected to a controller, and the belt conveyor 21 and the ear plate folding driving source of the liner conveying system 2 are connected to the controller.
Preferably, as shown in fig. 3, the liner folding system 1 includes a liner storage mechanism 11 and a transmission feeding mechanism 12, wherein the liner storage mechanism 11 includes a storage plate 111, an adjusting frame 112, a plurality of air blowing pipes 113 and a liner folding mounting frame 114, the storage plate 111 is obliquely and fixedly mounted between the liner folding mounting frames 114, and the oblique arrangement is to enable stacked liners to be matched with a feeding sucker under the influence of gravity, so that the stacked liners can be smoothly taken out, and meanwhile, some space can be saved by oblique arrangement; the inclination angle can be adjusted according to the use condition and the use environment; as an example, the inclination angle of the storage plate 111 may be set at 45 °, in which state the stacked liners can be smoothly taken out under the influence of the own weight of the liners, and there is also friction between the liners and the storage plate 111, avoiding vertical falling.
The adjusting frame 112 is mounted on the upper surface of the storage plate 111, the adjusting frame 112 comprises two feeding side baffles 1121 and one feeding upper baffle 1122, the two feeding side baffles 1121 which are parallel to each other are mounted on the upper surface of the storage plate 111 through brackets, one feeding upper baffle 1122 is also mounted on the upper surface of the storage plate 111 through brackets, and the feeding upper baffle 1122 is higher than the two feeding side baffles 1121; further, two material loading side shield 1121 and a material loading overhead gage 1122 inside lining material loading passageway 115, inside lining material loading passageway 115 are used for spacing the inside lining, need agree with the size of inside lining mutually, avoid the inside lining to have spacious volume at the passageway, lead to getting the problem of putting.
Preferably, the tip of two material loading side shield 1121 is equipped with spacing fender platform, and the tip of material loading overhead gage 1122 is equipped with at least one elastic baffle 1123 that is used for spacing, and spacing fender platform and elastic baffle 1123 cooperation are used, realize the accurate blocking to the inside lining, because the size of inside lining can change according to the production condition, so just can hold the inside lining of different sizes through adjusting the mounting bracket, and is convenient simple, can be fine spacing the inside lining through spacing fender platform and elastic baffle 1123 simultaneously, and elastic baffle 1123's quick resilience avoids appearing taking the condition of taking material in-process and takes place two.
Preferably, as an embodiment, the air blowing pipe 113 is one of the solutions, and other devices capable of separating two contacted liners, such as rollers, may be provided; the number of the air blowing pipes 113 is two, the two air blowing pipes 113 are respectively arranged at two sides of the passage opening of the lining feeding passage 115, and the air blowing pipes 113 are connected to the air source thereof; when stacked liners are placed in the liner feeding channel 115, a large number of liners tightly press the liners below the groups, and when the liners are sucked by the feeding sucking disc 1281, the suction is often failed, or a second condition occurs, and the liners are blown by arranging the air blowing pipe 113, so that an air flow layer is formed between the liners, friction force is reduced, and the liners can be smoothly taken out when the liners are sucked again.
Preferably, the adjusting installation frame can be adjusted in the X-axis direction and the Y-axis direction, so that the function of storing liners with different sizes is realized.
Preferably, as shown in fig. 4, the transmission feeding mechanism 12 is also installed between the liner folding mounts 114 and below the liner storage mechanism 11, the transmission feeding mechanism 12 includes a feeding driving rod 121 and a feeding driven rod 122, a first end of the feeding driving rod 121 is connected to a driving source, the feeding driving rod 121 is connected to the feeding driven rod 122 through two first transmission arms, and the feeding driving rod 121, the feeding driven rod 122 and the two first transmission arms form a local structure with synchronism and linkage.
The liner folding mounting frame 114 comprises a first mounting side plate 1141, a second mounting side plate 1142 and a splice plate, wherein the first mounting side plate 1141 is vertically mounted on one side of the splice plate, the second mounting side plate 1142 is vertically mounted on the other side of the splice plate, two ends of the feeding driving rod 121 respectively pass through the first mounting side plate 1141 and the second mounting side plate 1142 and are mounted between the first mounting side plate 1141 and the second mounting side plate 1142,
preferably, the inner wall of the second mounting side plate 1142 is provided with a driven guide frame 124, and one end of the feeding driven rod 122 is sleeved on the driven guide frame 124 through the driven guide rod, so as to realize linear movement of the driven rod.
The outer wall of the first mounting side plate 1141 is provided with two guide slide rails which are parallel to each other, the feeding transmission plate 125 is connected to the two guide slide rails in a sliding way through a sliding block, and the second end of the feeding driving rod 121 is matched with the first end of the feeding transmission plate 125 through a second transmission arm to form a link mechanism, so that the feeding transmission plate 125 is driven to move up and down; the second end of the feeding transmission plate 125 is provided with a pressing installation rod 126, the middle part of the pressing installation rod 126 is provided with a pressing structure 127, the middle part of the feeding driven rod 122 is provided with an adsorption structure 128, in operation, the feeding sucker 1281 sucks and places the lining into the first conveying positioning groove 211, then the conveying positioning groove 211 advances forwards by one unit under the operation of the belt-type transmission machine, at the moment, the feeding sucker 1281 sucks and places the lining into the second conveying positioning groove 211, and when the lining is lowered, the pressing structure 127 also falls down simultaneously to press and form the lining in the first conveying positioning groove 211, then the pressing structure 127 and the adsorption structure 128 are lifted, the conveying positioning groove 211 advances forwards by one unit under the operation of the belt-type transmission machine, and then the steps are repeated.
Preferably, the adsorption structure 128 comprises a feeding sucking disc 1281 and a first adjusting rod, wherein the feeding sucking disc 1281 is mounted on the feeding driven rod 122 through the first adjusting rod, so that the height of the feeding sucking disc 1281 is adjusted; the pressing structure 127 comprises a pressing plate body 1271 and a second adjusting rod, the pressing plate body 1271 is mounted to the pressing mounting rod 126 through the second adjusting rod, the height of the pressing plate body 1271 is adjusted, and the adjusting rod is arranged to be matched with the adjusting frame 112 for use in order to adapt to inner liners of different sizes.
Preferably, the driving source drives the feeding driving rod 121 to rotate, the sucking action of the lining and the pressing action of the lining are synchronously performed by the transmission feeding mechanism 12, and the specific driving source can be a motor, an air cylinder or other driving elements capable of playing a driving role, so that the synchronicity of sucking and pressing operations is ensured, and the folding and pressing efficiency is improved.
Preferably, as shown in fig. 2, the belt conveyor 21 is a common driving device, and each of the conveying positioning grooves 211 can move by the same distance by providing the conveying positioning groove 211 on the conveying belt and using a stepping conveying manner; the liner is convenient to take, put and fold; the end of the belt conveyor 21 of the lining conveying system 2 is arranged below the lining folding system 1, the belt conveyor 21 is provided with a plurality of conveying positioning grooves 211 which are uniformly distributed, the pressing plate body 1271 and the feeding sucking disc 1281 of the lining folding system 1 correspond to two adjacent conveying positioning grooves 211 on the belt conveyor 21, and the adjacent positions can reduce the moving distance and improve the operation speed.
Preferably, as shown in fig. 6, the ear plate folding mechanism 22 includes several ear plate folding bars 221, several ear plate folding driving sources, several ear plate folding plates 223, where the ear plate folding driving sources may be an ear plate folding cylinder 222 or other components capable of providing driving force; in the present embodiment, the number of the ear plate folding cylinders 222 is one or more, and two ear plate folding cylinders 222 are symmetrically disposed with respect to the belt conveyor.
Preferably, two sides of the conveying surface of the belt conveyor 21 are respectively provided with a side wall, two side walls and two limiting plates arranged on the conveying belt form a conveying positioning groove formed by four sides, and the lining is conveyed between the two side walls; two ear plate folding air cylinders 222 are respectively arranged outside side walls on two sides of the belt conveyor 21, one ear plate folding plate 223 is connected to the output end of one ear plate folding air cylinder 222, one ear plate folding rod 221 is respectively arranged on the inner sides of the two side walls of the belt conveyor 21, and the two ear plate folding rods 221 are symmetrical relative to the belt conveyor; the cross section of the ear plate folding rod 221 is triangular, and the side eave formed by one corner corresponds to the crease of the ear plate, so that the ear plate is easier to bend and fold during folding; the two ear plate folding plates 223 are driven by the two ear plate folding cylinders 222 and cooperate with the ear plate folding rods 221 to fold the ear plates of the inner liner during the transfer process.
Preferably, in this embodiment, the ear plate pressing mechanism 23 includes a first-stage pressing rod 231 and a second-stage pressing rod 232 that are respectively disposed on the inner sides of two sidewalls of the belt conveyor 21, the ends of the two first-stage pressing rods 231 are arc structures with guiding functions for the inner liner, the arc structures are bent from inside to outside relative to the sidewalls of the belt conveyor, so that the inner liner after folding the ear plate can smoothly transition between the two first-stage pressing rods 231, the two second-stage pressing rods 232 are tilted next to the ends of the two first-stage pressing rods 231, the horizontal line where the lowest point of the first-stage pressing rods 231 is higher than the horizontal line where the lowest point of the second-stage pressing rods 232 is located, and the horizontal line where the lowest point of the second-stage pressing rods 232 is located corresponds to the folding of the ear plate. The folded earplates firstly pass through the first-stage pressing rod 231, the earplates are folded to a certain extent, the earplates are not folded at the moment, the lining is conveyed by the belt conveyor 21 to enter the second-stage pressing plate 232, at the moment, the end parts of the raised second-stage pressing plate 232 enter the earplates, the earplates after entering are completely folded, and the earplates enter the next process under the conveying of the conveyor; preferably, two primary press bars 231 and two secondary press bars 232 are mounted to both sides of the belt conveyor 21 by height-adjustable brackets, which are adjusted for different sizes of liner.
When the lining feeding and conveying mechanism is used, firstly, lining stacking is placed in a lining feeding channel 115 in a lining folding system 1, at the moment, the limiting mechanism and the elastic baffle 1123 prevent the lining from falling down, an air source is opened, and the air blowing pipe 113 blows air to the stacked lining, so that the friction force between the lining stacking and the elastic baffle is reduced; the transmission feed mechanism 12 starts working under the drive of the drive source, the feeding sucking disc 1281 sucks the lining and puts the lining into the first transmission positioning groove 211, then the transmission positioning groove 211 advances forward by one unit under the working of the belt type transmission machine, at this time, the feeding sucking disc 1281 sucks and puts the lining into the second transmission positioning groove 211, while lowering, the pressing structure 127 also falls down simultaneously, the lining in the first transmission positioning groove 211 is pressed and formed, then the pressing structure 127 and the adsorption structure 128 are lifted, the transmission positioning groove 211 advances forward by one unit under the working of the belt type transmission machine, then the above steps are repeated, the pressed and formed lining stands in the transmission positioning groove 211, in the transmission process, the product is put into the transmission positioning groove through the product sender, then the lining is finally transmitted to the ear plate folding mechanism 22, the ear plate of the lining is folded through the ear plate folding cylinder 222 and the ear plate folding rod 221, the ear plate after folding is firstly pressed and formed by the first-stage pressing rod 231, the ear plate is folded to a certain extent, the belt type is not folded, the lining is completely pressed and enters the end part of the transmission plate 232 after the two-stage pressing machine is pressed and enters the transmission plate 232 after the two-stage pressing machine.
As shown in fig. 8 and 9, the product dispenser 4 dispenses vials 36 through the stationary blanking device 3 and into the liner of the liner feed conveyor, including a holding mechanism 32 for holding the vials 36, and a product guide assembly 33 for guiding the vials 36 to fall into the holding mechanism 32; the device can be applied to a product dispensing machine 4 for conveying bottle-shaped objects 36, the conveyed bottle-shaped objects 36 such as various medicament bottles, reagent bottles, ampoule bottles and the like, and the exterior of the bottle body is provided with a part protruding relative to other parts, so that stacking phenomenon occurs when a plurality of bottle bodies are further added for discharging, the device is correspondingly arranged at the discharge end of a conveying guide rail 34 for conveying the reagent bottles, and can be selectively and fixedly arranged on a belt conveyor in the embodiment;
the supporting piece 31 is fixedly arranged on the belt conveyor, the supporting piece 31 is matched with a material supporting mechanism 32 for supporting reagent bottles, the reagent bottles fall out of the material supporting mechanism 32 through opening and closing movements of the material supporting mechanism 32, a placing position for placing the reagent bottles is reserved between at least one group of material supporting mechanisms 32, the material supporting mechanism 32 is positioned above a lining box, the 'supporting' is not limited at a position parallel to the horizontal plane, as long as the condition that the bottle 36 can be supported and the subsequent matching with a guiding mechanism is met, the stable falling of the bottle 36 is ensured, the at least one group of material supporting mechanisms 32 are arranged for ensuring the bottle 36 can be supported and have an auxiliary effect on the falling of the bottle, the selected quantity is not limited, and the following description is given by taking one group of material supporting mechanisms 32 as an example;
Preferably, the supporting member 31 is further provided with a guiding mechanism matched with the material supporting mechanism 32, the guiding mechanism is located between a group of material supporting mechanisms 32, and the guiding mechanism guides a plurality of reagent bottles to fall onto the material supporting mechanisms 32. In the embodiment of the present application, the preferred solution of the supporting member 31 is an aluminum profile, on one hand, the acquisition cost of the aluminum profile is lower, and the weight is lighter; on the other hand, a sliding groove 341 is formed in the aluminum profile, the aluminum profile can move along the sliding groove 341 through a bolt arranged on the fixed base, and after the position of the fixed base is determined, an operator fixes the fixed base on the aluminum profile through the bolt; besides the above-mentioned preferred scheme, can also adopt other structures, like the backup pad, be equipped with multiunit fixed orifices in the backup pad, hold in the palm material mechanism 32 and guiding mechanism 33 pass through the bolt fastening in the backup pad, also can accomplish the position control of holding in the palm material mechanism 32 and guiding mechanism 33, mainly play the same effect with the support piece in this application, according to actual scene condition, the support piece that the current structure piece of the person skilled in the art can utilize and accomplish to hold in the palm material mechanism 32, guiding mechanism 33 is fixed, can realize above-mentioned effect all is in the protection scope of this application.
Preferably, the guiding mechanism comprises a second fixing base 332, a second supporting plate 333, a supporting rod 334 and a placement block 335, wherein the second fixing base 332 is installed on the supporting piece 31, a containing groove for placing the second supporting plate 333 is formed in the second fixing base 332, the second supporting plate 333 can be fixed in the containing groove through a locking bolt, and the supporting rod 334 is fixedly arranged on the second supporting plate 333; the number of the placement blocks 335 is one or more, two groups of placement blocks 335 can be fixedly arranged on the supporting rod 334 through bolts, each group of placement blocks 335 is provided with a placement hole, and a fixing rod 336 for supporting the limiting piece 331 is fixedly arranged in each placement hole; by providing the guide mechanism in the material supporting mechanism 32, a plurality of groups of reagent bottles output from the discharge end of the conveying guide rail 34 can be assisted to be guided and orderly arranged on the supporting plate 321.
Preferably, the guiding mechanism further comprises at least two corresponding limiting parts 331, and a first limiting area for the protrusion 361 of the bottle 36 to pass through is formed between adjacent limiting parts 331; the locating part 331 is established in holding in palm material mechanism 32 position top that opens and shuts, two locating parts 331 are fixed the bottom that sets up in the dead lever 336 respectively, for the fastness that improves locating part 331, pass through dead lever 336 adjustable install two locating parts 331 on settling block 335, settling block 335 passes through the bolt fastening setting on bracing piece 334, leave the spacing district No. one that is equipped with protruding portion 361 and passes through on the confession reagent bottle between two locating parts 331, the cooperation is continuous No. two spacing districts that form between the layer board 321, can assist the direction to arrange reagent bottle whole batch between two layer boards 321, the effectual stacking condition when having avoided when a plurality of reagent bottle ejection of compact.
In this patent application embodiment, the preferential scheme of locating part 331 adopts the guide bar structure, form the spacing space that supplies bottle 36 bellying 361 to pass through between two sets of guide bars, except adopting above-mentioned preferential scheme, can also adopt other locating part structures, like the limiting plate, install the limiting plate on settling block 335, the limiting plate contacts bottle 36 end earlier and corresponds the setting with conveying guide rail 34, be equipped with the logical groove that supplies bottle 36 bellying 361 to pass through on the interior roof of limiting plate, the tip opening of logical groove is open structure, can realize that the reagent bottle of follow conveying guide rail 34 discharge end ejection of compact accurately gets into in the logical inslot of establishing in the limiting plate can, mainly play the same effect with the locating part in this application.
Preferably, the material supporting mechanism 32 includes at least two symmetrically arranged material supporting components, in this embodiment, two material supporting components are preferably taken as an example, each material supporting component includes a first fixed base 325, a first supporting plate 326 and a supporting plate 321, the first fixed base 325 is installed on the first supporting plate 326, the upper end surface of the first fixed base 325 is provided with a containing groove for installing the first supporting plate 326, the first supporting plate 326 is fixed in the containing groove through a locking bolt, the first supporting plate 326 and the first fixed base 325 can be vertically arranged, the power mechanism in the application adopts an air cylinder, the first air cylinder 327 is fixedly installed on the first supporting plate 326, and the supporting plate 321 is fixedly arranged at the telescopic end of the first air cylinder 327.
Preferably, the material supporting mechanism 32 includes at least two supporting plates 321 correspondingly arranged, in this embodiment, two supporting plates 321 are preferably taken as an example, the supporting plates 321 are in an L-shaped structure, a vertical plate portion of each supporting plate 321 is fixedly installed at the end portion of a telescopic end of a first cylinder 327 through bolts, a transverse plate portion of each supporting plate 321 supports a bottle 36, a transition plate 322 inclined towards the falling direction of the bottle 36 is arranged at the end portion of the transverse plate portion of each supporting plate 321, the transition plate 322 assists the bottle 36 to fall onto the supporting plate 321, a baffle is arranged at the falling end of each supporting plate 321 far away from the bottle 36, and an inclined angle is formed between the baffle and each supporting plate 321. A gap is arranged between the two corresponding supporting plates 321 to serve as a second limiting area, and the first limiting area and the second limiting area form a limiting space for limiting and allowing the positions of the bottle-shaped object protruding parts 361 to pass through, so that a plurality of bottle-shaped objects are uniformly ordered on the supporting plates 321; or two corresponding layer board 321 contact position sets up the depressed part, and two depressed part cooperation forms accommodation groove, and accommodation groove corresponds with the spout 341 that the transport rail 34 inside was offered, and above-mentioned structure can be realized supplying bottle form protruding portion 361 through can, and this embodiment only uses the setting space between two corresponding layer boards 321 to show the drawing as the example, and this accommodation groove structure is not shown in this patent application drawing.
Preferably, the top end of the vertical plate part of the supporting plate 321 is outwards folded with a folding edge 324, a plurality of groups of assembly holes are formed in the folding edge 324, the folding edge 324 is fixedly arranged at the telescopic end of the first cylinder 327 through bolts, in order to prevent the supporting plate 321 from being fixed insecurely, the folding edge 324 is arranged at the top end of the vertical plate of the supporting plate 321 and is matched with the vertical plate of the supporting plate 321, and the fixing effect is good by utilizing the bolts to realize the fixed connection of the supporting plate 321 and the telescopic end of the first cylinder 327; the first cylinder 327 is connected with a controller, the controller adopts the mature technology existing in the field, and shares a set of control system with the whole production line of reagent bottle packaging, and the reagent bottles placed on the supporting plate 321 are stably and neatly dropped into the reagent box by the cooperation action of the system control cylinder and the clamping mechanism 35 at the position of the conveying guide rail 34.
Preferably, the conveying guide rail 34 is obliquely arranged above the conveying chain line, and the feeding end of the conveying guide rail 34 is connected with a vibration plate containing reagent bottles, and the vibration plate is a conventional technical means well known to those skilled in the art, so that no further description is given, and the vibration plate is not shown in the drawings; the discharge end of the conveying guide rail 34 is provided with a clamping mechanism 35 for feeding the reagent bottles in the conveying guide rail 34, the feeding is controlled through the clamping mechanism 35, the clamping mechanism 35 comprises a second cylinder 353, the second cylinder 353 is also connected with a controller, the control system is used for controlling the control system, the control system is a conventional technical means well known to the person skilled in the art, the control system is not improved, and therefore the control system is not further described, the second cylinder 353 is fixedly arranged on the conveying guide rail 34 through a fixed support, the fixed support is not shown in the drawing, the telescopic end of the second cylinder 353 is fixedly provided with a clamping plate 351, the clamping plate 351 corresponds to the discharge port of the conveying guide rail 34, the clamping plate 351 is provided with a through groove 352, the end of the limiting piece 331 firstly contacts the bottle 36 and stretches into the conveying guide rail 34 through the through groove 352, the conveying guide rail 34 is internally provided with a chute 341 for sliding fit with the protruding part 361 of the bottle 36, the limiting space corresponds to the chute 341, the through groove 352 is arranged on the clamping plate 351, and the limiting piece 331 is matched with the limiting piece 331 so that the reagent conveyed by the conveying guide rail 34 falls into the limiting piece 321 to the limiting piece 331.
The preferred scheme of the power mechanism in the embodiment adopts an air cylinder, can be replaced by a hydraulic cylinder, can also utilize a combined structure of a motor, a cam and a connecting rod to replace the air cylinder to drive the supporting plate to do opening and closing movement, and can realize that reagent bottles placed on the supporting plate 321 stably and neatly fall into the reagent box.
Preferably, the material supporting mechanism 32 is arranged at the position of the discharging end of the conveying guide rail 34, the material supporting mechanism 32 is fixedly arranged on the belt conveyor through the supporting piece 31, the vibration disc conveys the reagent bottles contained in the material supporting mechanism 32 along the conveying guide rail 34 through vibration, the material supporting mechanism 32 can assist in guiding the plurality of reagent bottles to be orderly arranged through the guiding mechanism, the material supporting mechanism 32 is opened and closed to enable the plurality of reagent bottles to stably and orderly fall into the lining boxes, the phenomenon that the plurality of reagent bottles are stacked in the blanking process is effectively solved, and the follow-up lining boxes are accurately packaged into the external packing boxes or are directly packaged in order.
Because this packing carton is box in box mechanism, so one of them process is for in getting into outer box with inside lining propelling movement, in the in-process of propelling movement, because fault-tolerant rate is less, in order to be able to push into outer box with interior box is accurate. In order to achieve the above purpose, the technical scheme of the invention is realized as follows: as shown in fig. 10 and 11, the automatic boxing machine 5 provided at the end of the liner loading and conveying mechanism includes a liner loading mechanism 51 for pushing the liner into the outer box, an outer box forming mechanism 52 for folding the outer box, an outer box conveying mechanism 53 for conveying the outer box, an outer box folding mechanism 54 for folding the outer box into a finished product, and an outer box ear plate blocking mechanism for assisting the liner to smoothly enter the outer box.
The outer box otic placode stops the mechanism 55 to set up between outer box transport mechanism 53 and inside lining income box mechanism 51, including fixed barrier 551 and rotation barrier 552, the outer box of fold formation passes through outer box otic placode and stops the mechanism, and the outer box otic placode of first side continues the antedisplacement after fixed barrier 551 earlier, until fixed barrier 551 stops the outer box otic placode of second side, and rotation barrier 552 this moment is the tightening up state, and the drive source control rotates barrier 552 and rotates, rotates barrier 552 and touches the outer box otic placode of first side, realizes opening of first side otic placode and second side otic placode, and the follow-up inside lining of being convenient for gets into.
Wherein the working mode of the outer box forming mechanism 52 can refer to a patent with a patent number of CN201821992535.1 and a patent with a name of a paper box packing and feeding end paper box forming device; the patent discloses the step of forming the outer box, the outer box conveying mechanism 53 is a relatively common outer box conveyor, similar to a belt conveyor used for conveying the inner liner and provided with a conveying positioning groove; the outer and folding mechanism may be referred to as "CN201610712922.4" entitled "an independent box opening and folding device", which discloses a mechanism for folding an outer box into a finished product.
The liner is fed to the automatic boxing machine 5 through the liner conveying system, and the liner boxing mechanism comprises a hanging mounting arm mounted to the frame, wherein the hanging mounting arm is provided with a pushing arm assembly for completing the box pushing action, and the pushing arm assembly is connected to a pushing power source.
As one embodiment, the pushing arm assembly comprises a first pushing arm assembly for pressing the inner liner ear plate and a second pushing arm assembly for pushing the inner liner into the outer box; the push arm assembly comprises a push arm body 512 and a push assist mechanism 516, the push assist mechanism 516 is mounted to one end of the push arm body 512, the push arm assembly comprises a push arm body 512 and a push assist mechanism 517, and the push assist mechanism 517 is mounted to one end of the push arm body 512.
Hang mounting arm 511 fixed mounting to frame 514, push arm body 512 and push arm body 513 are all through slider sliding connection to hang guide rail 515 that hangs mounting arm 511, and push arm body 512's second end is connected to push the actuating source No. one, and push arm body 513's second end is connected to push the actuating source No. two, and push arm body 512 and push arm body 513 cooperation pushes the inside lining in the outer box No. one. The preferred solutions of the first pushing driving source and the second pushing driving source in this embodiment adopt an air cylinder, and may also be replaced by a hydraulic cylinder, and may also utilize a combination structure of a motor, a cam and a connecting rod to replace the air cylinder to drive the supporting plate to perform opening and closing movements, so as to implement movement of the first pushing arm 512 and the second pushing arm 513.
As another embodiment, the first pushing arm body 512 is connected to a driving source, the second pushing arm body 513 is fixedly connected, the first pushing auxiliary mechanism 516 is connected to the first pushing arm body 512 through a first suspension connection rod, the first pushing auxiliary mechanism 516 includes a box-in auxiliary driving source and a box-in auxiliary driving plate 518, the box-in auxiliary driving source is mounted to the suspension connection rod, and the box-in auxiliary driving plate is connected to an output end of the box-in auxiliary driving source; the preferable scheme of the auxiliary driving source for the inner liner adopts an air cylinder, can be replaced by a hydraulic cylinder, and can finally realize pushing the inner liner into the outer box by utilizing a combined structure of a motor, a cam and a connecting rod.
The second pushing auxiliary mechanism 517 is a structure capable of realizing the function of pressing the ear plates, and may be one or more long rods or long plates capable of simultaneously pressing the ear plates on both sides; preferably, the hanger mounting arm 511 is positioned above the liner transfer system, corresponding to the location of the liner.
As shown in fig. 1, the automatic boxing production line further comprises an automatic boxing machine 5, an online weighing machine 6, a corner labeling machine or code spraying machine 7, a box opening machine 8, a box filling machine 9, an outer box labeling machine or code spraying machine 10 and a box sealing machine 11; the flaky lining enters into the automatic boxing machine 5 through the lining folding system and the lining conveying system in sequence, one or more product sending machines are arranged on the lining conveying system, the product sending machines send materials to the lining passing through, the lining is arranged in an outer box of the automatic boxing machine 5 and then conveyed to a main way conveyor through a branch conveyor, a boxing machine is arranged at the end part of the main way conveyor, a box opening machine is conveyed to a box sealing machine through the outer box conveyor, the box sealing machine is further provided with a box filling machine, and an outer box labeling machine or a code spraying machine is further arranged between the box filling machine and the box sealing machine.
Wherein inside lining material loading transport mechanism, product material sender 4, steady doffer 3, automatic cartoning machine 5, online weighing machine 6, corner labeller or ink jet numbering machine 7 form the finished product production line of packing carton, product material sender 4 is for buying the product from the market, and to the different forms of product, the specification of product material sender 4 is also different, but the effect of product material sender 4 is the same, all issue the product into fold forming's inside lining, online weighing machine 6, corner labeller or ink jet numbering machine 7, case opening machine 8, case packer 9, outer case labeller or ink jet numbering machine 10 and case sealer 11 are common equipment, can directly purchase in the market.
A plurality of finished product production lines convey the packaging boxes to a main conveyor through a branch conveyor; the outer box starts from the box opening machine 8, and through the conveying of outer box conveyer, the packing carton that comes from the transfer of case packer 9 department and main way conveyer can be with, realizes that the outer box packing of packing carton is in proper order under the transfer of outer box conveyer through outer box labeller or ink jet numbering machine 10 and case sealer 11, has formed a complete automatic dress box production line to this, through the operation of full automatization, has improved production efficiency greatly, reduces manufacturing cost.
The boxing process of the automatic boxing production line comprises the following steps of:
s1, lining into a groove; firstly, stacking the lining into a lining feeding channel in a lining folding system, at the moment, stopping the lining from falling by a limiting mechanism and an elastic baffle plate, opening an air source, and blowing air to the stacked lining by an air blowing pipe to reduce the friction force between the lining and the air blowing pipe; the transmission feeding mechanism starts to work under the drive of the driving source, and the feeding sucker 123 sucks and puts the lining into the first conveying positioning groove;
s2, forming a lining; the lining entering the conveying positioning groove is formed by a pressing structure of a transmission feeding mechanism; then the conveying positioning groove forwards advances by one unit under the working of the belt type transmission machine, at the moment, the feeding sucker sucks and places the lining into the second conveying positioning groove, and the pressing structure 1 simultaneously drops down and presses and forms the lining in the first conveying positioning groove while the lining is lowered;
s3, conveying the inner lining; conveying the pressed lining by a belt conveyor;
s4, product distribution; when the lining is on the belt conveyor, a plurality of product dispensing machines 4 dispense products into the lining;
s5, folding and pressing the lining ear plate; the lining with the product is folded and pressed by the lug plate folding mechanism and the lug plate pressing mechanism in sequence, so that the lining meets the box-entering standard; the earplates of the inner lining are folded by the earplate folding cylinder and the earplate folding rod, the folded earplates are firstly subjected to a first-stage pressing rod, the earplates are folded to a certain extent, the inner lining is not folded at the moment and is transmitted by the belt conveyor to enter the second-stage pressing plate, at the moment, the end parts of the second-stage pressing plate which are tilted enter the earplates, the earplates after entering the earplates are completely folded, and the next working procedure is carried out under the transmission of the conveyor;
S6, lining the box; the folded lining is filled into an outer box through an automatic boxing machine 5, and the outer box is packaged;
s7, screening the weight; detecting the outer box of the finished product by an online weighing machine 6, and screening unqualified products;
s8, labeling or code spraying of the outer box; the qualified outer box enters a corner labeling machine or a code spraying machine for labeling or code spraying, can be independently labeled, can be independently code spraying, and can be used for spraying the code after labeling the outer box; meanwhile, the labeling can also comprise the function of sealing the packaging box;
s9, conveying the outer box; the outer boxes enter the main path conveyor through the branch conveyor and then reach the box filling machine 9;
s10, opening an outer box; the outer box is processed by the box opening machine 8 and then reaches the box filling machine 9 through the outer box conveyor;
s11, boxing the outer box; the outer box is filled into the outer box under the operation of the box filling machine 9;
s12, labeling and code spraying of an outer box; the outer box is conveyed into an outer box labeling machine or a code spraying machine 10 for labeling;
s13, sealing the outer box; the outer box is conveyed into a box sealing machine 11 to finish packaging.
So far, the lining conveys the effective connection cooperation operation of feed mechanism, automatic cartoning machine, steady doffer, realizes the production to the finished product box body, and the work of whole production line is accomplished.
Because inside lining material loading transport mechanism, steady doffer and automatic cartoning machine are modular structure, connect the cooperation through the transfer chain, consequently according to the difference of cartoning product, combination form also can change. When the product which is difficult to put is not needed to be loaded, a stable blanking device is not needed; the lining feeding and conveying mechanism and the smooth blanking device can be only matched for use when the automatic boxing process is not complex; and when the automatic feeding is not needed, the stable blanking device and the automatic boxing machine can be independently selected.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (15)
1. Inside lining material loading transport mechanism, its characterized in that: the lining folding system is used for synchronously completing lining feeding action and lining pressing action; the lining conveying system is used for sequentially completing the folding action and the pressing action of the lining earplates in the conveying process;
the lining folding system comprises a conveying feeding mechanism for finishing feeding pressing action and a lining feeding channel for storing a lining, wherein the conveying feeding mechanism is driven by a driving source and comprises an adsorption structure and a pressing structure; the adsorption structure is used for sucking the lining in the lining feeding channel and placing the lining in a conveying positioning groove of the lining conveying system to finish the feeding action, and at least one side of a discharge hole of the lining feeding channel is provided with an air blowing pipe for blowing air to the lining of the discharge hole of the lining feeding channel; the pressing structure completes the pressing action of the lining in the conveying positioning groove; the lining conveying system comprises an ear plate folding mechanism and an ear plate pressing mechanism, wherein the ear plate folding mechanism is used for folding the lining ear plate in the conveying positioning groove, and the ear plate pressing mechanism is used for pressing the folded lining ear plate.
2. The liner feed transfer mechanism of claim 1, wherein: the conveying and feeding mechanism comprises a feeding driving rod and a feeding driven rod, two ends of the feeding driving rod respectively penetrate through the lining folding mounting frame, one end of the feeding driving rod is connected to a driving source, the feeding driving rod is connected to the feeding driven rod through a first transmission arm, the feeding driving rod is connected to the pressing mounting rod through a second transmission arm and a feeding transmission plate which are matched in a transmission mode, and the conveying and feeding mechanism moves under the guiding action of a guide assembly arranged on the lining folding mounting frame; the feeding driven rod is provided with an adsorption structure for sucking the lining; the pressing installation rod is provided with a pressing structure for pressing the lining.
3. A stationary blanking device for use with a liner feed transfer mechanism as claimed in any of claims 1-2, characterized in that: the bottle-shaped product to be placed in the lining enters the lining of the conveying positioning groove after passing through the stable blanking device, and the stable blanking device comprises a material supporting mechanism for supporting the bottle-shaped product and a product guiding component for guiding the bottle-shaped product to fall into the material supporting mechanism.
4. A stationary blanking apparatus according to claim 3, characterized in that: the product guiding assembly comprises at least two limiting parts which are correspondingly arranged, a first limiting area for limiting the protruding part of the bottle is formed between the adjacent limiting parts, the bottle passes through the first limiting area and the material supporting mechanism, and falls into the lining through the material supporting mechanism which is opened and closed.
5. The stationary blanking apparatus of claim 4, wherein: the material supporting mechanism comprises at least two supporting plates which are oppositely arranged, the supporting plates which are correspondingly arranged do opening and closing movement through the power mechanism, the falling ends of the supporting plates, which are far away from the bottle, are provided with baffle plates for preventing the bottle from falling, two spacing areas for spacing the protruding parts of the bottle are formed between the two supporting plates, and a spacing space is formed by the cooperation of the first spacing area and the second spacing area.
6. The stationary blanking apparatus of claim 5, wherein: bottle-shaped objects enter the product guide assembly through the conveying guide rail, the feeding port of the conveying guide rail is used for controlling feeding through the clamping mechanism, the clamping mechanism comprises a clamping plate provided with a through groove, and one end of the limiting piece extends into the conveying guide rail through the through groove.
7. An automatic cartoning machine using the stationary blanking apparatus of claim 6, wherein: comprising
The feeding and conveying mechanism is used for feeding the lining onto the conveying and positioning groove;
the product to be placed stably falls into the inner liner on the conveying positioning groove after being transited by the stable blanking device;
a liner-in-box mechanism for pushing the liner into the outer box;
the outer box lug plate blocking mechanism is used for poking the outer box lug plate to assist the inner liner to enter the outer box;
The outer box forming mechanism is used for forming the folded outer box into a three-dimensional box;
an outer case transfer mechanism for transferring the outer case;
and the outer box folding mechanism is used for folding the outer box ear plate to form a complete box body.
8. The liner entering an automatic boxing machine process under the conveying of the liner feeding conveying mechanism according to any one of claims 1-2, wherein: the automatic boxing machine comprises a lining boxing mechanism for pushing the lining into the outer box; the outer box lug plate blocking mechanism is used for poking the outer box lug plate to assist the inner liner to enter the outer box; the outer box forming mechanism is used for forming the folded outer box into a three-dimensional box; an outer case transfer mechanism for transferring the outer case; and the outer box folding mechanism is used for folding the outer box ear plate to form a complete box body.
9. The bottle-shaped product to be placed falls into the inner lining through the stable blanking device of claim 6, and then the inner lining with the bottle-shaped product enters into the process of the automatic boxing machine, and is characterized in that: the stable blanking device comprises a material supporting mechanism for supporting the bottle-shaped objects and a product guiding component for guiding the bottle-shaped objects to fall into the material supporting mechanism;
the automatic boxing machine comprises a lining boxing mechanism for pushing the lining into the outer box; the outer box lug plate blocking mechanism is used for poking the outer box lug plate to assist the inner liner to enter the outer box; the outer box forming mechanism is used for forming the folded outer box into a three-dimensional box; an outer case transfer mechanism for transferring the outer case; and the outer box folding mechanism is used for folding the outer box ear plate to form a complete box body.
10. An automatic boxing machine according to any one of claims 7, 8 or 9, wherein: the liner loading mechanism comprises a hanging mounting arm mounted to the frame, the hanging mounting arm is provided with a pushing arm assembly for completing the pushing action, and the pushing arm assembly is connected to a pushing power source.
11. The automatic cartoning machine of claim 10, wherein: the pushing arm assembly comprises a first pushing arm assembly used for pressing the lining ear plate and a second pushing arm assembly used for pushing the lining into the outer box.
12. An automatic cartoning line comprising an automatic cartoning machine of any one of claims 7, 8, or 9, wherein: the automatic weighing machine also comprises an online weighing machine for weighing the outer box and a corner labeling machine or a code spraying machine for labeling the outer box.
13. An automated cartoning line according to claim 12, wherein: and an outer packing box operating line which is arranged behind the corner labeling machine or the code spraying machine and used for packing and boxing the outer boxes.
14. An automated cartoning line as defined in claim 13, wherein: the lining that waits to roll over enters into automatic cartoning machine through inside lining folding system, inside lining conveying system in proper order, still is equipped with one or more product material sending machine simultaneously, product material sending machine sends the material to the inside lining of process, and the inside lining forms the product box in packing into outer box through automatic cartoning machine, and forms the line of final product box and regard as the finished product production line, and the finished product production line sets up with outer packing box operating line is adjacent, realizes the completion that the product box got into outer packing box process, and the equipment of whole product production line and the equipment of outer packing production line all are connected to the controller, can realize automatic operation through the controller.
15. A cartoning process of an automated cartoning line as recited in claim 14, comprising the steps of: s1, lining into a groove; s2, forming a lining; s3, conveying the inner lining; s4, dispensing the product to be placed; s5, folding and pressing the lining ear plate; s6, lining the outer box; s7, screening the weight of the outer box; s8, labeling or code spraying of the outer box.
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| CN115027725B true CN115027725B (en) | 2024-04-05 |
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| CN116040044B (en) * | 2022-11-25 | 2023-11-07 | 无锡西奇智能科技有限公司 | Vertical boxing device |
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| CN115027725A (en) | 2022-09-09 |
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