CN115027070A - Auxiliary device for manufacturing temperature calibration probe and manufacturing process - Google Patents

Auxiliary device for manufacturing temperature calibration probe and manufacturing process Download PDF

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Publication number
CN115027070A
CN115027070A CN202210636458.0A CN202210636458A CN115027070A CN 115027070 A CN115027070 A CN 115027070A CN 202210636458 A CN202210636458 A CN 202210636458A CN 115027070 A CN115027070 A CN 115027070A
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China
Prior art keywords
forming
shaping
groove
block
pressing
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CN202210636458.0A
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Chinese (zh)
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CN115027070B (en
Inventor
陈启跃
刘珺
程鹏飞
孙志伟
金小竣
王鹏
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Beijing Jinnuomi Technology Co ltd
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Beijing Jinnuomi Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/50Removing moulded articles
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K13/00Thermometers specially adapted for specific purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • B29C2043/181Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles encapsulated
    • B29C2043/182Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles encapsulated completely
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/50Removing moulded articles
    • B29C2043/503Removing moulded articles using ejector pins, rods
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The application relates to the field of medical instruments, in particular to an auxiliary device for manufacturing a temperature calibration probe, which comprises a first tool assembly and a second tool assembly, wherein the first tool assembly comprises a forming part and a first pressing part arranged on the surface of the forming part, the forming part is provided with a forming groove, the first pressing part can move to the forming groove, the second tool assembly comprises a shaping part and a second pressing part arranged on the surface of the shaping part, the surface of the shaping part facing the second pressing part is provided with a shaping groove, and the second pressing part can move to the shaping groove; a manufacturing process for manufacturing a temperature calibration probe comprises the following steps: s1: processing single-sided heat-conducting glue; s2: cooling and shaping; s3: taking out the shaped single-sided heat-conducting glue; s4: placing a temperature sensor and filling high-heat-conductivity glue; s5: processing and shaping; s6: and (4) mounting, namely, lightly taking out the temperature probe from the sizing tank and mounting the temperature probe into the PCR reaction tube. The method and the device have the effect of improving the qualification rate of manufacturing the temperature probe.

Description

Auxiliary device for manufacturing temperature calibration probe and manufacturing process
Technical Field
The application relates to the field of medical instruments, in particular to an auxiliary device for manufacturing a temperature calibration probe and a manufacturing process.
Background
The PCR instrument, also called as a polymerase chain reaction instrument, is an instrument for realizing large-scale gene replication of DNA polymerase under the condition of a specified temperature field. According to the global epidemic situation, the usage amount of the PCR instrument module used for nucleic acid detection is gradually increased, and the product usage amount of the temperature probe used for temperature calibration of the PCR instrument module is also sharply increased.
In the field of PCR, a PCR instrument needs to carry out temperature uniformity inspection when a module is heated or cooled before leaving a factory. Only when the temperature uniformity meets the requirement, the instrument meets the qualified requirements of leaving the factory. When examining module temperature, need use temperature probe, during PCR reaction tube was installed usually to temperature probe, temperature probe comprises temperature sensor and the heat conduction glue of parcel in the temperature sensor outside, and the outside heat conduction of temperature sensor is glued and is adopted the mode of manual welding parcel to make usually to require temperature sensor to be located the central point department of putting of heat conduction glue, then will wrap up the temperature sensor that the heat conduction was glued and install on PCR reaction tube.
With respect to the related art among the above, the inventors consider that the following drawbacks exist: because the temperature probe needs to be installed on the PCR reaction tube, and the size of the temperature sensor used for manufacturing the temperature probe is smaller, the temperature sensor manually wrapped by the heat-conducting glue is easily influenced by human factors, so that the temperature sensor cannot be accurately positioned and installed in the PCR reaction tube, can only be roughly placed in the middle of the PCR reaction tube, and is easily inaccurate in measured data, and the qualification rate of the manufactured temperature probe is lower.
Disclosure of Invention
In order to enable the temperature sensor to be accurately installed on the PCR reaction tube and improve the qualification rate of manufacturing the temperature probe, the application provides an auxiliary device and a manufacturing process for manufacturing the temperature calibration probe.
In a first aspect, the present application provides an auxiliary device for manufacturing a temperature calibration probe, which adopts the following technical scheme:
the utility model provides an auxiliary device of preparation temperature calibration probe, includes first frock subassembly and second frock subassembly, first frock subassembly includes the formed part and sets up the first piece that compresses tightly on the formed part surface, the formed part has seted up the shaping groove on the first surface that compresses tightly of piece of orientation, first compressing tightly can remove to the shaping groove on, second frock subassembly compresses tightly the piece including the shaped part with the second that sets up on the shaped part surface, the shaped part has seted up the shaped groove on the second surface that compresses tightly the piece towards the second, the second compresses tightly the piece and can remove to the shaped groove on.
By adopting the technical scheme, the first tool assembly and the second tool assembly are arranged, when the temperature probe is processed, firstly, a single-layer high heat-conducting adhesive is processed in the forming groove, then the processed high heat-conducting adhesive layer is placed in the shaping groove, and a prepared temperature sensor is put in, the high heat-conducting glue is filled into the shaping groove again, so that the temperature sensor can be positioned at the middle position of the two high heat-conducting glue layers, and the formed groove and the die with the fixed groove are arranged, so that the processed temperature probe has a fixed shape and can be better arranged on a PCR reaction tube, therefore, through adopting first frock subassembly and second frock subassembly, separately process, effectively improved the speed of processing, also improved the qualification rate of production temperature probe, also avoided the error that manual welding height heat-conducting glue caused simultaneously.
Optionally, the formed part includes first forming block and second forming block, slip concatenation between first forming block and the second forming block to can dismantle fixed connection between the two, the shaping groove includes half groove and shaping lower half groove in the shaping, half groove sets up on first forming block in the shaping, half groove sets up on the second forming block under the shaping to half groove and shaping lower half groove are located the surface of first forming block and second forming block looks concatenation under the shaping.
Through adopting above-mentioned technical scheme, the high heat-conducting glue film of individual layer that makes at first processing come out on first frock subassembly separates from the formed part better with the second forming block of first forming block that this application set up, avoids holistic formed part, can not be quick take out the high heat-conducting glue film in the shaping groove, perhaps at the in-process that takes out, causes the damage of high heat-conducting glue film.
Optionally, the first pressing piece comprises a first pressing block rotatably connected to the forming piece and a first spring arranged on the first pressing block, and the second pressing piece comprises a second pressing block rotatably connected to the shaping piece and a second spring arranged on the second pressing block.
Through adopting above-mentioned technical scheme, when having filled high heat-conducting glue in shaping groove or design groove, the first briquetting or the second briquetting that set up can compress tightly the high heat-conducting glue in shaping groove or the design groove, make the design that high heat-conducting glue can be quick.
Optionally, an ejector member is disposed on the molding member to separate the first molding block from the second molding block.
Through adopting above-mentioned technical scheme, the back is stereotyped in the cooling of the high heat conduction glue in the shaping groove, and the ejecting piece that sets up can part first shaping piece and second shaping piece gradually to make taking out from deciding the shaping groove that the high heat conduction glue film of stereotyping can be better.
Optionally, be provided with the shaping locating part on the formed part, the shaping locating part is including setting up the spacing post of shaping on the formed part, the one end joint that its turning point was kept away from to first briquetting is to the spacing post of shaping, be provided with design locating part on the formed part, design locating part is including setting up the spacing post of design on the formed part, the one end joint that its turning point was kept away from to the second briquetting is to the spacing post of design.
Through adopting above-mentioned technical scheme, when the staff rotated first briquetting and compressed tightly the shaping groove on, the tip of first briquetting can be connected to the spacing post of shaping on, when the staff rotated the second briquetting and compressed tightly the setting groove on, the tip of second briquetting can be connected to the spacing post of shaping on, both are for improving work efficiency, and make high heat-conducting glue film at refrigerated in-process, first briquetting or second briquetting can be located shaping groove or setting groove all the time, when can avoiding first briquetting of manual operation and second briquetting simultaneously, first briquetting and the excessive problem of second briquetting rotation appear, can not be accurate remove on shaping groove or the setting groove.
Optionally, a forming compression spring is arranged on the forming limiting column and can be compressed onto the first pressing block, a forming compression spring is arranged on the forming limiting column and can be compressed onto the second pressing block.
Through adopting above-mentioned technical scheme, after first briquetting joint is to the spacing post of shaping, second briquetting joint is to the spacing post of design back, and shaping hold-down spring can compress tightly the tip of first briquetting, and shaping hold-down spring can compress tightly the tip of second briquetting, prevents under the condition that receives external force, and first briquetting and second briquetting break away from the spacing post of shaping and the spacing post of design, make both unable highly heat-conducting glues to shaping groove and design inslot compress tightly.
Optionally, a raised mold block is processed inside the molding groove.
Through adopting above-mentioned technical scheme, when the high heat-conducting glue of intussuseption in the shaping groove, the model piece that sets up can form the space that holds temperature sensor on high heat-conducting glue layer, makes follow-up processing temperature probe's speed improve to when preventing to fill the high heat-conducting glue of second floor, temperature sensor's position takes place to remove.
In a second aspect, the present application provides a manufacturing process for manufacturing a temperature calibration probe, which adopts the following technical scheme:
a manufacturing process for manufacturing a temperature calibration probe comprises the following steps:
s1: processing single-side heat-conducting glue, placing the first tool assembly on a workbench, filling high-heat-conducting glue in a forming groove, and scraping redundant high-heat-conducting glue by using a scraper;
s2: cooling and shaping, namely rotating the first pressing block, pressing the first pressing block onto the shaping groove, clamping one end of the first pressing block onto the shaping limiting column, and shaping at room temperature or in a drying box;
s3: taking out the shaped single-side heat-conducting glue, slightly lifting the first pressing block, slowly operating the ejection piece to enable a gap to be leaked between the first forming block and the second forming block, and finally completely loosening the first forming block and the second forming block gradually;
s4: placing a temperature sensor and filling high-thermal-conductivity glue, turning the single-sided heat-conduction glue processed in the step S3 and then placing the single-sided heat-conduction glue in a shaping groove, then placing the temperature sensor in the single-sided heat-conduction glue, filling the high-thermal-conductivity glue in the shaping groove, and scraping the redundant high-thermal-conductivity glue;
s5: processing and shaping, namely rotating the second pressing block to a shaping groove to be compressed, clamping the second pressing block to a shaping limiting column, and shaping at room temperature or in a drying box;
s6: and (4) mounting, namely, lightly taking out the temperature probe from the sizing tank and mounting the temperature probe into the PCR reaction tube.
Optionally, in the step S1 and the step S4, the worker fills the high thermal conductive adhesive and places the temperature sensor under a magnifier.
By adopting the technical scheme, the positions of the forming groove and the shaping groove are smaller, so that the magnifying glass can be used for enabling a worker to observe more clearly, and errors are avoided during operation.
In summary, the present application includes at least one of the following beneficial technical effects:
1. according to the first tool assembly and the second tool assembly, when the temperature probe is machined, firstly, single-layer high-heat-conduction glue is machined in the forming groove, then, the machined high-heat-conduction glue layer is placed in the forming groove, the temperature sensor which is prepared in advance is placed in the forming groove, the high-heat-conduction glue is filled into the forming groove again, the temperature sensor can be located in the middle position of the two high-heat-conduction glue layers, and the formed groove and the die of the forming groove are arranged, so that the machined temperature probe has a fixed shape and can be better installed on a PCR reaction tube;
2. according to the forming limiting part and the shaping limiting part, both the forming limiting part and the shaping limiting part are arranged for improving the working efficiency of processing the high-heat-conduction adhesive layer, the first pressing block or the second pressing block can be always pressed on the forming groove or the shaping groove in the cooling process of the high-heat-conduction adhesive layer, and meanwhile, the problem that the first pressing block and the second pressing block rotate excessively when the first pressing block and the second pressing block are manually operated can be avoided, and the first pressing block and the second pressing block cannot be accurately moved to the forming groove or the shaping groove;
3. the ejector piece that sets up can be with first shaping block and second shaping block separately gradually to make the high heat-conducting glue film of stereotyping can be better take out from deciding the shaping groove.
Drawings
FIG. 1 is a schematic diagram of an overall structure of a first tooling assembly embodying an embodiment of the present application;
FIG. 2 is a schematic diagram of an overall structure of a second tooling assembly embodied in an embodiment of the present application;
FIG. 3 is an exploded view of a first tooling assembly embodying embodiments of the present application;
FIG. 4 is a schematic view of an ejector screw on a first tooling assembly embodying an embodiment of the present application;
fig. 5 is a flowchart showing a flow of the first tooling assembly and the second tooling assembly used in cooperation according to an embodiment of the present application.
Description of reference numerals: 1. a first tooling assembly; 11. a forming member; 111. a first molding block; 112. a second molding block; 113. a notch; 114. fastening screws; 115. a bump; 116. a groove; 12. forming a groove; 121. forming an upper half groove; 122. forming a lower half groove; 123. a model block; 13. a first pressing member; 131. a first pressing block; 132. a first rotating screw; 133. a first spring; 14. forming a limiting part; 141. a first limit screw; 142. forming a limiting column; 143. forming a compression spring; 15. ejecting a screw; 2. a second tooling assembly; 21. shaping a profile; 22. a shaping groove; 23. a second pressing member; 231. a second pressing block; 232. a second rotating screw; 233. a second spring; 24. shaping a limiting part; 241. a second limit screw; 242. shaping the limiting column; 243. and (5) shaping the compression spring.
Detailed Description
The present application is described in further detail below with reference to figures 1-5.
The embodiment of the application discloses auxiliary device for manufacturing a temperature calibration probe. Referring to fig. 1 and 2, an auxiliary device for manufacturing a temperature calibration probe comprises a first tool assembly 1 and a second tool assembly 2 which are independently arranged, wherein when the temperature probe is manufactured, a layer of heat-conducting glue is firstly processed on the first tool assembly 1, the second tool assembly 2 is placed with the processed and formed heat-conducting glue, a temperature sensor is placed on the first layer of heat-conducting glue, and finally, a layer of heat-conducting glue is filled on the second tool assembly 2, so that the temperature sensor can be wrapped in the two layers of heat-conducting glue, and the temperature sensor is located in the middle position of the two layers of heat-conducting glue layers.
Referring to fig. 1 and 3, the first tooling assembly 1 includes a molding member 11 having a rectangular block structure, a molding groove 12 is formed on a surface of one side of the molding member 11, and a first pressing member 13 is disposed on the molding member 11, the first pressing member 13 can press the molding groove 12, the molding member 11 includes a first molding block 111 and a second molding block 112 which are joined to each other, the molding groove 12 is disposed at a position where the first molding block 111 and the second molding block 112 are joined to each other, the first molding block 111 and the second molding block 112 slide relative to each other, and end surfaces of the first molding block 111 and the second molding block 112 which are joined to each other are step-shaped, when the first molding block 111 and the second molding block 112 are joined to each other, a step end surface of the first molding block 111 and a step end surface of the second molding block 112 can be clamped to each other, after the molding groove 12 is filled with a high thermal conductive adhesive and cooled, an operator can separate the first molding block 111 and the second molding block 112 by sliding relative to each other, the formed high heat-conducting adhesive layer can be conveniently taken out of the forming groove 12; a pair of U-shaped notches 113 are symmetrically formed in the step end surface of the second forming block 112, fastening screws 114 are respectively arranged at the two notches 113, the fastening screws 114 pass through the notches 113 and are in threaded connection with the first forming block 111, and the two fastening screws 114 can connect the first forming block 111 and the second forming block 112 into a whole.
The end face of the step of the second forming block 112 facing the first forming block 111 is provided with a convex block 115, the first forming block 111 is provided with a matching groove 116, when the first forming block 111 and the second forming block 112 are slidably spliced, the convex block 115 can be correspondingly inserted into the groove 116, and after the convex block 115 is inserted into the groove 116, the notch 113 arranged on the second forming block 112 can be aligned with the screw hole on the first forming block 111, so that the positioning effect can be achieved.
Referring to fig. 1 and 3, the molding groove 12 includes an upper molding half groove 121 disposed on the first molding block 111 and a lower molding half groove 122 disposed on the second molding block 112, the upper molding half groove 121 is disposed at the position of the groove 116, the lower molding half groove 122 is disposed at the position of the protrusion 115, and when the first molding block 111 and the second molding block 112 are spliced into a whole, the complete molding groove 12 is formed; a convex model block 123 is arranged at the bottom of the upper molding half-groove 121, the shape and the size of the model block 123 are the same as those of the temperature sensor, and when the molding groove 12 is filled with high-heat-conductivity glue, a space for accommodating the temperature sensor can be formed on the high-heat-conductivity glue layer.
The first pressing part 13 comprises a first pressing block 131 rotatably connected to the first molding block 111, the first pressing block 131 is a rectangular block, a first rotating screw 132 is vertically arranged on the first molding block 111 and is in threaded connection with the first rotating screw 132, the first rotating screw 132 vertically penetrates through one end of the first pressing block 131, the first pressing block 131 rotates around the first rotating screw 132, the first pressing block 131 can rotate and press the first pressing block onto the molding groove 12, after the molding groove 12 is filled with high-thermal-conductivity glue, a worker rotates the first pressing block 131 and presses the first pressing block onto the molding groove 12, the high-thermal-conductivity glue can be rapidly molded, and a handle convenient for the worker to rotate the first pressing block 131 is fixed on the back of the first pressing block 131 away from the molding part 11; the first rotating screw 132 is sleeved with a first spring 133, one end of the first spring 133 abuts against the screw head of the first rotating screw 132, the other end of the first spring 133 is pressed onto the first pressing block 131, after the first pressing block 131 rotates to the forming groove 12, the arranged first spring 133 can play a pre-pressing role, and under the action of the elastic force of the first spring 133, the first pressing block 131 can be tightly pressed onto the forming part 11.
Referring to fig. 1 and 3, a forming limiting member 14 is disposed on the first forming block 111, the forming limiting member 14 is located at a position of one end of the first pressing block 131 far away from the first rotating screw 132, the forming limiting member 14 includes a first limiting screw 141 vertically screwed to the first forming block 111 and a forming limiting post 142 disposed on the first limiting screw 141, the first limiting screw 141 and the first rotating screw 132 are symmetrically disposed at two sides of the forming upper half-groove 121, the forming limiting post 142 is a cylindrical structure, and the forming limiting post 142 is sleeved on the first limiting screw 141; be provided with the draw-in groove that is the U type near first stop screw 141 tip at first briquetting 131, the draw-in groove is mutually supported with the spacing post 142 of shaping, when the staff rotates first briquetting 131 and compresses tightly on shaping groove 12, the draw-in groove can just joint to the spacing post 142 of shaping, makes first briquetting 131 can accurately compress tightly on shaping groove 12, avoids the staff to rotate first briquetting 131 excessive, can not be timely accurate rotate first briquetting 131 to shaping groove 12 on.
A molding pressing spring 143 and a gasket are sleeved on the first limiting screw 141, the molding pressing spring 143 is positioned between a screw head of the first limiting screw 141 and the molding limiting column 142, the gasket is positioned between the molding pressing spring 143 and the molding limiting column 142, one end of the molding pressing spring 143 is abutted against the screw head of the first limiting screw 141, and the other end of the molding pressing spring can press the gasket onto the end face of the molding limiting column 142; first briquetting 131 keeps away from the upper surface of formed part 11 and sets up to straight chamfer towards the side of first briquetting 131 rotation direction, in-process on the spacing post 142 of shaping is received in the draw-in groove rotation joint on first briquetting 131, the inclined plane of straight chamfer can be the butt earlier on the gasket, then gradually with gasket jack-up and compression molding hold-down spring 143, on the draw-in groove joint on first briquetting 131 is received the spacing post 142 of shaping, the shaping hold-down spring 143 of setting can compress tightly the tip of first briquetting 131, and mutually support between with first spring 133, apply equidirectional power at the both ends of first briquetting 131, make the high heat-conducting glue surface after the design more level and more smooth, and the shaping hold-down spring 143 of setting can prevent that first briquetting 131 from under the influence of external force, very easy breaks away from on the spacing post 142 of shaping.
Referring to fig. 1, 3 and 4, an ejector is arranged on the second molding block 112, the ejector is an ejector screw 15, the ejector screw 15 is arranged along the width direction of the second molding block 112, the ejector screw 15 penetrates through the second molding block 112 and is in threaded connection with the second molding block 112, when the first molding block 111 and the second molding block 112 are spliced into a whole, the end of the ejector screw 15 is attached to the step end face of the first molding block 111, after the shaping of the high thermal conductive adhesive in the groove 12 is completed, a worker slowly rotates the ejector screw 15, the end of the ejector screw 15 can be abutted to the step end face of the first molding block 111, then the first molding block 111 and the second molding block 112 are gradually separated by a gap, and after the completion of the shaping of the high thermal conductive adhesive is confirmed, the first molding block 111 and the second molding block 112 are completely separated.
Referring to fig. 1 and 2, the second tooling assembly 2 includes a shaping piece 21 in a rectangular block structure, a shaping groove 22 is formed in one side surface of the shaping piece 21, and a second pressing piece 23 is arranged on the shaping piece 21, the shaping groove 22 is identical to the shaping groove 12 in shape and size, the second pressing piece 23 can be pressed onto the shaping groove 22, after the high heat-conducting glue layer on the first tooling assembly 1 is processed, a worker takes the high heat-conducting glue layer off and puts the high heat-conducting glue layer into the shaping groove 22, then a temperature sensor is put into the high heat-conducting glue layer, new high heat-conducting glue is filled into the shaping groove 22, and finally the second pressing piece 23 is pressed onto the shaping groove 22 to complete cooling and shaping.
The second pressing member 23 includes a second pressing block 231 rotatably connected to the fixed member 21, the second pressing block 231 is in a rectangular block structure, a second rotating screw 232 is vertically screwed on the surface of the fixed member 21, and the second rotating screw 232 vertically penetrates through one end of the second pressing block 231, the second pressing block 231 can rotate around the second rotating screw 232, so that the second pressing block 231 can rotate to the shaping groove 22; a handle with the same structure as that of the first pressing block 131 is fixedly connected to the back surface of the second pressing block 231 far away from the fixed part 21; the second spring 233 is sleeved on the second rotating screw 232, one end of the second spring 233 abuts against the screw head of the second rotating screw 232, the other end of the second spring 233 can be pressed onto the second pressing block 231, after the second pressing block 231 rotates to the shaping groove 22, the arranged second spring 233 can play a role of pre-pressing, and under the action of the elastic force of the second spring 233, the second pressing block 231 can be tightly pressed onto the shaping piece 21.
Referring to fig. 1 and 2, a shaping limiting member 24 is disposed on the shaping member 21, the shaping limiting member 24 is located at one end of the second pressing block 231, which is far away from the second rotating screw 232, the shaping limiting member 24 includes a second limiting screw 241 vertically screwed on the shaping member 21 and a shaping limiting post 242 disposed on the second limiting screw 241, the second rotating screw 232 and the second limiting screw 241 are symmetrically disposed on two sides of the shaping groove 22, the shaping limiting post 242 is a cylindrical structure, and the shaping limiting post 242 is rotatably sleeved on the second limiting screw 241; the end part of the second pressing block 231 close to the second limiting screw 241 is provided with a clamping groove which has the same structure as the first pressing block 131, the clamping groove is in clamping fit with the shaping limiting column 242, and when the second pressing block 231 needs to rotate to the shaping groove 22, the clamping groove on the second pressing block 231 can be clamped to the shaping limiting column 242.
The second limit screw 241 is sleeved with a shaping hold-down spring 243, one end of the shaping hold-down spring 243 is abutted to the screw head of the second limit screw 241, the elastic force of the other end of the shaping hold-down spring 243 acts on the shaping limit post 242, a gasket sleeved on the second limit screw 241 is arranged between the shaping hold-down spring 243 and the shaping limit post 242, the gasket on the second limit screw 241 has the same structure and the same function as the gasket on the first limit screw 141, so that when the clamping groove on the second pressing block 231 is clamped on the shaping limit post 242, the shaping hold-down spring 243 can be compressed, a straight chamfer is also arranged on the side edge of the second pressing block 231, which is far away from the upper surface of the shaping piece 21 and faces the rotating direction of the second pressing block 231, so that the second pressing block 231 can better jack up the shaping hold-down spring 243, after the second pressing block 231 rotates on the shaping groove 22, the elastic forces of the second spring 233 and the shaping hold-down spring 243 can be uniformly applied to the second press block 231, so that the high thermal conductive adhesive in the shaping groove 22 can be rapidly shaped.
The embodiment of the application also discloses a manufacturing process for manufacturing the temperature calibration probe. Referring to fig. 1, 2 and 5, a manufacturing process for manufacturing a temperature calibration probe includes the following steps:
s1: the first tool assembly 1 is placed on the workbench and placed in the front view direction, and the first tool assembly needs to be placed under a magnifying lens for operation due to the fact that the position of the forming groove 12 is small; next, the worker fills the molding groove 12 with the highly thermally conductive paste, and removes the excess highly thermally conductive paste with a squeegee.
S2: the staff lifts first briquetting 131 gently, make first spring 133 compressed, then rotate first briquetting 131, make draw-in groove on the first briquetting 131 can the joint on the spacing post 142 of shaping, thereby realize that first briquetting 131 can compress tightly on shaping groove 12 under the effect of first spring 133 and shaping pressure spring 143, place first frock subassembly 1 at last and dry in the drying cabinet, realize quick design, perhaps make first frock subassembly 1 under the state of room temperature, let high heat-conducting glue design slowly.
S3: after the high thermal conductive adhesive is completely formed in step S2, the worker slightly loosens the first rotating screw 132 and the second limiting screw 241 without completely loosening and leaving a certain pre-tightening force, slightly rotates the ejecting screw 15 to gradually generate a gap between the first forming block 111 and the second forming block 112, while generating the gap, observes whether the high thermal conductive adhesive in the forming groove 12 is completely formed, and after the high thermal conductive adhesive is completely formed, slightly loosens the first forming block 111 and the second forming block 112 completely, and removes the high thermal conductive adhesive layer in the forming groove 12.
S4: the high heat-conducting adhesive layer shaped in the step S3 is turned over and then placed into the shaping groove 22 of the second tool assembly 2, then the prepared temperature sensor is placed into the processed high heat-conducting adhesive layer, in order to enable the temperature sensor of the welded wire to be accurately placed, the step is carried out under a magnifier, then the high heat-conducting adhesive layer is filled into the shaping groove 22 again, the scraper is used for scraping redundant high heat-conducting adhesive, and the temperature sensor is already positioned in the middle of the two high heat-conducting adhesive layers.
S5: the staff lifts up second briquetting 231 gently and rotates it to the design groove 22 simultaneously, and draw-in groove on the second briquetting 231 can block to the spacing post 242 of design, under the effect of second spring 233 and design pressure spring 243, second briquetting 231 can compress tightly on the design groove 22, then places second frock subassembly 2 and dries in the oven, realizes quick design, perhaps under the state at room temperature, lets high heat-conducting glue finalize the design slowly.
S6: and (3) taking the high thermal conductive adhesive after the shaping in the step (S5) out of the shaping piece (21), wherein the temperature sensor is arranged between the two layers of high thermal conductive adhesive layers, finally installing the temperature sensor on the PCR reaction tube, and sealing the wiring position on the temperature sensor by using hot melt adhesive to ensure that the temperature sensor is more reliable to use.
The above are preferred embodiments of the present application, and the scope of protection of the present application is not limited thereto, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (9)

1. An auxiliary device for manufacturing a temperature calibration probe is characterized in that: including first frock subassembly (1) and second frock subassembly (2), first frock subassembly (1) is including formed part (11) and set up first compressing tightly piece (13) on formed part (11) surface, formed part (11) have seted up shaping groove (12) towards first compressing tightly on the surface of piece (13), first compressing tightly piece (13) can move on shaping groove (12), second frock subassembly (2) is including shaped part (21) and set up second compressing tightly piece (23) on shaped part (21) surface, shaped part (21) have seted up shaped groove (22) towards the second compressing tightly on the surface of piece (23), second compresses tightly piece (23) and can move on shaped groove (22).
2. An auxiliary device for making a temperature calibration probe according to claim 1, wherein: the forming piece (11) comprises a first forming block (111) and a second forming block (112), the first forming block (111) and the second forming block (112) are spliced in a sliding mode, the first forming block and the second forming block are detachably and fixedly connected, the forming groove (12) comprises an upper forming half groove (121) and a lower forming half groove (122), the upper forming half groove (121) is arranged on the first forming block (111), the lower forming half groove (122) is arranged on the second forming block (112), and the upper forming half groove (121) and the lower forming half groove (122) are located on the surface where the first forming block (111) and the second forming block (112) are spliced.
3. An auxiliary device for making a temperature calibration probe according to claim 1, wherein: the first pressing piece (13) comprises a first pressing piece (131) rotatably connected to the forming piece (11) and a first spring (133) arranged on the first pressing piece (131), and the second pressing piece (23) comprises a second pressing piece (231) rotatably connected to the fixed piece (21) and a second spring (233) arranged on the second pressing piece (231).
4. An auxiliary device for making a temperature calibration probe according to claim 1, wherein: the forming part (11) is provided with an ejector part for separating the first forming block (111) from the second forming block (112).
5. An auxiliary device for making a temperature calibration probe according to claim 3, wherein: be provided with shaping locating part (14) on formed part (11), shaping locating part (14) is including setting up spacing post (142) of shaping on formed part (11), the one end joint that its turning point was kept away from in first briquetting (131) is to shaping spacing post (142), be provided with design locating part (24) on the type piece (21), design locating part (24) is including setting up spacing post (242) of design on type piece (21), the one end joint that its turning point was kept away from in second briquetting (231) is to setting up on spacing post (242).
6. An auxiliary device for manufacturing a temperature calibration probe according to claim 5, wherein: the forming limiting column (142) is provided with a forming compression spring (143), the forming compression spring (143) can be compressed onto the first pressing block (131), the forming limiting column (242) is provided with a forming compression spring (243), and the forming compression spring (243) can be compressed onto the second pressing block (231).
7. An auxiliary device for making a temperature calibration probe according to claim 1, wherein: and a raised model block (123) is processed inside the forming groove (12).
8. A manufacturing process for manufacturing a temperature calibration probe is characterized by comprising the following steps: the method comprises the following steps:
s1: processing single-side heat-conducting glue, placing the first tool assembly (1) on a workbench, then filling high-heat-conducting glue in the forming groove (12), and scraping the redundant high-heat-conducting glue by using a scraper;
s2: cooling and shaping, namely rotating the first pressing block (131), pressing the first pressing block (131) onto the forming groove (12), clamping one end of the first pressing block (131) onto the forming limiting column (142), and shaping at room temperature or in a drying box;
s3: taking out the shaped single-sided heat-conducting glue, slightly lifting the first pressing block (131), slowly operating the ejector to enable a gap to be leaked between the first forming block (111) and the second forming block (112), and finally completely loosening the first forming block (111) and the second forming block (112) gradually;
s4: placing a temperature sensor and filling high-heat-conduction glue, turning the single-side heat-conduction glue processed in the step S3, placing the single-side heat-conduction glue in a shaping groove (22), then placing the temperature sensor in the single-side heat-conduction glue, filling the high-heat-conduction glue in the shaping groove (22), and scraping off the redundant high-heat-conduction glue;
s5: processing and shaping, namely rotating the second pressing block (231) to the shaping groove (22) for pressing, clamping the second pressing block (231) to the shaping limiting column (242), and shaping at room temperature or in a drying box;
s6: the temperature probe was gently removed from the setting bath (22) and set in a PCR reaction tube.
9. The process of claim 8, wherein the step of fabricating the temperature calibration probe comprises: in the steps S1 and S4, the worker performs operations of filling the high thermal conductive adhesive and placing the temperature sensor under a magnifying glass.
CN202210636458.0A 2022-06-07 2022-06-07 Auxiliary device for manufacturing temperature calibration probe and manufacturing process Active CN115027070B (en)

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