CN115006710B - Grain filling system and grain filling method - Google Patents
Grain filling system and grain filling method Download PDFInfo
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- CN115006710B CN115006710B CN202210697713.2A CN202210697713A CN115006710B CN 115006710 B CN115006710 B CN 115006710B CN 202210697713 A CN202210697713 A CN 202210697713A CN 115006710 B CN115006710 B CN 115006710B
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 146
- 238000007599 discharging Methods 0.000 claims abstract description 82
- 230000007246 mechanism Effects 0.000 claims description 81
- 239000003814 drug Substances 0.000 claims description 57
- 238000001514 detection method Methods 0.000 claims description 34
- 230000008093 supporting effect Effects 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 27
- 238000012546 transfer Methods 0.000 claims description 27
- 238000013519 translation Methods 0.000 claims description 24
- 230000002950 deficient Effects 0.000 claims description 13
- 230000033001 locomotion Effects 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims description 3
- 238000001179 sorption measurement Methods 0.000 description 15
- 239000002360 explosive Substances 0.000 description 12
- 230000008569 process Effects 0.000 description 11
- 230000001954 sterilising effect Effects 0.000 description 8
- 238000004659 sterilization and disinfection Methods 0.000 description 8
- 238000007689 inspection Methods 0.000 description 7
- 230000001681 protective effect Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000003032 molecular docking Methods 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000010415 tidying Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 238000005429 filling process Methods 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 238000002513 implantation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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- 238000012797 qualification Methods 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M37/00—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
- A61M37/0069—Devices for implanting pellets, e.g. markers or solid medicaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/02—Jigging conveyors comprising helical or spiral channels or conduits for elevation of materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/02—Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2207/00—Methods of manufacture, assembly or production
- A61M2207/10—Device therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/51—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture specially adapted for storing agricultural or horticultural products
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Dermatology (AREA)
- Medical Informatics (AREA)
- Anesthesiology (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Hematology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a grain filling system which comprises a material arranging device, a material distributing device, a quality detecting device and a container grain filling device for filling grains into a container, wherein the material distributing device is arranged on the discharging side of the material arranging device, a first grain transferring device is arranged between the material distributing device and the quality detecting device, and a second grain transferring device is arranged between the quality detecting device and the container grain filling device. The invention also discloses a grain filling method, which is carried out by adopting a grain filling system and comprises the following steps: sorting; dividing materials; transferring for the first time; detecting quality; transferring for the second time; filling: the container grain filling device fills grains into the container. The grain filling system and the grain filling method have the advantages of reasonable layout, capability of meeting the requirement of filling the container grains, high efficiency flow operation and the like.
Description
Technical Field
The invention relates to the technical field of food and medicine packaging mechanical equipment, in particular to a grain filling system and a grain filling method.
Background
The grain is generally cylindrical, has the diameter of 1-2 mm and the length of 10-20 mm, is used for subcutaneous slow release implantation syringes (containers) and needs to be processed and produced in an A/B grade clean area. At present, a grain filling system is lacking, and grains can be separated, transported, detected, kicked off and finally filled into a syringe.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides a grain filling system and a grain filling method which are reasonable in layout, can meet the requirement of filling container grains and can realize high-efficiency flow operation.
In order to solve the technical problems, the invention adopts the following technical scheme:
The utility model provides a grain filling system, includes reason material device, feed divider, quality detection device and is used for filling the container grain filling device in the container with the grain, the ejection of compact side of reason material device is located to feed divider, be equipped with first grain transfer device between feed divider and the quality detection device, be equipped with second grain transfer device between quality detection device and the container grain filling device.
As a further improvement of the above technical scheme:
The material arranging device comprises a base, a vibration material arranging disc, a material discharging guide groove and a supporting seat, wherein the base is arranged on the supporting seat in a lifting and adjusting mode, the vibration material arranging disc is arranged on the base, the material discharging guide groove is connected with a material discharging hole of the vibration material arranging disc, and the material distributing device is arranged on the material discharging side of the material discharging guide groove.
The base is provided with an electric locking mechanism, the vibration material arranging disc is detachably arranged on the base through the electric locking mechanism, the grain filling system further comprises a human-computer interface, and the electric locking mechanism is electrically connected with the human-computer interface.
The material distributing device comprises a material distributing seat, a material receiving seat and an anti-jump seat, wherein the material distributing seat is fixedly arranged on the discharging side of the discharging guide groove, the material receiving seat is slidably arranged on the material distributing seat and can be close to or far away from the discharging guide groove relatively, a material receiving plate is arranged on the material receiving seat, a material distributing groove corresponding to the discharging guide groove is arranged on the material receiving plate, the anti-jump seat is slidably arranged on the material receiving seat and can be close to or far away from the material receiving plate relatively, a cover plate corresponding to the top opening of the material distributing groove is arranged on the anti-jump seat, the material receiving seat is connected with a first sliding driving assembly, the anti-jump seat is connected with a second sliding driving assembly, and a material shortage detecting mechanism for detecting whether material shortage exists is arranged on the vibration material arranging plate.
The grain transfer device comprises a fixed seat, a lifting rotary column, a swing arm, a translation frame and a sucker, wherein the lifting rotary column is arranged on the fixed seat, the swing arm is fixed on the lifting rotary column, a rotary shaft is arranged at the suspension end of the swing arm, an installation part is arranged on the rotary shaft, the translation frame is detachably arranged on the installation part, the sucker is arranged on the translation frame, the lifting rotary column is connected with a rotary driving mechanism and a lifting driving mechanism, a fixed shaft is arranged in the center of the lifting rotary column in a penetrating mode, a transmission assembly is arranged on the swing arm, and the fixed shaft is connected with the rotary shaft through the transmission assembly.
The transmission assembly comprises a driving wheel, a driven wheel, a belt and a gear pair, wherein the driving wheel is arranged on the swing arm, the driven wheel is arranged on the rotating shaft, the belt is wound on the driving wheel and the driven wheel, and the fixed shaft is in transmission connection with the driving wheel through the gear pair.
The container grain filling device comprises a base body, a needle plug seat, a pushing seat and a third transferring mechanism, wherein the needle plug seat is arranged on the base body in a sliding mode and is connected with a first sliding driving mechanism, the pushing seat is arranged on the needle plug seat in a sliding mode and is connected with a second sliding driving mechanism, a push rod is arranged on the needle plug seat, the third transferring mechanism comprises a medicine placing part and a butting part used for butting against a container, the butting part is arranged at the front end of the medicine placing part, an open medicine placing cavity is arranged in the medicine placing part, a medicine pushing channel used for the push rod to pass through is arranged in the medicine placing part after the medicine placing cavity, a guide channel used for the push rod to pass through is arranged in the butting part in a penetrating mode, a guide opening is formed in the joint of the guide channel and the medicine placing cavity, the third transferring mechanism is arranged on the needle plug seat, and the push rod is aligned with the medicine pushing channel.
The quality detection device comprises a discharging table, a camera and a light source, wherein a row of light transmission openings penetrate through the discharging table, at least two supporting plates are arranged in each light transmission opening at intervals, a placing groove is formed in the top of each supporting plate, the placing grooves in the light transmission openings are arranged side by side and used for placing a grain, and the camera and the light source are respectively arranged above and below the light transmission openings.
One side of the discharging table is provided with a defective product collecting mechanism.
The grain filling method is carried out by adopting the grain filling system and comprises the following steps:
s1, material arrangement: the grain is tidied in a tidying device;
S2, material separation: the grain is intermittently output from the discharging side of the material arranging device, is received by the material distributing device and then is transported to a preset position separated from the discharging side of the material arranging device, so that the first grain transporting device can take the medicine;
S3, first transferring: the grain on the distributing device is transferred to the quality detecting device through the first grain transferring device in a translation way;
S4, quality detection: detecting the grain on a quality detection device, if the quality is unqualified, performing reject treatment, and if the quality is qualified, performing S5;
S5, transferring for the second time: the qualified explosive column is transferred to a container explosive column filling device in a translation way from the quality detection device by a second explosive column transferring device;
s6, filling: the container grain filling device fills grains into the container.
Compared with the prior art, the invention has the advantages that:
The grain filling system of the invention comprises the following steps: firstly, the grains are tidied in a tidying device; the second step, the grains are intermittently output from the discharging side of the material arranging device, and are transferred to a preset position separated from the discharging side of the material arranging device after being received by the material distributing device, so as to be taken by the first grain transferring device; thirdly, translating and transferring the grains on the distributing device to a quality detecting device through a first grain transferring device; fourth, detecting the grain on a quality detection device, if the quality is unqualified, performing reject treatment, and if the quality is qualified, performing a fifth step; fifthly, translating and transferring qualified grains from the quality detection device to the container grain filling device by a second grain transfer device 7; sixth, the container grain filling device fills grains into the container. The grain filling system has reasonable structural layout, can meet the requirement of filling the container grains, and can realize high-efficiency line production.
The grain filling method has reasonable step design, can meet the requirement of filling the container grain, and can realize high-efficiency line production.
Drawings
Fig. 1 is a schematic perspective view of a first view of the grain filling system of the present invention.
Fig. 2 is a schematic perspective view of a second view of the grain filling system of the present invention.
Fig. 3 is a schematic top view of the grain filling system of the present invention.
Fig. 4 is a schematic perspective view of a material handling device of the grain filling system of the present invention.
Fig. 5 is a schematic cross-sectional view of a material handling device of the grain filling system of the present invention.
Fig. 6 is an enlarged view at a in fig. 4.
Fig. 7 is a schematic perspective view of a grain transfer device of the grain filling system of the present invention.
Fig. 8 is a partial structural schematic view of a grain transfer device of the grain filling system of the present invention.
Fig. 9 is a schematic structural view of the suction cup of the grain filling system of the present invention.
Fig. 10 is an enlarged view at C in fig. 9.
Fig. 11 is a schematic perspective view of a container grain filling device of the grain filling system of the present invention.
Fig. 12 is a schematic view showing the internal structure of a container grain filling apparatus of the grain filling system of the present invention.
Fig. 13 is a schematic view in partial cross-section of a container grain filling apparatus of the grain filling system of the present invention.
Fig. 14 is a schematic perspective view of a third transfer mechanism of the grain filling system of the present invention.
Fig. 15 is a schematic cross-sectional structural view of a third transfer mechanism of the grain filling system of the present invention.
Fig. 16 is a schematic perspective view of a quality inspection device of the grain filling system of the present invention.
Fig. 17 is a schematic partial perspective view of a quality inspection device of the grain filling system of the present invention.
Fig. 18 is a schematic perspective view of a discharge table of the quality inspection device of the grain filling system of the present invention.
Fig. 19 is an enlarged view at D in fig. 18.
The reference numerals in the drawings denote:
1. A material arranging device; 11. a base; 111. an electric locking mechanism; 112. a screw; 113. a lifting adjusting member; 114. an anti-rotation groove; 12. vibrating the material arranging disc; 121. a dust cover; 13. a discharge guide groove; 14. a support base; 141. a vertical jack; 142. a locking member; 15. a material shortage detection mechanism; 16. a guard ring; 2. a material distributing device; 21. a material distributing seat; 22. a receiving seat; 221. a receiving plate; 222. a material dividing groove; 223. an in-place detection component; 224. a locking screw; 23. a jump prevention seat; 231. a cover plate; 232. a mounting plate; 24. a first slip drive assembly; 25. a second slip drive assembly; 3. a quality detection device; 31. a discharging table; 311. a light transmission port; 312. a support sheet; 313. a placement groove; 314. a spacer block; 32. a camera; 33. a light source; 34. a defective product collection mechanism; 341. a mounting arm; 342. a defective product collection box; 35. a tightening block; 351. a light transmission groove; 36. a pushing member; 37. a cover body; 371. a through hole; 372. a limit part; 38. a table top; 381. a first support bar; 382. a second support bar; 383. an upper cantilever; 384. a lower cantilever; 385. a locking member; 4. a container grain filling device; 41. a base; 42. a pin holder; 421. a needle holder; 422. a first clamping plate; 423. a first fastener; 424. a second clamping plate; 425. a second fastener; 43. a pushing seat; 431. pushing a frame; 44. a first slide driving mechanism; 45. a second slide driving mechanism; 46. pushing the push rod; 47. a protective cover; 471. a pass-through groove; 6. a first grain transfer device; 61. a fixing seat; 62. lifting the rotating column; 621. an annular slot; 63. swing arms; 631. a protective cover; 632. a vacuum joint; 633. a filter; 634. a first joint; 635. a second joint; 64. a translation frame; 641. a mounting part; 642. a locking piece; 643. a rotation shaft; 65. a suction cup; 651. an adsorption surface; 652. adsorption holes; 66. a rotary driving mechanism; 661. a rotating frame; 662. a lifting block; 663. a rotating electric machine; 67. a lifting driving mechanism; 671. lifting shifting fork; 672. a guide frame; 673. a lifting driving assembly; 674. a rolling member; 68. a fixed shaft; 681. a connection channel; 69. a transmission assembly; 691. a driving wheel; 692. driven wheel; 693. a belt; 694. a gear pair; 7. a second grain transfer device; 8.a third transfer mechanism; 81. a butt joint part; 811. a guide channel; 82. a medicine discharging part; 821. a medicine cavity; 822. vacuum adsorption through holes; 83. a medicine pushing channel; 84. a gradual change surface; 85. a guide opening; 9. a container.
Detailed Description
The invention will be described in further detail with reference to the drawings and the specific examples.
As used in this disclosure and in the claims, the terms "a," "an," "the," and/or "the" are not specific to a singular, but may include a plurality, unless the context clearly dictates otherwise. The terms "first," "second," and the like, as used in this disclosure, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. Likewise, the word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
Embodiment one:
fig. 1 to 14 show an embodiment of the grain filling system of the present invention, which comprises a material sorting device 1, a material separating device 2, a quality detecting device 3 and a container grain filling device 4 for filling grains into a container 9, wherein the material separating device 2 is arranged on the discharging side of the material sorting device 1, a first grain transferring device 6 is arranged between the material separating device 2 and the quality detecting device 3, and a second grain transferring device 7 is arranged between the quality detecting device 3 and the container grain filling device 4.
The grain filling process comprises the following steps: firstly, the grains are managed in a managing device 1; the second step, the grains are intermittently output from the discharging side of the material arranging device 1, and are transferred to a preset position separated from the discharging side of the material arranging device 1 after being received by the material distributing device 2 so as to be taken by the first grain transferring device 6; thirdly, the grains on the distributing device 2 are transferred to the quality detecting device 3 through the translation of the first grain transferring device 6; fourth, detecting the grain on a quality detection device 3, if the quality is unqualified, performing reject treatment, and if the quality is qualified, performing a fifth step; fifthly, translating and transferring qualified grains from the quality detection device 3 to the container grain filling device 4 by the second grain transferring device 7; sixth, the container grain filling device 4 fills grains into the container. The grain filling system has reasonable structural layout, can meet the requirement of filling the container grains, and can realize high-efficiency line production.
The material arranging device 1, the material distributing device 2, the quality detecting device 3, the first explosive column transferring device 6, the container explosive column filling device 4 and the second explosive column transferring device 7 are integrally distributed, so that the movement direction of the explosive column is the same as the axial direction of the explosive column, abrasion of the explosive column in the movement process is reduced, the qualification rate of finished products is improved, and the production cost is reduced.
In this embodiment, as shown in fig. 4 to 6, the material sorting device 1 includes a base 11, a vibration material sorting tray 12, a material discharging guiding slot 13 and a supporting seat 14, the base 11 is disposed on the supporting seat 14 in a lifting and adjusting manner, the vibration material sorting tray 12 is disposed on the base 11, the material discharging guiding slot 13 is connected with a material discharging hole of the vibration material sorting tray 12, and the material distributing device 2 is disposed on a material discharging side of the material discharging guiding slot 13. The base 11 is arranged on the supporting seat 14 in a lifting and adjusting manner, so that the height of the base 11 relative to the supporting seat 14 can be adjusted, and the alignment of the vibration material arranging tray 12 and the upper equipment is facilitated. Specifically, the bottom of the base 11 is provided with a screw 112, the screw 112 is in threaded connection with a lifting adjusting member 113, the supporting seat 14 is provided with a vertical jack 141, the bottom end of the screw 112 is inserted into the vertical jack 141, and the lifting adjusting member 113 is supported on the supporting seat 14. The side wall of the screw 112 is provided with an axially extending anti-rotation groove 114, the supporting seat 14 is provided with a locking piece 142, and the locking piece 142 is inserted into the vertical anti-rotation groove 114. The locking member 142 is inserted into the vertical anti-rotation groove 114, so that the screw 112 can be prevented from rotating, thereby preventing the base 11 from rotating, but not affecting the lifting of the screw 112. Specifically, the elevation adjustment member 113 is an adjustment handle.
In this embodiment, the base 11 is provided with an electric locking mechanism 111, the vibratory sorting tray 12 is detachably disposed on the base 11 through the electric locking mechanism 111, and the grain filling system further includes a human-computer interface, and the electric locking mechanism 111 is electrically connected with the human-computer interface. The elastic movement of the electric locking mechanism 111 can be controlled through a human-computer interface, so that the vibration material arranging tray 12 is mounted and dismounted, and the vibration material arranging tray 12 is convenient to mount and dismount and split for sterilization. Specifically, the electric locking mechanism 111 includes a vacuum chuck that is electrically controlled to engage the air tube to create a vacuum.
In this embodiment, as shown in fig. 6, the material distributing device 2 includes a material distributing seat 21, a material receiving seat 22 and an anti-jump seat 23, the material distributing seat 21 is fixedly disposed on the material discharging side of the material discharging guide slot 13, the material receiving seat 22 is slidably disposed on the material distributing seat 21 and can be close to or far away from the material discharging guide slot 13, a material receiving plate 221 is disposed on the material receiving seat 22, a material distributing groove 222 corresponding to the material discharging guide slot 13 is disposed on the material receiving plate 221, the anti-jump seat 23 is slidably disposed on the material receiving seat 22 and can be close to or far away from the material receiving plate 221, a cover plate 231 corresponding to the top opening of the material distributing groove 222 is disposed on the anti-jump seat 23, the material receiving seat 22 is connected with a first sliding driving assembly 24, the anti-jump seat 23 is connected with a second sliding driving assembly 25, and a material shortage detecting mechanism 15 for detecting whether a material shortage is disposed on the vibration material managing disc 12.
And (3) a grain sorting and distributing process: firstly, the material receiving seat 22 moves to enable each material dividing groove 222 to be aligned with and close to the material discharging side of each material discharging guide groove 13 one by one so as to prepare for material receiving; the anti-jump seat 23 moves to enable each cover plate 231 to cover the top opening of each material distribution groove 222 one by one; then, the vibratory sorting tray 12 outputs the vibratory sorted grains to the discharge guide groove 13, the discharge guide groove 13 guides the grains to the distributing grooves 222 on the receiving plate 221, and after each distributing groove 222 has the grains, the vibratory sorting tray 12 pauses discharging; then, the material receiving seat 22 moves in a direction away from the discharging guide groove 13, so that the grains in the material distributing groove 222 are separated from the grains in the discharging guide groove 13; finally, the anti-jump seat 23 moves away from the discharging guide groove 13, so that the cover plate 231 moves away from the top opening of the material distributing groove 222, and the material taking mechanism is used for taking out the medicine materials from the material distributing groove 222. This grain reason material feed divider adopts vibration reason charging tray 12 to reason the material, adopts ejection of compact guide slot 13 and the mode of dividing the silo 222 butt joint and keeping away from to divide the material, and reason material device 1 and the fine cooperation of feed mechanism 2 avoid the grain to extrude each other in ejection of compact guide slot 13 and damage the grain, can realize the harmless branch material of grain.
When the shortage detection mechanism 15 detects that the quantity of the grains in the vibration material arranging tray 12 is insufficient, an alarm is sent out to remind charging. Specifically, the shortage detection mechanism 15 is a photoelectric detection mechanism. The side wall of the distribution chute 222 is provided with an in-place detection assembly 223. The in-place detection assembly 223 is configured to detect whether a grain is in place within the distribution chute 222. The in-place detection assembly 223 is an correlation fiber detection assembly. The discharging guide grooves 13 and the distributing grooves 222 are arranged in a plurality of one-to-one correspondence, and the cover plates 231 are arranged in a plurality of one-to-one correspondence with the distributing grooves 222. Specifically, the material distributing mechanism 2 further comprises a material distributing seat 21, the material distributing seat 21 is fixedly arranged on the discharging side of the discharging guide groove 13, the material receiving seat 22 is slidably arranged on the material distributing seat 21, a material receiving plate 221 is arranged on the material receiving seat 22, the material distributing groove 222 is arranged on the material receiving plate 221, the anti-jump seat 23 is provided with a mounting plate 232, each cover plate 231 is fixedly arranged on the mounting plate 232, the material receiving seat 22 is connected with a first sliding driving assembly 24, and the anti-jump seat 23 is connected with a second sliding driving assembly 25. The first slip drive assembly 24 includes a feed slide cylinder. The second slip drive assembly 25 includes a cover plate translation cylinder. The receiving plate 221 is detachably mounted on the receiving seat 22, and the mounting plate 232 is detachably disposed on the anti-jump seat 23. Is convenient for disassembly and assembly and split sterilization. Specifically, the receiving plate 221 is mounted on the receiving seat 22 by the locking screw 224, and the mounting plate 232 is mounted on the jump preventing seat 23 by the locking screw 224. The base 11 is connected with the screw rod 112 through screws. The protection ring 16 is arranged on the machine frame bedplate, the dust cover 121 is welded at the bottom of the vibration material arranging tray 12, and the dust cover 121 is sleeved at the top of the protection ring 16 at intervals, so that dust prevention and water prevention can be realized under the condition of adjustable.
In this embodiment, as shown in fig. 7 to 10, the grain transferring device includes a fixing seat 61, a lifting rotary column 62, a swing arm 63, a translation frame 64 and a suction cup 65, the lifting rotary column 62 is disposed on the fixing seat 61, the swing arm 63 is fixed on the lifting rotary column 62, a rotation shaft 643 is disposed at a suspension end of the swing arm 63, a mounting portion 641 is disposed on the rotation shaft 643, the translation frame 64 is detachably disposed on the mounting portion 641, the suction cup 65 is disposed on the translation frame 64, the lifting rotary column 62 is connected with a rotation driving mechanism 66 and a lifting driving mechanism 67, a fixing shaft 68 is disposed in a center of the lifting rotary column 62 in a penetrating manner, a transmission assembly 69 is disposed on the swing arm 63, and the fixing shaft 68 is connected with the rotation shaft 643 through the transmission assembly 69.
In this embodiment, the fixed shaft 68 is in transmission connection with the rotating shaft 643 through the transmission component 69, so that when the translational frame 64 revolves around the lifting rotary column 62 as the center along with the swing arm 63, the translational frame 64 rotates around the rotating shaft 643, so that the translational frame 64 moves in a translational manner relative to the fixed seat 61, the occupied space in the transferring process is reduced, the shaking of the medicine column in the rotating process is reduced, and the rotating effect is improved. The rotation driving mechanism 66 drives the lifting rotary column 62 to rotate, the lifting driving mechanism 67 drives the lifting rotary column 62 to lift, and the two drives independently act and do not interfere with each other.
In this embodiment, as shown in fig. 8, the transmission assembly 69 includes a driving wheel 691, a driven wheel 692, a belt 693 and a gear pair 694, the driving wheel 691 is disposed on the swing arm 63, the driven wheel 692 is disposed on the rotating shaft 643, the belt 693 is wound on the driving wheel 691 and the driven wheel 692, and the fixed shaft 68 is in transmission connection with the driving wheel 691 through the gear pair 694. When the swing arm 63 swings around the fixed shaft 68, the driving wheel 691, the driven wheel 692 and the belt 693 swing around the fixed shaft 68, meanwhile, as the driving wheel 691 and the fixed shaft 68 which are in transmission connection through the gear pair 694 have relative rotation motions, the driving wheel 691 can rotate relative to the swing arm 63 to enable the rotating shaft 643 to rotate relative to the swing arm 63, so that the translation frame 64 swings around the swing arm 63 and also rotates relative to the swing arm 63, and the translation frame 64 can not rotate and only translate in the motion process through the selection of the transmission proportion of the gear pair 694.
In this embodiment, the translation frame 64 is fixedly connected to the mounting portion 641 by a locking member 642. Simple structure, easy dismounting. Specifically, the lock 642 is a locking screw or locking knob.
The process of transferring medicine from a front station to a rear station comprises the following steps: firstly, the lifting mechanism is rotated to drive the sucker 65 to the upper part of the front station; then, the lifting mechanism is rotated to enable the sucker 65 to descend to adsorb the front station for medicine feeding; then, the rotary lifting mechanism lifts and rotates the suction cup 65 to rotate the grain to the rear station; finally, the suction cup 65 is lowered by the rotating and lifting mechanism, and the medicine column is placed on the rear station, so that the transfer of medicine from the front station to the rear station is completed. Because translation frame 64 detachably sets up on rotatory elevating system, be convenient for dismantle and wash the sterilization to sucking disc 65 has the adsorption plane 651 that matches with the grain global, through adsorption plane 651 with grain global contact, avoid damaging the grain. Because the adsorption hole 652 of the sucker 65 is connected with the vacuum connector 632 through the filter 633, the contaminated gas is prevented from polluting the cartridge when the medicine is put into the vacuum under the filtering action of the filter 633. This first grain transfer device 6 is convenient for wash sterilization, can avoid damaging the grain, prevents that the grain from receiving the pollution.
In this embodiment, the swing arm 63 is provided with a protecting shell 631 on the outer cover of the transmission assembly 69, and the filter 633 is disposed on the protecting shell 631. The drive assembly 69 is shielded by a shield 631. The filter 633 is detachably provided on the top surface of the outside of the shield case 631, and is convenient to disassemble and assemble.
In this embodiment, the center of the fixed shaft 68 is provided with a connection channel 681, and the vacuum connector 632 is provided at the bottom of the fixed shaft 68 and is connected to the filter 633 through the connection channel 681. In actual use, the fixing seat 61 is mounted on the table top, so that the suction cup 65 on the translation frame 64 is positioned on the table top, the rotary driving mechanism 66 is positioned under the table top, the connecting channel 681 penetrates through the center of the fixed shaft 68, the outside pipe is avoided, the vacuum connector 632 is arranged at the bottom of the fixed shaft 68, and therefore the vacuum connector is positioned below the table top, the influence of the environment above the table top is avoided, and the number of vacuum components on the table top is reduced.
In this embodiment, as shown in fig. 1, the rotation driving mechanism 66 includes a rotating frame 661, a lifting block 662 and a rotating motor 663, the lifting block 662 is slidably disposed on the rotating frame 661 and connected with the lifting rotating column 62, the rotating frame 661 is in transmission connection with an output shaft of the rotating motor 663, the lifting driving mechanism 67 includes a lifting fork 671, a guide frame 672 and a lifting driving assembly 673, the lifting fork 671 is slidably disposed on the guide frame 672 and connected with the lifting driving assembly 673, an annular slot 621 is disposed on a peripheral side of the lifting rotating column 62, and the lifting fork 671 is inserted into the annular slot 621. The rotating frame 661 is provided with a guide rail, the lifting block 662 is arranged on the guide rail in a sliding way, and the guide rail is vertically arranged when the device is particularly used. The rotating motor 663 drives the rotating frame 661 to rotate, and the lifting rotating column 62 coaxially rotates with the rotating frame 661 by the transmission action of the lifting block 662, thereby realizing the rotating motion. The guide frame 672 is provided with a guide rail, the lifting shifting fork 671 is arranged on the guide rail in a sliding way, and when the lifting shifting fork is particularly used, the guide rail is arranged vertically. The lifting driving component 673 drives the lifting shifting fork 671 to move up and down, and the lifting shifting fork 671 drives the lifting rotary column 62 to realize lifting operation. The lifting fork 671 is inserted into the annular slot 621, so that the lifting fork 671 and the annular slot 621 rotate relatively, and the lifting rotary column 62 can be driven to move up and down by the lifting driving mechanism 67 while being driven to move in rotation by the rotation driving mechanism 66, namely, the lifting movement and the rotating movement of the lifting rotary column 62 can be independently performed and can be performed simultaneously.
In this embodiment, the lifting fork 671 is provided with a rolling member 674, and the rolling member 674 is located in the annular slot 621. To reduce sliding friction between the lift tab 671 and the upper and lower walls of the annular slot 621.
The filter 633 is provided with a first joint 634, the translation frame 64 is provided with a second joint 635 communicated with the adsorption hole 652, and the first joint 634 and the second joint 635 are detachably connected through a pipeline. The filter 633 and the sucker 65 are connected with each other in a quick-connecting and quick-disconnecting manner or through the first connector 634, the pipeline and the second connector 635, so that the translation frame 64 is convenient to assemble and disassemble.
In this embodiment, the container grain filling device 4 includes a base 41, a pin holder 42, a pushing seat 43 and a third transferring mechanism 8, the pin holder 42 is slidably disposed on the base 41 and connected with a first sliding driving mechanism 44, the pushing seat 43 is slidably disposed on the pin holder 42 and connected with a second sliding driving mechanism 45, the pin holder 42 is provided with a pushing rod 46, the third transferring mechanism 8 includes a medicine discharging portion 82 and a docking portion 81 for docking with the container 9, the docking portion 81 is disposed at the front end of the medicine discharging portion 82, an open medicine discharging cavity 821 is disposed in the medicine discharging portion 82, a medicine pushing channel 83 for passing through the pushing rod 46 is disposed in the medicine discharging portion 82 after the medicine discharging cavity 821, a guiding port 85 is disposed at a joint of the guiding channel 811 and the medicine discharging cavity 821, the third transferring mechanism 8 is mounted on the pin holder 42, and the pushing rod 46 is aligned with the medicine pushing channel 83. The upper portion of the open charge cavity 821 is empty to facilitate charging of the charge. Since the upper portion of the medicine cavity 821 is empty, the edge of the medicine grain pushed up quickly may be tilted upward, and the medicine grain can be prevented from being damaged during the process of guiding the path 811 from the medicine cavity 821 by the guiding action of the guiding opening 85.
The transfer process of the grain: first, a cartridge is placed into the drug placement cavity 821; then, the third transfer mechanism 8 integrally translates forward until the abutting portion 81 is inserted into a designated position in the container 9, so as to realize abutting of the abutting portion 81 and the container 9; then, the ejector pin 46 ejects the cartridge into the container 9 through the cartridge pushing path 83, the cartridge accommodating chamber 821 and the guide path 811. By this third transfer mechanism 8, the grains can be transferred accurately, stably, and efficiently into the container 9. The third transfer mechanism 8 for filling the grain in the container has high accuracy, good stability and high efficiency.
In this embodiment, a vacuum adsorption through hole 822 is provided on the sidewall of the medicine-discharging chamber 821. The vacuum adsorption through hole 822 may be connected to a vacuum generator, and when the vacuum generator is turned on before discharging and the grain is placed in the discharging chamber 821, if the grain is adsorbed by the vacuum adsorption through hole 822, the grain is proved to be put in place, and if the grain is not adsorbed by the vacuum adsorption through hole 822, the position of the grain needs to be adjusted until the grain is adsorbed by the vacuum adsorption through hole 822. Thus, whether or not the grain is in place can be detected by the vacuum suction through-hole 822, and, after the grain is sucked by the vacuum suction through-hole 822, the jumping can be prevented. Before the grain is pushed, the vacuum generator is turned off, and the adsorption of the grain by the vacuum adsorption through holes 822 is released.
In this embodiment, a gradual change surface 84 is provided between the abutting portion 81 and the medicine discharging portion 82. After the abutting portion 81 is inserted into the prescribed position in the container 9, the gradual change surface 84 is just engaged with the end of the container 9, achieving a good engagement effect.
The container 9 in this embodiment is a syringe. The medicine compartment 821 is V-shaped or arc-shaped. The insides of the medicine pushing path 83, the medicine discharging chamber 821 and the guide path 811 are mirror polished to reduce abrasion to the medicine grains, making the medicine grain placement more reliable. The bottom of the medicine-discharging cavity 821 is provided with two vacuum adsorption through holes 822. The guide opening 85 is a bell mouth. The butt joint part 81 and the medicine placing part 82 are welded into a whole, and the whole is polished after welding, so that the medicine column is prevented from being blocked when being pushed in. The guide channel 811 is streamlined. The grain filling process comprises the following steps: first, a cartridge is placed into the drug placement cavity 821; then, the first sliding driving mechanism 44 enables the plug pin seat 42 and the pushing seat 43 to integrally translate forwards until the abutting part 81 is inserted into a designated position in the container 9, so that the abutting of the abutting part 81 and the container 9 is realized; then, the second slide driving mechanism 45 translates the pushing block 43 forward until the ejector pin 46 ejects the cartridge into the container 9 through the cartridge pushing path 83, the cartridge accommodating chamber 821 and the guide path 811; finally, the second sliding driving mechanism 45 returns the pushing seat 43, and the first sliding driving mechanism 44 returns the pin seat 42 and the pushing seat 43 integrally for discharging, butting and pushing again. The present loading device can accurately, stably, and efficiently load the grains into the container 9. The filling device for filling the grains in the container has the advantages of high accuracy, good stability and high efficiency.
In this embodiment, the needle holder 421 is provided on the needle holder 42, the third transfer mechanism 8 for filling the cartridge in the container is mounted on the needle holder 421, the pushing frame 431 is provided on the pushing base 43, and the pushing rod 46 is mounted on the pushing frame 431. Simple structure and convenient processing. Specifically, the end of the medicine discharging portion 82 away from the abutting portion 81 is detachably mounted on the needle frame 421, and the push rod 46 is detachably mounted on the push frame 431, so that disassembly and split sterilization are facilitated.
In this embodiment, as shown in fig. 3, a protective cover 47 is disposed on the base 41, the pin holder 42, the pushing seat 43, the first sliding driving mechanism 44 and the second sliding driving mechanism 45 are all located in the protective cover 47, the third transferring mechanism 8 and the pushing rod 46 for filling the cartridge in the container are all located above the protective cover 47, a passing groove 471 is disposed on the protective cover 47, and the pin frame 421 and the pushing frame 431 are all disposed in the passing groove 471. Specifically, the shield 47 has a square shape, and the through groove 471 is provided on a side wall of the shield 47.
In this embodiment, the needle holder 421 has a first clamping plate 422 mounted thereon by a first fastener 423, and the third transfer mechanism 8 for the filled cartridge in the container is clamped between the first clamping plate 422 and the needle holder 421. Simple structure, easy disassembly and assembly and split sterilization. Specifically, the first fastener 423 is a fastening knob. Specifically, a plurality of, for example four, third transfer mechanisms 8 are mounted on the needle frame 421 side by side, and a push rod 46 is correspondingly disposed behind each third transfer mechanism 8.
In this embodiment, the pushing frame 431 is provided with a second clamping plate 424 by a second fastening member 425, and the pushing rod 46 is clamped between the second clamping plate 424 and the pushing frame 431. Simple structure, easy disassembly and assembly and split sterilization. Specifically, the second fastener 425 is a fastening knob.
The third transfer mechanism 8 for filling the grain in the container has the same movement direction as the axial direction of the grain in the process of transferring the grain.
In this embodiment, the quality detecting device 3 includes a discharging table 31, a camera 32 and a light source 33, a row of light-transmitting openings 311 penetrate through the discharging table 31, at least two supporting plates 312 are arranged in each light-transmitting opening 311 at intervals, a placing groove 313 is arranged at the top of each supporting plate 312, the placing grooves 313 in each light-transmitting opening 311 are arranged side by side for placing a grain, and the camera 32 and the light source 33 are respectively arranged above and below the light-transmitting opening 311.
The lamp inspection process comprises the following steps: the grains are placed in the placing grooves 313 provided side by side in the light-transmitting port 311, and then detected by the lamp inspection assembly disposed in correspondence with the light-transmitting port 311. The grains are supported by the supporting pieces 312 which are arranged at intervals, so that the requirement of positioning and supporting the cylindrical grains is met, and the grains are convenient to take and place. The explosive column light inspection device is simple in structure, meets the positioning and supporting requirements of explosive columns, and facilitates taking and placing of the explosive columns.
In this embodiment, as shown in fig. 2, isolation blocks 314 are disposed between the support plates 312 in each light-transmitting opening 311, a tightening assembly is disposed on the discharging table 31, and the support plates 312 are clamped between the tightening assembly and the corresponding isolation blocks 314. The support sheet 312 is clamped between the abutment assembly and the corresponding spacer 314 to form a removable securement for easy removal, cleaning and sterilization.
In this embodiment, as shown in fig. 5, the supporting sheets 312 in each light-transmitting opening 311 are two, the abutting assembly comprises two abutting blocks 35, the two abutting blocks 35 are arranged on the discharging table 31 and are respectively located at two sides of the light-transmitting opening 311, the discharging table 31 is provided with abutting pieces 36 at the outer sides of the abutting blocks 35, the abutting pieces 36 are abutted against the corresponding supporting sheets 312 through the abutting blocks 35, and the abutting blocks 35 are provided with light-transmitting grooves 351 at positions corresponding to the placing grooves 313. Two supporting pieces 312 in the light-transmitting opening 311 are clamped and fixed through the abutting blocks 35 at two sides and are isolated through the isolating blocks 314, so that the medicine column is supported at intervals. When the support piece 312 is detached, the support piece 312 can be taken out by releasing the supporting action of the supporting piece 312 by the supporting piece 36. Simple structure, easy dismounting. Specifically, the pushing member 36 is a pushing screw, and the placement groove 313 is V-shaped.
In this embodiment, as shown in fig. 2, the discharging table 31 is provided with a cover 37, the cover 37 is provided with through holes 371 corresponding to the positions of the light transmission holes 311, and the stopper 372 is provided on the cover 37. Specifically, the cover 37 is detachably disposed on the discharging table 31, for example, fixed on the discharging table 31 by screws, and four sides of each through hole 371 are covered on the abutting blocks 35 corresponding to two sides of the light transmitting hole 311, so as to achieve a protection effect, and the disassembly and assembly are convenient.
In this embodiment, the light inspection assembly includes a camera 32 and a light source 33, and the camera 32 and the light source 33 are respectively disposed above and below the light-transmitting opening 311. Under the interaction of the camera 32 and the light source 33, the detection of the grain on the supporting sheet 312 between the camera 32 and the light source is realized, and the length and the width of the grain are specifically detected, because the grain is brittle, if the grain is damaged by the crack and the like in the rotation process, the length and/or the width of the grain can also be changed, namely, whether the grain is qualified is measured by detecting the change of the length and the width of the grain.
In this embodiment, as shown in fig. 1, the device for inspecting a grain light further includes a table 38, a first supporting rod 381 and a second supporting rod 382 disposed on the table 38, an upper cantilever 383 and a lower cantilever 384 disposed on the first supporting rod 381, the camera 32 is mounted on the upper cantilever 383, the light source 33 is mounted on the lower cantilever 384, and the discharging table 31 is disposed on the second supporting rod 382.
In this embodiment, the first support rod 381 is further provided with a defective product collecting mechanism 34, the defective product collecting mechanism 34 includes a mounting arm 341 and a defective product collecting box 342, the mounting arm 341 is provided on the first support rod 381, and the defective product collecting box 342 is provided on the mounting arm 341. The defective collection box 342 is used for collecting the defective grains. The defective goods collecting box 342 is close to the side of the discharging table 31, facilitating the discharging operation.
In this embodiment, the lower cantilever 384 and the mounting arm 341 are movably sleeved on the first supporting rod 381, and are provided with locking members 385. That is, the lower cantilever 384 and the mounting arm 341 can be lifted and lowered along the first support rod 381 by adjusting the relative distance between the camera 32 and the light source 33 and the relative position between the defective product collecting box 342 and the discharge table 31.
In this embodiment, the defective product collecting mechanism 34 is provided on one side of the discharge table 31.
Embodiment two:
the grain filling method of the present embodiment is performed by using the grain filling system of the first embodiment, and includes the following steps:
s1, material arrangement: the grain is tidied in a tidying device 1;
S2, material separation: the grains are intermittently output from the discharging side of the material arranging device 1, are transferred to a preset position separated from the discharging side of the material arranging device 1 after being received by the material distributing device 2, and are taken by the first grain transferring device 6;
S3, first transferring: the grains on the distributing device 2 are transferred to the quality detecting device 3 through the translation of the first grain transferring device 6;
s4, quality detection: detecting the grain on a quality detection device 3, if the quality is unqualified, performing reject treatment, and if the quality is qualified, performing S5;
s5, transferring for the second time: the qualified grains are transferred from the quality detection device 3 to the container grain filling device 4 in a translational manner by the second grain transfer device 7
S6, filling: the container grain filling device 4 fills grains into the container.
The grain filling method has reasonable step design, can meet the requirement of filling the container grain, and can realize high-efficiency line production. While the invention has been described in terms of preferred embodiments, it is not intended to be limiting. Many possible variations and modifications of the disclosed technology can be made by anyone skilled in the art, or equivalent embodiments with equivalent variations can be made, without departing from the scope of the invention. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention shall fall within the scope of the technical solution of the present invention.
Claims (10)
1. A grain filling system, characterized by: the device comprises a sorting device (1), a distributing device (2), a quality detection device (3) and a container grain filling device (4) for filling grains into a container (9), wherein the distributing device (2) is arranged on the discharging side of the sorting device (1), a first grain transferring device (6) is arranged between the distributing device (2) and the quality detection device (3), a second grain transferring device (7) is arranged between the quality detection device (3) and the container grain filling device (4), the sorting device (1) comprises a discharging guide groove (13), the discharging guide groove (13) is connected with a discharging hole of a vibration sorting disc (12), the distributing device (2) comprises a distributing seat (21), a receiving seat (22) and an anti-jumping seat (23), the distributing seat (21) is fixedly arranged on the discharging side of the discharging guide groove (13), the receiving seat (22) is arranged on the distributing seat (21) in a sliding manner and can be relatively close to or far away from the discharging guide groove (13), a receiving seat (22) is arranged on the receiving seat (22) correspondingly, a receiving seat (221) is arranged on the receiving seat (221) correspondingly to the discharging guide groove (221), the receiving seat (221) correspondingly moves away from the discharging guide groove (23), the anti-jump seat (23) is provided with a cover plate (231) corresponding to the top opening of the material distribution groove (222), the material receiving seat (22) is connected with a first sliding driving assembly (24), the anti-jump seat (23) is connected with a second sliding driving assembly (25), and the movement direction of the grain is the same as the axial direction of the grain by the material arranging device (1), the material distribution device (2), the quality detection device (3), the first grain transfer device (6), the container grain filling device (4) and the second grain transfer device (7).
2. The grain filling system of claim 1, wherein: the material arranging device (1) further comprises a base (11), a vibration material arranging disc (12) and a supporting seat (14), wherein the base (11) is arranged on the supporting seat (14) in a lifting and adjusting mode, and the vibration material arranging disc (12) is arranged on the base (11).
3. The grain filling system of claim 2, wherein: the base (11) is provided with an electric locking mechanism (111), the vibration material arranging disc (12) is detachably arranged on the base (11) through the electric locking mechanism (111), the grain filling system further comprises a human-computer interface, and the electric locking mechanism (111) is electrically connected with the human-computer interface.
4. The grain filling system of claim 2, wherein: the vibration reason charging tray (12) is provided with a material shortage detection mechanism (15) for detecting whether the material is shortage.
5. The grain filling system of any one of claims 1 to 4, wherein: the grain transfer device comprises a fixed seat (61), a lifting rotary column (62), a swing arm (63), a translation frame (64) and a sucker (65), wherein the lifting rotary column (62) is arranged on the fixed seat (61), the swing arm (63) is fixed on the lifting rotary column (62), a rotating shaft (643) is arranged at the suspension end of the swing arm (63), an installation part (641) is arranged on the rotating shaft (643), the translation frame (64) is detachably arranged on the installation part (641), the sucker (65) is arranged on the translation frame (64), a rotary driving mechanism (66) and a lifting driving mechanism (67) are connected to the lifting rotary column (62), a fixed shaft (68) is arranged in the center of the lifting rotary column (62) in a penetrating mode, a transmission assembly (69) is arranged on the swing arm (63), and the fixed shaft (68) is connected with the rotating shaft (643) through the transmission assembly (69).
6. The grain filling system of claim 5, wherein: the transmission assembly (69) comprises a driving wheel (691), a driven wheel (692), a belt (693) and a gear pair (694), wherein the driving wheel (691) is arranged on the swing arm (63), the driven wheel (692) is arranged on the rotating shaft (643), the belt (693) is wound on the driving wheel (691) and the driven wheel (692), and the fixed shaft (68) is connected with the driving wheel (691) through the gear pair (694) in a transmission way.
7. The grain filling system of any one of claims 1 to 4, wherein: the container medicine column filling device (4) comprises a base body (41), a pin holder (42), a pushing seat (43) and a third transferring mechanism (8), the pin holder (42) is arranged on the base body (41) in a sliding mode and is connected with a first sliding driving mechanism (44), the pushing seat (43) is arranged on the pin holder (42) in a sliding mode and is connected with a second sliding driving mechanism (45), a push rod (46) is arranged on the pin holder (42), the third transferring mechanism (8) comprises a medicine placing portion (82) and a butting portion (81) for butting with a container (9), the butting portion (81) is arranged at the front end of the medicine placing portion (82), an open medicine placing cavity (821) is formed in the medicine placing portion (82), a medicine pushing channel (83) for allowing the push rod (46) to pass through is formed in the butting portion (81), a guide channel (811) for allowing the push rod (46) to pass through is formed in the butting portion (81), and the guide channel (811) is arranged on the medicine placing portion (82) in a penetrating mode, and the medicine placing portion (82) is connected with the medicine placing portion (811) in a guide channel (811) and the medicine placing portion (81).
8. The grain filling system of any one of claims 1 to 4, wherein: the quality detection device (3) comprises a discharging table (31), a camera (32) and a light source (33), a row of light-transmitting openings (311) are formed in the discharging table (31) in a penetrating mode, at least two supporting plates (312) are arranged in the light-transmitting openings (311) at intervals, a placing groove (313) is formed in the top of each supporting plate (312), the placing grooves (313) in the light-transmitting openings (311) are arranged side by side and used for placing a medicine column, and the camera (32) and the light source (33) are respectively arranged above and below the light-transmitting openings (311).
9. The grain filling system of claim 8, wherein: one side of the discharging table (31) is provided with a defective product collecting mechanism (34).
10. A method of grain filling, characterized in that it is carried out with a grain filling system according to any one of claims 1 to 9, comprising the steps of:
s1, material arrangement: the grain is arranged in a material arranging device (1);
S2, material separation: the grains are intermittently output from the discharging side of the material arranging device (1), are received by the material distributing device (2) and then are transferred to a preset position separated from the discharging side of the material arranging device (1) so as to be taken by the first grain transferring device (6);
S3, first transferring: the grains on the distributing device (2) are transferred to the quality detecting device (3) through the translation of the first grain transferring device (6);
S4, quality detection: detecting the grain on a quality detection device (3), if the quality is unqualified, performing reject treatment, and if the quality is qualified, performing S5;
s5, transferring for the second time: the qualified grains are transferred to a container grain filling device (4) in a translation way from a quality detection device (3) by a second grain transfer device (7);
S6, filling: a container grain filling device (4) fills grains into a container.
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| CN202210697713.2A CN115006710B (en) | 2022-06-20 | 2022-06-20 | Grain filling system and grain filling method |
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| CN202210697713.2A CN115006710B (en) | 2022-06-20 | 2022-06-20 | Grain filling system and grain filling method |
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| CN115006710B true CN115006710B (en) | 2024-05-14 |
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Citations (16)
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| CN115006710A (en) | 2022-09-06 |
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