CN115006710A

CN115006710A - Grain filling system and grain filling method

Info

Publication number: CN115006710A
Application number: CN202210697713.2A
Authority: CN
Inventors: 王张全; 文有明; 贺建权; 张博庭; 李达
Original assignee: Truking Technology Ltd
Current assignee: Truking Technology Ltd
Priority date: 2022-06-20
Filing date: 2022-06-20
Publication date: 2022-09-06

Abstract

The invention discloses a grain filling system which comprises a material arranging device, a material distributing device, a quality detecting device and a container grain filling device for filling grains into a container, wherein the material distributing device is arranged on the discharging side of the material arranging device, a first grain transferring device is arranged between the material distributing device and the quality detecting device, and a second grain transferring device is arranged between the quality detecting device and the container grain filling device. Also discloses a method for filling the explosive column, which is carried out by adopting an explosive column filling system and comprises the following steps: arranging materials; distributing materials; a first transfer; detecting the quality; second transporting; filling: the container grain filling device fills the grains into the container. The charge column filling system and the charge column filling method have the advantages of reasonable layout, capability of meeting the requirement of filling the charge columns in the container, high-efficiency flow production and the like.

Description

Grain filling system and grain filling method

Technical Field

The invention relates to the technical field of food and medicine packaging mechanical equipment, in particular to a medicine column filling system and a medicine column filling method.

Background

The grain is generally cylindrical, the diameter is 1-2 mm, the length is 10-20 mm, and the grain is used for a hypodermic slow-release implantation injector (container) and needs to be processed and produced in an A/B-level clean area. At present, a charge column filling system is lacked, which can divide, transport, detect, kick waste and finally fill the charge column into an injector.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provide a charge column filling system and a charge column filling method which are reasonable in layout, can meet the requirement of filling charge columns in containers and can be operated in a flow process with high efficiency.

In order to solve the technical problems, the invention adopts the following technical scheme:

the utility model provides a grain filling system, includes reason material device, feed divider, quality detection device and is used for filling the grain to the container grain filling device in the container, feed divider locates the discharge side of reason material device, be equipped with first grain transfer device between feed divider and the quality detection device, be equipped with second grain transfer device between quality detection device and the container grain filling device.

As a further improvement of the above technical solution:

the material arranging device comprises a base, a vibration material arranging disc, a material discharging guide groove and a supporting seat, wherein the base is arranged on the supporting seat in a lifting and adjusting mode, the vibration material arranging disc is arranged on the base, the material discharging guide groove is connected with a material discharging port of the vibration material arranging disc, and the material distributing device is arranged on the material discharging side of the material discharging guide groove.

The powder column filling system comprises a powder column filling system and is characterized in that an electric locking mechanism is arranged on the base, the vibration material arranging plate is detachably arranged on the base through the electric locking mechanism, the powder column filling system further comprises a human-computer interface, and the electric locking mechanism is electrically connected with the human-computer interface.

The feed divider includes the branch material seat, connects the material seat and prevents jumping the seat, divide the fixed discharge side that sets up at ejection of compact guide slot of material seat, connect the material seat to slide to locate on the branch material seat and can be close to or keep away from relative ejection of compact guide slot, connect and be equipped with on the material seat and connect the flitch, connect and be equipped with the branch silo that corresponds with ejection of compact guide slot on the flitch, prevent jumping the seat and slide to locate on the material seat and can connect the flitch relatively and be close to or keep away from, prevent jumping to be equipped with the apron that corresponds with branch silo open-top on the seat, connect the material seat and be connected with first drive assembly that slides, prevent jumping the seat and be connected with the second drive assembly that slides, be equipped with the scarce material detection mechanism who is used for detecting whether lack of material on the vibration reason charging tray.

The explosive column transfer device comprises a fixing base, a lifting rotary column, a swing arm, a translation frame and a sucker, wherein the lifting rotary column is arranged on the fixing base, the swing arm is fixed on the lifting rotary column, the hanging end of the swing arm is provided with a rotating shaft, an installation part is arranged on the rotating shaft, the translation frame is detachably arranged on the installation part, the sucker is arranged on the translation frame, the lifting rotary column is connected with a rotary driving mechanism and a lifting driving mechanism, a fixing shaft is arranged at the center of the lifting rotary column in a penetrating mode, a transmission assembly is arranged on the swing arm, and the fixing shaft is connected with the rotating shaft through the transmission assembly.

The transmission assembly comprises a driving wheel, a driven wheel, a belt and a gear pair, the driving wheel is arranged on the swing arm, the driven wheel is arranged on the rotating shaft, the belt is wound on the driving wheel and the driven wheel, and the fixed shaft and the driving wheel are connected through the gear pair in a transmission mode.

The container grain filling device includes pedestal, needle hub, ejector sleeve and third transport mechanism, the needle hub slides and locates on the pedestal and be connected with first slip actuating mechanism, the ejector sleeve slides and locates on the needle hub and be connected with second slip actuating mechanism, install the ejector pin on the needle hub, third transport mechanism is including putting medicine portion and being used for the butt joint portion with the container butt joint, the front end of putting medicine portion is located to butt joint portion, it is equipped with open medicine chamber of putting in the medicine portion, it runs through the medicine passageway that pushes away that is used for supplying ejector pin to pass through to put medicine portion after putting the medicine chamber, run through the direction passageway that is used for supplying ejector pin and grain to pass through in the butt joint portion, direction passageway is equipped with the direction mouth with putting the medicine chamber junction, third transport mechanism installs on the needle hub, ejector pin and the medicine passageway of pushing away aim at.

The quality detection device comprises a discharge table, a camera and a light source, wherein a row of light transmission openings penetrate through the discharge table, at least two supporting sheets are arranged in the light transmission openings at intervals, a placing groove is arranged at the top of each supporting sheet, each placing groove in each light transmission opening is arranged side by side and used for placing a medicine column, and the camera and the light source are arranged above and below the light transmission openings respectively.

And a defective product collecting mechanism is arranged on one side of the discharging table.

A grain filling method is carried out by adopting the grain filling system, and comprises the following steps:

s1, material arrangement: the grain is arranged in a material arranging device;

s2, distributing materials: the explosive columns are intermittently output from the discharging side of the material arranging device, are transported to a preset position separated from the discharging side of the material arranging device after being received by the material distributing device, and are ready for the first explosive column transporting device to take the explosive;

s3, first transfer: the explosive columns on the material distribution device are translated and transferred to the quality detection device through the first explosive column transfer device;

s4, quality detection: detecting the explosive columns on a quality detection device, if the quality is unqualified, performing waste rejecting treatment, and if the quality is qualified, performing S5;

s5, second transfer: the qualified explosive columns are horizontally moved and transferred from the quality detection device to the container explosive column filling device by the second explosive column transfer device;

s6, filling: the container grain filling device fills the grains into the container.

Compared with the prior art, the invention has the advantages that:

the charge column filling system of the invention comprises the following charge column filling processes: firstly, arranging the grains in a material arranging device; secondly, the explosive columns are intermittently output from the discharging side of the material arranging device, and are transported to a preset position separated from the discharging side of the material arranging device after being received by the material distributing device, so that the first explosive column transporting device can take the explosive; thirdly, translating and transferring the grains on the material distributing device to a quality detecting device through a first grain transferring device; fourthly, detecting the explosive columns on a quality detection device, if the quality is unqualified, performing waste rejecting treatment, and if the quality is qualified, performing the fifth step; fifthly, the qualified explosive columns are translated and transferred from the quality detection device to a container explosive column filling device by a second explosive column transfer device 7; and sixthly, filling the grain into the container by a container grain filling device. This powder column filling system structural configuration is rationally distributed, can satisfy the demand that the container powder column filled, and can high efficiency line production.

The method for filling the explosive columns has reasonable step design, can meet the requirement of filling the explosive columns in the containers, and can perform high-efficiency flow production.

Drawings

Fig. 1 is a schematic perspective view of a first perspective of the charge packing system of the present invention.

Figure 2 is a perspective view of the second aspect of the charge packing system of the present invention.

Figure 3 is a schematic top view of the charge packing system of the present invention.

Fig. 4 is a schematic perspective view of the material arranging device of the charge column filling system of the present invention.

Fig. 5 is a schematic sectional view of the material arranging device of the charge column filling system of the invention.

Fig. 6 is an enlarged view at a in fig. 4.

Fig. 7 is a schematic perspective view of the charge transfer device of the charge filling system of the present invention.

FIG. 8 is a schematic view showing a partial structure of a charge transporting device of the charge packing system of the present invention.

FIG. 9 is a schematic diagram of the structure of the suction cup of the charge filling system of the present invention.

Fig. 10 is an enlarged view at C in fig. 9.

Fig. 11 is a schematic perspective view of a container charge filling apparatus of the charge filling system of the present invention.

Fig. 12 is a schematic view showing the internal structure of the container charge packing device of the charge packing system of the present invention.

Fig. 13 is a schematic view, partly in section, of the cartridge filling device of the container of the cartridge filling system of the present invention.

FIG. 14 is a perspective view of a third transfer mechanism of the charge packing system of the present invention.

FIG. 15 is a schematic sectional view of the third transfer mechanism of the charge packing system of the present invention.

FIG. 16 is a schematic perspective view of a quality detection device of the charge system of the present invention.

FIG. 17 is a schematic partial perspective view of a quality detection device of the charge system of the present invention.

FIG. 18 is a perspective view of the discharge table of the quality detection device of the powder column packing system according to the present invention.

Fig. 19 is an enlarged view at D in fig. 18.

The reference numerals in the figures denote:

1. a material arranging device; 11. a base; 111. an electric locking mechanism; 112. a screw; 113. a lifting adjustment member; 114. an anti-rotation slot; 12. vibrating the material arranging disc; 121. a dust cover; 13. a discharging guide groove; 14. a supporting seat; 141. a vertical jack; 142. a locking member; 15. a starved detection mechanism; 16. a guard ring; 2. a material distributing device; 21. a material distributing seat; 22. a receiving seat; 221. a material receiving plate; 222. a material distributing groove; 223. an in-place detection component; 224. locking the screw; 23. an anti-bouncing seat; 231. a cover plate; 232. mounting a plate; 24. a first slip drive assembly; 25. a second slip drive assembly; 3. a quality detection device; 31. a discharge table; 311. a light-transmitting opening; 312. a support sheet; 313. a placement groove; 314. an isolation block; 32. a camera; 33. a light source; 34. a defective product collecting mechanism; 341. mounting an arm; 342. a defective product collection box; 35. a propping block; 351. a light-transmitting groove; 36. a pushing member; 37. a cover body; 371. a through opening; 372. a limiting part; 38. a table top; 381. a first support bar; 382. a second support bar; 383. an upper cantilever; 384. a lower cantilever; 385. a locking member; 4. a container charge filling device; 41. a base body; 42. a needle inserting seat; 421. a needle frame; 422. a first splint; 423. a first fastener; 424. a second splint; 425. a second fastener; 43. a material pushing seat; 431. pushing the frame; 44. a first slide drive mechanism; 45. a second slide drive mechanism; 46. pushing the push rod; 47. a protective cover; 471. a groove is penetrated; 6. a first charge transfer device; 61. a fixed seat; 62. lifting the rotating column; 621. an annular slot; 63. swinging arms; 631. a protective cover; 632. a vacuum joint; 633. a filter; 634. a first joint; 635. a second joint; 64. a translation frame; 641. an installation part; 642. a locking member; 643. a rotating shaft; 65. a suction cup; 651. an adsorption surface; 652. an adsorption hole; 66. a rotation driving mechanism; 661. a rotating frame; 662. a lifting block; 663. a rotating electric machine; 67. a lifting drive mechanism; 671. lifting shifting forks; 672. a guide frame; 673. a lift drive assembly; 674. a rolling member; 68. a fixed shaft; 681. a connecting channel; 69. a transmission assembly; 691. a driving wheel; 692. a driven wheel; 693. a belt; 694. a gear pair; 7. a second charge transfer device; 8. a third transfer mechanism; 81. a butt joint part; 811. a guide channel; 82. a medicine placing part; 821. a medicine placing cavity; 822. vacuum adsorption through holes; 83. a medicine pushing channel; 84. a gradual change surface; 85. a guide port; 9. a container.

Detailed Description

The invention will be described in further detail below with reference to the drawings and specific examples.

As used in this disclosure and in the claims, the terms "a," "an," "the," and/or "the" are not intended to be inclusive in the singular, but rather are inclusive in the plural unless the context clearly dictates otherwise. The use of "first," "second," and similar terms in this disclosure is not intended to indicate any order, quantity, or importance, but rather is used to distinguish one element from another. Likewise, the word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect.

The first embodiment is as follows:

fig. 1 to 14 show an embodiment of the present invention, which includes a material arranging device 1, a material distributing device 2, a quality detecting device 3, and a container charge device 4 for charging the charge into a container 9, wherein the material distributing device 2 is disposed at a discharge side of the material arranging device 1, a first charge transferring device 6 is disposed between the material distributing device 2 and the quality detecting device 3, and a second charge transferring device 7 is disposed between the quality detecting device 3 and the container charge device 4.

And (3) filling the explosive column: firstly, arranging the grains in a arranging device 1; secondly, the explosive columns are intermittently output from the discharge side of the material arranging device 1, and are transported to a preset position separated from the discharge side of the material arranging device 1 after being received by the material distributing device 2, so that the first explosive column transporting device 6 is ready for taking the explosive; thirdly, the grains on the material distributing device 2 are translated and transferred to the quality detecting device 3 through the first grain transferring device 6; fourthly, the grain is detected on the quality detection device 3, if the quality is unqualified, the waste removal treatment is carried out, and if the quality is qualified, the fifth step is carried out; fifthly, the qualified explosive columns are translated and transferred from the quality detection device 3 to the container explosive column filling device 4 through a second explosive column transfer device 7; and sixthly, the container grain filling device 4 fills the grains into the container. This powder column filling system structural configuration is rationally distributed, can satisfy the demand that the container powder column filled, and can high efficiency line production.

Reason material device 1, feed divider 2, quality detection device 3, first powder column transfer device 6, container powder column filling device 4 and the whole overall arrangement of second powder column transfer device 7, make the direction of motion of powder column the same with the axial of powder column, like this, be favorable to reducing the wearing and tearing of powder column in the motion process, improved off-the-shelf qualification rate, reduced manufacturing cost.

In this embodiment, as shown in fig. 4 to fig. 6, the material arranging device 1 includes a base 11, a vibrating material arranging tray 12, a material discharging guide groove 13 and a supporting seat 14, the base 11 is disposed on the supporting seat 14 in a lifting and adjusting manner, the vibrating material arranging tray 12 is mounted on the base 11, the material discharging guide groove 13 is connected with a material discharging port of the vibrating material arranging tray 12, and the material distributing device 2 is disposed on a material discharging side of the material discharging guide groove 13. The base 11 is arranged on the supporting seat 14 in a lifting and adjusting mode, so that the height of the base 11 relative to the supporting seat 14 can be adjusted, and the vibration material arranging plate 12 is convenient to align to the equipment above. Specifically, a screw 112 is arranged at the bottom of the base 11, a lifting adjusting member 113 is connected to the screw 112 in a threaded manner, a vertical insertion hole 141 is arranged on the supporting seat 14, the bottom end of the screw 112 is inserted into the vertical insertion hole 141, and the lifting adjusting member 113 is supported on the supporting seat 14. The side wall of the screw rod 112 is provided with an anti-rotation groove 114 extending along the axial direction, the supporting seat 14 is provided with a locking member 142, and the locking member 142 is inserted into the vertical anti-rotation groove 114. The locking member 142 is inserted into the vertical rotation-preventing groove 114, so that the screw rod 112 is prevented from rotating, and thus the base 11 is prevented from rotating, without affecting the lifting of the screw rod 112. Specifically, the elevation adjuster 113 is an adjustment handle.

In this embodiment, the base 11 is provided with an electric locking mechanism 111, the vibrating material sorting tray 12 is detachably disposed on the base 11 through the electric locking mechanism 111, the charge column filling system further includes a human-computer interface, and the electric locking mechanism 111 is electrically connected to the human-computer interface. The tightness movement of the electric locking mechanism 111 can be controlled through a human-computer interface, so that the vibration material arranging disc 12 can be mounted and dismounted, and the vibration material arranging disc 12 can be conveniently dismounted and sterilized in a split manner. Specifically, the electric locking mechanism 111 includes a vacuum chuck that engages the air tube in an electrically controlled manner to create a vacuum.

In this embodiment, as shown in fig. 6, the material distributing device 2 includes a material distributing seat 21, a material receiving seat 22 and an anti-skip seat 23, the material distributing seat 21 is fixedly disposed at a discharging side of the discharging guide slot 13, the material receiving seat 22 is slidably disposed on the material distributing seat 21 and can be close to or far away from the discharging guide slot 13, the material receiving seat 22 is provided with a material receiving plate 221, the material receiving plate 221 is provided with a material distributing slot 222 corresponding to the discharging guide slot 13, the anti-skip seat 23 is slidably disposed on the material receiving seat 22 and can be close to or far away from the material receiving plate 221, the anti-skip seat 23 is provided with a cover plate 231 corresponding to an opening at the top of the material distributing slot 222, the material receiving seat 22 is connected with a first sliding driving component 24, the anti-skip seat 23 is connected with a second sliding driving component 25, and the vibration processing tray 12 is provided with a material shortage detecting mechanism 15 for detecting whether material shortage.

The process of arranging and distributing the explosive columns comprises the following steps: firstly, the material receiving seat 22 moves to make each material distributing groove 222 aligned with and close to the discharging side of each discharging guide groove 13 one by one for receiving materials; the anti-jumping seat 23 moves to enable the cover plates 231 to cover the top openings of the distributing grooves 222 one by one; then, the vibrating material arranging plate 12 outputs the drug columns after vibrating material arranging to the discharging guide groove 13, the discharging guide groove 13 guides the drug columns to the distributing grooves 222 on the material receiving plate 221, and when the drug columns are arranged in each distributing groove 222, the vibrating material arranging plate 12 stops discharging; then, the receiving seat 22 moves away from the discharging guide groove 13, so that the grains in the distributing groove 222 are separated from the grains in the discharging guide groove 13; finally, the anti-jump seat 23 moves away from the discharging guide slot 13, so that the cover plate 231 moves away from the top opening of the distributing groove 222 to allow the material taking mechanism to take out the medicine from the distributing groove 222. This powder column reason material feed divider adopts vibration reason charging tray 12 to manage the material, adopts ejection of compact guide slot 13 and divides the mode of silo 222 butt joint and keeping away from to divide the material, and the fine cooperation of reason material device 1 and feed mechanism 2 avoids the powder column to extrude each other and damage the powder column in ejection of compact guide slot 13, can realize that the powder column can't harm and divide the material.

When the short-feeding detection mechanism 15 detects that the number of the explosive columns in the vibration material arranging plate 12 is not enough, an alarm is given to remind feeding. Specifically, the short-charge detection mechanism 15 is a photoelectric detection mechanism. The side wall of the distributing groove 222 is provided with an in-position detection component 223. The in-place detection component 223 is used for detecting whether the charge column in the charge distributing groove 222 is in place. The in-position detection assembly 223 is a correlation fiber optic detection assembly. The discharging guide grooves 13 and the distributing grooves 222 are arranged in a one-to-one correspondence manner, and the cover plates 231 are arranged in a plurality of one-to-one correspondence manner and are arranged in the distributing grooves 222. Specifically, the material distributing mechanism 2 further comprises a material distributing seat 21, the material distributing seat 21 is fixedly arranged on the discharging side of the discharging guide groove 13, the material receiving seat 22 is slidably arranged on the material distributing seat 21, a material receiving plate 221 is arranged on the material receiving seat 22, a material distributing groove 222 is arranged on the material receiving plate 221, a mounting plate 232 is arranged on the anti-bouncing seat 23, each cover plate 231 is fixed on the mounting plate 232, the material receiving seat 22 is connected with a first sliding driving assembly 24, and the anti-bouncing seat 23 is connected with a second sliding driving assembly 25. The first slide drive assembly 24 includes a feed slide cylinder. The second slip drive assembly 25 includes a deck translation cylinder. The receiving plate 221 is detachably mounted on the receiving seat 22, and the mounting plate 232 is detachably disposed on the anti-jump seat 23. Is convenient for disassembly and assembly and split sterilization. Specifically, the receiving plate 221 is mounted on the receiving seat 22 through a locking screw 224, and the mounting plate 232 is mounted on the anti-jump seat 23 through a locking screw 224. The base 11 is connected with the screw rod 112 through screws. A guard ring 16 is installed on a rack bedplate, a dust cover 121 is welded at the bottom of the vibration material arranging plate 12, and the dust cover 121 is sleeved at the top of the guard ring 16 at intervals, so that dust prevention and water prevention can be realized under the condition of adjustment.

In this embodiment, as shown in fig. 7 to 10, the apparatus for transferring a drug column includes a fixing base 61, a lifting rotary column 62, a swing arm 63, a translational frame 64 and a suction cup 65, the lifting rotary column 62 is disposed on the fixing base 61, the swing arm 63 is fixed on the lifting rotary column 62, a rotary shaft 643 is disposed at a suspension end of the swing arm 63, a mounting portion 641 is disposed on the rotary shaft 643, the translational frame 64 is detachably disposed on the mounting portion 641, the suction cup 65 is disposed on the translational frame 64, the lifting rotary column 62 is connected with a rotary driving mechanism 66 and a lifting driving mechanism 67, a fixing shaft 68 is disposed in the center of the lifting rotary column 62, a transmission assembly 69 is disposed on the swing arm 63, and the fixing shaft 68 is connected with the rotary shaft 643 through the transmission assembly 69.

In this embodiment, the fixed shaft 68 is in transmission connection with the rotating shaft 643 through the transmission assembly 69, so that when the translation frame 64 revolves around the lifting rotating column 62 along with the swing arm 63, the translation frame 64 also rotates around the rotating shaft 643, so that the translation frame 64 moves in translation relative to the fixed base 61, the occupied space in the transferring process is reduced, the shaking of the medicine column in the rotating process is reduced, and the rotating effect is improved. The rotation driving mechanism 66 drives the lifting rotary column 62 to rotate, the lifting driving mechanism 67 drives the lifting rotary column 62 to lift, and the two drives act independently and do not interfere with each other.

In the embodiment, as shown in fig. 8, the transmission assembly 69 includes a driving wheel 691, a driven wheel 692, a belt 693 and a gear pair 694, the driving wheel 691 is disposed on the swing arm 63, the driven wheel 692 is disposed on the rotation shaft 643, the belt 693 is wound on the driving wheel 691 and the driven wheel 692, and the fixed shaft 68 and the driving wheel 691 are in transmission connection through the gear pair 694. When the swing arm 63 swings about the fixed shaft 68, the driving wheel 691, the driven wheel 692 and the belt 693 swing about the fixed shaft 68, and at the same time, since the driving wheel 691 connected by the gear pair 694 and the fixed shaft 68 fixedly provided have relative rotation movement, the driving wheel 691 rotates relative to the swing arm 63 to rotate the rotation shaft 643 relative to the swing arm 63, so that the translation frame 64 rotates relative to the swing arm 63 while swinging along with the swing arm 63, and the translation frame 64 does not rotate but only translates during the movement by selecting the transmission ratio of the gear pair 694.

In this embodiment, the translation frame 64 and the mounting portion 641 are fixedly connected by a locking member 642. Simple structure, easy dismounting. Specifically, the locking member 642 is a locking screw or a locking knob.

The process of transferring the medicine from the front station to the rear station: firstly, rotating the lifting mechanism to drive the sucker 65 to be above a front station; then, the lifting mechanism is rotated to enable the sucker 65 to descend to adsorb the medicine on the previous station; then, the lifting mechanism is rotated to lift and rotate the sucker 65, and the explosive column is rotated to the rear station; finally, the rotary lifting mechanism lowers the suction cup 65, and the explosive column is placed on the rear station to complete the transfer of the explosive from the front station to the rear station. Because translation frame 64 detachably sets up on rotatory elevating system, is convenient for tear the washing and sterilizing of getting off to, sucking disc 65 has the adsorption plane 651 with the global matching of powder charge, through adsorption plane 651 and the global contact of powder charge, avoids haring the powder charge. Because the suction hole 652 of the suction cup 65 is connected with the vacuum connector 632 through the filter 633, the contaminated gas is prevented from polluting the grain when the vacuum is broken by the medicine discharge under the filtering action of the filter 633. This first powder column transfer device 6 is convenient for wash the sterilization, can avoid damaging the powder column and prevent that the powder column from receiving the pollution.

In this embodiment, the swing arm 63 is provided with a protective casing 631 covering the transmission assembly 69, and the filter 633 is disposed on the protective casing 631. The transmission 69 is shielded by a shield 631. The filter 633 is detachably arranged on the top surface outside the protective casing 631, so that the filter can be conveniently dismounted and mounted.

In this embodiment, a connecting channel 681 is provided at the center of the fixing shaft 68, and the vacuum connector 632 is provided at the bottom of the fixing shaft 68 and connected to the filter 633 through the connecting channel 681. In practical use, the fixing base 61 is mounted on the table top, so that the suction cup 65 on the translation frame 64 is positioned on the table top, the rotary driving mechanism 66 is positioned under the table top, the connecting channel 681 penetrates through the center of the fixing shaft 68 to avoid the external pipe arrangement, and the vacuum joint 632 is arranged at the bottom of the fixing shaft 68 and is positioned below the table top, thereby avoiding the influence of the environment above the table top and reducing the number of vacuum components on the table top.

In this embodiment, as shown in fig. 1, the rotation driving mechanism 66 includes a rotating frame 661, a lifting block 662 and a rotating motor 663, the lifting block 662 is slidably disposed on the rotating frame 661 and is connected to the lifting rotating column 62, the rotating frame 661 is in transmission connection with an output shaft of the rotating motor 663, the lifting driving mechanism 67 includes a lifting fork 671, a guide frame 672 and a lifting driving component 673, the lifting fork 671 is slidably disposed on the guide frame 672 and is connected to the lifting driving component 673, an annular slot 621 is disposed on a peripheral side of the lifting rotating column 62, and the lifting fork 671 is inserted into the annular slot 621. The rotating frame 661 is provided with a guide rail, the lifting block 662 is slidably arranged on the guide rail, and the guide rail is vertically arranged during specific use. The rotating motor 663 drives the rotating frame 661 to rotate, and the lifting rotating column 62 coaxially rotates along with the rotating frame 661 through the transmission action of the lifting block 662, thereby realizing the rotating motion. Be equipped with the guide rail on the leading truck 672, go up and down to pull out fork 671 and slide on this guide rail, during the specific use, the vertical setting of guide rail. The lifting driving assembly 673 drives the lifting fork 671 to move up and down, and the lifting fork 671 drives the lifting rotary column 62 to move up and down. The lifting fork 671 is inserted into the annular slot 621, so that the lifting fork 671 and the annular slot 621 rotate relatively, thereby driving the lifting rotary column 62 to rotate by the rotation driving mechanism 66 and simultaneously driving the lifting rotary column 62 to move up and down by the lifting driving mechanism 67, i.e. the lifting rotary column 62 can move up and down independently and simultaneously.

In this embodiment, the lifting fork 671 is provided with a rolling member 674, and the rolling member 674 is located in the circular slot 621. To reduce the sliding friction between the lift fork 671 and the upper and lower walls of the annular slot 621.

The filter 633 is provided with a first joint 634, the translation frame 64 is provided with a second joint 635 communicated with the adsorption hole 652, and the first joint 634 and the second joint 635 are detachably connected through a pipeline. Quick connection and disconnection between the filter 633 and the suction cup 65, or through the first connector 634, the conduit and the second connector 635, facilitates the disassembly and assembly of the pan carriage 64.

In this embodiment, the container grain filling device 4 includes a base body 41, a needle seat 42, a pushing seat 43 and a third transfer mechanism 8, the needle seat 42 is slidably disposed on the base body 41 and connected with a first sliding driving mechanism 44, the pushing seat 43 is slidably disposed on the needle seat 42 and connected with a second sliding driving mechanism 45, a pushing rod 46 is mounted on the needle seat 42, the third transfer mechanism 8 includes a medicine placing portion 82 and a butt portion 81 for butt-jointing with the container 9, the butt joint part 81 is arranged at the front end of the medicine placing part 82, an open medicine placing cavity 821 is arranged in the medicine placing part 82, a medicine pushing channel 83 for the push rod 46 to pass through penetrates through the medicine placing part 82 behind the medicine placing cavity 821, a guide channel 811 for the push rod 46 and the drug column to pass through penetrates through the butt joint part 81, a guide port 85 is arranged at the joint of the guide channel 811 and the drug cavity 821, the third transfer mechanism 8 is installed on the needle inserting seat 42, and the push rod 46 is aligned with the drug pushing channel 83. The upper part of the open cavity 821 is empty, which is convenient for putting the grain. Since the upper portion of the medicine cavity 821 is empty, the edge of the quickly pushed medicine column may be raised, and the medicine column can be prevented from being damaged in the process of guiding the medicine column from the medicine cavity 821 to the channel 811 by the guiding function of the guide port 85.

And (3) transferring the explosive column: firstly, a grain is put into the medicine placing cavity 821; then, the third transfer mechanism 8 integrally translates forward until the butting portion 81 is inserted into a designated position in the container 9, so as to realize butting of the butting portion 81 and the container 9; then, the ejector rod 46 ejects the grain into the container 9 through the medicine ejection passage 83, the medicine discharge chamber 821 and the guide passage 811. Through this third transport mechanism 8, can transport the powder column to container 9 in accurately, stably, high efficiency. This a third transport mechanism 8 for filling grain in container degree of accuracy is high, and stability is good and efficient.

In this embodiment, a vacuum suction through hole 822 is formed on a sidewall of the medicine dispensing chamber 821. The vacuum adsorption through hole 822 may be connected to a vacuum generator, which is turned on before discharging, and when the grain is placed in the grain cavity 821, if the grain is adsorbed by the vacuum adsorption through hole 822, it is proved that the grain is discharged in place, and if the grain is not adsorbed by the vacuum adsorption through hole 822, the position of the grain needs to be adjusted until the grain is adsorbed by the vacuum adsorption through hole 822. Thus, whether the grain is placed in place can be detected through the vacuum adsorption through hole 822, and the grain can be prevented from jumping after being adsorbed by the vacuum adsorption through hole 822. Before the charge is pushed, the vacuum generator is turned off to release the adsorption of the vacuum adsorption through hole 822 to the charge.

In this embodiment, a gradual change surface 84 is provided between the abutting portion 81 and the medicine dispensing portion 82. After the abutting portion 81 is inserted into the container 9 at a predetermined position, the tapered surface 84 is engaged with the end of the container 9, and a good engagement effect is obtained.

The container 9 in this embodiment is a syringe. The discharge chamber 821 is V-shaped or arc-shaped. The medicine pushing channel 83, the medicine placing cavity 821 and the guide channel 811 are mirror-polished inside to reduce abrasion to the medicine column, so that the medicine column can be placed more reliably. The bottom of the drug releasing cavity 821 is provided with two vacuum absorption through holes 822. The guide port 85 is a bell mouth. The butt joint part 81 and the medicine placing part 82 are welded into a whole, and the whole body is polished after welding, so that material clamping when the medicine column is pushed in is prevented. The guide channel 811 is streamlined. And (3) filling the explosive column: firstly, a medicine column is put into the medicine placing cavity 821; then, the first sliding driving mechanism 44 makes the plug seat 42 and the pusher seat 43 integrally translate forward until the butting portion 81 is inserted into a designated position in the container 9, so as to realize butting of the butting portion 81 and the container 9; then, the second sliding driving mechanism 45 makes the material pushing seat 43 translate forward until the pushing rod 46 pushes the explosive column into the container 9 through the explosive pushing channel 83, the explosive discharging cavity 821 and the guide channel 811; finally, the second sliding driving mechanism 45 enables the pushing seat 43 to return, and the first sliding driving mechanism 44 enables the inserting needle seat 42 and the pushing seat 43 to integrally return for discharging, butting and pushing again. Through this filling device, can fill the grain to container 9 in accurate, stable, high efficiency. This a filling device for filling grain in container degree of accuracy is high, and stability is good and efficient.

In this embodiment, the needle holder 42 is provided with a needle holder 421, the third transfer mechanism 8 for filling the drug column in the container is mounted on the needle holder 421, the pushing holder 43 is provided with a pushing frame 431, and the ejector rod 46 is mounted on the pushing frame 431. Simple structure and convenient processing. Specifically, one end of the medicine placing part 82 far away from the butt joint part 81 is detachably mounted on the needle holder 421, and the push rod 46 is detachably mounted on the push holder 431, so that the disassembly and the split sterilization are convenient.

In this embodiment, as shown in fig. 3, a protective cover 47 is disposed on the base 41, the needle hub 42, the material pushing base 43, the first sliding driving mechanism 44, and the second sliding driving mechanism 45 are all disposed in the protective cover 47, the third transferring mechanism 8 and the pushing rod 46 for filling the drug columns in the container are all disposed above the protective cover 47, a penetrating slot 471 is disposed on the protective cover 47, and the needle holder 421 and the pushing holder 431 are all disposed in the penetrating slot 471 in a penetrating manner. Specifically, the protection cover 47 has a square shape, and the through groove 471 is formed in a side wall of the protection cover 47.

In this embodiment, a first clamp 422 is mounted on the needle holder 421 via a first fastener 423, and a third transfer mechanism 8 for filling the drug column in the container is clamped between the first clamp 422 and the needle holder 421. Simple structure, easy disassembly and assembly and split sterilization. Specifically, the first fastener 423 is a fastening knob. Specifically, the third transfer mechanism 8 has a plurality of, for example, four, and is installed on the needle holder 421 side by side, and an ejector rod 46 is correspondingly provided behind each third transfer mechanism 8.

In this embodiment, the second clamping plate 424 is mounted on the pushing frame 431 by a second fastener 425, and the ejector rod 46 is clamped between the second clamping plate 424 and the pushing frame 431. Simple structure, easy disassembly and assembly and split sterilization. Specifically, the second fastener 425 is a fastening knob.

This a third transport mechanism 8 for filling charge in container is at the in-process of transporting the charge, and the direction of motion of charge is the same with the axial of charge.

In this embodiment, the quality detection device 3 includes the material feeding platform 31, the camera 32 and the light source 33, a row of light transmission openings 311 penetrate through the material feeding platform 31, at least two pieces of support sheets 312 are arranged in each light transmission opening 311 at intervals, a placement groove 313 is arranged on the top of each support sheet 312, the placement grooves 313 in each light transmission opening 311 are arranged side by side and used for placing a drug column, and the camera 32 and the light source 33 are respectively arranged above and below the light transmission openings 311.

And (3) a lamp inspection process: the grains are placed in the placing grooves 313 provided side by side in the light-transmitting opening 311, and then, the inspection is performed by the light inspection unit arranged corresponding to the light-transmitting opening 311. The explosive columns are supported by the supporting pieces 312 arranged at intervals, so that the requirement of positioning and supporting the columnar explosive columns is met, and the explosive columns are convenient to take and place. The device is examined to this medicine post lamp simple structure satisfies the location support requirement of medicine post, and the getting of the medicine post of being convenient for is put.

In this embodiment, as shown in fig. 2, the isolation blocks 314 are disposed between the support sheets 312 in each light-transmitting opening 311, the holding assembly is disposed on the material-placing table 31, and the support sheets 312 are clamped between the holding assembly and the corresponding isolation blocks 314. The supporting piece 312 is clamped between the abutting assembly and the corresponding isolation block 314 to form a detachable fixing mode, which is convenient for detachment, cleaning and sterilization.

In this embodiment, as shown in fig. 5, the supporting sheets 312 in each light-transmitting opening 311 are two, the abutting assembly includes two abutting blocks 35, the two abutting blocks 35 are disposed on the discharging platform 31 and located at two sides of the light-transmitting opening 311, the discharging platform 31 is provided with an abutting member 36 outside each abutting block 35, the abutting member 36 abuts against the corresponding supporting sheet 312 through the abutting block 35, and the abutting block 35 is provided with a light-transmitting groove 351 at a position corresponding to the placement groove 313. The two support pieces 312 in the light-transmitting opening 311 are clamped and fixed by the abutting blocks 35 at the two sides and are separated by the separation block 314 to form an interval support for the drug column. When the support piece 312 is detached, the support piece 312 can be taken out by releasing the pressing action of the pressing piece 36 on the support piece 312. Simple structure, easy dismounting. Specifically, the pushing member 36 is a pushing screw, and the placing groove 313 is V-shaped.

In this embodiment, as shown in fig. 2, the material placing table 31 is provided with a cover 37, the cover 37 is provided with through holes 371 corresponding to the positions of the light-transmitting holes 311, and the stopper 372 is provided on the cover 37. Specifically, the cover 37 is detachably disposed on the material placing table 31, and if the cover is fixed on the material placing table 31 by screws, the four sides of each through hole 371 cover the abutting blocks 35 corresponding to the two sides of the light-transmitting hole 311, so as to achieve the protection effect and facilitate the assembly and disassembly.

In this embodiment, the light inspection assembly includes a camera 32 and a light source 33, and the camera 32 and the light source 33 are respectively disposed above and below the light-transmitting opening 311. Under the mutual cooperation of the camera 32 and the light source 33, the detection of the grains on the supporting sheet 312 between the two is realized, and the length and the width of the grains are specifically detected, because the grains are fragile, if cracks and other damages are generated in the rotating process, the length and/or the width of the grains can be changed, namely, whether the grains are qualified or not is measured by detecting the change of the length and the width of the grains.

In this embodiment, as shown in fig. 1, the device for inspecting the light on the drug column further includes a table top 38, and a first support rod 381 and a second support rod 382 disposed on the table top 38, wherein an upper cantilever 383 and a lower cantilever 384 are disposed on the first support rod 381, the camera 32 is disposed on the upper cantilever 383, the light source 33 is disposed on the lower cantilever 384, and the discharge table 31 is disposed on the second support rod 382.

In this embodiment, the first supporting rod 381 is further provided with a defective product collecting mechanism 34, the defective product collecting mechanism 34 includes a mounting arm 341 and a defective product collecting box 342, the mounting arm 341 is provided on the first supporting rod 381, and the defective product collecting box 342 is provided on the mounting arm 341. The defective collection box 342 is used to collect the cartridges that fail the test. The defective product collecting box 342 is close to the side of the discharge table 31, facilitating the discharge operation.

In this embodiment, the lower arm 384 and the mounting arm 341 are movably sleeved on the first support rod 381, and each has a locking member 385. That is, both the lower arm 384 and the mounting arm 341 are ascendingly and descendingly adjustable in height along the first support rod 381, i.e., the relative distance between the camera 32 and the light source 33 and the relative position between the defective collecting box 342 and the discharge table 31 are adjusted.

In this embodiment, the defective product collecting mechanism 34 is provided on one side of the discharge table 31.

The second embodiment:

the method for filling the explosive column in the embodiment is performed by the explosive column filling system in the first embodiment, and comprises the following steps:

s1, material arrangement: the grain is arranged in the arranging device 1;

s2, distributing materials: the explosive columns are intermittently output from the discharging side of the material arranging device 1, are transported to a preset position separated from the discharging side of the material arranging device 1 after being received by the material distributing device 2, and are ready for the first explosive column transporting device 6 to take the explosive;

s3, first transfer: the grains on the material distribution device 2 are translated and transferred to the quality detection device 3 through the first grain transfer device 6;

s4, quality detection: the grain is detected on the quality detection device 3, if the quality is not qualified, the waste is rejected, if the quality is qualified, the S5 is performed;

s5, second transfer: the qualified explosive columns are transferred to the container explosive column filling device 4 from the quality detection device 3 by the second explosive column transfer device 7 in a translation way

S6, filling: the container grain filling device 4 fills grains into the container.

The method for filling the grain has reasonable step design, can meet the requirement of filling the grain in the container, and can perform high-efficiency flow production. Although the present invention has been described with reference to the preferred embodiments, it is not intended to be limited thereto. Those skilled in the art can make numerous possible variations and modifications to the present invention, or modify equivalent embodiments to equivalent variations, without departing from the scope of the invention, using the teachings disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should fall within the protection scope of the technical scheme of the present invention, unless the technical spirit of the present invention departs from the content of the technical scheme of the present invention.

Claims

1. A grain filling system which characterized in that: including reason material device (1), feed divider (2), quality detection device (3) and be used for filling the grain to container grain filling device (4) in container (9), the delivery side of reason material device (1) is located in feed divider (2), be equipped with first grain transfer device (6) between feed divider (2) and quality detection device (3), be equipped with second grain transfer device (7) between quality detection device (3) and container grain filling device (4).

2. The charge packing system of claim 1, wherein: reason material device (1) includes base (11), vibration reason charging tray (12), ejection of compact guide slot (13) and supporting seat (14), base (11) liftable ground sets up on supporting seat (14), vibration reason charging tray (12) are installed on base (11), ejection of compact guide slot (13) are connected with the discharge gate that vibrates reason charging tray (12), the discharge side of ejection of compact guide slot (13) is located in feed divider (2).

3. The charge packing system of claim 2, wherein: the powder column filling system is characterized in that an electric locking mechanism (111) is arranged on the base (11), the vibration material arranging plate (12) is detachably arranged on the base (11) through the electric locking mechanism (111), the powder column filling system further comprises a human-computer interface, and the electric locking mechanism (111) is electrically connected with the human-computer interface.

4. The charge packing system of claim 2, wherein: the material distributing device (2) comprises a material distributing seat (21), a material receiving seat (22) and an anti-jumping seat (23), the material distributing seat (21) is fixedly arranged at the discharging side of the discharging guide groove (13), the material receiving seat (22) is arranged on the material distributing seat (21) in a sliding way and can be close to or far away from the discharging guide groove (13), a material receiving plate (221) is arranged on the material receiving seat (22), a material distributing groove (222) corresponding to the material discharging guide groove (13) is arranged on the material receiving plate (221), the anti-jumping seat (23) is arranged on the material receiving seat (22) in a sliding way and can be close to or far away from the material receiving plate (221), a cover plate (231) corresponding to the top opening of the distributing groove (222) is arranged on the anti-jumping seat (23), the receiving seat (22) is connected with a first sliding driving component (24), the anti-jumping seat (23) is connected with a second sliding driving component (25), and the vibration material arranging plate (12) is provided with a material shortage detection mechanism (15) for detecting whether the material is in shortage or not.

5. The charge packing system of any one of claims 1 to 4, wherein: the grain transfer device comprises a fixed seat (61), a lifting rotary column (62), a swing arm (63), a translation frame (64) and a sucker (65), the lifting rotating column (62) is arranged on the fixed seat (61), the swing arm (63) is fixed on the lifting rotating column (62), a rotary shaft (643) is arranged at the overhanging end of the swing arm (63), a mounting part (641) is arranged on the rotary shaft (643), the translation frame (64) is detachably arranged on the mounting part (641), the sucker (65) is arranged on the translation frame (64), the lifting rotary column (62) is connected with a rotary driving mechanism (66) and a lifting driving mechanism (67), a fixed shaft (68) penetrates through the center of the lifting rotating column (62), a transmission assembly (69) is arranged on the swing arm (63), the fixed shaft (68) is connected with the rotating shaft (643) through a transmission assembly (69).

6. The charge packing system of claim 5, wherein: the transmission assembly (69) comprises a driving wheel (691), a driven wheel (692), a belt (693) and a gear pair (694), wherein the driving wheel (691) is arranged on the swing arm (63), the driven wheel (692) is arranged on the rotating shaft (643), the belt (693) is wound on the driving wheel (691) and the driven wheel (692), and the fixed shaft (68) is in transmission connection with the driving wheel (691) through the gear pair (694).

7. The charge packing system of any one of claims 1 to 4, wherein: the container grain filling device (4) comprises a base body (41), a needle inserting seat (42), a material pushing seat (43) and a third transfer mechanism (8), the needle inserting seat (42) is slidably arranged on the base body (41) and connected with a first sliding driving mechanism (44), the material pushing seat (43) is slidably arranged on the needle inserting seat (42) and connected with a second sliding driving mechanism (45), an ejector rod (46) is arranged on the needle inserting seat (42), the third transfer mechanism (8) comprises a medicine placing part (82) and a butt joint part (81) used for butt joint with the container (9), the butt joint part (81) is arranged at the front end of the medicine placing part (82), an open medicine placing cavity (821) is arranged in the medicine placing part (82), the medicine placing part (82) penetrates through a medicine pushing channel (83) used for the ejector rod (46) to pass through after the medicine placing cavity (821), and a guide channel (811) used for the ejector rod (46) and the grain to pass through is penetrated in the butt joint part (81), the guiding channel (811) is equipped with direction mouth (85) with putting medicine chamber (821) junction, third transport mechanism (8) are installed on needle inserting seat (42), ejector pin (46) aim at with push away medicine passageway (83).

8. The charge packing system of any one of claims 1 to 4, wherein: quality detection device (3) are including blowing platform (31), camera (32) and light source (33), it has one row of light transmission mouth (311) to run through on blowing platform (31), each be equipped with two piece at least interval arrangement backing sheets (312) in light transmission mouth (311), the top of backing sheet (312) is equipped with standing groove (313), every standing groove (313) in light transmission mouth (311) set up side by side for place a powder column, camera (32) and light source (33) set up respectively in the top and the below of light transmission mouth (311).

9. The charge packing system of claim 8, wherein: and a defective product collecting mechanism (34) is arranged on one side of the discharging table (31).

10. A method of loading a charge, using the charge loading system of any one of claims 1 to 9, comprising the steps of:

s1, material sorting: the grain is arranged in a material arranging device (1);

s2, distributing materials: the explosive columns are intermittently output from the discharging side of the material arranging device (1), are conveyed to a preset position separated from the discharging side of the material arranging device (1) after being received by the material distributing device (2), and are ready for the first explosive column conveying device (6) to take the explosive;

s3, first transfer: the explosive columns on the material distribution device (2) are translated and transported to the quality detection device (3) through the first explosive column transporting device (6);

s4, quality detection: detecting the explosive columns on a quality detection device (3), if the explosive columns are unqualified, performing rejection treatment, and if the explosive columns are qualified, performing S5;

s5, second transfer: the qualified explosive columns are transferred to a container explosive column filling device (4) from the quality detection device (3) in a translation way by a second explosive column transfer device (7);

s6, filling: the container grain filling device (4) fills the grains into the container.