CN114986193A - Production line of grid floor for microcomputer room - Google Patents
Production line of grid floor for microcomputer room Download PDFInfo
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- CN114986193A CN114986193A CN202210924365.8A CN202210924365A CN114986193A CN 114986193 A CN114986193 A CN 114986193A CN 202210924365 A CN202210924365 A CN 202210924365A CN 114986193 A CN114986193 A CN 114986193A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
Abstract
The invention relates to the technical field of production and manufacturing of grid floors, and particularly discloses a production line of grid floors for a microcomputer room, which at least comprises: the punching and corner cutting integrated machine is used for continuously performing the working procedures of punching, corner cutting, leveling and dividing on steel plates with standard widths according to preset rules respectively to manufacture semi-finished products of the grid floor shell; the bending machine is used for bending the semi-finished product of the grid floor shell into the grid floor shell; the welding device is used for welding the grid floor shell and the grid floor framework together to manufacture the grid floor; compared with the conventional continuous steel plate stamping process, the single grid floor does not need to perform one-time stamping operation on the whole area of the steel plate occupied by the single grid floor, and the punching process can be performed in sequence for multiple times according to the preset rule, so that the realization of the continuous punching and edge punching process of the steel plate is ensured, the complexity of the process is reduced, the manual participation is reduced, the preparation efficiency is improved, and the production cost is saved.
Description
Technical Field
The invention relates to the technical field of production and manufacturing of grid floors, in particular to a production line of grid floors for a microcomputer room.
Background
The grid floor is a novel interior decoration building material, and is a ground decoration method which is mainly designed for facilitating the network line expansion of modern office floors and office rooms, particularly in a decoration environment with complicated line arrangement of a microcomputer room, the lines are hidden through the grid floor, and the safety and the attractiveness of the microcomputer room lines are further ensured.
To the grid floor that computer lab used, generally use the grid floor that possesses the static ventilation function, avoid the circuit to produce too much heat and cause the potential safety hazard, and the grid floor of ventilation function generally can evenly set up the through-hole of specific size in order to guarantee its ventilation performance on the surface of floor, therefore, the general manufacturing process of current ventilation grid floor is: the method comprises the steps of cutting a steel plate into a specific size, sequentially punching, chamfering, stamping and the like on the steel plate to form a shell, and then welding the shell and a framework to form the grid floor.
However, the existing production process has certain disadvantages, firstly, when the steel plate is punched and chamfered after being cut, the steel plate needs to be clamped and fixed again each time to ensure the accuracy of the punching position, obviously, the efficiency is low in the batch production process, secondly, the steel plate has certain deformation risk in the punching and chamfering process, therefore, the leveling operation can be carried out after the punching is finished, however, the independent leveling process needs to control the feeding and discharging of the metal plate by a manual or intelligent device to ensure the smooth proceeding of the leveling process, obviously, the requirement of the process on the manual or machine cost is high, the cost and efficiency advantages are not provided in the batch production process, in addition, when the conventional continuous cutting mode is adopted for punching and chamfering operation, the punching and chamfering operation need to be carried out once by taking the area of a floor as a whole, obviously, more ventilation openings and cutting edges are difficult to achieve the process of punching and chamfering the whole floor by one-time punching, so that the existing ventilation floor production line has the disadvantages of complex process, high labor cost or high equipment cost.
Disclosure of Invention
The invention aims to provide a production line of a grid floor for a microcomputer room, which solves the following technical problems:
how to reduce the process complexity of the grid floor forming process.
The purpose of the invention can be realized by the following technical scheme:
a grid floor production line for a micro-computer room, the production line comprising at least:
the punching and corner cutting integrated machine is used for continuously performing the working procedures of punching, corner cutting, leveling and dividing on steel plates with standard widths according to preset rules respectively to manufacture semi-finished products of the grid floor shell;
the bending machine is used for bending the semi-finished product of the grid floor shell into the grid floor shell;
and the welding device is used for welding the grid floor shell and the grid floor framework together to manufacture the grid floor.
In one embodiment, the punching chamfer integrally comprises:
the driving roller is used for driving the steel plate to move according to a preset rule;
the continuous punching device is used for punching the steel plate according to a preset rule;
the continuous corner cutting device is used for cutting corners of the steel plate according to a preset rule;
the leveling device is used for leveling the steel plate after the punching and the corner cutting are finished;
and the stamping and cutting device is used for cutting the flattened steel plate according to a specific length.
In one embodiment, the preset rule includes:
obtaining the spacing distance of the punched holes in the length direction
The number n of rows of punched holes and the distance from the edge punched hole to the corresponding edge in the length direction
And the distance between the continuous punching device and the continuous chamfering device
；
According to
、
And
the distance B of each moving beat of the driving roller is determined, wherein,
=xB，
=yB，
= zB, x, y, z are positive integers;
driving the driving roller to intermittently move by taking B as a beat distance;
driving the continuous chamfering device to perform chamfering once every 2y + (n-1) x beats;
driving the continuous punching device to enter a punching cycle every 2y + (n-1) x beats, and punching once every x beats in each punching cycle for n times;
and synchronizing the actions of the continuous corner cutting device and the continuous punching device by taking z as a beat difference.
Further, the preset rule further includes:
and recording the working beat points of the continuous punching device and the continuous corner cutting device through the controller, and pausing the driving roller for a certain length of time when the working beat points of the continuous punching device and the continuous corner cutting device are reached.
Furthermore, the punching and corner cutting body also comprises a limiting assembly;
the limiting assembly comprises two limiting rollers, the steel plate penetrates through the two limiting rollers, and the two limiting rollers synchronously move towards each other under the action of driving force.
In an embodiment, the punching and corner-cutting integrated body further comprises a film sticking roller, and the film sticking roller is arranged in front of the continuous punching device and the continuous corner-cutting device and used for sticking an anti-static film to the steel plate.
Further, the anti-static film comprises a film layer and a temporary protective layer;
the film sticking layer is cut in advance according to the specification of the grid floor;
the film pasting layer and the temporary protection layer are pasted on the steel plate from bottom to top.
In one embodiment, the welding device comprises:
the clamping conveyor belt is used for intermittently moving the assembled grid floor;
the lifting welding arm group is arranged below the clamping conveying belt and comprises a plurality of welding arms, the welding arms are used for lifting when the grid floor stops moving to weld the grid floor shell and the grid floor framework, and the welding arms are folded after welding is completed.
Furthermore, two groups of clamping conveyor belts are arranged, and the two groups of clamping conveyor belts synchronously move in opposite directions under the action of driving force;
the clamping conveyor belts comprise driving belts and driven belts, and two ends of the grid floor respectively penetrate through the driving belts and the driven belts of the two groups of clamping conveyor belts;
the lifting welding arm group comprises a lifting table, and a plurality of welding arms are rotatably arranged on the lifting table;
and the grid floors with different specifications are welded by unfolding and folding the welding arms.
In one embodiment, the punching and corner-cutting integrated machine further comprises a grinding assembly, and the grinding assembly is arranged between the leveling device and the stamping and cutting device;
the grinding assembly comprises a grinding roller, the steel plate passes through the grinding roller, and the edge of the steel plate is in contact with the grinding roller.
The invention has the beneficial effects that:
(1) the production line adopts a continuous steel plate cutting process, can perform punching, corner cutting, leveling and cutting processes on a continuous steel plate, has the punching and corner cutting processes which are independent from each other and operate according to preset rules respectively, so compared with the conventional continuous steel plate punching process, the production line does not need to perform one-time punching operation on the whole area of the steel plate occupied by a single grid floor, and the punching process can be performed in sequence for multiple times according to the preset rules, thereby ensuring the realization of the continuous punching and edge punching processes of the steel plate, further greatly reducing the complexity of the process, reducing the manual participation, improving the preparation efficiency and saving the production cost.
(2) The invention is beneficial to determining the distance by metering the beat number through dividing the beat points, and improves the control simplicity.
(3) The limiting roller structure capable of moving and adjusting in opposite directions is suitable for steel plates with different widths, and can limit the position of the steel plate to be always positioned in the center, so that the position adjustment of the steel plate is facilitated.
(4) According to the invention, through the arrangement of the film sticking roller, the sticking layer from the through hole can be directly removed along with the cut steel plate waste in the punching and corner cutting processes, and the redundant sticking layer is not required to be treated in the subsequent operation, so that the process efficiency is improved.
(5) According to the invention, through the movement of the grid floor and the lifting and descending matching of the welding arm, a plurality of point positions of the grid floor can be automatically welded, the welding efficiency and consistency are improved, and the quality of the grid floor is ensured.
(6) According to the invention, through the arrangement of the polishing assembly, the edges of the steel plates can be polished to a certain extent, so that burrs on the edges are reduced, and the quality of the grid floor is improved.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of a punching and chamfering integrated machine in the production line of the invention;
FIG. 2 is an enlarged view of a portion of the area A of FIG. 1 according to the present invention;
FIG. 3 is a schematic view of the construction of the grid floor of the present invention;
FIG. 4 is a schematic plan view of the punch and chamfer all-in-one machine of the present invention after the steel plate is leveled;
fig. 5 is a schematic view of the overall structure of the welding apparatus in the production line of the present invention.
Description of the drawings: 1. punching and chamfering integrated machines; 11. a drive roller; 12. a continuous punching device; 13. a continuous corner cutting device; 14. a leveling device; 15. a press cutting device; 16. a limiting component; 161. a limiting roller; 17. a film pasting roller; 18. polishing the assembly; 181. grinding a roller; 2. a welding device; 21. clamping the conveyor belt; 211. a drive belt; 212. a driven belt; 22. lifting the welding arm set; 221. a lifting platform; 222. welding the arm; 100. a grid floor housing; 200. grid floor skeleton.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 and 5, in one embodiment, a production line for a grid floor for a microcomputer room is provided, the production line includes a punching and chamfering all-in-one machine 1, a bending machine and a welding device 2, wherein the production line in the embodiment adopts a continuous steel plate cutting process, and through the arrangement of the punching and chamfering all-in-one machine 1, the continuous steel plate can be subjected to punching, chamfering, leveling and dividing processes, more specifically, the processes of punching and chamfering are independent from each other and respectively operated according to preset rules, therefore, compared with the conventional continuous steel plate punching process, the embodiment does not need to perform one-time punching operation on the whole area of the steel plate occupied by a single grid floor, and the punching process can be performed in sequence for multiple times according to the preset rules, thus ensuring the realization of the continuous punching and trimming processes of the steel plate, and at the same time, because the width of the steel plate entering the punching and chamfering all-in-one machine 1 is the standard width (width of the semi-finished product of the grid floor shell), therefore, the process of dashing the limit only need dash out to reserve the space of bending can, therefore, through to punching a hole, the independent control of the process of dashing the limit, when can guaranteeing the steel sheet continuous stamping realizability, obtain the steel sheet structure of required shape, simultaneously, the steel sheet of continuous feed can avoid punching a hole at every turn more, the centre gripping control of the process of dashing the limit, the going on of flattening process has been made things convenient for simultaneously, later cut apart the steel sheet, and then can prepare into and make the half-finished product of net floor housing, it is obvious, at this in-process, punch a hole, the process of dashing the limit and cutting apart can greatly reduced the complexity of technology, can also improve the efficiency of preparation when reducing artifical participation, and the production cost is saved.
In addition, referring to fig. 3 of the drawings, the grid floor prepared by the present invention includes a grid floor shell 100 and a grid floor framework 200, so that the production line in this embodiment bends the semi-finished product of the grid floor shell into the grid floor shell 100 through a bending machine and welds the grid floor shell 100 and the grid floor framework 200 together through a welding device 2 to prepare the grid floor, and further, the preparation of the grid floor structure can be realized, specifically, the bending process of the grid floor framework 200, and the assembling and circulating processes of the grid floor shell 100 and the grid floor framework 200 are realized by the prior art, which are not innovative points of the present invention, and therefore, detailed description thereof is omitted here.
Referring to fig. 1 of the drawings, a punching and chamfering machine 1 of the embodiment is provided with a driving roller 11, a continuous punching device 12, a continuous chamfering device 13, a leveling device 14 and a punching and cutting device 15 in sequence from a feeding direction to a discharging direction, wherein the driving roller 11 is used for driving the steel plate to move and comprises a driving lower pressing roller and a driven upper pressing roller, wherein the driving lower press roll is connected with a driving motor and a controller, the distance between the driven upper press roll and the driving lower press roll can be adjusted, specifically, the screw rod is rotationally connected with the driven upper press roll, the driven upper press roll is driven to move up and down by the rotation of the screw rod, thereby enabling the driving roller 11 to adapt to steel plates with different thicknesses, driving the steel plates to move according to a preset rule through the controller, further, the work of the steel sheet can be performed in cooperation with the continuous punching device 12, the continuous chamfering device 13, and the press cutting device 15.
Referring to fig. 1 of the drawings, a continuous punching device 12 is configured by a punching machine and a continuous corner cutting device 13 is configured by a punching machine and a corner cutting die, the continuous corner cutting device 13 can also be directly realized by an edge punching tool, it should be noted that both the continuous punching device 12 and the continuous corner cutting device 13 can operate according to the intelligent control of the punching and corner cutting integrated machine 1, therefore, the continuous punching device 12 can punch a steel plate according to a preset rule, the continuous corner cutting device 13 can cut a corner of the steel plate according to a preset rule, and further, the flat shape of the required steel plate can be obtained through the cooperation operation of the continuous punching device 12 and the continuous corner cutting device 13, and meanwhile, the steel plate is leveled by a leveling device 14, the flatness of a product is ensured, and finally, the leveled steel plate is divided by a punching and cutting device 15, and thus a desired semi-finished mesh floor can be obtained, wherein the structure of the flattening device 14 is similar to that of the driving roller 11, but the pressure of the flattening device 14 to the steel plate is greater than that of the driving roller 11 to the steel plate, and the press cutting device 15 is mainly implemented by using a lifting type cutting blade, which can cut the continuous and press-finished steel plate into a standard length, thereby preparing the semi-finished product.
As an embodiment of the present invention, the present embodiment provides a preset rule, the continuous chamfering device 13 is controlled to perform a circular operation according to the moving distance of the steel plate according to the length of the steel plate required by each grid floor, meanwhile, the continuous punching device 12 is controlled to perform a periodic circular operation according to the dimensional parameters of the grid floor and the punching position thereof, the operation is stopped until the punching position of the next cycle is started after the punching in each cycle is completed, and the operation interval between the continuous punching device 12 and the continuous chamfering device 13 is adjusted according to the distance between the continuous punching device 12 and the continuous chamfering device 13, therefore, the continuous punching device 12 and the continuous chamfering device 13 are respectively controlled periodically according to the moving distance of the steel plate, thereby realizing the simultaneous punching and chamfering, realizing the continuous steel plate punching process, and simultaneously, the punching and cutting device 15 can be controlled to perform the periodic operation according to the moving distance of the steel plate in the same manner, the effect of cutting according to the preset requirements is achieved.
As another embodiment of the present invention, the present embodiment further provides a preset rule, please refer to fig. 1 and fig. 4, in which the preset rule first obtains the spacing distance between the punching holes in the length direction
The number n of rows of punched holes and the distance from the edge punched hole to the corresponding edge in the length direction
And the distance between the continuous punching device 12 and the continuous chamfering device 13
Wherein, the distance
The distance from the center of the punching die in the continuous punching device 12 to the center of the chamfering die in the continuous chamfering device 13 is determined according to
、
And
determining the distance B per beat of the movement of the drive roller 11, where B is
、
And
the greatest common divisor of (a), and therefore,
=xB，
=yB，
where = zB, x, y, and z are positive integers, the driving roller 11 intermittently moves with B as a pitch distance to divide the steel plate occupied by each grid floor into 2y + (n-1) x pitches, so that the driving of the continuous chamfering device 13 and the continuous punching device 12 is controlled by measuring the pitch point, thereby improving the accuracy of control, and specifically, the driving of the continuous chamfering device 13 is performed every timeThe continuous punching device 12 is driven to enter a punching cycle every 2y + (n-1) x beats, punching is carried out once every x beats in each punching cycle, punching is carried out once every x beats for n times, in addition, because the continuous corner cutting device 13 and the continuous punching device 12 do not work at the same position point, the actions of the continuous corner cutting device 13 and the continuous punching device 12 are synchronized by taking z as a beat difference, through the division of beat points, when the continuous punching device 12 reaches a punching beat point, the continuous punching device 12 works, when the continuous corner cutting device 13 reaches a corner cutting beat point, the continuous corner cutting device 13 works, and when the continuous corner cutting device 13 reaches a corresponding beat point, the two devices can work simultaneously, and the working efficiency is improved.
It should be noted that the beat in this embodiment represents the beat of the steel plate moving, this function can be realized by driving the driving roller 11 through the servo driving motor, and the dividing process of the beat distance is favorable for determining the distance by measuring the number of beats, so as to improve the simplicity of control
Is adjusted by the size of
And
the values are selected such that x =1, and therefore the movement distance B = per beat
Further, the moving distance of each beat is kept at the maximum value, and the overall working efficiency is improved.
It should be noted that the width direction in the present embodiment refers to a direction perpendicular to the length direction, and the length direction refers to a direction in which the steel sheet is fed.
Further, when stamping or chamfering is required at a beat point (a time point between the beat and the beat), it is necessary to ensure that the stamping or chamfering operation can be completed at an interval time, and in order to improve the operation efficiency, in this embodiment, the beat point at which the continuous punching device 12 and the continuous chamfering device 13 operate is recorded by the controller, when the beat point at which the continuous punching device 12 and the continuous chamfering device 13 operate is reached, the driving roller 11 pauses for a certain length of time, and when the continuous punching device 12 and the continuous chamfering device 13 do not operate at the beat point, the next beat is immediately performed, so that the operation efficiency can be improved, and at the same time, it is ensured that the punching and chamfering process has enough time to complete the operation.
As an embodiment of the present invention, please refer to fig. 1 and fig. 2, the punching and chamfering all-in-one machine 1 in this embodiment further includes a limiting component 16, the limiting component 16 includes two limiting rollers 161, the steel plate passes through between the two limiting rollers 161, the two limiting rollers 161 are slidably disposed on the machine body of the punching and chamfering all-in-one machine 1, and the two limiting rollers 161 are connected by a bidirectional screw, so that the bidirectional screw is driven to rotate by a manual or electric manner, and the limiting rollers 161 can be controlled to move synchronously in opposite directions or in reverse directions, first, the limiting rollers 161 can ensure the position accuracy when the steel plate enters the continuous punching device 12 and the continuous chamfering device 13, and further ensure the dimensional accuracy of punching and chamfering, meanwhile, the limiting rollers 161 which can be adjusted in opposite directions can be adapted to steel plates with different widths, and can also limit the position of the steel plate to be always located at the center, the position adjustment of the steel plate is facilitated.
As an embodiment of the present invention, please refer to fig. 1 of the accompanying drawings, the punching and chamfering integrated machine 1 in this embodiment further includes a film pasting roller 17, after the grid floor is prepared, an antistatic PVC pasting layer needs to be pasted on the surface above the grid floor, while the existing process is generally performed after the grid floor is prepared, however, for the ventilation grid floor, through holes exist on the surface, and therefore the pasting layer at the through holes needs to be processed after the pasting layer is adhered, obviously, the process is complicated, and in this embodiment, the antistatic pasting film is pasted on the steel plate by arranging the film pasting roller 17 before the continuous punching device 12 and the continuous chamfering device 13, so that the pasting layer at the through holes can be directly removed along with the cut steel plate waste in the punching process, and therefore the subsequent operation does not need to process the redundant pasting layer, the efficiency of technology is improved, and simultaneously, the pad pasting on the pad pasting roller 17 can be compressed tightly through drive roller 11, has saved the process of independent pad pasting, consequently, the setting of pad pasting roller 17 can show efficiency, the cost of improvement technology in this embodiment.
Further, for the quality of the processing and the pad pasting of follow-up in-process pad pasting more convenient, this embodiment will prevent that the static pad pasting sets up the form into pad pasting layer and temporary protection layer, wherein, the pad pasting layer has carried out the cutting according to the specification on net floor in advance, pad pasting layer and temporary protection layer from bottom to top paste on the steel sheet, consequently in subsequent process, the effect of protection can be played to the temporary protection layer, simultaneously because the pad pasting layer cuts according to the specification on net floor in advance, consequently, the position of its laminating is the upper surface on net floor promptly, and after the preparation of net floor is accomplished, only need tear the temporary protection layer can, better easy operation has.
In addition, in the punching and chamfering process, the main stress parts of the steel plate are the punching area and the chamfering area, so that the physical damage to the film can be avoided, and the influence on the film cleanliness can be avoided. .
As an embodiment of the present invention, please refer to fig. 5, which illustrates a structure of a welding device 2, specifically, the welding device 2 includes a clamping conveyor 21 and a lifting welding arm group 22, the lifting welding arm group 22 is connected to a welding generation module, the clamping conveyor 21 can control the assembled grid floor to move intermittently, the lifting welding arm group 22 is disposed below the clamping conveyor 21, when the grid floor stops moving, a plurality of welding arms 222 are lifted to weld the grid floor shell 100 and the grid floor framework 200, and the welding arms 222 are retracted after the welding is completed, so that a plurality of points of the grid floor can be automatically welded through the cooperation of the movement of the grid floor and the lifting of the welding arms 222, thereby improving the welding efficiency and consistency, and ensuring the quality of the grid floor.
In addition, in the embodiment, the welding method is further configured with a corresponding position detection component, when the product to be welded reaches a specified position point, the clamping conveyor belt 21 stops, and the lifting welding arm group 22 performs the welding work, and in addition, in the embodiment, the welding point of the grid floor shell 100 and the grid floor framework 200 is welded at a plurality of points at the contact position of the bending point of the grid floor framework 200 and the grid floor shell 100, so that the stability of the connection between the bending point of the grid floor framework 200 and the grid floor shell 100 can be ensured.
Further, referring to fig. 5, two groups of holding conveyor belts 21 are provided in the present embodiment, and the two groups of holding conveyor belts 21 move synchronously in opposite directions or in opposite directions under the rotation control of the bidirectional screw; the clamping conveyor belt 21 comprises a driving belt 211 and a driven belt 212, and two ends of the grid floor respectively penetrate through the driving belt 211 and the driven belt 212 of the two groups of clamping conveyor belts 21; the lifting welding arm group 22 comprises a lifting table 221, and a plurality of welding arms 222 are rotatably arranged on the lifting table 221; therefore, the distance of the clamping conveyor belt 21 can be adjusted according to the size specification of the grid floor, the number of the unfolded welding arms 222 is adjusted, welding of grid floors with different specifications is met, and the application range of a production line is widened.
As an embodiment of the present invention, please refer to fig. 1 of the accompanying drawings, in this embodiment, the punching and chamfering all-in-one machine 1 further includes a grinding assembly 18, the grinding assembly 18 is disposed between the leveling device 14 and the punching and cutting device 15; the subassembly 18 of polishing includes the roller 181 of polishing, and the steel sheet passes through from the roller 181 of polishing, and the edge of steel sheet contacts with the roller 181 of polishing, and the roller 181 of polishing rotates under the effect of drive power, consequently, through the setting of the subassembly 18 of polishing, can carry out certain polishing to the edge of steel sheet, reduces the burr on edge, has improved the quality on preparation net floor.
The working principle of the invention is as follows: the production line adopts a continuous steel plate cutting process, can perform punching, corner cutting, leveling and cutting processes on a continuous steel plate, and the punching and corner cutting processes are mutually independent and respectively operate according to preset rules, so that compared with the conventional continuous steel plate punching process, the one-time punching operation is not required to be performed on the whole area of the grid floor occupying the steel plate, the punching process can be performed in sequence for multiple times according to the preset rules, the realization of the continuous punching and edge punching processes of the steel plate is further ensured, the complexity of the process is further greatly reduced, the manual participation is reduced, the preparation efficiency can be improved, and the production cost is saved; according to the invention, through the division of the beat points, the distance can be determined by the measurement of the beat number, and the control simplicity is improved; the limiting roller 161 structure capable of moving and adjusting in opposite directions can be suitable for steel plates with different widths, and meanwhile, the position of the steel plate can be limited to be always positioned at the center, so that the position adjustment of the steel plate is facilitated; according to the invention, the film sticking roller 17 is arranged in front of the continuous punching device 12 and the continuous corner cutting device 13 to stick the anti-static film on the steel plate, so that the sticking layer from the through hole can be directly removed along with the cut steel plate waste in the processes of punching and corner cutting, and the subsequent operation does not need to process the redundant sticking layer, thereby improving the process efficiency; according to the invention, through the movement of the grid floor and the lifting and descending matching of the welding arm 222, a plurality of point positions of the grid floor can be automatically welded, so that the welding efficiency and consistency are improved, and the quality of the grid floor is ensured; according to the invention, the edge of the steel plate can be polished to a certain extent by arranging the polishing assembly 18, so that burrs on the edge are reduced, and the quality of the grid floor is improved.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (10)
1. A production line of a grid floor for a micro-computer room, characterized in that the production line at least comprises:
the punching and corner cutting integrated machine (1) is used for continuously performing the procedures of punching, corner cutting, leveling and dividing on steel plates with standard widths according to preset rules respectively to manufacture semi-finished products of the grid floor shell;
the bending machine is used for bending the semi-finished product of the grid floor shell into a grid floor shell (100);
and the welding device (2) is used for welding the grid floor shell (100) and the grid floor framework (200) together to manufacture the grid floor.
2. The production line of grid floor for microcomputers according to claim 1, characterized in that said punching and chamfering all-in-one machine (1) comprises:
the driving roller (11) is used for driving the steel plate to move according to a preset rule;
the continuous punching device (12) is arranged at the next station of the driving roller (11) and is used for punching the steel plate according to a preset rule;
the continuous corner cutting device (13) is arranged at the next station of the continuous punching device (12) and is used for cutting corners of the steel plate according to a preset rule;
the leveling device (14) is arranged at the next station of the continuous corner cutting device (13) and is used for leveling the steel plate after punching and corner cutting are finished;
and the stamping and cutting device (15) is used for cutting the flattened steel plate according to a specific length.
3. The floor grid production line for a micro-computer room as claimed in claim 2, wherein the predetermined rule comprises:
obtaining the spacing distance of the punched holes in the length direction
The number n of rows of punched holes and the distance from the edge punched hole to the corresponding edge in the length direction
And continuous punching means (12) to continuous chamfering means13) Is a distance of
；
According to
、
And
determining the distance B of each moving beat of the drive roller (11),
=xB，
=yB，
= zB, x, y, z are positive integers;
the driving roller (11) is driven to intermittently move by taking B as a beat distance;
driving a continuous corner cutting device (13) to perform corner cutting once every 2y + (n-1) x beats;
driving a continuous punching device (12) to enter a punching cycle every 2y + (n-1) x beats, and punching once every x beats in each punching cycle for n times;
the continuous chamfering device (13) and the continuous punching device (12) are synchronized in operation with a beat difference of z.
4. The grid floor production line for a micro-computer room as claimed in claim 3, wherein the preset rules further comprise:
the controller records the working beat point of the continuous punching device (12) and the continuous chamfering device (13), and when the working beat point of the continuous punching device (12) and the continuous chamfering device (13) is reached, the driving roller (11) is paused for a certain length of time.
5. The production line of the grid floor for the microcomputer room as claimed in claim 2, wherein the punching and chamfering all-in-one machine (1) further comprises a limiting component (16);
the limiting assembly (16) comprises two limiting rollers (161), the steel plate penetrates through the two limiting rollers (161), and the two limiting rollers (161) synchronously move towards each other under the action of driving force.
6. The production line of the grid floor for the microcomputer room as claimed in claim 2, wherein the punching and chamfering all-in-one machine (1) further comprises a film sticking roller (17), and the film sticking roller (17) is arranged in front of the continuous punching device (12) and the continuous chamfering device (13) and is used for sticking an anti-static film to the steel plate.
7. The floor grid production line for a microcomputer room as claimed in claim 6, wherein the antistatic adhesive film comprises an adhesive film layer and a temporary protection layer;
the film sticking layer is cut in advance according to the specification of the grid floor;
the film pasting layer and the temporary protection layer are pasted on the steel plate from bottom to top.
8. The latticed floor work line for microcomputers according to claim 1, characterized in that said welding means (2) comprise:
a clamping conveyor belt (21) for intermittently moving the assembled grid floor;
the lifting welding arm group (22) is arranged below the clamping conveyor belt (21) and comprises a plurality of welding arms (222) and is used for lifting the welding arms (222) to weld the grid floor shell (100) and the grid floor framework (200) when the grid floor stops moving, and the welding arms (222) are folded after welding is completed.
9. The production line of the grid floor for the microcomputer room as claimed in claim 8, wherein two sets of the holding conveyor belts (21) are provided, and the two sets of the holding conveyor belts (21) are moved synchronously toward each other by the driving force;
the clamping conveyor belt (21) comprises a driving belt (211) and a driven belt (212), and two ends of the grid floor respectively penetrate through the driving belt (211) and the driven belt (212) of the two groups of clamping conveyor belts (21);
the lifting welding arm group (22) comprises a lifting table (221), and a plurality of welding arms (222) are rotatably arranged on the lifting table (221);
and the grid floors with different specifications are welded by unfolding and folding a plurality of welding arms (222).
10. The production line of the grid floor for the microcomputer room as claimed in claim 2, wherein the punching and chamfering all-in-one machine (1) further comprises a grinding assembly (18), the grinding assembly (18) is arranged between the flattening device (14) and the punching and cutting device (15);
the grinding assembly (18) comprises a grinding roller (181), the steel plate passes through the grinding roller (181), and the edge of the steel plate is in contact with the grinding roller (181).
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| CN114986193B (en) | 2022-12-09 |
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