CN205800192U - The punch and weld machine of coil of stator of motor interphase insulating sheet - Google Patents
The punch and weld machine of coil of stator of motor interphase insulating sheet Download PDFInfo
- Publication number
- CN205800192U CN205800192U CN201620316971.1U CN201620316971U CN205800192U CN 205800192 U CN205800192 U CN 205800192U CN 201620316971 U CN201620316971 U CN 201620316971U CN 205800192 U CN205800192 U CN 205800192U
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- China
- Prior art keywords
- sheet
- broadside
- punching
- index dial
- punch
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- Withdrawn - After Issue
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model discloses the punch and weld machine of a kind of coil of stator of motor interphase insulating sheet, it includes installing plate, index dial mechanism and is respectively used to carry two broadside bands, first and second conveyer device of two narrow sidebands, index dial mechanism includes the central shaft being divided on installing plate and decelerator, the index plate gear being located on central shaft and index dial, connecting index plate gear by stepper motor driven decelerator deceleration transmission, index plate gear drives index dial to turn over 90 degree every time；Uniformly being installed with four stocker seats that structure is identical on this index dial, the top being positioned at each stocker seat on a mounting board sets up the first punching mechanism for broadside sheet described in punching, respectively for the second punching mechanism of bridge sheet narrow described in punching, for described narrow bridge sheet and broadside sheet are welded into ultrasonic brazing unit and the finished product mechanism for picking of interphase insulating sheet.This utility model compact conformation, floor space is little, and utilization rate of raw materials is high.
Description
[technical field]
This utility model relates to the punch and weld machine of a kind of coil of stator of motor interphase insulating sheet, belong to alternate absolutely
Embolium manufacturing technology field.
[background technology]
Interphase insulating sheet is made up of two narrow bridge sheets of two broadside sheets and connection broadside sheet.Motor stator principal phase, parafacies
Insulation between coil is typically with interphase insulating sheet, interphase insulating sheet for the coil of in motor stator phase respectively held with
The coil of other phase is respectively held and is separated insulation, and wherein, broadside sheet is arranged between out of phase coil-end, and narrow bridge sheet is inserted in and determines
In pilot trench.In the prior art, interphase insulating sheet molding is by the direct punching on ordinary press of whole mylar coiled material
Forming, ordinary press disposable punching interphase insulating sheet causes mylar coiled material to be lost greatly, waste is serious, stock utilization
Low.The little factory having, in order to save material cost, uses and the most manually cuts out broadside sheet and the most manually cut out narrow bridge sheet, then
Narrow to two broadside sheets and two bridge sheet is synthesized complete interphase insulating sheet finished product by human weld, although this measure is saved
Material cost, but invisible of two procedures molding adds human cost.
[utility model content]
The purpose of this utility model be to provide coil of stator of motor that a kind of compact conformation, floor space are little with alternate absolutely
The punch and weld machine of embolium, with the deficiency overcoming above-mentioned prior art to exist.
To this end, this utility model following technical scheme of offer:
The punch and weld machine of a kind of coil of stator of motor interphase insulating sheet, this interphase insulating sheet has two broadsides
Sheet and two narrow bridge sheets, this punch and weld machine include installing plate, for conveying two broadside bands the first conveyer device and
For carrying the second conveyer device of two narrow sidebands, described first, second conveyer device is individually fixed on installing plate, and it changes
Enter a little in: also include that index dial mechanism, described index dial mechanism include the central shaft being divided on installing plate and decelerator, are located at
Index plate gear on central shaft and index dial, connect index plate gear by stepper motor driven decelerator deceleration transmission,
Index plate gear drives index dial to turn over 90 degree of degree of turning every time；This index dial is uniformly installed with four stockers that structure is identical
Seat；The top being positioned at each stocker seat on a mounting board sets up the first punching mechanism for broadside sheet described in punching, use respectively
Carry out the second punching mechanism of narrow bridge sheet described in punching, for described narrow bridge sheet is welded into the ultrasonic of interphase insulating sheet with broadside sheet
Wave soldering connection device and finished product mechanism for picking.
Above-mentioned first punching mechanism is the first micro pressure machine, two broadside slabbings that this first micro pressure machine punching goes out
Enter in stocker seat.
Above-mentioned second punching mechanism is the second micro pressure machine, and two narrow bridge sheets that this second micro pressure machine punching goes out are folded
It is placed on two broadside sheets.
Above-mentioned finished product mechanism for picking includes the rotation that the support shaft being fixed on installing plate, turning arm, driving turning arm rotate
Rotaring cylinder, be loaded on turning arm two free end vacuum slot and be loaded on turning arm both sides for drive vacuum slot pick up finished product
Lift cylinder, turning arm is loaded between two parties in support shaft and turning arm can be made around the rotation of 180 degree of this axle by means of rotary cylinder.
Above-mentioned index dial mechanism also includes the positioning component for the locating indexing disc anglec of rotation, and positioning component is by being installed on
Location bearing on index dial and the location montant composition of the upper and lower controlled motion of straight line, this location montant is arranged on installing plate.
Aforementioned four stocker seat is in " ten " font.
Compared with prior art, this utility model has the advantage that and beneficial effect:
This utility model is reasonable in design, it is unsurpassed to be skillfully constructed, compact integral structure, thus floor space is little, can realize one
Two broadside sheets of secondary punching, the narrow bridge sheet of a punching two lapping on broadside sheet, a welding fabrication interphase insulating sheet and
Four station cycle operations of one-pass finished pickup, easy to operate, quick, labor intensity is low, and grandstand rate is high, raw material loss is little,
Waste little, thus stock utilization is high.
After index dial mechanism arranges rotation positioning component, each index dial turns over 90 degree of degree of turning, corner accurately thus station
Accurate positioning, the reliability of equipment is high, constant product quality.
[accompanying drawing explanation]
Below in conjunction with the accompanying drawings this utility model is described in further detail.
Fig. 1 is this utility model overall structure top view；
Fig. 2 is indexing mechanism explosive view of the present utility model；
Fig. 3 is finished product mechanism for picking schematic diagram of the present utility model；
Fig. 4 is stocker seat top view of the present utility model；
Fig. 5 is interphase insulating sheet top view.
[detailed description of the invention]
Refer to shown in Fig. 1,2,3,4,5, the punch and weld machine of a kind of coil of stator of motor interphase insulating sheet, should
Interphase insulating sheet h has two broadside sheet h1 and two narrow bridge sheet h2, and this punch and weld machine includes installing plate B, for defeated
Send first conveyer device of two broadside band H1 and for carrying second conveyer device of two narrow sideband H2, described first, the
Two conveyer devices are individually fixed on installing plate B, its improvement in: also include that index dial mechanism, described index dial mechanism include
The central shaft D being divided on installing plate B and decelerator 32, the index plate gear 33 being located on central shaft D and index dial 34, pass through
Decelerator 32 deceleration transmission that motor 31 drives connects index plate gear 33, and index plate gear 33 drives index dial 34 each
Turn over 90 degree of degree of turning；This index dial 34 is uniformly installed with four stocker seats 4 that structure is identical；Installing plate B corresponds to
The top of each stocker seat 4 set up respectively the first punching mechanism 5 for punching broadside sheet h1, for punching narrow bridge sheet h2
Two punching mechanisms 6, it is used for being welded into narrow bridge sheet h2 and broadside sheet h1 ultrasonic brazing unit 7 and the finished product of interphase insulating sheet h
Mechanism for picking 8.
First conveyer device, by moving back Jie portion 11 and delivery section 12 forms, wherein, moves back Jie portion 11 and includes being fixed on installing plate B
Bin 111, the rotating shaft 112 being located on bin 111 and two the broadside tep reels 113 arranged side by side being loaded in rotating shaft 112, each broadside
Being arranged with broadside band H1 on tep reel 113, delivery section 12 includes the deflector roll 122 being stacked for about a pair and for driving deflector roll to rotate
Conveying motor 121.
Moving back Jie portion 11 and be arranged in upstream, delivery section 12 is arranged in downstream, and the first punching mechanism 5 is between both.
Second conveyer device, by moving back Jie portion 21 and delivery section 22 forms, wherein, moves back Jie portion 21 and includes being fixed on installing plate B
Bin 211, the rotating shaft 212 being located on bin 211 and two the narrow sideband dishes 213 arranged side by side being loaded in rotating shaft 212, each narrow limit
Being arranged with narrow sideband H2 on tep reel 213, delivery section 22 includes the deflector roll 222 being stacked for about a pair, conveying motor 221 and passes
Be dynamically connected the deflector roll Timing Belt (not shown) with conveying motor 221.
Moving back Jie portion 21 and be arranged in upstream, delivery section 22 is arranged in downstream, and the second punching mechanism 6 is between both.
Jie portion 11 of moving back of the first conveyer device is consistent with the material returned direction in Jie portion 21 of moving back of the second conveyer device, broadside tep reel
113 are arranged in parallel with narrow sideband dish 213.
Central shaft D is rotated be arranged on installing plate B by bearings D 2, bearing block D1, and the upper end of central shaft D and index dial
34 fixing connections, the lower end of central shaft D is fixing connects index plate gear 33.
Decelerator 32 includes deceleration box 321, deboost axle 322, is loaded on a pair reduction gearing at deboost axle about 322 two ends
323 and be used for deceleration box 321 to be fixed to four contour screw rods 324 of installing plate B bottom surface.
The reduction gearing 323 being positioned at deboost axle 322 lower end engages with the output gear 311 of motor 31；It is positioned at
One reduction gearing 323 of deboost axle 322 upper end engages with index plate gear 33.
First punching mechanism 5 is the first micro pressure machine, and two broadside sheet h1 that this first micro pressure machine punching goes out fall
Enter in stocker seat 4.
Second punching mechanism 6 is the second micro pressure machine, and two narrow bridge sheet h2 that this second micro pressure machine punching goes out fold
It is placed on two broadside sheet h1.
Finished product mechanism for picking 8 includes the support shaft 81 being fixed on installing plate B, turning arm 82, drives turning arm 82 to rotate
Rotary cylinder 83, be loaded on 82 liang of free ends of turning arm vacuum slot 85 and be loaded on turning arm 82 both sides for driving vacuum
Suction nozzle 85 picks up the lift cylinder 84 of interphase insulating sheet finished product, and turning arm 82 is loaded in support shaft 81 and by means of rotary pneumatic between two parties
Cylinder 83 can make turning arm 82 around the rotation of 180 degree of this axle.
The vacuum slot 85 of each free end of turning arm 82 all has 4.
Index dial mechanism also includes the positioning component for locating indexing disc 34 anglec of rotation, and this positioning component is by being installed on
Location bearing 91 and the location montant 92 of the upper and lower controlled motion of straight line on index dial 34 form, and this location montant 92 is arranged at
On installing plate B.
Location montant 92 is controlled by cylinder (not shown).
Four stocker seats 4 are in " ten " font.
Work process of the present utility model is as follows:
Adjust the broadside band H1 spacing on arranged side by side two broadside tep reel 113 in advance, and adjust arranged side by side two
Narrow sideband H2 spacing on narrow sideband dish 113.
Start this punch and weld machine, when two broadside band H1 are by means of the first conveyer device one distance of stepping forward
Time (being equivalent to the broadside sheet h1 length of interphase insulating sheet h), the first punching mechanism 5 punching goes out two broadside sheets of spacing parallel arranging
H1, the broadside sheet h1 departing from broadside band H1 falls in stocker seat 4, and to complete the first station operation, two narrow sideband H2 borrow simultaneously
Help the second conveyer device one distance of stepping forward (being equivalent to the narrow bridge sheet h2 length of interphase insulating sheet h), then index dial
34 turn over an angle of 90 degrees counterclockwise, make this stocker seat 4 depositing broadside sheet h1 be positioned at immediately below the second punching mechanism 6, the widest
Limit sheet h1 also turns over 90 degree, and the second punching mechanism 6 starts also punching and goes out two narrow bridge sheet h2 of spacing parallel arranging, departs from narrow sideband H2
These two narrow bridge sheet h2 be just stacked and placed on broadside sheet h1, the most completed the second station operation, index dial 34 is again then
Continue to revolve through an angle of 90 degrees counterclockwise so that two the broadside sheet h1 stacked together and two narrow bridge sheet h2 follow stocker seat 4 and arrive
Reach the welding position, underface of ultrasonic brazing unit 7, start this ultrasonic brazing unit 7 and be directed at two narrow bridge sheet h2 and two
The overlapping of broadside sheet h1 welds, and forms complete a piece of interphase insulating sheet h, has the most completed the 3rd station operation, connect
Index dial 34 and continue to revolve through an angle of 90 degrees counterclockwise again so that this stocker seat 4 storing interphase insulating sheet h moves to finished product
Below mechanism for picking 8, start finished product mechanism for picking 8 a lift cylinder 84, with drive vacuum slot 850 from finished product, immediately
Turning arm 82 and turn over 180 degree, now the vacuum slot 85 of this finished product mechanism for picking 8 other end is located in the top of stocker seat 4,
Waiting pickup next time finished product, so, four station cycle are carried out continuously automatic job, can produce phase insulation continuously in batches
Sheet h.
Claims (7)
1. a punch and weld machine for coil of stator of motor interphase insulating sheet, this interphase insulating sheet has two broadside sheets
With two narrow bridge sheets, this punch and weld machine includes installing plate, for carrying the first conveyer device and the use of two broadside bands
In the second conveyer device of two narrow sidebands of conveying, described first, second conveyer device is individually fixed on installing plate, its feature
It is: in also including that index dial mechanism, described index dial mechanism include the central shaft being divided on installing plate and decelerator, are located at
Index plate gear in mandrel and index dial, connect index plate gear by stepper motor driven decelerator deceleration transmission, point
Scale gear driven index dial turns over 90 degree of degree of turning every time；This index dial is uniformly installed with four stockers that structure is identical
Seat；The top being positioned at each stocker seat on a mounting board sets up the first punching mechanism for broadside sheet described in punching, use respectively
Carry out the second punching mechanism of narrow bridge sheet described in punching, for described narrow bridge sheet is welded into the ultrasonic of interphase insulating sheet with broadside sheet
Wave soldering connection device and finished product mechanism for picking.
Punch and weld machine the most according to claim 1, it is characterised in that: described first punching mechanism is first miniature
Forcing press, two broadside sheets that this first micro pressure machine punching goes out fall in stocker seat.
Punch and weld machine the most according to claim 2, it is characterised in that: described second punching mechanism is second miniature
Forcing press, two narrow bridge sheets that this second micro pressure machine punching goes out are stacked and placed on two broadside sheets.
Punch and weld machine the most according to claim 3, it is characterised in that: described finished product mechanism for picking includes being fixed on
Rotary cylinder that support shaft on installing plate, turning arm, driving turning arm rotate, it is loaded on the vacuum slot of turning arm two free end
Be loaded on turning arm both sides for drive vacuum slot pickup finished product lift cylinder, turning arm is loaded in support shaft also between two parties
Turning arm can be made around the rotation of 180 degree of this axle by means of rotary cylinder.
5. according to the punch and weld machine described in claim 1 or 2 or 3 or 4, it is characterised in that: described index dial mechanism is also
Including the positioning component for the locating indexing disc anglec of rotation, described positioning component by the location bearing being installed on index dial and
The location montant composition of the upper and lower controlled motion of straight line, this location montant is arranged on installing plate.
Punch and weld machine the most according to claim 1, it is characterised in that: described four stocker seats are in " ten " font.
Punch and weld machine the most according to claim 5, it is characterised in that: described four stocker seats are in " ten " font.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620316971.1U CN205800192U (en) | 2016-03-31 | 2016-03-31 | The punch and weld machine of coil of stator of motor interphase insulating sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620316971.1U CN205800192U (en) | 2016-03-31 | 2016-03-31 | The punch and weld machine of coil of stator of motor interphase insulating sheet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205800192U true CN205800192U (en) | 2016-12-14 |
Family
ID=58145088
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620316971.1U Withdrawn - After Issue CN205800192U (en) | 2016-03-31 | 2016-03-31 | The punch and weld machine of coil of stator of motor interphase insulating sheet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205800192U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105751490A (en) * | 2016-03-31 | 2016-07-13 | 杨志江 | Stamping welding former for interphase insulating sheets for motor stator coils |
-
2016
- 2016-03-31 CN CN201620316971.1U patent/CN205800192U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105751490A (en) * | 2016-03-31 | 2016-07-13 | 杨志江 | Stamping welding former for interphase insulating sheets for motor stator coils |
| CN105751490B (en) * | 2016-03-31 | 2017-12-29 | 杨志江 | The punch and weld machine of coil of stator of motor interphase insulating sheet |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20161214 Effective date of abandoning: 20171229 |