CN204148345U - A kind of bending forming mechanism of solar components welding bending and molding blanking all-in-one - Google Patents
A kind of bending forming mechanism of solar components welding bending and molding blanking all-in-one Download PDFInfo
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- CN204148345U CN204148345U CN201420519706.4U CN201420519706U CN204148345U CN 204148345 U CN204148345 U CN 204148345U CN 201420519706 U CN201420519706 U CN 201420519706U CN 204148345 U CN204148345 U CN 204148345U
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- bending
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- folded block
- solar components
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Abstract
The utility model provides a kind of bending forming mechanism of solar components welding bending and molding blanking all-in-one, belongs to field of mechanical technique.It solving existing solar components welding causes efficiency low and the problem that bending part is smooth not due to manual operation.The bending forming mechanism of this solar components welding bending and molding blanking all-in-one, comprise bending support and be arranged on bending motor, bending base plate, bending pressing plate and the folded block on bending base, there is between bending pressing plate and bending base plate the gap can passed for welding, folded block is cylindric and the feeding direction of the axial line of folded block and welding tilts, folded block be connected with bending motor and can under bending motor drives by welding bending on bending pressing plate.It in Forging Process by folded block by welding bending on bending pressing plate, and continue firmly in this process thus the bending part of welding flattened.
Description
Technical field
The utility model belongs to field of mechanical technique, relates to a kind of processing equipment of solar components welding, particularly a kind of bending forming mechanism of solar components welding bending and molding blanking all-in-one.
Background technology
Solar energy is as a kind of regenerative resource of green non-pollution, and it is more and more wider that its range of application is carried out.People also start the q&r paying close attention to solar module gradually.At present, a solar components generally includes a lot of solar battery sheets, connected by welding between each solar battery sheet, the welding performance good due to welding and electric conductivity, each solar battery sheet is made to form a complete electric path after welding, thus the electric current making solar components produce under the irradiation of sunray and voltage can transmit out in welding, provide reliable basis for utilizing solar energy.
In prior art to the bending of welding, cut be all adopt manual operation, speed is slow, precision is low, also there is the smooth not impact welding of the kink after bending, the welding length specification sheared is uneven easily occurs the problems such as substandard products, inefficiency and production cost higher, and the bending part of welding is often smooth not, cause connecting not in place when installing, even affect the performance of solar components.
Summary of the invention
The purpose of this utility model there are the problems referred to above for existing technology, and propose the bending forming mechanism of solar components welding bending and molding blanking all-in-one, it can realize automatic bending, and bending part is smooth.
The purpose of this utility model realizes by following technical proposal: a kind of bending forming mechanism of solar components welding bending and molding blanking all-in-one, the bending forming mechanism of described solar components welding bending and molding blanking all-in-one comprises feed mechanism and cutting mechanism, described bending forming mechanism is arranged between feed mechanism and cutting mechanism, it is characterized in that, described bending forming mechanism comprises bending support, and the bending motor be arranged on bending base, bending base plate, bending pressing plate and folded block, there is between described bending pressing plate and bending base plate the gap can passed for welding, described folded block is cylindric and the feeding direction of the axial line of folded block and welding tilts, described folded block be connected with bending motor and can under bending motor drives by welding bending on bending pressing plate.
In the technical program, in Forging Process by folded block by welding bending on bending pressing plate, and continue firmly in this process thus the bending part of welding flattened.
In the bending forming mechanism of above-mentioned solar components welding bending and molding blanking all-in-one, the axle center of described folded block is connected with a bending axle for being connected with bending motor-driven, the front end face of described folded block has a bending part protruding forward, and described bending part is arranged on the eccentric position of folded block front end face and can rotates welding bending on bending pressing plate along with folded block.Bending part rotates along with folded block under driven by motor, thus welding bending is carried out compacting on bending pressing plate, makes the bending part of welding more smooth by what press.
In the bending forming mechanism of above-mentioned solar components welding bending and molding blanking all-in-one, described bending axle is connected with synchronous pulley one, the motor shaft of described bending motor is connected with synchronous pulley two, and described synchronous pulley one is connected by belt transmission with synchronous pulley two.Folded block is connected by Timing Belt form by motor, rotational angle can be controlled accurately, avoid rotating not in place and crossing the phenomenon generation turned, to ensure that folded block carries out bending and flatten in process to work more putting in place at butt welding band, the bending part of welding is more smooth.In addition, transmission component can also adopt gear-driven form.
In the bending forming mechanism of above-mentioned solar components welding bending and molding blanking all-in-one, described bending part is cross section is fan-shaped column structure, and described bending part has two bending working faces perpendicular with folded block front end face.Two bending working faces one are for overturning welding and tentatively compressing, another can be used for location when overturning rear reset, and can spin upside down due to folded block, bending part has two bending working faces, selective larger during operation, both can upwards bending welding and the bending part of welding is flattened, again can downward bending welding and the bending part of welding is flattened.
In the bending forming mechanism of above-mentioned solar components welding bending and molding blanking all-in-one, the angle between two described bending working faces is 60 ~ 150 degree.In the technical program, angle is preferably 90 degree, and the Angle ambiguity of 90 degree is more accurate, and operator judges also more directly perceived for the position of folded block and flip angle, and operation is more simple and accurately, more smooth to ensure that the bending part of welding is extruded.
In the bending forming mechanism of above-mentioned solar components welding bending and molding blanking all-in-one, the corner of described bending pressing plate has a bending gulde edge be obliquely installed with welding feeding direction, the angle of described bending gulde edge and welding feeding direction is 30 ~ 60 degree, and the axial line of described bending axle is equal with the corner dimension of welding feeding direction with bending gulde edge with the corner dimension of welding feeding direction.Welding level is put and is carried out horizontal feeding, when welding stops when being fed to bending part, welding under the effect of bending part with bending gulde edge for benchmark overturns, bending is convenient, and welding not easily deforms in Forging Process, making the operation flattened be more prone to carry out, when the angle of bending gulde edge and welding feeding direction is 45 degree, is rectangular-shaped L-type after welding bending.
In the bending forming mechanism of above-mentioned solar components welding bending and molding blanking all-in-one, described bending base plate has a bending locating surface vertically arranged, and described bending locating surface is identical with the angle of bending gulde edge and welding feeding direction with the corner dimension of welding feeding direction.In the technical program, bending base plate is rectangular plate-like structure, bending locating surface vertically arranges and tilts with welding direction of transfer, this bending locating surface is used for positioning bending working face before bending part upset, later spacing for carrying out when bending part resets, in the technical program, bending locating surface and bending working face are plane.
In the bending forming mechanism of above-mentioned solar components welding bending and molding blanking all-in-one, described bending base plate is also provided with a pressing plate pad, have the gap can passed for welding between described pressing plate pad and bending base plate, described bending pressing plate is connected with pressing plate pad.Gap between pressing plate pad with bending base plate is connected with the gap between bending pressing plate and bending base plate, and pressing plate pad is positioned at one end of welding supplied materials, bending pressing plate is stacked on pressing plate pad, pressing plate pad can provide support for bending pressing plate, improve structural strength, avoid bending pressing plate to deform in welding bending and compaction process, thus avoid welding in the process flattened along with the distortion of bending pressing plate and cause irregular.
Compared with prior art, the utility model has following advantage: 1, achieve automation bending, and production efficiency is high and production cost is low; 2, bending mechanism can realize the bending part initial pass to welding simultaneously when bending, and forming cutter structure then can carry out secondary compaction, thus makes the bending part of welding more smooth, and switching performance is better.
Accompanying drawing explanation
Fig. 1 is all-in-one machine structure schematic diagram one of the present utility model.
Fig. 2 is all-in-one machine structure schematic diagram two of the present utility model.
Fig. 3 is the structural representation of bending mechanism in the utility model.
Fig. 4 is A place enlarged drawing in Fig. 3.
In figure, 1, cabinet; 2, bending base; 2a, substrate; 3, bending motor; 4, bending base plate; 4a, bending locating surface; 5, bending pressing plate; 5a, bending gulde edge; 6, folded block; 6a, bending part; 6b, bending working face; 7, welding; 8, bending axle; 9, pressing plate pad; 10, feed mechanism; 11, cutting mechanism; 12, synchronous pulley one; 13, synchronous pulley two; 14, belt; 15, gap.
Detailed description of the invention
Be below specific embodiment of the utility model and by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiments.
See figures.1.and.2, the present embodiment is a kind of bending forming mechanism of solar components welding bending and molding blanking all-in-one, this solar components welding bending and molding blanking all-in-one comprises cabinet 1, feed mechanism 10, bending mechanism and shaping cutting mechanism 11, and feed mechanism 10, bending mechanism and shaping cutting mechanism 11 are horizontally set at the front side of cabinet 1 successively.
With reference to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the bending mechanism in the present embodiment comprises bending base 2, bending motor 3, bending base plate 4, bending pressing plate 5, folded block 6 and pressing plate pad 9.Bending pressing plate 5 to be connected on pressing plate pad 9 and to be positioned at the front end of pressing plate pad 9, there is between pressing plate pad 9 and bending base plate 4 and between bending pressing plate 5 and bending base plate 4 gap 15 can passed for welding 7, in the present embodiment, bending pressing plate 5 and pressing plate pad 9 are all arranged on the end face of bending base plate 4, also according to the wrap direction of welding 7, bending pressing plate 5 and pressing plate pad 9 all can be arranged on the bottom surface of bending base plate 4.The corner of bending pressing plate 5 has a bending gulde edge 5a be obliquely installed with welding 7 feeding direction, the angle of bending gulde edge 5a and welding 7 feeding direction is 30 ~ 60 degree, is preferably 45 degree, welding 7 can be bent into rectangular-shaped L-type in the present embodiment.The axle center of folded block 6 is coaxially connected with a bending axle 8 for being in transmission connection with bending motor 3, the front end face of folded block 6 has a bending part 6a protruding forward, and bending part 6a is arranged on the eccentric position of folded block 6 front end face and can rotates welding 7 bending on bending pressing plate 5 along with folded block 6.Bending part 6a is cross section is fan-shaped column structure, and bending part 6a has 2 bending working face 6bs perpendicular with folded block 6 front end face, and the angle between bending working face 6b is 60 ~ 150 degree, is preferably 90 degree in the present embodiment.Bending part 6a, by arranging 2 bending working face 6b, makes bending part 6a can adjust its rotation direction with the relative position of bending pressing plate 5 according to the shape of welding 7 and bending base plate 4, thus makes welding 7 upwards bending or downward bending.Bending working face 6b is when welding 7 is sent to and bending base plate 4 keeping parallelism.In the present embodiment, bending base plate 4 has a bending locating surface 4a vertically arranged, and bending locating surface 4a is identical with the angle of bending gulde edge 5a and welding 7 feeding direction with the corner dimension of welding 7 feeding direction.In the technical program, bending base plate 4 is rectangular plate-like structure, bending locating surface 4a vertically arranges and tilts with welding direction of transfer, this bending locating surface 4a is used for positioning bending working face 6b before bending part 6a overturns, later spacing for carrying out when bending part 6a resets, in the technical program, bending locating surface 4a and bending working face 6b is plane.
With reference to Fig. 1, Fig. 2 and Fig. 3, bending base 2 comprises 2 substrate 2a vertically arranged, in the present embodiment, 2 substrate 2a are arranged in parallel, the motor shaft of bending motor 3 is laterally plugged in the bottom of substrate 2a, and bending axle 8 is laterally plugged in the top of substrate 2a, bending axle 8 is connected with synchronous pulley 1, the motor shaft of bending motor 3 is connected with synchronous pulley 2 13, the motor shaft of bending axle 8 and bending motor 3 is in transmission connection by synchronous pulley 1, belt 14 and synchronous pulley 2 13.Folded block 6 is cylindric and the axial line of folded block 6 and welding 7 feeding direction tilts, folded block 6 and bending axle 8 are coaxially arranged, and the axial line of bending axle 8 is equal with the corner dimension of welding 7 feeding direction with bending gulde edge 5a with the corner dimension of welding 7 feeding direction.In the present embodiment, axial line and the bending gulde edge 5a of bending axle 8 are positioned on the same line, and bending part 6a is positioned on the eccentric position of folded block 6, when can ensure welding 7 bending with the axial line of bending axle 8 for benchmark.
The utility model before starting working, first according to the wrap direction of welding 7, on the end face that bending pressing plate 5 and pressing plate pad 9 are arranged on bending base plate 4 or bottom surface.Its workflow is as follows: bending motor 3 drives folded block 6 to rotate 90 degree, and make bending part 6a drive welding 7 upwards bending, then bending motor 3 drives folded block 6 to be rotated further 90 degree, and makes the L-type of the overlapping at right angles shape of welding 7 and carry out initial pass to bending part.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various amendment or supplements or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present utility model or surmount the scope that appended claims defines.
Claims (8)
1. the bending forming mechanism of a solar components welding bending and molding blanking all-in-one, described solar components welding bending and molding blanking all-in-one comprises feed mechanism (10) and cutting mechanism (11), described bending forming mechanism is arranged between feed mechanism (10) and cutting mechanism (11), it is characterized in that, described bending mechanism comprises bending base (2), and the bending motor (3) be arranged on bending base (2), bending base plate (4), bending pressing plate (5) and folded block (6), there is between described bending pressing plate (5) and bending base plate (4) gap (15) can passed for welding (7), described folded block (6) tilts in cylindric and the axial line of folded block (6) and welding (7) feeding direction, described folded block (6) be connected with bending motor (3) and can under bending motor (3) drive by welding (7) bending on bending pressing plate (5).
2. the bending forming mechanism of solar components welding bending and molding blanking all-in-one according to claim 1, it is characterized in that, the axle center of described folded block (6) is connected with a bending axle (8) for being in transmission connection with bending motor (3), the front end face of described folded block (6) has a bending part (6a) protruding forward, and described bending part (6a) is arranged on the eccentric position of folded block (6) front end face and can rotates welding (7) bending on bending pressing plate (5) along with folded block (6).
3. the bending forming mechanism of solar components welding bending and molding blanking all-in-one according to claim 2, it is characterized in that, described bending axle (8) is connected with synchronous pulley one (17), the motor shaft of described bending motor (3) is connected with synchronous pulley two (18), and described synchronous pulley one (17) and synchronous pulley two (18) are in transmission connection by belt (19).
4. the bending forming mechanism of solar components welding bending and molding blanking all-in-one according to claim 2, it is characterized in that, described bending part (6a) for cross section be fan-shaped column structure, described bending part (6a) has two bending working faces (6b) perpendicular with folded block (6) front end face.
5. the bending forming mechanism of solar components welding bending and molding blanking all-in-one according to claim 4, is characterized in that, the angle between two described bending working faces (6b) is 60 ~ 150 degree.
6. the bending forming mechanism of the solar components welding bending and molding blanking all-in-one according to claim 1 or 2 or 3 or 4 or 5, it is characterized in that, the corner of described bending pressing plate (5) has a bending gulde edge (5a) be obliquely installed with welding (7) feeding direction, described bending gulde edge (5a) is 30 ~ 60 degree with the angle of welding (7) feeding direction, the axial line of described bending axle (8) is equal with the corner dimension of welding (7) feeding direction with bending gulde edge (5a) with the corner dimension of welding (7) feeding direction.
7. the bending forming mechanism of solar components welding bending and molding blanking all-in-one according to claim 6, it is characterized in that, described bending base plate (4) has a bending locating surface (4a) vertically arranged, and described bending locating surface (4a) is identical with the angle of welding (7) feeding direction with bending gulde edge (5a) with the corner dimension of welding (7) feeding direction.
8. the bending forming mechanism of the solar components welding bending and molding blanking all-in-one according to claim 1 or 2 or 3 or 4 or 5, it is characterized in that, described bending base plate (4) is also provided with a pressing plate pad (9), have the gap (15) can passed for welding (7) between described pressing plate pad (9) and bending base plate (4), described bending pressing plate (5) is connected with pressing plate pad (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420519706.4U CN204148345U (en) | 2014-09-11 | 2014-09-11 | A kind of bending forming mechanism of solar components welding bending and molding blanking all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420519706.4U CN204148345U (en) | 2014-09-11 | 2014-09-11 | A kind of bending forming mechanism of solar components welding bending and molding blanking all-in-one |
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| Publication Number | Publication Date |
|---|---|
| CN204148345U true CN204148345U (en) | 2015-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420519706.4U Expired - Fee Related CN204148345U (en) | 2014-09-11 | 2014-09-11 | A kind of bending forming mechanism of solar components welding bending and molding blanking all-in-one |
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| CN (1) | CN204148345U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216516A (en) * | 2016-08-08 | 2016-12-14 | 安徽威亚机械制造有限公司 | A kind of bender pressing mold, bender and stamping method |
| CN109317843A (en) * | 2017-07-31 | 2019-02-12 | 宁夏小牛自动化设备有限公司 | The bending device and stitch welding machine of solar battery series welding band |
-
2014
- 2014-09-11 CN CN201420519706.4U patent/CN204148345U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216516A (en) * | 2016-08-08 | 2016-12-14 | 安徽威亚机械制造有限公司 | A kind of bender pressing mold, bender and stamping method |
| CN106216516B (en) * | 2016-08-08 | 2018-09-11 | 安徽威亚机械制造有限公司 | A kind of bender pressing mold and bender |
| CN109317843A (en) * | 2017-07-31 | 2019-02-12 | 宁夏小牛自动化设备有限公司 | The bending device and stitch welding machine of solar battery series welding band |
| CN109317843B (en) * | 2017-07-31 | 2024-02-02 | 宁夏小牛自动化设备股份有限公司 | Bending device and stitch welding machine for solar cell series welding strip |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150211 Termination date: 20200911 |