CN117400576A - Composite ceiling stamping forming production line and production method thereof - Google Patents
Composite ceiling stamping forming production line and production method thereof Download PDFInfo
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- CN117400576A CN117400576A CN202311704556.4A CN202311704556A CN117400576A CN 117400576 A CN117400576 A CN 117400576A CN 202311704556 A CN202311704556 A CN 202311704556A CN 117400576 A CN117400576 A CN 117400576A
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- 239000002131 composite material Substances 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000004080 punching Methods 0.000 claims abstract description 88
- 238000005452 bending Methods 0.000 claims abstract description 61
- 239000003365 glass fiber Substances 0.000 claims abstract description 34
- 238000010521 absorption reaction Methods 0.000 claims abstract description 28
- 239000011265 semifinished product Substances 0.000 claims description 59
- 238000005520 cutting process Methods 0.000 claims description 23
- 239000000047 product Substances 0.000 claims description 19
- 210000001503 joint Anatomy 0.000 claims description 17
- 239000000758 substrate Substances 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 claims 1
- 230000000712 assembly Effects 0.000 abstract description 3
- 238000000429 assembly Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 239000000945 filler Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000011324 bead Substances 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/001—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings
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Abstract
The invention belongs to the technical field of ceiling production and processing, and particularly relates to a composite ceiling stamping forming production line and a production method thereof. The composite ceiling stamping forming production line mainly comprises a section extruder, a transverse conveying assembly, a first punching assembly, a second punching assembly, a bending assembly, a glass fiber plate extruder, a longitudinal conveying assembly and a third punching assembly, wherein a unit plate finished product and a sound absorption filling strip made of glass fiber materials are combined together to form a composite ceiling, the assemblies are matched in a cooperative manner, continuous automatic stamping forming of the composite ceiling can be realized, the prepared composite ceiling can be used as an arc plate with freely adjustable radian besides being used as a horizontal plate, and the composite ceiling has good supporting strength and sound absorption and noise reduction functions, and meets various decorative requirements.
Description
Technical Field
The invention belongs to the technical field of ceiling production and processing, and particularly relates to a composite ceiling stamping forming production line and a production method thereof.
Background
The ceiling is a place on the indoor top surface of a building, in the indoor design, the ceiling can write and paint to beautify the indoor environment and is provided with a pendant lamp, a light pipe, a ceiling fan, a skylight and an air conditioner, the effect of indoor illumination and air circulation is changed, the ceiling is a general name for indoor roof material decoration, in the past, the traditional people are centered to mainly use straw mats, reed mats, wood boards and the like, and more modern building materials are applied along with the progress of technology. The ceiling needs to be pre-installed on the top of the wall body before installation, so that the ceiling is conveniently fixed, and then the hidden plug is pre-fixed on the top of the ceiling, so that the ceiling on the top is conveniently fixed.
In order to meet both strength and sound absorption requirements, composite ceilings have emerged that combine profiles and sound absorbers.
The traditional composite ceiling stamping forming production line has the defects when in use, firstly, the automation degree is low, and continuous automatic stamping forming of the composite ceiling can not be realized; secondly, the prepared composite ceiling can only be used as a horizontal plate, but not as an arc-shaped plate with freely adjustable radian, and the use is limited in many ways. Accordingly, there is a need for an improved optimization of conventional composite ceiling press forming lines.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provide a composite ceiling stamping forming production line and a production method thereof.
In order to achieve the technical purpose and the technical effect, the invention is realized by the following technical scheme:
the invention provides a composite ceiling stamping forming production line which comprises a section extruder, a transverse conveying assembly, a first punching assembly, a second punching assembly, a bending assembly, a glass fiber board extruder, a longitudinal conveying assembly and a third punching assembly, wherein the intersecting position of the transverse conveying assembly and the longitudinal conveying assembly is used as a butt joint station, the first punching assembly, the second punching assembly and the bending assembly are sequentially arranged between the section extruder and the butt joint station, and the third punching assembly is arranged between the longitudinal conveying assembly and the butt joint station;
the first punching assembly can cut off the profile pulled out by the profile extruder to form a semi-finished product I of the unit plate, the semi-finished product I of the unit plate is composed of a bottom plate, trapezoid filling pipes and side plates, the trapezoid filling pipes are equidistantly arranged in the middle of the upper side of the bottom plate, and the side plates are symmetrically arranged at two ends of the bottom plate;
the punching assembly can be used for perforating the trapezoid filling pipe of the unit board semi-finished product I to form a unit board semi-finished product II with sound absorption holes;
the second punching assembly can punch the side plate of the semi-finished product II of the unit plate to form a semi-finished product III of the unit plate with an inverted T-shaped cutting seam and a kidney-shaped hole;
the bending assembly can bend the side plate of the semi-finished product III of the unit plate to form a finished product of the unit plate with an inner bending convex plate and an outer bending convex plate;
the third punching assembly can cut off the glass fiber plates led out by the glass fiber plate extruder to form a sound absorption filling strip with a trapezoid cross section;
the sound absorption filling strips enter corresponding trapezoid filling pipes in the finished unit plate under the clamping of the longitudinal conveying assembly, and the unit composite ceiling is formed.
Further, in the composite ceiling press forming production line, the transverse conveying assembly comprises a circulating conveying chain plate, a rotary bearing is fixed on the outer side of the chain plate of the circulating conveying chain plate, and a negative pressure sucker is supported on a movable part of the rotary bearing; the transverse conveying assembly is located at a punching station where the punching assembly is located and at a butt joint station.
Further, in the composite ceiling stamping and forming production line, the first punching assembly comprises a first base plate, a first vertical push rod is installed on the first base plate, and a section bar punching cutter for cutting a section bar pulled out by the section bar extruder is installed at the movable end of the first vertical push rod.
Further, in the composite ceiling stamping and forming production line, the punching assembly comprises a second substrate and a third substrate, a second vertical push rod is installed on the second substrate, and a punch rod for penetrating and perforating the trapezoid filling pipe is installed at the movable end of the second vertical push rod; the third base plate is provided with a transverse driving screw rod, the movable end of the transverse driving screw rod is connected with a support block mounting plate, a plurality of trapezoid inner support blocks capable of extending into the trapezoid filling pipe are arranged on the support block mounting plate side by side, and each trapezoid inner support block is provided with avoidance punching holes along the length direction at equal intervals.
Further, in the composite ceiling stamping and forming production line, the second punching assembly comprises a fourth base plate and a fifth base plate, a first transverse push rod is arranged on the fourth base plate, and a lancing cutter for forming inverted T-shaped lancing and a punching block for forming kidney-shaped holes are arranged at the movable end of the first transverse push rod through a connecting plate; the third vertical push rod is installed on the fifth base plate, the pressure bearing block is installed at the movable end of the third vertical push rod, and the T-shaped kerf cutter avoiding hole and the punching block avoiding hole are formed in the pressure bearing block.
Further, in the above-mentioned composite ceiling stamping forming production line, the subassembly of bending includes the sixth base plate, install fourth vertical push rod and fifth vertical push rod on the sixth base plate, the carrier block is installed to the loose end of fourth vertical push rod, install in the carrier block and bend the push pedal and be used for driving its linear displacement's drive roller, the outside equipartition of drive roller has the driving gear, the upside equipartition of bending the push pedal has with driving gear complex tooth's socket, the loose end of sixth base plate is installed and is bent the piece.
Further, in the above-mentioned composite ceiling stamping forming production line, vertical conveying assembly includes two circulation conveyer belts that set up side by side from top to bottom, the circulation conveyer belt includes rail frame, annular area and parting bead, the rail frame supports has the annular area, the outside of annular area is equipped with a plurality of parting beads, parting bead and annular area enclose jointly and become the centre gripping conveying passageway that has a plurality of centre gripping to carry sound absorption filler strip usefulness.
Further, in the composite ceiling press forming production line, the third punching assembly comprises a seventh base plate, a sixth vertical push rod is installed at the movable end of the seventh base plate, and a glass fiber board cutter for cutting off the glass fiber board drawn by the glass fiber board extruder is installed at the movable end of the sixth vertical push rod.
Further, in the composite ceiling stamping forming production line, the included angle between the inclined edge and the vertical surface of the trapezoid filling pipe in the finished product of the unit plate is 30-45 degrees; when two adjacent unit board finished product joints, outer bending flange can block into the inside region of interior bending flange, uses the bolt to run through waist shape hole can be with the interior bending flange and the outer bending flange position locking of mutual joint.
The invention also provides a production method of the composite ceiling stamping forming production line, which comprises the following steps:
1) The first punching assembly cuts off the profile drawn by the profile extruder to form a unit plate semi-finished product I consisting of a bottom plate, a trapezoid filling pipe and a side plate;
2) The transverse conveying assembly transfers the semi-finished product I of the unit plate backwards, the rotary bearing acts, the semi-finished product I of the unit plate is rotated by 90 degrees, and the punching assembly penetrates through the trapezoid filling pipe of the semi-finished product I of the unit plate to form a semi-finished product II of the unit plate with sound absorption holes; the slewing bearing acts again, and the semi-finished product I of the unit plate is reversely rotated by 90 degrees;
3) The transverse conveying assembly transfers the semi-finished product II of the unit plate backwards, and the second punching assembly punches a side plate of the semi-finished product II of the unit plate to form a semi-finished product III of the unit plate with an inverted T-shaped cutting seam and a kidney-shaped hole;
4) The transverse conveying assembly transfers the semi-finished product III of the unit plate backwards, and the bending assembly bends the side plate of the semi-finished product III of the unit plate to form a finished product of the unit plate with an inner bending convex plate and an outer bending convex plate;
5) Cutting off the glass fiber board drawn by the glass fiber board extruder by the third punching assembly to form a sound absorption filling strip with a trapezoid cross section;
6) The transverse conveying assembly transfers the finished unit plate to the butt joint station backwards, the slewing bearing acts, the finished unit plate is rotated for 90 degrees, the sound absorption filling strips enter corresponding trapezoid filling pipes in the finished unit plate under the clamping of the longitudinal conveying assembly to form a unit composite ceiling, the negative pressure sucker is used for desorbing, and the unit composite ceiling is transferred to the stacking area by the blanking manipulator.
The beneficial effects of the invention are as follows:
the invention has reasonable structural design, and mainly comprises a section extruder, a transverse conveying component, a first punching component, a second punching component, a bending component, a glass fiber board extruder, a longitudinal conveying component and a third punching component, wherein the first punching component can cut off a section drawn by the section extruder to form a unit board semi-finished product I consisting of a bottom board, a trapezoid filling pipe and a side board; the punching assembly can be used for perforating the trapezoid filling pipe of the unit board semi-finished product I to form a unit board semi-finished product II with sound absorption holes; the second punching assembly can punch the side plate of the semi-finished product II of the unit plate to form a semi-finished product III of the unit plate with an inverted T-shaped cutting seam and a kidney-shaped hole; the bending component can bend the side plate of the semi-finished product III of the unit plate to form a finished product of the unit plate with an inner bending convex plate and an outer bending convex plate; the third punching assembly can cut off the glass fiber plates drawn out by the glass fiber plate extruder to form a sound absorption filling strip with a trapezoid cross section; the sound absorption filling strips enter corresponding trapezoid filling pipes in the unit board finished product under the clamping of the longitudinal conveying assembly to form a unit composite ceiling; the continuous automatic stamping forming of the composite ceiling is realized in the mode, the prepared composite ceiling can be used as an arc plate with freely adjustable radian besides being used as a horizontal plate, has good supporting strength and sound absorption and noise reduction functions, and meets various decorative requirements.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the press forming line of the composite ceiling according to the present invention;
FIG. 2 is a schematic view of a transverse conveyor assembly according to the present invention;
FIG. 3 is a schematic view of a first die cutting assembly according to the present invention;
FIG. 4 is a schematic structural view of a semifinished product I of a unit board according to the present invention;
FIG. 5 is a schematic view of a punch assembly of the present invention;
FIG. 6 is a schematic diagram of the structure of a half-finished product II of a cell plate in the invention;
FIG. 7 is a schematic view of a second die cutting assembly of the present invention;
FIG. 8 is a schematic diagram of the structure of a half-finished product III of a cell plate in the invention;
FIG. 9 is a schematic view of a bending assembly according to the present invention;
FIG. 10 is a schematic diagram of the structure of a finished unit board according to the present invention;
FIG. 11 is a schematic view of a longitudinal transport assembly according to the present invention;
FIG. 12 is a schematic view of a third die cutting assembly of the present invention;
FIG. 13 is a schematic view of the sound absorbing filler strip of the present invention;
FIG. 14 is a schematic view of the structure of the unit composite ceiling according to the present invention;
FIG. 15 is a schematic view of the connection of adjacent unit composite ceilings in accordance with the present invention;
FIG. 16 is a schematic view showing the state of use of the unit composite ceiling as a horizontal plate in the present invention;
FIG. 17 is a schematic view showing a state of use of the unit composite ceiling as an arc-shaped plate in the present invention;
in the drawings, the list of components represented by the various numbers is as follows:
1-a profile extruder;
2-a transverse conveying assembly, 201-a chain plate, 202-a slewing bearing and 203-a negative pressure sucker;
3-a first punching assembly, 301-a first base plate, 302-a first vertical push rod, 303-a profile punching knife;
4-punching assemblies, 401-second base plates, 402-second vertical push rods, 403-punching rods, 404-third base plates, 405-transverse driving screw rods, 406-support block mounting plates, 407-trapezoid inner support blocks, 408-avoiding punching holes;
5-second punching components, 501-fourth base plates, 502-first transverse pushing rods, 503-connecting plates, 504-slitting knives, 505-punching blocks, 506-fifth base plates, 507-third vertical pushing rods, 508-bearing blocks;
6-bending components, 601-sixth base plates, 602-fourth vertical push rods, 603-carrier blocks, 604-bending push plates, 605-driving rollers, 606-fifth vertical push rods, 607-bending support blocks;
7-a glass fiber board extruder;
8-longitudinal transport assemblies, 801-rail frames, 802-endless belts, 803-spacer bars;
9-a third punching assembly, 901-a seventh base plate, 902-a sixth vertical push rod and 903-a glass fiber board cutter;
10-unit board finished products, 101-bottom boards, 102-trapezoid filling pipes, 103-side boards, 104-sound absorption holes, 105-inverted T-shaped cutting slits, 106-kidney-shaped holes, 107-inner bending convex boards, 108-outer bending convex boards, 10 a-glass fiber boards, 10 b-unit board semi-finished products I,10 c-unit board semi-finished products II and 10 d-unit board semi-finished products III;
11-sound absorption filling strips, 11 a-glass fiber plates;
12-a butt joint station.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1, the present embodiment provides a composite ceiling press forming production line, which includes a profile extruder 1, a transverse conveying assembly 2, a first punching assembly 3, a punching assembly 4, a second punching assembly 5, a bending assembly 6, a glass fiber board extruder 7, a longitudinal conveying assembly 8, and a third punching assembly 9. The intersection position of the transverse conveying component 2 and the longitudinal conveying component 8 serves as a butt joint station 12, a first punching component 3, a punching component 4, a second punching component 5 and a bending component 6 are sequentially arranged between the transverse conveying component 2 and the butt joint station 12, and a third punching component 9 is arranged between the longitudinal conveying component 8 and the glass fiber board extruder 7 and the butt joint station 12. The first punching assembly 3 can cut off the profile 10a drawn out by the profile extruder 1 to form a semi-finished product I10b of a unit plate, the semi-finished product I10b of the unit plate is composed of a bottom plate 101, trapezoidal filling pipes 102 and side plates 103, the trapezoidal filling pipes 102 are equidistantly arranged in the middle of the upper side of the bottom plate 101, and the side plates 103 are symmetrically arranged at two ends of the bottom plate 101. The punching assembly is capable of perforating the trapezoidal filler tube 102 of the cell plate blank I10b to form a cell plate blank II10c having sound absorbing holes 104. The second die cutting assembly 5 is capable of die cutting the side panels 103 of the cell plate blank II10c to form a cell plate blank III10d having inverted T-shaped slits 105 and kidney-shaped apertures 106. The bending unit 6 is capable of bending the side plate 103 of the half-unit panel product III10d to form the half-unit panel product 10 having the inner bending convex plate 107 and the outer bending convex plate 108. The third punching assembly 9 can cut off the glass fiber plates 11a drawn out by the glass fiber plate extruder 7 to form the sound absorption filling strip 11 with the trapezoid cross section. The sound absorbing filler strips 11 enter the corresponding trapezoidal filler tubes 102 in the finished unit panel 10 under the clamping of the longitudinal conveying assembly 8, forming a unit composite ceiling.
As shown in fig. 2, the transverse conveying assembly 2 comprises a circulating conveying chain plate, a rotary bearing 202 is fixed on the outer side of a chain plate 201 of the circulating conveying chain plate, and a negative pressure sucker 203 is supported on a movable part of the rotary bearing 202; the transverse conveyor assembly 2 is located at the punching station where the punching assembly 4 is located and at the docking station 12.
As shown in fig. 3 and 4, the first die-cutting assembly 3 includes a first base plate 301, a first vertical pushing rod 302 is mounted on the first base plate 301, and a profile punching blade 303 for cutting the profile 10a drawn out from the profile extruder 1 is mounted on the movable end of the first vertical pushing rod 302.
As shown in fig. 5 and 6, the punching assembly 4 includes a second base plate 401 and a third base plate 404, a second vertical push rod 402 is mounted on the second base plate 401, and a punch rod 403 for punching the trapezoidal filling tube 102 is mounted on the movable end of the second vertical push rod 402. The third base plate 404 is provided with a transverse driving screw rod 405, the movable end of the transverse driving screw rod 405 is connected with a support block mounting plate 406, a plurality of trapezoid inner support blocks 407 which can extend into the trapezoid filling pipe 102 are arranged on the support block mounting plate 406 side by side, and each trapezoid inner support block 407 is provided with avoidance punching holes 408 along the length direction at equal intervals.
As shown in fig. 7 and 8, the second die-cutting assembly 5 includes a fourth base plate 501 and a fifth base plate 506, the fourth base plate 501 is provided with a first lateral push rod 502, and the movable end of the first lateral push rod 502 is provided with a slitting knife 504 for forming the inverted T-shaped slit 105 and a die block 505 for forming the kidney-shaped hole 106 through a connecting plate 503. The third vertical push rod 507 is installed on the fifth base plate 506, the pressure block 508 is installed at the movable end of the third vertical push rod 507, and the T-shaped kerf cutter avoiding hole and the punching block avoiding hole are formed in the pressure block 508.
As shown in fig. 9 and 10, the bending assembly 6 includes a sixth base plate 601, a fourth vertical push rod 602 and a fifth vertical push rod 606 are installed on the sixth base plate 601, a carrier block 603 is installed at the movable end of the fourth vertical push rod 602, a bending push plate 604 and a driving roller 605 for driving the bending push plate 604 to linearly displace are installed in the carrier block 603, driving gears are uniformly distributed on the outer side of the driving roller 605, tooth grooves matched with the driving gears are uniformly distributed on the upper side of the bending push plate 604, and a bending support block 607 is installed at the movable end of the sixth base plate 601.
As shown in fig. 11, the longitudinal conveying assembly 8 comprises two circulating conveying belts which are arranged up and down in parallel, the circulating conveying belts comprise a rail frame 801, an annular belt 802 and partition strips 803, the rail frame 801 supports the annular belt 802, a plurality of partition strips 803 are arranged on the outer side of the annular belt 802, and a plurality of clamping conveying channels for clamping and conveying the sound absorption filling strips 11 are formed by enclosing the partition strips 803 and the annular belt 802 together.
As shown in fig. 12 and 13, the third die-cutting assembly 9 includes a seventh base plate 901, a sixth vertical push rod 902 is mounted at the movable end of the seventh base plate 901, and a glass fiber board cutter 903 for cutting off the glass fiber board 11a drawn by the glass fiber board extruder is mounted at the movable end of the sixth vertical push rod 902.
As shown in fig. 14 and 15, the included angle between the oblique side and the vertical surface of the trapezoid filling pipe 102 in the unit board finished product 10 is 30-45 degrees; when two adjacent unit board finished products 10 are clamped, the outer bending convex plate 108 can be clamped into the inner area of the inner bending convex plate 107, and the inner bending convex plate 107 and the outer bending convex plate 108 which are clamped mutually can be locked in position by utilizing the bolts to penetrate through the kidney-shaped holes 106. The finished unit board 10 can be used as a horizontal board as shown in fig. 16, and can also be used as an arc-shaped board as shown in fig. 17, and the radian of the arc-shaped board can be freely adjusted in a bending way so as to meet various decorative requirements.
The embodiment also provides a production method of the composite ceiling press forming production line, which comprises the following steps:
1) The first punching assembly 3 cuts off the profile 10a led out by the profile extruder 1 to form a unit plate semi-finished product I10b consisting of a bottom plate 101, a trapezoid filling pipe 102 and a side plate 103;
2) The transverse conveying assembly 2 transfers the semi-finished product I10b of the unit plate backwards, the slewing bearing 202 acts, the semi-finished product I10b of the unit plate is rotated by 90 degrees, and the punching assembly penetrates through the trapezoid filling pipe 102 of the semi-finished product I10b of the unit plate to form a semi-finished product II10c of the unit plate with the sound absorption holes 104; the slewing bearing 202 acts again, and the unit plate semi-finished product I10b is reversely rotated by 90 degrees;
3) The transverse conveying assembly 2 transfers the semi-finished product II10c of the unit plate backwards, and the second punching assembly 5 punches the side plate 103 of the semi-finished product II10c of the unit plate to form a semi-finished product III10d of the unit plate with an inverted T-shaped cutting seam 105 and a waist-shaped hole 106;
4) The transverse conveying assembly 2 transfers the semi-finished product III10d of the unit plate backwards, and the bending assembly 6 bends the side plate 103 of the semi-finished product III10d of the unit plate to form a finished product 10 of the unit plate with an inner bending convex plate 107 and an outer bending convex plate 108;
4) The third punching assembly 9 cuts off the glass fiber plates 11a drawn out by the glass fiber plate extruder 7 to form sound absorption filling strips 11 with trapezoid cross sections;
5) The transverse conveying assembly 2 transfers the finished unit plate 10 to the butt joint station backwards, the slewing bearing 202 acts and rotates the finished unit plate 10 by 90 degrees, the sound absorption filling strips 11 enter the corresponding trapezoid filling pipes 102 in the finished unit plate 10 under the clamping of the longitudinal conveying assembly 8 to form a unit composite ceiling, the negative pressure sucker 203 releases the absorption, and the unit composite ceiling is transferred to the stacking area by using the blanking manipulator.
The preferred embodiments of the invention disclosed above are merely helpful in explaining the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (10)
1. The composite ceiling stamping forming production line is characterized by comprising a section extruder, a transverse conveying assembly, a first punching assembly, a second punching assembly, a bending assembly, a glass fiber board extruder, a longitudinal conveying assembly and a third punching assembly, wherein the intersecting position of the transverse conveying assembly and the longitudinal conveying assembly is used as a butt joint station, the first punching assembly, the second punching assembly and the bending assembly are sequentially arranged between the section extruder and the butt joint station, and the third punching assembly is arranged between the longitudinal conveying assembly and the butt joint station;
the first punching assembly can cut off the profile pulled out by the profile extruder to form a semi-finished product I of the unit plate, the semi-finished product I of the unit plate is composed of a bottom plate, trapezoid filling pipes and side plates, the trapezoid filling pipes are equidistantly arranged in the middle of the upper side of the bottom plate, and the side plates are symmetrically arranged at two ends of the bottom plate;
the punching assembly can be used for perforating the trapezoid filling pipe of the unit board semi-finished product I to form a unit board semi-finished product II with sound absorption holes;
the second punching assembly can punch the side plate of the semi-finished product II of the unit plate to form a semi-finished product III of the unit plate with an inverted T-shaped cutting seam and a kidney-shaped hole;
the bending assembly can bend the side plate of the semi-finished product III of the unit plate to form a finished product of the unit plate with an inner bending convex plate and an outer bending convex plate;
the third punching assembly can cut off the glass fiber plates led out by the glass fiber plate extruder to form a sound absorption filling strip with a trapezoid cross section;
the sound absorption filling strips enter corresponding trapezoid filling pipes in the finished unit plate under the clamping of the longitudinal conveying assembly, and the unit composite ceiling is formed.
2. The composite ceiling press forming line according to claim 1, wherein: the transverse conveying assembly comprises a circulating conveying chain plate, a rotary bearing is fixed on the outer side of the chain plate of the circulating conveying chain plate, and a negative pressure sucker is supported on a movable part of the rotary bearing; the transverse conveying assembly is located at a punching station where the punching assembly is located and at a butt joint station.
3. The composite ceiling press forming line according to claim 2, wherein: the first punching assembly comprises a first base plate, a first vertical push rod is arranged on the first base plate, and a section bar punching cutter for cutting a section bar drawn out by a section bar extruder is arranged at the movable end of the first vertical push rod.
4. A composite ceiling press forming line according to claim 3, wherein: the punching assembly comprises a second base plate and a third base plate, a second vertical push rod is arranged on the second base plate, and a punch rod for penetrating the trapezoid filling pipe is arranged at the movable end of the second vertical push rod; the third base plate is provided with a transverse driving screw rod, the movable end of the transverse driving screw rod is connected with a support block mounting plate, a plurality of trapezoid inner support blocks capable of extending into the trapezoid filling pipe are arranged on the support block mounting plate side by side, and each trapezoid inner support block is provided with avoidance punching holes along the length direction at equal intervals.
5. The composite ceiling press forming line of claim 4, wherein: the second punching assembly comprises a fourth base plate and a fifth base plate, a first transverse push rod is arranged on the fourth base plate, and a lancing cutter for forming inverted T-shaped lancing and a punching block for forming kidney-shaped holes are arranged at the movable end of the first transverse push rod through a connecting plate; the third vertical push rod is installed on the fifth base plate, the pressure bearing block is installed at the movable end of the third vertical push rod, and the T-shaped kerf cutter avoiding hole and the punching block avoiding hole are formed in the pressure bearing block.
6. The composite ceiling press forming line of claim 5, wherein: the bending assembly comprises a sixth substrate, a fourth vertical push rod and a fifth vertical push rod are arranged on the sixth substrate, a carrier block is arranged at the movable end of the fourth vertical push rod, a bending push plate and a driving roller for driving the bending push plate to linearly displace are arranged in the carrier block, driving gears are uniformly distributed on the outer side of the driving roller, tooth grooves matched with the driving gears are uniformly distributed on the upper side of the bending push plate, and bending support blocks are arranged at the movable end of the sixth substrate.
7. The composite ceiling press forming line of claim 6, wherein: the vertical conveying assembly comprises two circulating conveying belts which are arranged up and down in parallel, the circulating conveying belts comprise a rail frame, annular belts and parting strips, the rail frame supports the annular belts, a plurality of parting strips are arranged on the outer sides of the annular belts, and the parting strips and the annular belts jointly enclose a plurality of clamping conveying channels for clamping, conveying and absorbing and filling strips.
8. The composite ceiling press forming line of claim 7, wherein: the third punching assembly comprises a seventh base plate, a sixth vertical push rod is arranged at the movable end of the seventh base plate, and a glass fiber board cutter for cutting off the glass fiber board led out by the glass fiber board extruder is arranged at the movable end of the sixth vertical push rod.
9. The composite ceiling press forming line of claim 8, wherein: the included angle between the inclined edge of the trapezoid filling pipe and the vertical surface in the finished unit board product is 30-45 degrees; when two adjacent unit board finished product joints, outer bending flange can block into the inside region of interior bending flange, uses the bolt to run through waist shape hole can be with the interior bending flange and the outer bending flange position locking of mutual joint.
10. The method of producing a composite ceiling press forming line according to claim 9, comprising the steps of:
1) The first punching assembly cuts off the profile drawn by the profile extruder to form a unit plate semi-finished product I consisting of a bottom plate, a trapezoid filling pipe and a side plate;
2) The transverse conveying assembly transfers the semi-finished product I of the unit plate backwards, the rotary bearing acts, the semi-finished product I of the unit plate is rotated by 90 degrees, and the punching assembly penetrates through the trapezoid filling pipe of the semi-finished product I of the unit plate to form a semi-finished product II of the unit plate with sound absorption holes; the slewing bearing acts again, and the semi-finished product I of the unit plate is reversely rotated by 90 degrees;
3) The transverse conveying assembly transfers the semi-finished product II of the unit plate backwards, and the second punching assembly punches a side plate of the semi-finished product II of the unit plate to form a semi-finished product III of the unit plate with an inverted T-shaped cutting seam and a kidney-shaped hole;
4) The transverse conveying assembly transfers the semi-finished product III of the unit plate backwards, and the bending assembly bends the side plate of the semi-finished product III of the unit plate to form a finished product of the unit plate with an inner bending convex plate and an outer bending convex plate;
5) Cutting off the glass fiber board drawn by the glass fiber board extruder by the third punching assembly to form a sound absorption filling strip with a trapezoid cross section;
6) The transverse conveying assembly transfers the finished unit plate to the butt joint station backwards, the slewing bearing acts, the finished unit plate is rotated for 90 degrees, the sound absorption filling strips enter corresponding trapezoid filling pipes in the finished unit plate under the clamping of the longitudinal conveying assembly to form a unit composite ceiling, the negative pressure sucker is used for desorbing, and the unit composite ceiling is transferred to the stacking area by the blanking manipulator.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311704556.4A CN117400576B (en) | 2023-12-13 | 2023-12-13 | Composite ceiling stamping forming production line and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311704556.4A CN117400576B (en) | 2023-12-13 | 2023-12-13 | Composite ceiling stamping forming production line and production method thereof |
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| CN117400576A true CN117400576A (en) | 2024-01-16 |
| CN117400576B CN117400576B (en) | 2024-03-19 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110216424A (en) * | 2019-06-13 | 2019-09-10 | 烟台卡斯凯特金属制品股份有限公司 | Welding box body production line and production method |
| CN113199722A (en) * | 2021-03-17 | 2021-08-03 | 元鼎饰材实业(镇江)有限公司 | Preparation system and preparation process of high polymer plastic shutter |
| CN113910566A (en) * | 2021-10-11 | 2022-01-11 | 桐城市火炬手建材有限公司 | Automatic production line for corner protection strips and using method thereof |
| CN114986193A (en) * | 2022-08-03 | 2022-09-02 | 佳辰地板常州有限公司 | Production line of grid floor for microcomputer room |
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- 2023-12-13 CN CN202311704556.4A patent/CN117400576B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110216424A (en) * | 2019-06-13 | 2019-09-10 | 烟台卡斯凯特金属制品股份有限公司 | Welding box body production line and production method |
| CN113199722A (en) * | 2021-03-17 | 2021-08-03 | 元鼎饰材实业(镇江)有限公司 | Preparation system and preparation process of high polymer plastic shutter |
| CN113910566A (en) * | 2021-10-11 | 2022-01-11 | 桐城市火炬手建材有限公司 | Automatic production line for corner protection strips and using method thereof |
| CN114986193A (en) * | 2022-08-03 | 2022-09-02 | 佳辰地板常州有限公司 | Production line of grid floor for microcomputer room |
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| CN117400576B (en) | 2024-03-19 |
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