CN116900169B - Grid floor cutting equipment and process - Google Patents
Grid floor cutting equipment and process Download PDFInfo
- Publication number
- CN116900169B CN116900169B CN202311167706.2A CN202311167706A CN116900169B CN 116900169 B CN116900169 B CN 116900169B CN 202311167706 A CN202311167706 A CN 202311167706A CN 116900169 B CN116900169 B CN 116900169B
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- Prior art keywords
- cutting
- stamping
- limit
- punching
- plate
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- 238000005520 cutting process Methods 0.000 title claims abstract description 123
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 35
- 238000004080 punching Methods 0.000 claims description 56
- 238000001125 extrusion Methods 0.000 claims description 9
- 230000000694 effects Effects 0.000 description 8
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/12—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to the field of grid floor cutting, and discloses grid floor cutting equipment and a process, wherein the grid floor cutting equipment comprises the following steps: the conveying device is fixedly arranged at the inner center of the driving device, and the limiting collecting device is fixedly arranged at the inner bottom end of the driving device; the inside of the conveying device is provided with the connecting frame, the second conveying belt is rotatably arranged on the outer surface of the middle part of the connecting frame, the driving motor is fixedly arranged at the bottom of one end of the connecting frame, and the second transmission chain is connected with one end of the outer surface of the driving motor in a meshed manner.
Description
Technical Field
The invention relates to the field of grid floor cutting, in particular to grid floor cutting equipment and a grid floor cutting process.
Background
With the development of the times, the high-rise buildings are all over the ground and are required to be internally assembled to be decorated before being used, wherein floors are required to be paved on the ground during decoration, but ordinary floors cannot meet the decoration requirements of people, so that grid floors are generated, wiring grooves can be provided for cable wires after the grid floors are paved in office spaces, most cable wires are not exposed, mutual entanglement among wires is avoided, and the effect of effective management of tidy and attractive wires is achieved.
Wherein, in the production process of the grid floor, firstly, the calcium sulfate gypsum powder and other additives are mixed and blended, and then the mixed and blended raw materials are stirred and mixed. And pouring the mixed raw materials into a floor die to form the floor. And hardening and drying the floor after the floor is molded, and finally treating the surface of the floor to improve the appearance and texture of the floor. And then, the galvanized sheet subjected to the processing procedures such as cutting, stamping and the like is arranged on the outer surface of the calcium sulfate plate to finish final assembly, so that the processed grid floor is obtained.
Before the galvanized sheet on the outer surface of the grid floor is used, a series of processing procedures such as cutting, stamping and the like are needed to be carried out, so that the galvanized sheet which is adaptively arranged on the outer surface of the calcium sulfate sheet can be obtained; however, when the conventional galvanized sheet is cut and punched, two kinds of equipment, namely a cutting equipment and a punching equipment, are required to be used for sequential processing, and because the two kinds of equipment are large in size and have large energy consumption, a large amount of space resources and energy resources are required to be occupied, and because the cutting and the punching are two independent processes, the processing efficiency of the galvanized sheet is difficult to improve, and improvement is required.
Disclosure of Invention
The invention aims to provide grid floor cutting equipment and process, which solve the following technical problems: how to enable the galvanized sheet cutting equipment to synchronously cut and punch the galvanized sheet, and improve the processing efficiency of the galvanized sheet.
The aim of the invention can be achieved by the following technical scheme: a grid floor cutting apparatus comprising: the conveying device is fixedly arranged at the inner center of the driving device, and the limiting collecting device is fixedly arranged at the inner bottom end of the driving device;
the inside of the conveying device is provided with a connecting frame, the outer surface of the middle part of the connecting frame is rotationally provided with a second conveying belt, one end bottom of the connecting frame is fixedly provided with a driving motor, one end outer surface of the driving motor is in meshed connection with a second transmission chain, one end surface of the driving motor and one end of the second transmission chain are respectively fixedly and rotationally connected with a transmission shaft, the outer surface of the transmission shaft is uniformly and fixedly provided with a transmission chain wheel, the outer surface of the transmission shaft is in meshed connection with a first transmission chain, two ends of the first transmission chain are rotationally connected with a first conveying belt, two ends of the top surface of the connecting frame are welded with connecting columns, and the outer surface of each connecting column is sleeved with a first tensioning spring;
the inside of spacing collection device is provided with the support frame, the guide slot has all been seted up to the both ends internal surface of support frame, the one end top slidable mounting of support frame has limit baffle, the one end top of support frame just is located limit baffle's both ends below edge and all rotates installs spacing wheel, extrusion spring is installed to the one end top symmetry of support frame, the equal fixedly connected with in limit baffle's both ends bottom is connected with the rope.
As a preferred embodiment of the present invention: the inside of the driving device is provided with a supporting base, the middle edge of one side of the top of the supporting base is fixedly provided with a limiting slideway, the other side of the top of the supporting base is welded with a punching table, one side edge of the punching table is welded with a cutting table, the side surface of the upper part of the limiting slideway is slidably provided with a punching machine, one side of the bottom end of the punching machine is fixedly connected with a punching plate, and the other side of the bottom end of the punching machine is fixedly provided with a cutting plate;
the punching press board's bottom surface center is provided with the punching press head, the both sides terminal surface of punching press board all welds there is the axle sleeve, the bottom four corners of cutting the board all is provided with the corner cut sword, the one end both sides of cutting the board all weld there is the connecting block, the one end face welding that the connecting block was kept away from to the cutting board surface has the transverse cut sword, the top center of punching press platform and cutting the platform is all set up flutedly, the both sides edge of punching press platform all welds spacing post, one side edge vertical slip joint has tensioning sprocket between punching press platform and the cutting platform, tensioning sprocket's bottom fixedly connected with second tensioning spring, the one end both sides edge symmetry rotation joint of cutting the platform has the screw thread post, the surface threaded connection of screw thread post has spacing crossbearer, punching press platform and cutting the one side edge that just is located limit baffle between the platform is provided with the guide swash plate.
As a preferred embodiment of the present invention: the periphery edge of punching press platform and cutting platform is provided with encloses the frame, the draw-in groove has been seted up to the inside both sides of punching press platform, the both ends of link pass through draw-in groove and the inside activity joint of punching press platform, second conveyer belt and first conveyer belt pass through recess and the center activity joint of punching press platform and cutting platform.
As a preferred embodiment of the present invention: the tensioning sprocket comprises a sliding part and a gear part, wherein a vertical sleeve joint hole is formed in the outer surface of the sliding part, the sliding part can slide up and down on a limiting column through the sleeve joint hole, the rotation axis of the gear part is perpendicular to the axis of the limiting column, two ends of the connecting frame are in sliding sleeve joint with the outer surface of the limiting column, the stamping plate is in sliding sleeve joint with the outer surface of the connecting column through a shaft sleeve, and the inner surface of the middle part of the second transmission chain is in meshed connection with the outer surface of the gear part of the tensioning sprocket.
As a preferred embodiment of the present invention: four corners of the support frame are aligned with four corners of the bottom of the cutting table and fixedly connected with the same, a gap is reserved between the stamping table and the cutting table, the top end of the limit baffle is connected with the gap in a sliding manner, and the top side surface of the limit baffle is in sliding contact with the center of one end surface of the guide groove.
As a preferred embodiment of the present invention: the bottom parts of the two ends of the limiting baffle are sleeved at the top part of one end of the supporting frame in a sliding manner, and the top ends of the two groups of extrusion springs are fixedly connected with the two ends of the bottom surface of the limiting baffle respectively.
As a preferred embodiment of the present invention: the connecting rope sliding lap joint that limit baffle bottom surface both ends are connected is at the spacing round surface, just the one end of connecting rope and the connecting block fixed connection of cutting the bottom surface both sides edge of platform, one side of supporting base just is located the bottom of cutting the platform and is provided with the collecting vessel.
The cutting process of the grid floor cutting equipment comprises the following cutting process steps:
firstly, conveying one end of a galvanized sheet to a position between a cutting table and a cutting transverse knife;
step two, starting a punching machine to drive a bottom cutting plate to cut the galvanized plate, cutting the dropped rim charge, dropping the rim charge into the guide groove, and sliding the rim charge into the bottom collecting barrel along the guide groove to be collected in a concentrated manner;
thirdly, conveying the cut galvanized sheet into a stamping table, and controlling a stamping machine to descend to stamp the cut galvanized sheet;
and fourthly, controlling the stamping plate to ascend and reset, simultaneously driving the connecting frame at the bottom to ascend, lifting the galvanized sheet subjected to stamping processing, and simultaneously starting the driving motor to drive the second conveying belt to rotate, and conveying the galvanized sheet subjected to cutting stamping to be separated from the lower part of the stamping plate to enter the next working procedure.
The invention has the beneficial effects that:
(1) According to the invention, the stamping plate and the cutting plate are arranged in the driving device, so that the galvanized plate below can be cut and stamped, and the two working procedures can be finished by one device, meanwhile, the volume of the device can be reduced, the occupation of space can be reduced, the conveying time of the galvanized plate can be shortened, and the conveying device is arranged in the driving device, so that the conveying device can convey and discharge the galvanized plate in the processing process of the driving device, and the processing efficiency of the galvanized plate is improved;
(2) According to the invention, through the cooperation operation among the conveying device, the limiting and collecting device and the driving device, the galvanized sheet can be cut and punched in one device, so that the working efficiency of cutting the galvanized sheet is improved, the excessive occupation of space is reduced, and the consumption of energy is reduced.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic perspective view of a main body;
FIG. 2 is a schematic diagram of a conveyor structure;
FIG. 3 is a schematic view of the front end structure of the limit collector;
FIG. 4 is a schematic view of the rear end structure of the limit collector;
FIG. 5 is a schematic diagram of a driving apparatus;
FIG. 6 is a schematic view of a partial enlarged structure at A in FIG. 5;
fig. 7 is a schematic view of a partial enlarged structure at B in fig. 5.
Description of the drawings: 1. a conveying device; 2. a limit collecting device; 3. a driving device; 11. a first tension spring; 12. a connecting frame; 13. a first conveyor belt; 14. a first drive chain; 15. a transmission shaft; 16. a drive sprocket; 17. a second drive chain; 18. a driving motor; 19. a connecting column; 110. a second conveyor belt; 21. a guide groove; 22. a support frame; 23. extruding a spring; 24. a connecting rope; 25. a limit baffle; 26. a limiting wheel; 31. a stamping plate; 32. a stamping table; 33. a limit column; 34. tensioning the chain wheel; 35. a second tension spring; 36. a groove; 37. a threaded column; 38. a support base; 39. a limiting transverse frame; 310. a cutting table; 311. cutting a transverse knife; 312. cutting the plate; 313. a connecting block; 314. a corner cutter; 315. punching heads; 316. a shaft sleeve; 317. limiting slide ways; 318. a punching machine; 319. and a material guiding sloping plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 7, the present invention is a grid floor cutting apparatus, comprising: the conveying device 1, the limiting and collecting device 2 and the driving device 3 are arranged in the center of the driving device 3, and the limiting and collecting device 2 is fixedly arranged at the bottom end of the driving device 3;
the inside of the conveying device 1 is provided with a connecting frame 12, the outer surface of the middle part of the connecting frame 12 is rotationally provided with a second conveying belt 110, the bottom of one end of the connecting frame 12 is fixedly provided with a driving motor 18, the outer surface of one end of the driving motor 18 is in meshed connection with a second transmission chain 17, one end surface of the driving motor 18 and the inside of one end of the second transmission chain 17 are respectively fixedly and rotationally connected with a transmission shaft 15, the outer surface of the transmission shaft 15 is uniformly and fixedly provided with a transmission chain wheel 16, the outer surface of the transmission shaft 15 is in meshed connection with a first transmission chain 14, the two ends of the first transmission chain 14 are rotationally connected with a first conveying belt 13, the two ends of the top surface of the connecting frame 12 are welded with connecting columns 19, and the outer surfaces of the connecting columns 19 are sleeved with first tensioning springs 11;
the inside of spacing collection device 2 is provided with support frame 22, and guide slot 21 has all been seted up to support frame 22's both ends internal surface, and limit baffle 25 has been installed at support frame 22's one end top slidable mounting, and limit wheel 26 is installed in the equal rotation of one end top of support frame 22 and the both ends below edge that is located limit baffle 25, and extrusion spring 23 is installed to support frame 22's one end top symmetry, and the equal fixedly connected with in limit baffle 25's both ends bottom is connected with rope 24.
The inside of the driving device 3 is provided with a supporting base 38, a limit slide rail 317 is fixedly arranged at the middle edge of one side of the top of the supporting base 38, a punching table 32 is welded at the other side of the top of the supporting base 38, a cutting table 310 is welded at the edge of one side of the punching table 32, a punching machine 318 is slidably arranged on the upper side surface of the limit slide rail 317, a punching plate 31 is fixedly connected to one side of the bottom end of the punching machine 318, and a cutting plate 312 is fixedly arranged at the other side of the bottom end of the punching machine 318;
the bottom surface center of stamping plate 31 is provided with stamping head 315, stamping plate 31's both sides terminal surface has all welded axle sleeve 316, cutting plate 312's bottom four corners all is provided with corner cut sword 314, cutting plate 312's one end both sides have all welded connecting block 313, cutting plate 312 surface has the cutting transverse knife 311 to keep away from the terminal surface welding of connecting block 313, stamping station 32 and cutting station 310's top center has all seted up flutedly 36, stamping station 32's both sides edge has all welded spacing post 33, one side edge vertical slip joint has tensioning sprocket 34 between stamping station 32 and the cutting station 310, tensioning sprocket 34's bottom fixedly connected with second tensioning spring 35, cutting station 310's one end both sides edge symmetry rotation joint has screw thread post 37, screw thread post 37's surface threaded connection has spacing crossbearer 39, stamping station 32 and cutting station 310 between and be located limit baffle 25's one side edge is provided with the guide swash plate 319.
The peripheral edges of the stamping table 32 and the cutting table 310 are provided with surrounding frames, clamping grooves are formed in two sides of the interior of the stamping table 32, two ends of the connecting frame 12 are movably clamped with the interior of the stamping table 32 through the clamping grooves, and the second conveying belt 110 and the first conveying belt 13 are movably clamped with the centers of the stamping table 32 and the cutting table 310 through the grooves 36.
Through the above technical scheme, the peripheral edge at punching press platform 32 and cutting platform 310 sets up and encloses the frame, can carry out spacingly to getting into the galvanized sheet that cuts platform 310 and punching press platform 32 are inside, the draw-in groove has been seted up to the inside both sides of punching press platform 32 to the inside activity joint of draw-in groove and punching press platform 32 is passed through at the both ends of link 12 of being convenient for, and second conveyer belt 110 and first conveyer belt 13 pass through recess 36 and punching press platform 32 and cut platform 310's central activity joint, thereby make second conveyer belt 110 and first conveyer belt 13 carry the unloading to the galvanized sheet in the course of working.
The tensioning sprocket 34 comprises a sliding part and a gear part, wherein the outer surface of the sliding part is provided with a vertical sleeve hole, the sliding part can slide up and down on the limiting column 33 through the sleeve hole, the rotation axis of the gear part is perpendicular to the axis of the limiting column 33, two ends of the connecting frame 12 are in sliding sleeve connection with the outer surface of the limiting column 33, the stamping plate 31 is in sliding sleeve connection with the outer surface of the connecting column 19 through the shaft sleeve 316, and the inner surface of the middle part of the second transmission chain 17 is in meshed connection with the outer surface of the gear part of the tensioning sprocket 34.
Through the above technical scheme, can make link 12 both ends slip cup joint in the surface of spacing post 33 to can play steady spacing effect to link 12 both ends lift, punch plate 31 passes through axle sleeve 316 and slide cup joints in the surface of spliced pole 19, and the middle part internal surface meshing of second drive chain 17 is connected at the one end surface of tensioning sprocket 34, can make tensioning sprocket 34 under the elasticity effect of second tensioning spring 35 tensioning second drive chain 17 when first conveyer belt 13 goes up and down, thereby guarantee the normal transmission function of second drive chain 17.
Four corners of the support frame 22 are aligned with four corners of the bottom of the cutting table 310 and fixedly connected, gaps are reserved between the stamping table 32 and the cutting table 310, the top ends of the limit baffles 25 are in sliding connection with the gaps, and the top side surfaces of the limit baffles 25 are in sliding contact with the centers of one end surfaces of the guide grooves 21.
Through above-mentioned technical scheme, can make the four corners of support frame 22 and cut the platform 310 bottom four corners alignment fixed connection to can collect the rim charge that cuts down, the clearance is reserved between punching press platform 32 and the platform 310 that cuts, can be convenient for limit baffle 25's top and clearance slip grafting, and limit baffle 25's top side and the central conflict of a terminal surface of guide slot 21 of sliding, can carry out spacingly to the galvanized sheet that first conveyer belt 13 upper surface was carried, guarantee the cut size to the galvanized sheet.
The bottom of both ends of limit baffle 25 sliding sleeve joint is at the one end top of support frame 22, and the top of two sets of extrusion springs 23 respectively with limit baffle 25's bottom surface both ends fixed connection, limit baffle 25 bottom surface both ends connected connect rope 24 sliding lap joint at limit wheel 26 surface, and connect rope 24's one end and the connecting block 313 fixed connection of bottom surface both sides edge of cutting platform 310, one side of supporting base 38 just is provided with the collecting vessel in the bottom of cutting platform 310.
Through the above technical scheme, can make limit baffle 25's both ends bottom slip cup joint at the one end top of support frame 22, and the top of two sets of extrusion springs 23 respectively with limit baffle 25's bottom surface both ends fixed connection, thereby can play spacing effect to limit baffle 25's lift, extrusion springs 23 can provide power for limit baffle 25's rising simultaneously, limit baffle 25 bottom surface both ends connected connecting rope 24 slip overlap joint is at limit wheel 26 surface, and connecting rope 24's one end and cutting table 310's bottom surface both sides marginal connecting block 313 fixed connection, thereby drive limit baffle 25 and go up and down when cutting plate 312 goes up and down, one side of supporting base 38 just is located cutting table 310's bottom and sets up the collecting vat, can collect galvanized sheet rim charge.
The cutting process of the grid floor cutting equipment comprises the following cutting process steps:
firstly, conveying one end of a galvanized sheet to a position between a cutting table 310 and a cutting transverse knife 311;
step two, starting a punching machine 318 to drive a bottom cutting plate 312 to cut the galvanized plate, cutting the dropped rim charge, dropping the rim charge into the guide groove 21, and sliding the rim charge into the bottom collecting barrel along the guide groove 21 for centralized collection;
step three, conveying the cut galvanized sheet into the stamping table 32, and controlling the stamping machine 318 to descend to stamp the cut galvanized sheet;
and fourthly, controlling the stamping plate 31 to ascend and reset, simultaneously driving the connecting frame 12 at the bottom to ascend and lifting the galvanized sheet subjected to stamping, simultaneously starting the driving motor 18 to drive the second conveying belt 110 to rotate, and conveying the galvanized sheet subjected to cutting stamping out of the position below the stamping plate 31 to enter the next working procedure.
The working principle of the invention is as follows: firstly, the driving motor 18 is started to rotate, the transmission shaft 15 is driven to synchronously rotate through the second transmission chain 17, when the transmission shaft 15 rotates, the first transmission chain 14 on the outer surface is driven to synchronously rotate, meanwhile, the first transmission chain 14 drives the first conveying belt 13 and the second conveying belt 110 to synchronously rotate, then one end of a galvanized sheet is conveyed between the cutting table 310 and the transverse cutting knife 311, wherein the stamping plate 31 and the cutting plate 312 are in a suspended state in the initial state, the upper surface of the second conveying belt 110 is lower than the top 3cm of the inner groove of the stamping table 32, the top end of the limiting baffle 25 is higher than the top 1cm of the cutting table 310, then one end of the galvanized sheet is abutted against one end of the limiting baffle 25 under the conveying of the first conveying belt 13, the galvanized sheet is limited to a size to be cut, meanwhile, the driving motor 18 is controlled to stop rotating, then the stamping plate 31 and the cutting plate 312 at the bottom are controlled to synchronously descend, the transverse cutting knife 311 at one end of the cutting plate 312 transversely cuts the galvanized plate to a required size, the corner cutting knife 314 at four corners of the bottom of the cutting plate 312 cuts off the edges at four corners of the transversely cut galvanized plate, the cut edges fall into the guide groove 21 and fall into the bottom collecting barrel along the guide groove 21 to be collected intensively, the stamping plate 31 can squeeze the connecting frame 12 to descend in the groove in the stamping table 32, when the cutting is finished, the stamping plate 31 is controlled to synchronously ascend by controlling the stamping machine 318, the transverse cutting knife 311 pulls the connecting rope 24 upwards, the connecting rope 24 pulls the two ends of the limiting baffle 25 downwards through the limiting wheel 26, the top of the limiting baffle 25 is fixed to be lower than the upper surface 2cm of the cutting table 310, the limiting baffle 25 is prevented from blocking the galvanized movement of the cut plate, meanwhile, when the stamping plate 31 and the cutting transverse knife 311 rise synchronously, the connecting frame 12 is lifted synchronously to a certain height through the shaft sleeve 316 and the connecting column 19 until the upper surface of the second conveying belt 110 is lower than the position 1cm above the stamping table 32, and meanwhile, the driving motor 18 is started to drive the second conveying belt 110 and the first conveying belt 13 to rotate synchronously, so that the first conveying belt 13 conveys the cut galvanized plate to the upper surface of the second conveying belt 110, the second conveying belt 110 can continuously convey the cut galvanized plate until the galvanized plate is abutted against one end inside the peripheral enclosing frame of the stamping table 32, meanwhile, new galvanized plate material can be conveyed to the upper surface of the first conveying belt 13, and meanwhile, the stamping machine 318 is controlled to drive the stamping plate 31 to descend to stamp the cut galvanized plate, wherein in the descending process of the stamping plate 31 and the cutting transverse knife 311, the limit baffle 25 is raised under the action of the elastic force of the extrusion spring 23, so as to limit and block the galvanized sheet conveyed by the first conveying belt 13, ensure that the cutting plate 312 drives the cutting transverse knife 311 to cut a new galvanized sheet, simultaneously the stamping plate 31 drives the stamping head 315 at the bottom to stamp the last group of galvanized sheets, after the stamping of the last group of galvanized sheets is completed, the stamping press 318 is controlled to drive the stamping plate 31 and the cutting plate 312 to synchronously raise and reset, and continuously drive the stamping plate 31 and the cutting plate 312 to synchronously raise, so that the stamping plate 31 drives the connecting frame 12 to integrally raise through the shaft sleeve 316 until the second conveying belt 110 drives the galvanized sheet with the stamped upper surface to be higher than the stamping table 32 and the surrounding frame, simultaneously the driving motor 18 is started to drive the second conveying belt 110 to rotate, and the stamped galvanized sheet is conveyed away from the inside of the stamping table 32 to enter the next working procedure, meanwhile, the first conveying belt 13 can convey the newly cut galvanized sheet to the upper surface of the second conveying belt 110, in the process, one end of the newly cut galvanized sheet is contacted with the guide inclined plate 319 under the conveying of the first conveying belt 13, so that one end of the galvanized sheet slides obliquely upwards until one end of the galvanized sheet is contacted with the second conveying belt 110, after the conveying of the previous group of galvanized sheets is finished by the second conveying belt 110, the punching machine 318 is controlled to drive the punching plate 31 and the transverse cutting knife 311 to descend and reset, and meanwhile, the new galvanized sheet can be conveyed to the inside of the punching table 32, in the process, the height of the punching plate 31 and the transverse cutting knife 311 rises to exceed the initial height, so that the limit baffle 25 cannot be contacted with the bottom surface of the second group of galvanized sheets in the rising process, and finally, through the cooperation operation among the conveying device 1, the limit collecting device 2 and the driving device 3, the cutting and the punching processing of the galvanized sheet can be realized on one equipment, so that the working efficiency of the galvanized sheet is improved, the occupation of the space is reduced, and the energy consumption of the device is reduced.
The foregoing describes one embodiment of the present invention in detail, but the disclosure is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (6)
1. A grid floor cutting apparatus comprising: the device comprises a conveying device (1), a limiting and collecting device (2) and a driving device (3), wherein the conveying device (1) is fixedly arranged at the inner center of the driving device (3), and the limiting and collecting device (2) is fixedly arranged at the inner bottom end of the driving device (3);
the conveying device is characterized in that a connecting frame (12) is arranged in the conveying device (1), a second conveying belt (110) is rotatably arranged on the outer surface of the middle of the connecting frame (12), a driving motor (18) is fixedly arranged at the bottom of one end of the connecting frame (12), a second transmission chain (17) is connected with the outer surface of one end of the driving motor (18) in a meshed mode, a transmission shaft (15) is fixedly and rotatably connected with the inner part of one end of the driving motor (18) and one end of the second transmission chain (17) respectively, a transmission chain wheel (16) is uniformly and fixedly arranged on the outer surface of the transmission shaft (15), a first transmission chain (14) is connected with the outer surface of the transmission shaft (15) in a meshed mode, a first conveying belt (13) is rotatably connected with the two ends of the first transmission chain (14), connecting columns (19) are welded at the two ends of the top surface of the connecting frame (12), and the outer surfaces of the connecting columns (19) are sleeved with first tensioning springs (11);
the inside of limit collecting device (2) is provided with support frame (22), guide slot (21) have all been seted up to the both ends internal surface of support frame (22), limit baffle (25) are installed at the one end top slidable of support frame (22), limit wheel (26) are all installed in rotation to one end top of support frame (22) and the both ends below edge that is located limit baffle (25), extrusion spring (23) are installed at one end top symmetry of support frame (22), both ends bottom of limit baffle (25) all fixedly connected with connecting rope (24);
the inside of the driving device (3) is provided with a supporting base (38), a limit slide way (317) is fixedly arranged at the middle edge of one side of the top of the supporting base (38), a punching table (32) is welded at the other side of the top of the supporting base (38), a cutting table (310) is welded at one side edge of the punching table (32), a punching machine (318) is slidably arranged on the upper side surface of the limit slide way (317), a punching plate (31) is fixedly connected at one side of the bottom end of the punching machine (318), and a cutting plate (312) is fixedly arranged at the other side of the bottom end of the punching machine (318);
the punching machine is characterized in that a punching head (315) is arranged at the center of the bottom surface of the punching plate (31), shaft sleeves (316) are welded on the end surfaces of the two sides of the punching plate (31), corner cutting knives (314) are arranged at the four corners of the bottom of the cutting plate (312), connecting blocks (313) are welded on the two sides of one end of the cutting plate (312), a transverse cutting knife (311) is welded on the outer surface of the cutting plate (312) far away from one end surface of the connecting blocks (313), grooves (36) are formed in the centers of the tops of the punching table (32) and the cutting table (310), limit columns (33) are welded on the edges of the two sides of the punching table (32), a tensioning sprocket (34) is vertically clamped on one side edge of the punching table (32) and the cutting table (310), a second tensioning spring (35) is fixedly connected to the bottom end of the tensioning sprocket (34), threaded columns (37) are symmetrically and rotatably clamped on the edges of the two sides of one end of the cutting table (310), limit frames (39) are connected with threads, and limit frames (39) are connected on the outer surfaces of the threaded columns (32), and limit frames (319) are arranged between the punching table (32) and the two limit frames (25).
The periphery edges of the stamping table (32) and the cutting table (310) are provided with surrounding frames, clamping grooves are formed in two sides of the inside of the stamping table (32), two ends of the connecting frame (12) are movably clamped with the inside of the stamping table (32) through the clamping grooves, and the second conveying belt (110) and the first conveying belt (13) are movably clamped with the centers of the stamping table (32) and the cutting table (310) through grooves (36);
the two ends of the connecting frame (12) are in sliding sleeve connection with the outer surface of the limiting column (33), the stamping plate (31) is in sliding sleeve connection with the outer surface of the connecting column (19) through the shaft sleeve (316), and the inner surface of the middle part of the second transmission chain (17) is in meshed connection with the outer surface of the gear part of the tensioning chain wheel (34);
one end of the connecting rope (24) is fixedly connected with connecting blocks (313) at two side edges of the bottom surface of the cutting table (310).
2. Grid floor cutting device according to claim 1, characterized in that the tensioning sprocket (34) comprises a sliding part and a gear part, the outer surface of the sliding part is provided with a vertical sleeve hole, the sliding part can slide up and down on the limit post (33) through the sleeve hole, and the rotation axis of the gear part is perpendicular to the axis of the limit post (33).
3. Grid floor cutting device according to claim 2, characterized in that four corners of the supporting frame (22) are fixedly connected with four corners of the bottom of the cutting table (310) in an aligned mode, a gap is reserved between the punching table (32) and the cutting table (310), the top end of the limit baffle (25) is slidably inserted into the gap, and the top side surface of the limit baffle (25) is slidably abutted against the center of one end surface of the guide groove (21).
4. A grid floor cutting device according to claim 3, wherein the bottoms of the two ends of the limit baffle (25) are slidably sleeved at the top of one end of the supporting frame (22), and the top ends of the two groups of the extrusion springs (23) are fixedly connected with the two ends of the bottom surface of the limit baffle (25) respectively.
5. The grid floor cutting device according to claim 4, wherein the connecting ropes (24) connected to two ends of the bottom surface of the limit baffle (25) are in sliding lap joint with the outer surface of the limit wheel (26), and a collecting barrel is arranged at one side of the supporting base (38) and positioned at the bottom of the cutting table (310).
6. A cutting process of a grid floor cutting apparatus employing the grid floor cutting apparatus according to any one of claims 1 to 5, characterized by comprising the following cutting processes:
firstly, conveying one end of a galvanized sheet to a position between a cutting table (310) and a transverse cutting knife (311);
step two, starting a punching machine (318) to drive a bottom cutting plate (312) to cut the galvanized plate, cutting the dropped rim charge, dropping the rim charge into a guide groove (21), and sliding the rim charge into a bottom collecting barrel along the guide groove (21) to be collected in a concentrated manner;
thirdly, conveying the cut galvanized sheet into a stamping table (32), and controlling a stamping machine (318) to descend to stamp the cut galvanized sheet;
and fourthly, controlling the stamping plate (31) to ascend and reset, simultaneously driving the connecting frame (12) at the bottom to ascend and lifting the galvanized sheet subjected to stamping, and simultaneously starting the driving motor (18) to drive the second conveying belt (110) to rotate, and conveying the galvanized sheet subjected to cutting stamping to be separated from the position below the stamping plate (31) to enter the next working procedure.
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| CN202311167706.2A CN116900169B (en) | 2023-09-12 | 2023-09-12 | Grid floor cutting equipment and process |
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| CN202311167706.2A CN116900169B (en) | 2023-09-12 | 2023-09-12 | Grid floor cutting equipment and process |
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