CN114955600A - Space-saving bagged car loader - Google Patents

Abstract

The invention discloses a space-saving bagged car loader. The automatic bag feeding device comprises a moving trolley mechanism, a hanging belt assembly is arranged below the moving trolley mechanism, the front portion of the hanging belt assembly is connected with a conveying belt bag control mechanism, the front end of the conveying belt bag control mechanism is connected with a gravity flow distribution bag feeding mechanism, the gravity flow distribution bag feeding mechanism is connected with a double-rail transverse moving mechanism, the top of the double-rail transverse moving mechanism is connected with a main lifting slide rail structure of a loading machine, the middle of the main lifting slide rail structure of the loading machine is installed on the moving trolley mechanism, two rails of the double-rail transverse moving mechanism are connected with small bag feeding device lifting mechanisms, and the bottom of the small bag feeding device lifting mechanism is connected with a multifunctional feeding device. The full-automatic car loader has the advantages of automatic control, low cost, small maintenance, high car loading efficiency, suitability for most car models, no package drop and no package breakage.

Description

Space-saving bagged car loader

Technical Field

The invention relates to the technical field of car loaders, in particular to a space-saving bagged car loader.

Background

Along with the improvement of the automation degree of a factory, the prevention of occupational disease hazards needs to replace manual operation under the high-dust and high-pollution environment, particularly in the field of automatic loading of packaging materials, various automatic car loaders appear, and a full-automatic car loader which has quick packing capacity, is suitable for most car types, does not drop packs and does not break packs does not appear yet.

Taking automatic package in cement production as an example, cement has large dust, and the abrasion of a moving part is accelerated by a dust material, so that the maintenance cost of the conventional car loader is high, and meanwhile, in order to improve the efficiency, the package is divided by adopting a package shifting manner, so that the package is broken in the dragging process; the car loader with a single bag feeding device cannot enter a carriage to be fed at a high speed, so that the package is broken; the double conveyor belts are matched with 4 robots for loading, so that the cost is high and the maintenance difficulty is high.

According to the technical problems, a full-automatic car loader which is automatically controlled, low in cost, small in maintenance amount, high in car loading efficiency, suitable for most of car types, free of package dropping and package breaking is urgently needed. In order to solve the problems in the prior art, the carloader feeder developed by our company has several generations of products and successively applies for patents, and the company continuously develops and develops the carloader feeder, further improves and innovates the previous products, and obtains a new product meeting the use requirement.

Disclosure of Invention

The invention aims to solve the problems in the background art and provide a space-saving bagged car loader, compared with the prior art, the space-saving bagged car loader can be used in the high-dust and high-pollution environment, has the functions of automatically detecting the size of a vehicle and automatically calculating a packing arrangement mode, and is suitable for the high-dust and high-pollution environment, greatly reduces the space of equipment due to the adoption of an advanced modular design, meets the automatic packing requirements of various vehicle types, can be used for loading any vehicle types such as a high-fence vehicle, a low-fence vehicle and a non-fence vehicle, and effectively solves the problems of bag breaking and falling of the automatic loading of bagged materials.

The invention adopts the following technical scheme to realize the purpose of the invention:

the utility model provides a economize space carloader in bags, including travelling car mechanism, travelling car mechanism below is equipped with hangs the belt subassembly, hang the anterior conveyer belt accuse package mechanism of connecting of belt subassembly, the front end of conveyer belt accuse package mechanism is connected the gravity reposition of redundant personnel and is advanced a package mechanism, the gravity reposition of redundant personnel advances a package mechanism and connects double track way lateral shifting mechanism, the car owner lift slide rail structure of double track way lateral shifting mechanism top connection loading, the mid-mounting of car owner lift slide rail structure is in travelling car mechanism, all be connected with on two tracks of double track way lateral shifting mechanism and throw the little elevating system of bagging apparatus, throw the bottom of the little elevating system of bagging apparatus and connect multi-functional feeding device.

In the space-saving bagged loader, the gravity shunting and bag-feeding mechanism comprises a chute shunting device, two V-shaped mounting frames are connected to the upper part of an inclined plate of the chute shunting device, and the shunting device mounting frames are connected to the upper end parts of the two V-shaped mounting frames.

In the space-saving bagged car loader, the lower part of the inclined plate is connected with a group of inclined plate mounting frames; the V-shaped mounting rack comprises an upper rod and a lower rod; the end part of the upper rod is connected with a shunt device mounting rack; the lower rod is connected with the bottom surface of the inclined plate; the two upper rods and the two lower rods are connected through a cross rod.

In the space-saving bagged car loader, the multifunctional feeding device comprises a feeding rack, and a feeding hole is formed in the top of the rear side of the feeding rack; the left side and the right side of the bottom of the feeding rack are respectively and rotatably connected with a turning plate, the plates of the two turning plates are respectively and rotatably connected with a connecting rod along the middle part, the two connecting rods are respectively and eccentrically hinged with a driven gear, and the two driven gears are in meshed connection; any driven gear is connected with a driving gear, and the driving gear is connected with a driving assembly; the top of the feeding rack is connected with a slewing bearing.

In the space-saving bagged loader, the double-track transverse moving mechanism comprises two groups of track mounting frames, and the bottoms of the two track mounting frames are oppositely provided with a roller guide type linear sliding table I which is transversely arranged; throw bagging apparatus small lift mechanism 5 and include the gyro wheel direction type straight line slip table two of vertical setting, material device rotating electrical machines is thrown in the connection of gyro wheel direction type straight line slip table two.

In the space-saving bagged loader, the structures for connecting the roller guide type linear sliding table i and the roller guide type linear sliding table ii respectively comprise T-shaped sliding rails, both the transverse ends and the vertical ends of the T-shaped sliding rails are roller rails, one of the roller rails is provided with a rack, the rack is connected with a gear, and the gear is connected with a driving device; the T-shaped slide rail is movably clamped with a sliding table, and the sliding table is connected with a driving device.

In the space-saving bagged loader, the sliding table includes three pulley block mounting plates corresponding to the three roller tracks, two roller groups are respectively disposed on inner sides of the pulley block mounting plates, and each roller group includes two rollers; the roller track is arranged between two rollers of the corresponding roller group.

In the space-saving bagged loader, the front part of the double-track transverse moving mechanism is connected with a vehicle laser measuring module; the vehicle laser measuring module comprises a synchronous pulley mechanism, wherein straight guide rails which are arranged in parallel are respectively arranged above and below a belt of the synchronous pulley mechanism, the straight guide rails are connected with roller sliders, the roller sliders are connected with one end of a distance measuring extension frame, the other end of the distance measuring extension frame is connected with a laser module, the distance measuring extension frame is connected with a connecting piece, and the connecting piece is connected with the belt of the synchronous pulley mechanism; two belt wheels of the synchronous pulley mechanism and two ends of the straight guide rail are connected with the module mounting plate; the synchronous pulley mechanism is connected with the module servo speed reducing motor.

In the space-saving bagged loader, the main lifting slide rail structure of the loader comprises a main lifting roller outer frame structure, and a main lifting roller inner frame structure is movably arranged in the main lifting roller outer frame structure through the main lifting slide rail structure; and the top of the main lifting roller outer frame structure and the bottom of the main lifting roller inner frame structure are both provided with a fixed pulley block supporting structure, and the fixed pulley block supporting structure is connected with a winch.

In the space-saving bagged loader, the moving trolley mechanism comprises a trolley driving wheel component, and the trolley driving wheel component is connected with the trolley main frame; the rear portion of dolly body frame is equipped with feeding conveyor components, and the middle part is equipped with the chute.

Advantageous effects

Compared with the traditional car loader, the traditional car loader cannot adapt to all car models, packages are easily broken and dropped in the car loading process, the car loading efficiency is low, the equipment maintenance amount is large, and the like. The invention has the following advantages:

1. the belt control bag is adopted on the control bag; the efficiency and the breakage-proof bag adopt a smooth chute to carry out double-chute alternate shunting by depending on the inertia and the dead weight of the material bag; meanwhile, the moving mechanism is in a modular design, so that the height space and the equipment width are greatly saved, the high-rail vehicle can enter a high-rail vehicle, the height space is 0.7 meter lower than that of a rear rail, and the bag throwing device is suitable for various vehicle types.

2. According to the invention, the hanging belt moves along with the lifting, and the belt is inclined upwards when the whole machine is lifted to the highest, so that the length of the inclined belt is effectively reduced, and a short lane can accommodate longer vehicle types; meanwhile, the hanging belt adopts a modularized multi-section type (the rear part is provided with a conveying belt bag control mechanism), has the characteristics of bag storage, bag control, bag pressing and shaping and material bag acceleration, and is simpler to disassemble and easy to maintain.

3. The invention adopts a modularized gravity shunting and bag feeding device, realizes sideslip by depending on inertia and gravity of a material bag, and selects a function of alternately shunting a left slideway and a right slideway by a smooth swinging plate on an inclined plane, thereby effectively reducing broken bags and simultaneously achieving the aim of quickly shunting.

4. The multifunctional feeding device can select transverse bags, vertical bags or any angle for bag arrangement, so that the bags are effectively prevented from falling off in the transportation process; meanwhile, the gear synchronous plate turnover mechanism is utilized, so that the service life of the feeding device is prolonged. The multifunctional feeding device has the advantages that: (1) the feeding port of the device is used for being in butt joint with the distributing outlet of the front-end production line conveying equipment, and the discharging port is used as the feeding port of the feeding device, so that the stacking efficiency of the feeding intelligent car loader is improved; (2) the device adopts the dead point position 'blocking' characteristic of the connecting rod mechanism to realize the locking effect on the moving part. When a discharge port of the feeding device is closed, the connecting rod assembly is positioned at a dead point position, the mechanism is locked and does not move, and when feeding (bag falling), the transmission mechanism bears large impact force and has small impact on the driving assembly; therefore, the power requirement and element damage to the driving assembly can be reduced by using the invention, and the service life of the element is prolonged; (3) the device utilizes the meshing principle of two gears with the same size to synchronously open or close the turning plate of the multifunctional feeding device, the blanking point is accurate, the blanking posture is excellent, and the material bag is not easy to slide; (4) the device can quickly open the turning plate of the feeding device by only needing a low-power driving assembly to enable the connecting rod assembly to be separated from the dead point position and by means of the gravity of materials.

5. The small lifting mechanism (roller guide type linear sliding table) of the feeding device can adapt to severe dust environment, the sliding table is fixed on the linear sliding table capable of transversely moving, the track moves up and down, the feeding device and a rotating motor of the feeding device are installed below the sliding table, and the upper part of the sliding table can extend into a notch above a lane (namely a factory inclined belt) by 0.5 meter when vehicles pass through and are loaded and packaged, so that the distance between the lowest point of the car loader and a cement beam (ceiling) is less than 0.75 meter when vehicles pass through, vehicle measurement, loading and packaging.

6. According to the double-track transverse moving mechanism (the roller guide type linear sliding table), the linear sliding table can adapt to severe dust environments, the double tracks are adopted to be parallelly provided with the small lifting and feeding devices, the width of the car loader is effectively shortened, the car loader can feed materials 0.7 m lower than a rear breast board of a carriage, and package breaking is effectively reduced.

7. Compared with the traditional linear sliding table, the roller guide type linear sliding table disclosed by the invention has the advantages that the traditional sliding table is a dovetail groove type, a ball sliding block, a C-shaped groove roller sliding block and the like. The dovetail groove type is in a surface contact type, the ball sliding block is in ball extrusion type rolling, and the sliding rails of the dovetail groove type and the ball sliding block are lubricated and difficult to isolate dust and liquid from entering; the C-shaped groove roller sliding block adopts double-track guiding, three to four C-shaped groove roller combined sliding blocks can avoid grease maintenance, but the defects are that the roller and the guide rail are in point contact, the contact point radius of the roller and the rail is different after pitting corrosion, the rolling resistance is large after differential speed generation, the abrasion is easy, and the bearing capacity is weak. The sliding table track is formed by three tracks which are distributed in a T shape, a plurality of dust exhaust and sewage discharge holes are formed in the horizontal plane direction and the tracks, the sliding table is provided with three mounting plates, the mounted rollers are tightly attached to six surfaces of the T-shaped track, and each surface is provided with two rollers which jointly form stable line constraint on a slideway; a gear motor is arranged on the sliding table, and the sliding table is in matched transmission with a rack of the sliding table track through a gear, so that the movement control of the sliding table is realized. The roller guide type linear sliding table provided by the invention has the advantages that: (1) the roller bearing of the roller group is arranged in the roller, has good sealing property, and can be free of maintenance for a long time after being oiled; meanwhile, the roller group is modularly installed by adopting two rollers at a fixed distance, so that the replacement and maintenance are easy; (2) the rolling friction of the contact between the roller and the sliding table track line does not need lubrication, and has large bearing capacity and small abrasion; (3) the sliding table track is provided with a dust discharging and dirt discharging hole, so that the maintenance is avoided; (4) the sliding table is driven by a stainless steel gear rack, so that the bearing capacity is high, and the abrasion is small; (5) the sliding table rollers act on six surfaces of the T track, and each surface has two rollers, so that the stability is high and the positioning precision is high.

8. The laser measuring module for the vehicle is positioned right in front of the double-track transverse moving mechanism, has a simple structure, has the functions of narrowing and extending, can measure the size of the carriage when the car loader is at the highest position, and narrows after measurement, and does not influence the space for the car loader to enter the carriage to throw material bags.

9. The space-saving bagged car loader provided by the invention does not need to change the original structure of a factory, is easy to install and maintain, and can adapt to most car types without dropping and breaking the bags.

Compared with the prior art, the automatic packaging device can be used in high-dust and high-pollution environments, has the advantages of automatically detecting the size of the vehicle and automatically calculating and arranging the package, adapts to the high-dust and high-pollution environment due to the adoption of the advanced modular design, greatly reduces the space of the device, meets the automatic packaging requirements of various vehicle types, and can be used for loading any vehicle types such as high-fence vehicles, low-fence vehicles and non-fence vehicles.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive exercise.

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a side view of the structure of FIG. 1;

FIG. 3 is a schematic view of the structure of FIG. 1 in a top view;

FIG. 4 is a schematic view 1 of the structure in the front view direction of FIG. 1;

FIG. 5 is a schematic view 2 of the structure in the front view direction of FIG. 1;

FIG. 6 is a schematic diagram of the construction of the hanging belt assembly and conveyor belt control mechanism;

FIG. 7 is a schematic view of a gravity-split feeding mechanism and its front end connection;

FIG. 8 is a side view of the structure of FIG. 7;

FIG. 9 is a schematic structural diagram of the multifunctional feeding device 1;

FIG. 10 is a schematic structural view of the multifunctional feeding device 2;

FIG. 11 is a schematic structural view of a small lifting mechanism of the bag feeding device;

FIG. 12 is a dual track lateral movement mechanism and a bag feeder lift mechanism;

FIG. 13 is a schematic view of the top view of FIG. 12;

FIG. 14 is a schematic view of a disassembled structure of a first roller guide type linear sliding table;

FIG. 15 is a side view of the first linear sliding table of roller guide type;

FIG. 16 is a schematic cross-sectional view A-A of FIG. 15;

FIG. 17 is a schematic cross-sectional view of B-B of FIG. 15;

FIG. 18 is a schematic structural view of a vehicle laser measuring module;

FIG. 19 is a schematic structural view of a main lifting slide rail structure of the truck loader;

fig. 20 is a schematic structural view of the moving cart mechanism.

The labels in the figures are: the automatic bag feeding device comprises a 1 suspension belt component, a 2 conveying belt bag control mechanism, a 3 gravity flow dividing bag feeding mechanism, a 4 multifunctional feeding device, a 5 bag feeding device small lifting mechanism, a 6 double-track transverse moving mechanism, a 7 vehicle laser measuring module, an 8 loading machine main lifting slide rail structure and a 9 moving trolley mechanism; 1-1 hanging a belt rear swing arm, and 1-2 hanging a belt; 2-1 pressing and shaping a belt, 2-2 servo control wrapping belts and 2-3 accelerating belts; the device comprises a 3-1V-shaped mounting rack, a 3-2 shunt device mounting rack, a 3-3 sloping plate mounting rack, a 3-4 upper rod, a 3-5 lower rod, a 3-6 cross rod, a 3-7 shunt plate and a 3-8 sloping plate; 4-1 feeding rack, 4-2 turning plate, 4-3 driving component, 4-4 slewing bearing, 4-5 connecting rod, 4-6 driven gear, 4-7 feeding port and 4-8 driving gear; 5-1, a feeding device rotating motor and 5-2 roller guide type linear sliding tables II; 6-1 of a track mounting rack, and 6-2 of a roller guide type linear sliding table I; the system comprises a 7-1 module servo speed reducing motor, a 7-2 synchronous pulley mechanism, a 7-3 roller slide block, a 7-4 point laser module, a 7-5 straight guide rail, a 7-6 distance measurement extension frame, a 7-7 module installation and a 7-8 connecting piece; 8-1 main lifting roller outer frame structure, 8-2 main lifting roller inner frame structure, 8-3 fixed pulley block supporting structure, 8-4 winch and 8-5 main lifting slide rail structure; 9-1 trolley driving wheel component, 9-2 trolley main frame, 9-3 feeding conveying component and 9-4 chute; the device comprises a 10-1T-shaped sliding rail, a 10-2 roller sliding rail, a 10-3 rack, a 10-4 gear, a 10-5 driving device, a 10-6 sliding table, a 10-7 pulley block mounting plate, a 10-8 roller group, a 10-9 roller and a 10-10 dust exhaust hole.

Detailed Description

In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without making any creative effort shall fall within the protection scope of the present application.

It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.

Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.

Furthermore, the terms "mounted," "disposed," "provided," "connected," and "coupled" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.

Examples are given. A space-saving bagged car loader, as shown in fig. 1-20, a space-saving bagged car loader, characterized in that: including travelling car mechanism 9, travelling car mechanism 9 below is equipped with hangs belt subassembly 1, hang belt subassembly 1's anterior connection conveyer belt accuse package mechanism 2, conveyer belt accuse package mechanism 2's front end is connected the gravity reposition of redundant personnel and is advanced a package mechanism 3, the gravity reposition of redundant personnel advances a package mechanism 3 and connects double track way lateral shifting mechanism 6, loader owner lift slide rail structure 8 is connected at double track way lateral shifting mechanism 6 top, the mid-mounting of loader owner lift slide rail structure 8 is on travelling car mechanism 9, all be connected with on two tracks of double track way lateral shifting mechanism 6 and throw the little elevating system 5 of bagging apparatus, throw the bottom of the little elevating system 5 of bagging apparatus and connect multi-functional feeding device 4.

The suspension belt assembly 1 comprises a suspension belt rear swing arm 1-1 connected to the bottom of the mobile trolley mechanism 9, and the suspension belt rear swing arm 1-1 is connected with the rear end part of the suspension belt 1-2. The suspension belt component 1 is positioned at the feeding end of the movable trolley chute 9-4 and the gravity shunt ladle inlet mechanism 3, and the suspension belt component 1 is suspended on the movable trolley mechanism 9, so that the function of height change conveying can be realized.

The conveying belt package control mechanism 2 comprises a servo package control 2-2, a package pressing and shaping belt 2-1 is arranged above the servo package control 2-2, and an accelerating belt 2-3 is arranged at the front end of the servo package control belt 2-2. The conveying belt package control mechanism 2 is positioned at the downstream of the hanging belt assembly 1, and functions of package control, shaping and acceleration are achieved.

The gravity flow-dividing and bag-feeding mechanism 3 comprises a chute flow-dividing device, the upper part of an inclined plate of the chute flow-dividing device is connected with two V-shaped mounting frames 3-1, and the upper end parts of the two V-shaped mounting frames 3-1 are connected with a flow-dividing device mounting frame 3-2; the lower part of the inclined plate is connected with a group of inclined plate mounting frames 3-3. The chute shunting device is positioned at the downstream of the accelerating belts 2-3 and realizes the functions of sideslip and double-chute alternate shunting by means of inertia and gravity of a material bag.

The V-shaped mounting rack 3-1 comprises an upper rod 3-4 and a lower rod 3-5; the end part of the upper rod 3-4 is connected with a shunt device mounting rack 3-2; the lower rods 3-5 are connected with the bottom surface of the inclined plate; the two upper rods 3-4 and the two lower rods 3-5 are connected through cross rods 3-6. The mounting structures of the V-shaped mounting frame 3-1, the shunting device mounting frame 3-2 and the inclined plate mounting frame 3-3 are simple, the occupied space is small, and the gravity shunting and bag feeding mechanism 3 is mounted.

The multifunctional feeding device 4 comprises a feeding rack 4-1, and a feeding hole 4-7 is formed in the top of the rear side of the feeding rack 4-1; the left side and the right side of the bottom of the feeding rack 4-1 are respectively and rotatably connected with a turning plate 4-2, the plates of the two turning plates 4-2 are respectively and rotatably connected with a connecting rod 4-5 along the middle part, the two connecting rods 4-5 are respectively and eccentrically hinged with a driven gear 4-6, and the two driven gears 4-6 are in meshed connection; any driven gear 4-6 is connected with a driving gear 4-8, and the driving gear 4-8 is connected with a driving component 4-3; the top of the feeding machine frame 4-1 is connected with a slewing bearing 4-4. The slewing bearing 4-4 is connected with a feeding device rotating motor 5-1. The multifunctional feeding device 4 adopts two devices to work simultaneously, is positioned at the downstream of the gravity flow dividing and bag feeding mechanism 3, and realizes the functions of bag receiving and rotary bag feeding. The driving component 4-3 includes a power element, which may be a combination of a servo motor and a speed reducer, a hydraulic pump, etc. capable of providing rotary power. The driving gear 4-8, the driven gear 4-6 and the connecting rod 4-5 provided by the invention are actuating elements of power elements, and can be replaced by other structures with transmission functions, such as electric cylinders, hydraulic motors, air cylinders, pneumatic motors, gear engagement and the like.

When the multifunctional feeding device 4 is at the zero position, the top parts of the rear sides of the two feeding racks 4-1 are provided with the feeding ports 4-7 which are exactly corresponding to the two discharging ports of the gravity shunt feeding mechanism 3, and the discharging ports of the gravity shunt feeding mechanism 3 can be directly thrown into the feeding racks 4-1. Specifically, when the material bag is output from the discharge port of the front-end gravity-flow bag feeding mechanism 3, the detection component (the outlet of the gravity-flow bag feeding mechanism 3 is arranged) detects that the material bag enters the feeding position of the feeding rack 4-1. The feeding device moves in the transverse direction under the action of the assembled components (realized by a double-rail transverse moving mechanism 6) and simultaneously descends and rotates (realized by a small lifting mechanism 5 of the bag feeding device and rotates to an angle convenient for stacking bags) to reach an instruction position. The turning plate 4-2 is opened by the driving component 4-3, and the material bag is thrown out from the discharge hole (formed by opening the two turning plates 4-2); when the feeding is finished, the driving component 4-3 receives a signal to close the turning plate 4-2, and the work of one cycle is finished.

The specific working principle is as follows: when the driving assembly 4-3 receives the instruction transmitted by the detection assembly, the belt driving gear 4-8 rotates to drive the driven gear 4-6 meshed with the belt driving gear; the driven gear 4-6 drives the connecting rod 4-5 to move through a hinged shaft so as to synchronously open or close the two turnover plates 4-2.

The double-track transverse moving mechanism 6 comprises two groups of track mounting frames 6-1, and roller guide type linear sliding tables 6-2 which are transversely arranged are oppositely arranged at the bottoms of the two track mounting frames 6-1. The sliding table of the small lifting mechanism 5 of the bag feeding device is arranged on the sliding table of the double-track transverse moving mechanism 6, and two tracks are horizontally parallel to achieve the effect of saving space of narrowing. A comparison of the position of the multifunctional dosing device 4 after traversing can be seen in fig. 4-5.

The small lifting mechanism 5 of the bag feeding device comprises a roller guide type linear sliding table II 5-2 which is vertically arranged, and the roller guide type linear sliding table II 5-2 is connected with a rotating motor 5-1 of the bag feeding device. The mechanism is provided with two sets of corresponding mechanisms, is positioned above the multifunctional feeding device 4 and is used for driving the multifunctional feeding device 4 to lift and rotate.

The structures of the roller guide type linear sliding table I6-2 and the roller guide type linear sliding table II which are connected with the 5-2 respectively comprise a T-shaped sliding rail 10-1, the two transverse ends and the vertical end part of the T-shaped sliding rail 10-1 are roller rails 10-2, one of the roller rails 10-2 is provided with a rack 10-3, the rack 10-3 is connected with a gear 10-4, and the gear 10-4 is connected with a driving device 10-5; the T-shaped slide rail 10-1 is movably clamped with a sliding table 10-6, and the sliding table 10-6 is connected with a driving device 10-5. The drive means 10-5 may be a servo motor. The back side of the T-shaped slide rail 10-1 is a bearing surface.

The sliding table 10-6 comprises three pulley block mounting plates 10-7 corresponding to the three roller rails 10-2, two roller groups 10-8 are arranged on the inner sides of the pulley block mounting plates 10-7, and each roller group 10-8 comprises two rollers 10-9; the roller track 10-2 is arranged between two rollers 10-9 of the corresponding roller group 10-8.

The working principle of the connection 5-2 of the roller guide type linear sliding table I6-2 and the roller guide type linear sliding table II is that 2 groups of roller groups 10-8 are respectively arranged on 3 roller rails 10-2 of a T-shaped sliding rail 10-1, the roller groups 10-8 in three directions form linear constraint on the T-shaped sliding rail 10-1, and the sliding table 10-6 does not jump when being subjected to moment in any direction. The driving device 10-5 drives the gear 10-4 to rotate, and the sliding table 10-6 moves on the T-shaped sliding rail 10-1 through the matching of the gear 10-4 and the rack 10-3.

The vertical rail of the T-shaped slide rail 10-1 of the roller guide type linear sliding table I6-2 is horizontally arranged, and the dust exhaust hole 10-10 is formed in the rail 10-2. The dust exhaust hole 10-10 is used for dust exhaust and dirt discharge, and is free from maintenance.

The front part of the double-track transverse moving mechanism 6 is connected with a vehicle laser measuring module 7; the vehicle laser measuring module 7 comprises a synchronous pulley mechanism 7-2, straight guide rails 7-5 which are arranged in parallel are respectively arranged above and below a belt of the synchronous pulley mechanism 7-2, roller sliders 7-3 are connected to the straight guide rails 7-5, the roller sliders 7-3 are connected to one ends of ranging extension frames 7-6, the other ends of the ranging extension frames 7-6 are connected with laser modules 7-4, the ranging extension frames 7-6 are connected with connecting pieces 7-8, and the connecting pieces 7-8 are connected with the belt of the synchronous pulley mechanism 7-2; two belt wheels of the synchronous pulley mechanism 7-2 and two ends of the straight guide rail 7-5 are connected with the module mounting plates 7-7; the synchronous pulley mechanism 7-2 is connected with the module servo speed reducing motor 7-1. The module has the functions of narrowing and extending for measuring the size of the carriage.

When the specific vehicle laser measuring module 7 is used, the servo speed reducing motor 7-1 is started, the movable distance measuring extension frame 7-6 moves through the belt and the connecting belt of the connecting piece 7-8, the roller sliding block 7-3 and the straight guide rail 7-5 are matched for guiding, the upper laser module 7-4 and the lower laser module 7-4 move towards different directions along with the upper belt and the lower belt, and the two laser modules 7-4 move towards two sides, so that the size of a carriage can be measured. After the measurement is finished, the servo speed reducing motor 7-1 rotates reversely, and the extension frames 7-6 and the connecting structures thereof at the two ends are retracted.

The main lifting slide rail structure 8 of the truck loader comprises a main lifting roller outer frame structure 8-1, and a main lifting roller inner frame structure 8-2 is movably arranged in the main lifting roller outer frame structure 8-1 through a main lifting slide rail structure 8-5; the top of the main lifting roller outer frame structure 8-1 and the bottom of the main lifting roller inner frame structure 8-2 are both provided with a fixed pulley block supporting structure 8-3, and the fixed pulley block supporting structure 8-3 is connected with a winch 8-4. The structure is used for lifting all the lifting bodies, and can retract the narrowing mechanisms such as small lifting and the like into the gaps of the cement platform, so that the passing height within 0.7 m below the cement platform is realized. The winch 8-4 can realize the lifting of the main lifting roller inner frame structure 8-2 in the main lifting roller outer frame structure 8-1 through the fixed pulley block supporting structure 8-3. The bottom end of the main lifting roller inner frame structure 8-2 is connected with two groups of track mounting frames 6-1.

The movable trolley mechanism 9 comprises a trolley driving wheel assembly 9-1, and the trolley driving wheel assembly 9-1 is connected with a trolley main frame 9-2; the rear part of the trolley main frame 9-2 is provided with a feeding conveying component 9-3, and the middle part is provided with a chute 9-4. The moving trolley mechanism 9 is located on a lane track when in use and is responsible for the overall accurate and rapid movement of the car loader. The trolley driving wheel assembly 9-1 consists of a 20KW servo motor, a speed reducer and a travelling wheel.

The general working principle of the invention is that the moving trolley mechanism 9 is positioned on the track of the lane, the front device of the car loader can move back and forth through the trolley driving wheel assembly 9-1, the materials are sent to the suspension belt 1-2 through the feeding and conveying assembly 9-3 and the chute 9-4, the materials are continuously conveyed, the materials are accelerated and sent out through the acceleration belt 2-3 after the control and shaping of the servo control wrapping 2-2 and the shaping belt 2-1, the materials enter the gravity shunting and wrapping mechanism 3, the gravity shunting and wrapping mechanism 3 realizes the functions of sideslip and double-chute wheel alternative shunting by depending on the inertia and the gravity of the material wrapping, the materials which are shunted at two sides directly enter the two multifunctional feeding devices 4, and the two multifunctional feeding devices 4 can realize the functions of rotation and small lifting on the small lifting mechanism 5 of the bag feeding device, the small lifting mechanism 5 of the bag feeding device can realize the transverse moving function through the double-track transverse moving mechanism 6, and the whole transverse moving, lifting and feeding device realizes the large lifting function on the main lifting slide rail structure 8 of the loading machine. Through the control (such as PLC) to servo motor, hoist engine, realize to the control of lift, sideslip and throwing the material to realize predetermined material loading, two multi-functional throwing material device 4 are good after two bags of materials of dress, return the distant point and connect two bags of materials again and send predetermined position to realize the material loading operation.

It is well within the skill of those in the art to implement, without undue experimentation, the present application is not directed to software and process improvements, as they relate to circuits and electronic components and modules.

The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (10)

1. The utility model provides a economize space carloader in bags which characterized in that: the automatic bag feeding device comprises a moving trolley mechanism (9), a hanging belt assembly (1) is arranged below the moving trolley mechanism (9), the front portion of the hanging belt assembly (1) is connected with a conveyor belt bag control mechanism (2), the front end of the conveyor belt bag control mechanism (2) is connected with a gravity shunt bag feeding mechanism (3), the gravity shunt bag feeding mechanism (3) is connected with a double-track transverse moving mechanism (6), the top of the double-track transverse moving mechanism (6) is connected with a loader main lifting slide rail structure (8), the middle of the loader main lifting slide rail structure (8) is installed on the moving trolley mechanism (9), two tracks of the double-track transverse moving mechanism (6) are connected with a small bag feeding device lifting mechanism (5), and the bottom of the small bag feeding device lifting mechanism (5) is connected with a multifunctional feeding device (4).

2. The space-saving bag loader according to claim 1, wherein: the gravity shunting and bag feeding mechanism (3) comprises a chute shunting device, the upper parts of inclined plates (3-8) of the chute shunting device are connected with two V-shaped mounting frames (3-1), and the upper end parts of the two V-shaped mounting frames (3-1) are connected with shunting device mounting frames (3-2).

3. The space-saving bag loader according to claim 2, wherein: the lower part of the inclined plate (3-8) is connected with a group of inclined plate mounting frames (3-3); the V-shaped mounting rack (3-1) comprises an upper rod (3-4) and a lower rod (3-5); the end part of the upper rod (3-4) is connected with a shunt device mounting rack (3-2); the lower rod (3-5) is connected with the bottom surface of the inclined plate (3-8); the two upper rods (3-4) and the two lower rods (3-5) are connected through cross rods (3-6).

4. The space-saving bag loader according to claim 1, wherein: the multifunctional feeding device (4) comprises a feeding rack (4-1), and a feeding hole (4-7) is formed in the top of the rear side of the feeding rack (4-1); the left side and the right side of the bottom of the feeding rack (4-1) are respectively rotatably connected with a turning plate (4-2), the plates of the two turning plates (4-2) are respectively rotatably connected with a connecting rod (4-5) along the middle part, the two connecting rods (4-5) are respectively and eccentrically hinged with a driven gear (4-6), and the two driven gears (4-6) are meshed and connected; any driven gear (4-6) is connected with a driving gear (4-8), and the driving gear (4-8) is connected with a driving component (4-3); the top of the feeding rack (4-1) is connected with a slewing bearing (4-4).

5. The space-saving bag loader according to claim 1, wherein: the double-track transverse moving mechanism (6) comprises two groups of track mounting frames (6-1), and roller guide type linear sliding tables I (6-2) which are transversely arranged are oppositely arranged at the bottoms of the two track mounting frames (6-1); the small lifting mechanism 5 of the bag feeding device comprises a roller guide type linear sliding table II (5-2) which is vertically arranged, and the roller guide type linear sliding table II (5-2) is connected with a rotary motor (5-1) of the feeding device.

6. The space-saving bag loader according to claim 5, wherein: the structure of the roller guide type linear sliding table I (6-2) and the structure of the roller guide type linear sliding table II connecting part (5-2) both comprise a T-shaped sliding rail (10-1), the transverse two ends and the vertical end part of the T-shaped sliding rail (10-1) are roller rails (10-2), one roller rail (10-2) is provided with a rack (10-3), the rack (10-3) is connected with a gear (10-4), and the gear (10-4) is connected with a driving device (10-5); the T-shaped sliding rail (10-1) is movably clamped with a sliding table (10-6), and the sliding table (10-6) is connected with a driving device (10-5).

7. The space-saving bag loader according to claim 6, wherein: the sliding table (10-6) comprises three pulley block mounting plates (10-7) corresponding to the three roller rails (10-2), two roller groups (10-8) are arranged on the inner sides of the pulley block mounting plates (10-7), and each roller group (10-8) comprises two rollers (10-9); the roller track (10-2) is arranged between two rollers (10-9) of the corresponding roller group (10-8).

8. The space-saving bag loader according to claim 1, wherein: the front part of the double-track transverse moving mechanism (6) is connected with a vehicle laser measuring module (7); the vehicle laser measurement module (7) comprises a synchronous pulley mechanism (7-2), straight guide rails (7-5) which are arranged in parallel are arranged above and below a belt of the synchronous pulley mechanism (7-2) respectively, roller sliders (7-3) are connected to the straight guide rails (7-5), the roller sliders (7-3) are connected to one end of a distance measurement extension frame (7-6), the other end of the distance measurement extension frame (7-6) is connected with a laser module (7-4), the distance measurement extension frame (7-6) is connected with a connecting piece (7-8), and the connecting piece (7-8) is connected with the belt of the synchronous pulley mechanism (7-2); two belt wheels of the synchronous pulley mechanism (7-2) and two ends of the straight guide rail (7-5) are connected with the module mounting plate (7-7); the synchronous pulley mechanism (7-2) is connected with the module servo speed reducing motor (7-1).

9. The space-saving bag loader according to claim 1, wherein: the main lifting slide rail structure (8) of the truck loader comprises a main lifting roller outer frame structure (8-1), and a main lifting roller inner frame structure (8-2) is movably arranged in the main lifting roller outer frame structure (8-1) through a main lifting slide rail structure (8-5); and the top of the main lifting roller outer frame structure (8-1) and the bottom of the main lifting roller inner frame structure (8-2) are both provided with a fixed pulley block supporting structure (8-3), and the fixed pulley block supporting structure (8-3) is connected with a winch (8-4).

10. The space-saving bag loader according to claim 1, wherein: the movable trolley mechanism (9) comprises a trolley driving wheel assembly (9-1), and the trolley driving wheel assembly (9-1) is connected with a trolley main frame (9-2); the rear part of the trolley main frame (9-2) is provided with a feeding conveying assembly (9-3), and the middle part is provided with a chute (9-4).

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