High-speed high-precision material conveying system of intelligent production line
Technical Field
The invention relates to the field of production lines, in particular to a high-speed high-precision material transmission system of an intelligent production line.
Background
The production line is a machine for continuously conveying goods on a certain line, which is also called a conveying line or a conveyor. Products according to the delivery series can be broadly divided into: the production line comprises seven types of production lines, namely a belt production line, a plate chain line, a multiple chain line, a plug-in line, a mesh belt line, a suspension line and a roller production line. Generally comprising traction elements, load-bearing members, drive means, tensioning means, direction-changing means, support elements, etc. The assembly line has large conveying capacity and long conveying distance, and can simultaneously complete a plurality of process operations in the conveying process.
The common production lines can be divided into the following: plate chain formula assembly line, characteristics: the loaded products are heavy and run synchronously with the production line, so that the climbing of the products can be realized; the tact of production is not very fast; the chain plate surface is used for bearing, and stable conveying of products can be realized. Drum-type assembly line, characteristics: the type of the loaded product is wide, and the limitation is less; the device is matched with a stopper for use, so that the functions of continuous, beat running and accumulation of products can be realized; by adopting the jacking translation device, the off-line repair or detection of the product can be realized without influencing the operation of the whole assembly line. Belt formula assembly line, characteristics: the loaded product is lighter, and the shape limitation is less; the device runs synchronously with the production line, so that the climbing and steering of the product can be realized; the belt is used as a carrier and for conveying, so that the stable conveying of products can be realized, and the noise is low; the long-distance conveying of light materials or products can be realized. Differential conveying assembly line, characteristics: the differential conveying assembly line adopts a speed-multiplying chain for traction, the tooling plate can be freely conveyed, the stopper is adopted for positioning to enable the workpiece to freely move or stop, and the workpiece can be automatically jacked at two ends and transited in a transverse moving mode. And the rotation, special machine, detection equipment, mechanical arm and the like can be arranged on line.
The belt formula assembly line that uses longest at present can only adopt a fixed conveying mode by the material of difference, and the production line can't carry out intelligent processing according to the size of material.
Disclosure of Invention
The invention aims to provide a high-speed and high-precision material conveying system of an intelligent production line, which aims to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a high-speed high-accuracy material transmission system of intelligence production line, this system includes the production line, is equipped with material loading module, meter heavy module, length measuring module, accuse fast module and response module on the production line, and wherein, material loading module, meter heavy module, length measuring module, accuse fast module and response module are connected with the production line is inside electrically respectively.
According to the technical scheme: the system can carry out intelligent transmission to the material, according to the characteristic of different materials, the intelligent rationalization transport scheme of formulating, the production line can transmit the material, the material loading module can drive the material and carry out the material loading automatically, thereby save operating personnel work load, avoid the problem of the unable fine material loading of material platform higher operating personnel, the weighing module can carry out weight to the material and measure, thereby carry the processing to the material according to the weight of material, the length measuring module can carry out height measurement to the material, the speed control module can carry out the transport to the material according to the material characteristic that weighing module and length measuring module measured and carry out the speed control, avoid the condition that the material damage is led to at the excessive speed of material big transmission, the response module can respond to the material, thereby can realize carrying out intelligent control to the transmission line.
Further setting: the production line includes the pan feeding district, pay-off district and unloading district, the pan feeding district, one side that pay-off district and unloading district are close to ground is equipped with and is used for distinguishing the pan feeding, the stabilizer blade that pay-off district and unloading were distinguished and are supported, the pan feeding district includes the pan feeding swash plate, the pay-off district is including the transmission platform, the unloading district is including the unloading swash plate, the pan feeding swash plate passes through bolted connection with the transmission platform respectively with the unloading swash plate, the transmission bench is equipped with the belt transmission line that is used for driving the material to carry out the transmission, the position that the transmission bench is close to the belt transmission line is equipped with and is used for the belt transmission line to carry out the servo motor who transmits.
According to the technical scheme: the pan feeding district can carry out the production line with the material and carry, the pay-off district can carry the material, the unloading district can carry out automatic unloading to the material of carrying the end, the stabilizer blade can support whole production line, the universal wheel can drive the production line and remove, the pan feeding swash plate can make the material slide to the transmission bench according to inertia on the pan feeding swash plate, thereby carry on the transmission bench, the transmission bench can carry the material, the belt transmission line can drive the material and carry on automatically, servo motor can drive the belt transmission line and carry out the transmission, the unloading swash plate can utilize the inclination to make the automatic unloading of material, make things convenient for operating personnel's use.
Further setting: the inclination of the feeding inclined plate and the blanking inclined plate is 45 degrees.
According to the technical scheme: pan feeding swash plate and unloading swash plate gradient can make the material slide downwards according to the effect of gravity for 45 degrees to carry and the unloading, the gradient is less than 45 degrees and can lead to inertia not enough, thereby makes the material slip speed too slow or stop sliding, and the gradient is greater than 45 degrees, can lead to the material gliding too fast, causes the damage of material.
Further setting: the material loading module includes the material loading platform, the inside spout that is equipped with of material loading platform, the inside flitch that goes on the material loading that is used for the spout to carry out of spout that is equipped with of spout, it slides and connects inside the spout to go up the flitch, the position that the spout is close to the flitch is equipped with and drives flitch gliding telescopic link about the spout is inside, the inside telescopic cylinder that is used for driving the telescopic link and carries out the gliding that is equipped with of telescopic link, the position that the spout is close to the telescopic link is equipped with and is used for making the telescopic link drive the shifting chute of flitch back-and-forth movement, the inside shift cylinder that is used for driving the telescopic link and removes that is equipped with of shifting chute, the material loading bench is equipped with the drain hole that is used for the blowing.
According to the technical scheme: the material loading platform can slide the material on the pan feeding swash plate with automatic sliding, the user places the material on the flitch from the discharge opening inside with the material, telescopic cylinder drives the last flitch on the telescopic link and stretches out and draws back, thereby it goes up and down to drive the flitch, the material of going up the flitch risees to the position of pan feeding swash plate, it drives the telescopic link and slides in the spout to move the cylinder, thereby it slides to drive the last flitch on the telescopic link, thereby on moving the position of pan feeding swash plate with the material, carry out the transport of material.
Further setting: the weighing module comprises a weighing instrument and a weight data counting submodule, the weighing instrument is embedded in the transmission platform, the weight data counting submodule is used for counting weighing data of the weighing instrument, the weighing instrument is electrically connected with the weight data counting submodule, and the weight data counting submodule is electrically connected with the speed control module.
According to the technical scheme: the weighing module can weigh the weight of material, and the measurement appearance can weigh the weight of the material on the transmission platform many times, and the weight data statistics submodule can remove the average number to the quantity of weighing many times to judge the weight of material, the material weight information that the weight data statistics submodule will make statistics of is sent for accuse fast module.
Further setting: the length measuring module is including being used for measuring the length measuring instrument of material height and being used for carrying out fixed plate, length measuring instrument adhesion on the production line to the material, and the fixed plate is the expansion plate, and the fixed plate is inside to be equipped with to drive that the fixed plate removed drives actuating cylinder, drives actuating cylinder and length measuring instrument electricity and connects.
According to the technical scheme: the length measuring module can measure the height of material, and the length measuring instrument can scan the length measuring by the height of the material many times, and the length measuring instrument can regulate and control data transmission for driving the actuating cylinder to drive the fixed plate to stretch out and draw back, thereby carrying out suitable height fixing to the material on the transmission platform.
Further setting: the speed control module comprises a material characteristic distinguishing submodule and a speed regulating submodule, the material characteristic distinguishing submodule is used for distinguishing the height and the weight of a material, the speed regulating submodule is used for regulating and controlling the transmission speed of a production line, and the material characteristic distinguishing submodule is respectively and electrically connected with the weight measuring module and the length measuring module.
According to the technical scheme: the speed control module can control the speed of a belt transmission line on the transmission platform, the speed regulation submodule is electrically connected with the material characteristic judgment submodule, and the material characteristic judgment submodule receives data signals of the weighing module and the length measurement module to judge the characteristics of materials, so that the speed of the transmission platform is controlled according to the characteristics of the materials, and the material transmission is conveniently controlled intelligently.
Further setting: the induction module comprises a front sensor and a rear sensor, the front sensor is arranged at the front end of an entering side in the transmission table, the rear sensor is arranged at the rear end of an exiting side of the transmission table, and the front sensor and the rear sensor are respectively electrically connected with the servo motor.
According to the technical scheme: the induction module can be used for sensing material transmission of a production line, the front-mounted sensor can be used for sensing materials to transmit the table, so that the servo motor is started to transmit a belt transmission line, the rear-mounted sensor can be used for sensing an unloading inclined plate, the servo motor is closed, and the use of an operator is facilitated.
Compared with the prior art, the invention has the beneficial effects that: the system can carry out intelligent transmission to the material, according to the characteristic of different materials, the intelligent rationalization transport scheme of formulating, the production line can transmit the material, the material loading module can drive the material and carry out the material loading automatically, thereby save operating personnel work load, avoid the problem of the unable fine material loading of material platform higher operating personnel, the weighing module can carry out weight to the material and measure, thereby carry the processing to the material according to the weight of material, the length measuring module can carry out height measurement to the material, the speed control module can carry out the transport to the material according to the material characteristic that weighing module and length measuring module measured and carry out the speed control, avoid the condition that the material damage is led to at the excessive speed of material big transmission, the response module can respond to the material, thereby can realize carrying out intelligent control to the transmission line.
Drawings
In order that the present invention may be more readily and clearly understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
FIG. 1 is a schematic diagram of a module structure of a high-speed high-precision material conveying system of an intelligent production line
FIG. 2 is a schematic structural diagram of a high-speed high-precision material conveying system of an intelligent production line according to the invention;
FIG. 3 is a partial sectional view of a high speed and high precision material transfer system of an intelligent production line of the present invention;
FIG. 4 is a partial sectional view of a high-speed high-precision material conveying system of an intelligent production line of the present invention;
fig. 5 is an overall sectional view of a high-speed high-precision material conveying system of an intelligent production line.
In the figure: 1. feeding inclined plates; 2. a support leg; 3. a transfer station; 4. a fixing plate; 5. blanking sloping plates; 6. a feeding table; 7. feeding plates; 8. a discharging port; 9. a belt transmission line; 10. a servo motor; 11. a telescopic rod; 12. a telescopic cylinder; 13. a moving groove; 14. a moving cylinder; 15. the cylinder is driven.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The utility model provides a high-speed high-accuracy material transmission system of intelligence production line, this system includes the production line, is equipped with material loading module, meter heavy module, length measuring module, accuse fast module and response module on the production line, and wherein, material loading module, meter heavy module, length measuring module, accuse fast module and response module are connected with the production line is inside electrically respectively. The system can carry out intelligent transmission to the material, according to the characteristic of different materials, the intelligent rationalization transport scheme of formulating, the production line can transmit the material, the material loading module can drive the material and carry out the material loading automatically, thereby save operating personnel work load, avoid the problem of the unable fine material loading of material platform higher operating personnel, the weighing module can carry out weight to the material and measure, thereby carry the processing to the material according to the weight of material, the length measuring module can carry out height measurement to the material, the speed control module can carry out the transport to the material according to the material characteristic that weighing module and length measuring module measured and carry out the speed control, avoid the condition that the material damage is led to at the excessive speed of material big transmission, the response module can respond to the material, thereby can realize carrying out intelligent control to the transmission line.
The production line includes pan feeding district, pay-off district and unloading district, and pan feeding district, pay-off district and unloading district are close to one side on ground and are equipped with the stabilizer blade 2 that is used for going on supporting to pan feeding district, pay-off district and unloading district, and the pan feeding district includes pan feeding swash plate 1, and the pay-off district is including transmission platform 3, and the unloading district is including unloading swash plate 5, and pan feeding swash plate 1 and unloading swash plate 5 pass through bolted connection with transmission platform 3 respectively, pan feeding swash plate 1 and the gradient of unloading swash plate 5 are 45 degrees. Pan feeding swash plate 1 and 5 gradients of unloading swash plate can make the material slide downwards according to the effect of gravity for 45 degrees to carry and the unloading, the gradient is less than 45 degrees and can lead to inertia not enough, thereby makes the material slip speed too slow or stop sliding, and the gradient is greater than 45 degrees, can lead to the material to slide too fast, causes the damage of material.
The conveying table 3 is provided with a belt transmission line 9 for driving materials to be transmitted, and a servo motor 10 for transmitting the belt transmission line 9 is arranged at a position, close to the belt transmission line 9, on the conveying table 3. The pan feeding district can carry out the production line with the material and carry, the pay-off district can carry the material, the unloading district can carry out automatic unloading to the material of carrying the end, stabilizer blade 2 can support whole production line, pan feeding swash plate 1 can make the material slide to the transmission bench according to inertia on the pan feeding swash plate, thereby carry on transmission bench 3, transmission bench 3 can carry the material, belt transmission line 9 can drive the material and carry on automatically, servo motor 10 can drive belt transmission line 9 and transmit, unloading swash plate 5 can utilize the inclination to make the automatic unloading of material, make things convenient for operating personnel's use.
The material loading module includes material loading platform 6, the inside spout that is equipped with of material loading platform 6, the inside material loading plate 7 that is used for the inside material loading that carries on of spout that is equipped with of spout, material loading plate 7 slides and connects inside the spout, the position that the spout is close to material loading plate 7 is equipped with and drives material loading plate 7 gliding telescopic link 11 from top to bottom inside the spout, telescopic link 11 is inside to be equipped with and to be used for driving telescopic link 11 and carry out gliding telescopic cylinder 12, the position that the spout is close to telescopic link 11 is equipped with and is used for making telescopic link 11 drive the shifting chute 13 of material loading plate 7 back-and-forth movement, the inside shift chute 14 that is equipped with and is used for driving telescopic link 11 and. Feeding table 6 can slide the material on the pan feeding swash plate with automatic smooth moving, the user places the material from drain hole 8 inside with the material on flitch 7, telescopic cylinder 12 drives last flitch 7 on the telescopic link 11 and stretches out and draws back, thereby it goes up and down to drive flitch 7, the material of last flitch 7 risees to the position of pan feeding swash plate, shift cylinder 14 drives telescopic link 11 and slides in the spout, thereby it slides to drive last flitch 7 on the telescopic link 11, thereby on moving the position of pan feeding swash plate with the material, carry out the transport of material.
The weighing module comprises a weighing instrument and a weight data counting submodule, the weighing instrument is embedded in the transmission platform 3, the weight data counting submodule is used for counting weighing data of the weighing instrument, the weighing instrument is electrically connected with the weight data counting submodule, and the weight data counting submodule is electrically connected with the speed control module. The weighing module can weigh the weight of material, and the measurement appearance can weigh the weight of the material on the transmission platform 3 many times, and the weight data statistics submodule can remove the average number to the quantity of weighing many times to judge the weight of material, the material weight information that the weight data statistics submodule will make statistics of is sent for accuse fast module.
The length measuring module is including being used for measuring the length measuring instrument of material height and being used for carrying out fixed plate 4, the adhesion of length measuring instrument on the production line to the material, and fixed plate 4 is the expansion plate, and fixed plate 4 is inside to be equipped with to drive the actuating cylinder 15 that drives that fixed plate 4 removed, drives actuating cylinder 15 and length measuring instrument electricity and connects. The length measuring module can measure the height of material, and the length measuring instrument can scan the length measuring by the height of the material many times, and the length measuring instrument can regulate and control data transmission for driving actuating cylinder 15 to drive actuating cylinder 15 and drive fixed plate 4 and stretch out and draw back, thereby carry out suitable height fixing to the material on the transmission platform 3.
The speed control module comprises a material characteristic discrimination submodule and a speed regulation submodule, the material characteristic discrimination submodule is used for discriminating the height and weight of a material, the speed regulation submodule is used for regulating and controlling the speed of production line transmission, the material characteristic discrimination submodule is respectively electrically connected with the weighing module and the length measurement module, the speed regulation submodule is electrically connected with the material characteristic discrimination submodule, the speed control module can control the speed of the belt transmission line 9 on the transmission platform 3, the material characteristic discrimination submodule receives data signals of the weighing module and the length measurement module to discriminate the characteristics of the material, thereby controlling the speed of the transmission platform 3 according to the characteristics of the material, and conveniently carrying out intelligent control on material transmission.
The induction module comprises a front sensor and a rear sensor, the front sensor is arranged at the front end of the entering side in the transmission platform 3, the rear sensor is arranged at the rear end of the exiting side of the transmission platform 3, and the front sensor and the rear sensor are respectively electrically connected with the servo motor 10. The response module can produce line material transmission and respond to, and leading sensor can respond to the material and transmit platform 3 to start servo motor 10 and carry out the conveying of belt transmission line 9, rearmounted sensor can respond to and get into unloading swash plate 5, thereby closes servo motor 10, makes things convenient for operating personnel's use.
The model of the servo motor 10 is a YS7124 three-phase asynchronous motor, the model of the telescopic cylinder 12, the model of the movable cylinder 14 and the model of the driving cylinder 15 are NORGREN cylindrical cylinders, and the front sensor and the rear sensor are pressure switches.
The user using method comprises the following steps: a user places materials on a feeding plate 7 from the inside of a discharging hole 8, a telescopic cylinder 12 is started, the telescopic cylinder 12 drives the feeding plate 7 on a telescopic rod 11 to stretch and retract so as to drive the feeding plate 7 to ascend, when the materials on the feeding plate 7 ascend to the position of a feeding inclined plate, a moving cylinder 14 is started, the moving cylinder 14 drives the telescopic rod 11 to slide in a chute so as to drive the feeding plate 7 on the telescopic rod 11 to slide, so as to move the materials to the position of the feeding inclined plate 1 for conveying the materials, the inclination of the feeding plate drives the materials to slide downwards and slide to the front end of a conveying table 3, a front sensor can sense the materials to convey the materials to the conveying table 3, a servo motor 10 is started to convey the materials by a belt conveying line 9, the belt conveying line 9 can drive the materials to convey, and a weighing instrument and a measuring instrument measure the weight and the height of the materials simultaneously, send the measuring result for material characteristic and differentiate the submodule piece, the length measuring instrument gives data transmission and controls for driving actuating cylinder 15, thereby it stretches out and draws back to drive actuating cylinder 15 and drive fixed plate 4, thereby carry out suitable highly fixed to the material on the transmission platform 3, the data signal that material characteristic differentiation submodule piece received the weighing module and length measuring module carries out the characteristic of material and differentiates, thereby carry out the control of transmission platform 3 speed according to the characteristic of material, the transmission speed to material transmission conveniently carries out intelligent control, when the material transmits the position of unloading swash plate 5 on belt transmission line 9, rearmounted sensor can respond to and get into unloading swash plate 5, thereby close servo motor 10, unloading swash plate 5 can utilize the inclination to make the automatic unloading of material, make things convenient for operating personnel's use.
The system can carry out intelligent transmission to the material, according to the characteristic of different materials, the intelligent rationalization transport scheme of formulating, the production line can transmit the material, the material loading module can drive the material and carry out the material loading automatically, thereby save operating personnel work load, avoid the problem of the unable fine material loading of material platform higher operating personnel, the weighing module can carry out weight to the material and measure, thereby carry the processing to the material according to the weight of material, the length measuring module can carry out height measurement to the material, the speed control module can carry out the transport to the material according to the material characteristic that weighing module and length measuring module measured and carry out the speed control, avoid the condition that the material damage is led to at the excessive speed of material big transmission, the response module can respond to the material, thereby can realize carrying out intelligent control to the transmission line.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.