CN114955553A - Ceramic tile stacking production line - Google Patents

Ceramic tile stacking production line Download PDF

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Publication number
CN114955553A
CN114955553A CN202210738065.0A CN202210738065A CN114955553A CN 114955553 A CN114955553 A CN 114955553A CN 202210738065 A CN202210738065 A CN 202210738065A CN 114955553 A CN114955553 A CN 114955553A
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CN
China
Prior art keywords
overturning
clamping
tray
plane
driving
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Granted
Application number
CN202210738065.0A
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Chinese (zh)
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CN114955553B (en
Inventor
刘国庆
赖颖隆
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Guangdong Sinid Technology Co ltd
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Guangdong Sinid Technology Co ltd
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Priority to CN202210738065.0A priority Critical patent/CN114955553B/en
Publication of CN114955553A publication Critical patent/CN114955553A/en
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Publication of CN114955553B publication Critical patent/CN114955553B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/08Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for ceramic mouldings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The invention discloses a ceramic tile stacking production line which comprises a feeding conveying line, a material moving device and a support overturning and stacking device. The feed conveying line is used for conveying foreign materials and is provided with a discharge end. The material moving device is used for moving materials and is arranged beside the material discharging end. The overturning stacking device is arranged beside the material conveying device. The overturning and stacking device comprises an overturning base frame, an overturning seat rotatably arranged on the overturning base frame and an overturning driving component for driving the overturning seat to rotate. According to the ceramic tile stacking production line, ceramic tile finished products are sequentially conveyed on the feeding conveying surface. When the ceramic tile material is conveyed to the discharge end, the material moving device clamps the material and moves the material to the material supporting bracket to be stacked. After the plurality of material supporting brackets are stacked, the bracket driving component drives the material supporting brackets to cling to each other, and then the overturning driving component drives the overturning seat to rotate, so that the multilayer materials are stacked tightly.

Description

Ceramic tile stacking production line
Technical Field
The invention relates to the technical field of production equipment, in particular to a ceramic tile stacking production line.
Background
The pallet is used as important loading, unloading, storing and transporting equipment in the logistics operation process, and plays a great role in modern logistics when being matched with a forklift. The pallet work is becoming an indispensable part of the production process. The finished packaged ceramic tile needs to be neatly stacked on pallet trays for transport or storage.
The stack of ceramic tiles among the prior art is removing the other pallet tray of placing of material equipment, and the material equipment is placed the ceramic tile finished product from the material source through removing and is realized piling up on the pallet tray. However, for avoiding ceramic tile finished product to cause broken damage because of the atress inequality on the pallet tray, the ceramic tile material generally need carry out the multilayer pile up neatly, and every layer of material will be arranged towards a plurality of different angles again and is piled up for material buttress atress structure is more three-dimensional. The existing material carrying equipment is difficult to realize, the packaged ceramic tile materials are difficult to carry in an adsorption mode, when the ceramic tile materials are carried in a clamping mode, the piled ceramic tile materials are easy to block clamping parts of the material carrying equipment, and the compactness of the ceramic tile stack is limited by the material carrying equipment.
Disclosure of Invention
The invention aims to provide a ceramic tile stacking production line, which aims to solve one or more technical problems in the prior art and at least provides a beneficial selection or creation condition.
The technical scheme adopted for solving the technical problems is as follows:
a ceramic tile stacking production line comprising: the device comprises a feeding conveying line for conveying external materials, a material moving device for moving materials and a stack overturning and stacking device;
the feeding conveying line is provided with a discharging end, the material moving device is arranged beside the discharging end, and the support overturning stacking device is arranged beside the material moving device;
the overturning stacking device comprises an overturning base frame, a rotating base frame, an overturning seat and a driving overturning driving component, wherein the overturning seat is arranged on the overturning base frame and used for driving the overturning driving component to rotate, the overturning seat is provided with a rotation axis extending left and right and a support plane and a tray plane which are arranged in a circumferential direction and are perpendicular to each other, the tray plane is parallel to the rotation axis, the support plane is provided with a plurality of material supporting supports in a sliding mode along the direction perpendicular to the tray plane, and the overturning seat is further provided with a driving supporting driving component which is used for driving the material supporting supports to move along the direction perpendicular to the tray plane.
The ceramic tile stacking production line provided by the invention at least has the following beneficial effects: the ceramic tile materials can be conveyed through the feeding conveying line, and the materials conveyed to the discharge end are conveyed to the material supporting bracket of the stack overturning and stacking device through the material conveying device to be stacked. The overturning driving component can drive the overturning seat to overturn relative to the overturning base frame. The pallet plane can be used for placing a pallet tray of an external device. The ceramic tile material can be arranged and stacked on the material supporting supports, and each material supporting support corresponds to a single-layer material. Remove material equipment when piling up single-deck material buttress, can not cause the hindrance, the ceramic tile material can closely stack the sign indicating number. After the stacking of the multiple layers of materials on each material supporting bracket is completed, the bracket driving component can drive the material supporting brackets to be close to each other, and gaps among the materials on each material supporting bracket are eliminated, so that the multiple layers of materials are attached to each other. The overturning seat together with the pallet tray and the ceramic tile stack on each material supporting bracket overturns together, so that the multilayer ceramic tile stack is stacked on the pallet tray. According to the ceramic tile stacking production line, materials can be conveyed, conveyed and stacked through the feeding conveying line, the material conveying device and the support overturning stacking device, the materials are firstly stacked on the support brackets in a single layer mode, then are attached to each other tightly, overturning and stacking of the material stacks in each layer are achieved through overturning of the overturning seats, and therefore multi-layer and compact stacking and stacking of the materials are achieved.
As a further improvement of the technical scheme, the material supporting bracket comprises a material supporting part and a material blocking part, the material supporting part and the material blocking part are both planar and perpendicular to the plane of the tray, the material supporting part and the rotation axis are obliquely arranged, the material blocking part is arranged at the lower end of the material supporting part, and the material blocking part is perpendicular to the material supporting part.
Through above-mentioned technical scheme, planar material portion and the portion of keeping off the material can carry out the bearing support to material bottom and side respectively. Under the action of gravity, the side face of the ceramic tile stack is pressed on the material blocking part, and the materials are not easy to swing, rock and even overturn in the stacking process.
As a further improvement of the above technical solution, the material supporting portion is parallel to the support plane, the left and right ends of the support plane are both provided with a moving rail perpendicular to the tray plane, the left and right ends of the material supporting support are rotatably provided with material supporting rollers in rolling contact with the moving rail, and one end of the support plane close to the tray plane is provided with a tray placing portion parallel to the material supporting portion. Through the technical scheme, the material supporting bracket realizes sliding connection with the moving track through the material supporting roller. The pallet tray can be placed in the tray portion of placing, and the tray portion of placing is parallel with holding in the palm material portion, makes things convenient for when the upset of material stack is transmitted to the pallet tray on, aligns with the shape of pallet tray.
As a further improvement of the above technical solution, the turnover base is disposed above the turnover base frame, the turnover base has a rotation portion extending in an arc shape around the rotation axis, a rolling groove is disposed on an upper side of the turnover base frame, and the rotation portion is embedded in the rolling groove in a rolling manner.
Through the technical scheme, the rotating part is embedded in the rolling groove in a rolling manner, so that the overturning seat can rotate through the rolling cooperation of the rotating part and the rolling groove. The overturning base frame and the overturning seat are in rolling butt joint with the rotating part through the overturning rolling wheel to realize mutual rotating connection; the rotary connecting structure between the turnover base frame and the turnover seat can avoid the position of the rotary axis, so that stacked materials can be turned at the position near the rotary axis; the surrounding space of the material stacking position can be avoided, and the material moving equipment cannot be hindered. .
As a further improvement of the above technical solution, the turning pedestal is arranged below the ground; when the plane of the tray is turned to be horizontal, the plane of the tray is flush with the ground.
The overturning seat is rotatably arranged above the overturning base frame, and the overturning base frame is arranged below the ground. Through above-mentioned technical scheme, when ceramic tile material and pallet tray overturn to the horizontality along with the pallet plane, the pallet plane has avoided the difference in height between pallet tray and the ground with ground parallel and level, makes things convenient for the transfer transport of pallet tray and ceramic tile material.
As a further improvement of the above technical solution, the turnover driving member includes a turnover driving unit, a driving chain and a driving sprocket, the driving sprocket is rotatably mounted on the turnover base frame, the driving sprocket extends in the left-right direction along the axial direction, the driving chain is engaged with the driving sprocket, both ends of the driving chain are connected to the turnover base, and the turnover driving unit is drivingly connected to the driving sprocket.
Through the technical scheme, the overturning driving unit can drive the driving chain wheel to rotate, so that the overturning seat is driven to rotate relative to the overturning base frame through the driving chain.
As a further improvement of the above technical solution, the feed conveyor line has a feed conveying surface extending in the front-rear direction and used for supporting and conveying materials, the discharge end is disposed at the front end of the feed conveying surface, the material moving device is disposed at the front side of the discharge end, the number of the stack overturning devices is two, and the two stack overturning devices are respectively disposed at the left side and the right side of the material moving device.
Through above-mentioned technical scheme, the ceramic tile material passes through the feed is carried the face, remove the material device and can stack the ceramic tile material that carries to the discharge end and carry to the turning over of the left and right sides and ask a pile of neatly device on. When one of them turns over and asks the pile up neatly device to accomplish the material and pile up and turn over and ask when holding in the palm, remove the material device and can carry the ceramic tile material to another turns over and asks the pile up neatly device, two turn over and ask the pile up neatly device to carry out the material in turn and pile up, avoided the waiting of removing the material device extravagant.
As a further improvement of the above technical scheme, the feed transfer chain includes belt conveyor, elevating system and holds in the palm the material and presss from both sides the mechanism, belt conveyor sets up in pairs and forms about the face is carried in the feed, elevating system locates between two belt conveyor, elevating system be used for with the material of discharge end up jack-up, hold in the palm the material and press from both sides the material and hold in the palm the piece and be used for the drive press from both sides the material drive unit that removes about pressing from both sides the material and holding in the palm the piece, hold in the palm the material and press from both sides the mechanism and locate in pairs the left and right sides of discharge end.
Through above-mentioned technical scheme, the belt conveyor who sets up in pairs can carry out the bearing to the left and right sides of ceramic tile material for the ceramic tile material can steadily be carried. Elevating system can follow between two belt conveyor and up jack-up the material middle part, and the left and right sides of material is carried out the centre gripping to the support material of rethread left and right sides presss from both sides the mechanism, and the both sides edge exposes around the ceramic tile material, conveniently removes the material device and gets the material.
As a further improvement of the above technical solution, the material handling device includes a material handling fixture and a transfer robot, the transfer robot is configured to drive the material handling fixture to move and turn, the material handling fixture includes a fixture base frame, a clamping frame body and clamping members, the clamping frame body is respectively disposed at left and right ends of the fixture base frame in pairs, the clamping members are respectively disposed at front and rear ends of the clamping frame body in pairs, the clamping members have clamping portions for clamping materials, and the two clamping portions disposed in pairs are disposed in front and rear opposite directions.
Through the technical scheme, the material moving clamp clamps the ceramic tile materials, and the transfer robot drives the material moving clamp to move and turn over, so that the ceramic tile materials are clamped and moved at the discharge end and stacked on the material supporting bracket. The clamping members arranged in pairs clamp the materials through the clamping parts, the clamping members are arranged at the end parts of the clamping frame bodies, the clamping frame bodies are arranged at the end parts of the fixture base frame in pairs, so that the fixture base frame and the clamping frame bodies can correspond to the space enclosed by the four clamping members, and when the materials are carried through the four clamping members, the fixture base frame and the clamping frame bodies are not easy to interfere with the placing positions of the materials.
As a further improvement of the technical scheme, the clamping frame body is of a telescopic structure, and the distance between the front end and the rear end of the clamping frame body is adjustable.
Through above-mentioned technical scheme, adjust the interval at both ends around the centre gripping support body to change the interval of the centre gripping component that sets up in pairs, make and remove the material anchor clamps and can adapt to the material of different width specification and dimension.
Drawings
The invention is further described with reference to the accompanying drawings and examples;
FIG. 1 is a schematic perspective view of one embodiment of a tile stacking line provided by the present invention;
FIG. 2 is a schematic perspective view of an embodiment of a feed conveyor line provided by the present invention;
FIG. 3 is a side cross-sectional view of one embodiment of a feed conveyor line provided by the present invention;
FIG. 4 is a perspective view of an embodiment of a material mover of the present invention;
FIG. 5 is a perspective view of an embodiment of the material handling clamp according to the present invention;
FIG. 6 is a perspective view of an embodiment of the invention;
FIG. 7 is a perspective view of an embodiment of the stack flipping and stacking apparatus of the present invention;
fig. 8 is a perspective view of an embodiment of the stack overturning and stacking device provided by the invention.
In the figure: 10. a feeding conveyor line; 20. a material conveying device; 30. a stack turning and stacking device;
1100. a conveyor frame; 1110. mounting grooves; 1200. a belt conveying mechanism; 1300. a lifting mechanism; 1310. a lifting drive unit; 1320. a lifting member; 1400. a material supporting clamp mechanism; 1410. a material clamping seat; 1420. a material clamping support; 1430. a material clamping driving unit; 1500. a material arranging mechanism; 1510. arranging the material parts; 1520. a material arranging driving unit;
2100. a material handling clamp; 2110. a fixture base frame; 2120. a holder body; 2121. a first connecting rod; 2122. a second connecting rod; 2130. a clamping member; 2131. a clamping claw sheet; 2132. a clamping drive unit; 2140. a connecting member; 2141. a first connection block; 2142. a second connecting block; 2143. a connecting screw; 2150. a limiting member; 2151. a limiting elastic block; 2200. a transfer robot;
3100. turning over the base frame; 3110. a top rod; 3120. turning over the rolling wheel; 3130. a limiting column; 3200. a turning seat; 3210. a rotating part; 3220. a chain supporting part; 3230. a limiting block; 3240. a moving track; 3250. a tray placing section; 3300. a tumble drive member; 3310. a turnover driving unit; 3320. a drive chain; 3400. a material supporting bracket; 3410. a material supporting frame body; 3420. a material blocking frame body; 3430. an extension arm; 3440. a material supporting roller; 3500. a carriage drive member.
Detailed Description
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, if words such as "a plurality" are described, the meaning is one or more, the meaning of a plurality is two or more, more than, less than, more than, etc. are understood as excluding the present number, and more than, less than, etc. are understood as including the present number.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
With reference to fig. 1 to 8, the tile palletization line according to the present invention makes the following embodiments:
a ceramic tile stacking production line, comprising: a feeding conveyor line 10, a material handling device 20 and a stack overturning and stacking device 30.
The feed conveyor line 10 is used to transport foreign material. The feed conveyor line 10 has a feed conveying surface extending in a fore-aft direction for supporting and conveying foreign material. The front end of the feeding conveying surface is provided with a discharging end.
The material conveying device 20 is used for conveying materials, and the material conveying device 20 is arranged on the front side of the discharging end. The material handling device 20 includes: a material transfer jig 2100 and a transfer robot 2200. The transfer robot 2200 is configured to drive the material handling fixture 2100 to move and turn over, and the material handling fixture 2100 is configured to clamp a material to carry the material.
The number of the overturning stacking devices 30 is two, and the two overturning stacking devices 30 are respectively arranged at the left side and the right side of the material carrying device 20.
The stack overturning and stacking device 30 comprises: a flip base frame 3100, a flip seat 3200 and a flip driving member 3300.
The roll-over seat 3200 is rotatably mounted to the roll-over base frame 3100, and the roll-over seat 3200 has a rotation axis extending in the left and right directions. The turnover seat 3200 is further provided with a support plane and a tray plane which are perpendicular to each other. The carrier plane and the tray plane are circumferentially disposed about the axis of rotation, the tray plane being parallel to the axis of rotation.
It should be noted that: the axis of rotation is a virtual feature provided for ease of accurately describing the structure of the roll-over seat 3200.
The turnover driving means 3300 is used to drive the turnover seat 3200 to rotate around the rotation axis.
The support plane is provided with two material supporting supports 3400. The two material supporting brackets 3400 are arranged in the direction perpendicular to the plane of the tray and are connected with the turnover seat 3200 in a sliding way. The turnover seat 3200 is further provided with a support driving member 3500, and the support driving member 3500 is used for driving the material supporting support 3400 to move along the direction vertical to the plane of the tray.
And conveying the finished ceramic tiles on the feeding conveying surface in sequence. When the tile material is conveyed to the discharging end, the transfer robot 2200 drives the material moving clamp 2100 to clamp the material, and the material is moved to the material supporting bracket 3400 to be stacked. After a plurality of material support 3400 all accomplished to pile up, support drive component 3500 drives and holds in the palm material support 3400 and the material buttress on it and pastes tightly each other, and rethread upset drive component 3300 drives upset seat 3200 and rotates for the material on a plurality of material support 3400 all overturns and transmits and place on the planar pallet tray of tray.
The feed conveyor line 10 includes: a conveying rack 1100, a belt conveying mechanism 1200, a lifting mechanism 1300 and a material supporting clamp mechanism 1400. The number of the belt conveying mechanisms 1200 is two. The two belt conveying mechanisms 1200 are installed on the upper side of the conveyor frame 1100 in a left-right arrangement. Two belt conveyors 1200 all extend along the fore-and-aft direction and are parallel and level to each other, form the feed conveying face.
The lifting mechanism 1300 is configured to lift the material on the feeding conveying surface upward. The lifting mechanism 1300 is arranged between the two belt conveying mechanisms 1200. The lifting mechanism 1300 includes a lifting driving unit 1310 and a lifting member 1320. The lifting member 1320 is slidably connected to the conveying frame 1100 in the vertical direction, and the lifting driving unit 1310 is provided with a lifting driving end which is in transmission connection with the lifting member 1320 and enables the lifting member 1320 to move up and down relative to the feeding conveying surface.
Hold in the palm material and press from both sides mechanism 1400 and include: a clamping seat 1410, a clamping holder 1420 and a clamping driving unit 1430.
The material clamping support 1420 is slidably mounted on the material clamping base 1410 along the left-right direction. The material clamping driving unit 1430 is provided with a material clamping driving end which is in transmission connection with the material clamping support 1420 and enables the material clamping support 1420 to move left and right relative to the material clamping base 1410. The material supporting clamp mechanisms 1400 are oppositely arranged on the left side and the right side of the feeding conveying surface in pairs. On a projection plane perpendicular to the front-back direction, the material clamping holder 1420 has an L-shaped supporting part. The supporting parts arranged in opposite directions can support the left end and the right end of the material tightly and support the left end and the right end of the material.
In this embodiment, the material clamping bracket 1420 and the material clamping seat 1410, and the lifting member 1320 and the conveying frame 1100 are slidably connected through a guide post and a linear bearing which are slidably sleeved with each other. The lifting driving unit 1310 and the clamping driving unit 1430 can adopt linear driving components such as a cylinder, an electric push rod, a hydraulic push rod, a screw nut driving component and the like.
In this embodiment, the number of the lifting mechanisms 1300 is two. The material supporting clamp mechanisms 1400 are provided with two pairs, and the two pairs of material supporting clamp mechanisms 1400 are respectively arranged on the left side and the right side of the two lifting mechanisms 1300. One of the lifting mechanisms 1300 is arranged at the discharge end, and the other lifting mechanism 1300 is arranged behind the discharge end. The lifting mechanism 1300 arranged at the discharge end can jack up the material at the discharge end to facilitate the material moving device 20 to take the material. Elevating system 1300 at discharge end rear can be kept in the material from the jack-up of feed conveying face, reduces belt conveyors 1200's waiting.
In a further embodiment, the left and right sides of the conveyor frame 1100 are each provided with a mounting groove 1110 extending in the left-right direction. The material clamping seat 1410 is adjustably mounted on the conveying rack 1100 through the mounting groove 1110, so that the distance between the two material supporting clamp mechanisms 1400 arranged in pairs can be adjusted according to the dimension specification of the tile material in the left-right direction.
In a further embodiment, the left side and the right side of the discharging end are provided with the material arranging mechanisms 1500 which are arranged in pairs from front to back. The material arranging mechanism 1500 comprises a material arranging member 1510 and a material arranging driving unit 1520. The material arranging part 1510 is provided with a hinged end which is arranged at the lower side of the feeding conveying surface and is rotationally connected with the conveying rack 1100, and the rotating shaft of the material arranging part 1510 extends along the left-right direction. The material arranging driving unit 1520 is provided with a material arranging driving end which is in transmission connection with the material arranging piece 1510 and enables the material arranging piece 1510 to turn over to the upper side of the feeding conveying surface around the hinged end. When the ceramic tile material is conveyed to the discharge end on the feeding conveying surface, the material arranging mechanisms 1500 arranged in pairs act, and the material arranging driving unit 1520 drives the material arranging pieces 1510 to be turned up and tightly abutted against the front side and the rear side of the ceramic tile material, so that the front side and the rear side of the ceramic tile material are aligned and positioned.
The transfer robot 2200 is a multi-axis robot. The multi-axis robot is also called a multi-axis manipulator, an industrial mechanical arm and the like, is a multi-purpose manipulator which can realize automatic control, can be programmed repeatedly and has multiple degrees of freedom, and is widely applied to automatic production. The multi-axis robot is adopted to drive the material moving clamp 2100 to move, so that the material moving clamp 2100 can carry ceramic tile materials at multiple angles and multiple positions, and a complex stacking structure is realized.
The material handling jig 2100 includes: a gripper base 2110, a gripper body 2120, and a gripper member 2130.
The number of the holder body 2120 is two, and the two holder bodies 2120 are respectively provided at left and right ends of the holder base 2110 in pairs.
The holder body 2120 includes two connection bars. The two connecting rods are respectively a first connecting rod 2121 and a second connecting rod 2122. The first and second connecting rods 2121 and 2122 each extend in the front-rear direction. The front end of the first connecting rod 2121 is provided with a first mounting end, and the rear end of the second connecting rod 2122 is provided with a second mounting end. The first and second connecting rods 2121 and 2122 are adjustably connected to the clamp base 2110 in a front-rear direction.
In this embodiment, the first connecting rod 2121 and the second connecting rod 2122 are stainless steel square tube products. The square tube is also called a square tube and is a steel tube with equal section side length. The stainless steel square tube has the advantages of high rigidity, high hardness, corrosion resistance and the like. The square-tube-shaped first and second connecting rods 2121 and 2122 each have four flat sides, which can facilitate the installation of the clip member 2130.
In this embodiment, the clamp base 2110 is a stainless steel square tube product, and the clamp base 2110 is formed by splicing the stainless steel square tube. The left end and the right end of the clamp base frame 2110 are provided with two connecting ends extending left and right.
The holder body 2120 is adjustably connected with the connecting end through a connecting member 2140. The connection member 2140 includes two connection blocks and a connection screw 2143.
The two connection blocks are respectively a first connection block 2141 and a second connection block 2142. The connecting end, the first connecting rod 2121 and the second connecting rod 2122 are all disposed between the first connecting block 2141 and the second connecting block 2142. Two ends of the connecting screw 2143 are connected to the first connecting block 2141 and the second connecting block 2142, respectively. The first and second connection blocks 2141 and 2142 are locked to each other by the connection screw 2143, so that the first and second connection rods 2121 and 2122 can be pressed against the connection ends, thereby connecting the first and second connection rods 2121 and 2122 to the connection ends.
In this embodiment, the first connecting block 2141 is disposed on the upper sides of the first and second connecting rods 2121 and 2122. The lower side of the first connecting block 2141 is provided with a first clamping groove extending forward and backward, and the first connecting rod 2121 and the second connecting rod 2122 are embedded in the first clamping groove. The upside of second connecting block 2142 is provided with a second clamping groove extending from left to right, and the connecting end is embedded in the second clamping groove.
There are four of the connection screws 2143. The upper end of the connecting screw 2143 is clamped on the upper side of the first connecting block 2141, the connecting screw 2143 penetrates through a through hole in the first connecting block 2141, and the lower end of the connecting screw 2143 is in threaded connection with the second connecting block 2142. The four connecting screws 2143 are disposed on the left and right sides of the connecting frame body and the front and rear sides of the connecting end, respectively.
In other embodiments, the connecting end may be plate-shaped or other shapes besides the square tube shape extending left and right. The two holder bodies 2120 are respectively disposed at left and right sides of the connection end, and the first connection rod 2121 and the second connection rod 2122 are disposed left and right of the connection end.
The clamping member 2130 has a clamping portion for clamping the material. The number of the clip members 2130 is four. The four clamping members 2130 are respectively disposed at the first mounting end and the second mounting end of the two clamping frame bodies 2120. The two clamping parts arranged in pairs are arranged in a front-back opposite direction.
The clip member 2130 includes: a clamping claw piece 2131 and a clamping driving unit 2132. The clamping claw piece 2131 is connected with the clamping frame body 2120 in a sliding mode along the front-back direction. The clamping claw piece 2131 is provided with a clamping part for clamping materials. The clamping driving unit 2132 is provided with a clamping driving end which is in transmission connection with the clamping claw pieces 2131 and enables the clamping claw pieces 2131 to move back and forth relative to the clamping frame body 2120.
The clamping driving unit 2132 can adopt a cylinder, an electric push rod, a hydraulic push rod or a linear driving component such as a screw nut driving component.
In this embodiment, the gripping claw pieces 2131 have a flat plate shape and are perpendicular to the front-rear direction. The clamping members 2130 are arranged on the front and rear mounting ends of the holder body 2120 in pairs. In the paired holding members 2130, the two holding claw pieces 2131 are provided on the sides away from each other, and the two holding portions are provided to face each other in the front-rear direction. Namely: the gripping claw piece 2131 of the gripping member 2130 provided at the first attachment end is provided on the front side, and the gripping portion thereof is provided on the rear side of the gripping claw piece 2131. The gripping claw piece 2131 of the gripping member 2130 provided at the second attachment end is provided at the rear side, and the gripping portion thereof is provided at the front side of the gripping claw piece 2131.
In this embodiment, the clamping portion is composed of a plurality of elastic clamping pieces that are detachably attached to the clamping claw pieces 2131. The elastic clamping piece is strip-shaped and extends along the vertical direction. The elastic clamping pieces are arranged in a left-right direction. The elastic clamping piece is made of a soft material. The elastic clamping piece can be made of acrylic rubber, POM and the like. The clamping claw piece 2131 is provided with a pressing strip extending up and down, and the pressing strip can be detachably mounted on the clamping claw piece 2131, so that a plurality of dovetail grooves extending up and down are formed between the pressing strip and the clamping claw piece 2131. The elastic clamping piece is embedded in the dovetail groove and is pressed tightly through the pressing strip. The detachably mounted spring clip is easily replaced when worn.
In a further embodiment, the holder body 2120 is provided with a stopper 2150. The stopper 2150 is cylindrical and extends in the vertical direction in the axial direction. The limiting member 2150 is connected to the holder body 2120 in an up-down direction. The upper end of the limiting piece 2150 is provided with a thread section which is coaxially arranged. The limiting member 2150 is screwed to the holder body 2120 or locked by a nut. The lower end of the limiting part 2150 is fixedly provided with a limiting spring block 2151. The material of the limiting elastic piece can refer to various examples of the material of the elastic clamping piece. The limiting elastic piece can position the relative position of the material carrying clamp 2100 and the ceramic tile material. When the lower end of the limiting elastic piece abuts against the upper side of the tile material, the clamping part of the clamping member 2130 can be aligned with the edge of the material.
In this embodiment, the tilting pedestal 3100 is disposed under the ground, and when the pallet plane is tilted to a horizontal state, the pallet plane is flush with the ground. The turnover base frame 3100 is provided with a plurality of push rods 3110, the push rods 3110 extend in four directions, front, rear, left and right, respectively, and the push rods 3110 are in threaded connection with the turnover base frame 3100. The position of the end of the push rod 3110 is adjusted by screwing the push rod 3110, and the end of the push rod 3110 is tightly pressed outwards to keep the turnover base frame 3100 stable.
The left end and the right end of the turning seat 3200 are provided with rotating parts 3210. The rotating portion 3210 is a protrusion in the shape of a strip and extends in an arc around the rotation axis. The upper side of the turnover base frame 3100 is provided with a rolling groove. The rotating portion 3210 is rotatably fitted in the rolling groove.
In this embodiment, the rolling groove is formed by two flip rolling wheels 3120. The two overturning rolling wheels 3120 are arranged in front and back. The turning rolling wheel 3120 is rotatably installed at an upper side of the turning base frame 3100, and a rotation axis of the turning rolling wheel 3120 extends in a left-right direction. The left end and the right end of the overturning rolling wheel 3120 are both provided with outward protruding limiting flanges, and the rotating part 3210 is arranged between the limiting flanges at the two ends of the overturning rolling wheel 3120 and is in rolling contact with the periphery of the overturning rolling wheel 3120. When the tilting seat 3200 rotates relative to the tilting base frame 3100, the rotating portion 3210 and the tilting roller 3120 roll in opposite directions. In other embodiments, the number of the flip roller wheels 3120 may be more than two, and a plurality of flip roller wheels 3120 are provided around the rotation axis and are all in rolling abutment with the rotating portion 3210.
The overturning base frame 3100 and the overturning seat 3200 are connected in a mutual rotating mode through the overturning rolling wheels 3120 and the rolling butt of the rotating part 3210, so that the rotating connecting structure can avoid the position of the rotating axis of the overturning seat 3200, and stacked materials can be overturned at the position near the rotating axis. In other embodiments, the tilting mount 3200 may be pivotally coupled directly to the tilting base frame 3100.
The turnover driving member 3300 is provided with a turnover driving end which is in transmission connection with the turnover seat 3200 and enables the turnover seat 3200 to rotate around the rotation axis relative to the turnover base frame 3100. In this embodiment, the flipping drive member 3300 includes: a flip drive unit 3310, a drive chain 3320, and a drive sprocket. The driving sprocket is rotatably mounted in the middle of the turning pedestal 3100. Both ends of the driving chain 3320 are connected with the turnover seat 3200, and the middle part of the driving chain 3320 is wound on the driving chain wheel, so that the driving chain 3320 and the driving chain wheel are meshed for transmission. The turnover driving unit 3310 is drivingly connected to the driving sprocket.
The flip driving unit 3310 may be a rotary driving element such as a servo motor, a stepping motor, or a pneumatic motor. The turnover driving unit 3310 may be in driving connection with the driving sprocket by belt drive, chain drive, gear drive, worm and gear drive, or may be in driving connection with the driving sprocket directly through a coupling.
In this embodiment, there are two sets of the driving chain 3320 and the driving sprocket, and the two sets of the driving chain 3320 and the driving sprocket are disposed left and right.
In a further embodiment, the turning seat 3200 is provided with a chain supporting part 3220 in a circular arc shape. The chain receiving portion 3220 extends in an arc around the rotation axis, and the drive chain 3320 extends along the chain receiving portion 3220. The driving chain 3320 is coaxially arranged around the rotation axis of the turnover seat 3200, so that the linear speed of the driving chain 3320 is consistent with the linear speed of the rotation of the chain supporting part 3220, and when the driving chain wheel rotates at a constant speed, the turnover seat 3200 can also rotate at a constant speed, and the turnover speed of the turnover seat 3200 is conveniently controlled.
The chain transmission has the advantages of long service life, stable work, high reliability, large transmission power and the like. In other embodiments, the driving chain 3320 and the driving sprocket may be replaced by a timing belt or a timing pulley, or may be converted into a gear transmission.
In a further embodiment, the turning base frame 3100 has a pair of restraining posts 3130 fixed to left and right sides thereof. The left and right sides of upset seat 3200 all is equipped with two stopper 3230. The distances from the two limiting blocks 3230 and the limiting post 3130 to the rotation axis are the same. The limiting post 3130 and the limiting block 3230 are disposed on the same plane perpendicular to the rotation axis.
In order to enable the material to be placed stably on the material support 3400, the support plane is arranged obliquely to the axis of rotation. In this embodiment, the two stack flipping devices 30 are symmetrically disposed on the left and right sides of the material handling device 20.
The material support 3400 is L-shaped, the material support 3400 includes: a retainer body 3410 and a stock stop body 3420.
The upper side of the material supporting frame body 3410 forms a planar material supporting part for supporting materials. The material supporting part is parallel to the plane of the bracket. The material blocking frame 3420 forms the material blocking part.
In order to avoid blocking the material conveying device 20, the material blocking frame 3420 is disposed at an end of the material supporting portion away from the material conveying device 20. Not only is: in the stack turning and stacking device 30 arranged on the left side, the material blocking frame body 3420 is arranged at the left end of the material supporting frame body 3410, and when the plane of the tray is turned over to be in a vertical state, the material supporting part is in a state of being low on the left and high on the right; in the stack turning and stacking device 30 arranged on the right side, the material blocking frame body 3420 is arranged at the right end of the material supporting frame body 3410, and when the tray plane is turned to be in a vertical state, the material supporting part is in a state of being high at the left and low at the right.
The material supporting portion is obliquely arranged, when the material stack is placed on the material supporting bracket 3400, two sides of the material stack tightly abut against the material blocking portion and the material supporting portion respectively under the action of gravity, and the material is placed more stably.
In a further embodiment, the stock body 3420 is further provided with an extension arm 3430. The extension arm 3430 is adjustably connected to the stock block 3420 along a direction perpendicular to the stock block 3410. The length adjustment of the material blocking part is realized by adjusting the extension arm 3430 so as to adapt to different stacking sizes.
In this embodiment, the baffle frame body 3420 and the material holder body 3410 are fixedly connected by welding and are welded and reinforced by an angular plate. The extension arm 3430 is detachably mounted on the material blocking frame body 3420 through screws, and the material blocking frame body 3420 and the extension arm 3430 are both provided with a plurality of screw holes and corresponding through holes in an arrangement manner, so that the relative positions of the extension arm 3430 and the material blocking frame body 3420 can be set according to the size specification of materials and the stacking quantity of stacks. In other embodiments, the baffle body 3420 and the material holder body 3410 can be fixedly connected by screw locking. The split type material supporting bracket 3400 is more convenient to process and lower in cost, and in other embodiments, the material supporting bracket 3400 can also be an integrally formed part.
The two material supporting brackets 3400 are arranged on the plane of the bracket and connected with the turnover seat 3200. The two material supporting brackets 3400 are arranged in a direction perpendicular to the plane of the tray.
The left and right ends of the support plane are provided with moving rails 3240 extending in a direction perpendicular to the tray plane. And material supporting rollers 3440 are rotatably arranged at the left end and the right end of the material supporting bracket 3400. The material supporting roller 3440 is in rolling contact with the moving rail 3240, so that the material supporting bracket 3400 can move along the moving rail 3240.
And a tray placing part 3250 arranged in parallel with the material supporting part is arranged at one end of the support plane close to the tray plane.
The material supporting bracket 3400 closest to the tray placing part 3250 is used as an inner material supporting frame, and the other material supporting bracket 3400 is used as an outer material supporting frame. The inner material supporting frame is connected with the overturning seat 3200 in an adjustable manner along the extending direction of the moving track 3240. The support driving member 3500 is disposed between the inner and outer support frames. The holder driving member 3500 is connected to the inner holder. The support driving member 3500 is provided with a support driving end which is in transmission connection with the outer support material frame and enables the outer support material frame to move along the moving track 3240 relative to the inner support material frame.
In this embodiment, the inner material supporting frame is provided with a screw rod arranged in parallel with the moving track 3240, and the screw rod is adjustably connected with the turning seat 3200 through a nut. In other embodiments, the inner carrier may be moved back and forth relative to the inverted base 3200 by a carriage drive member 3500. The support driving member 3500 may be a linear driving member such as a cylinder, a hydraulic cylinder, an electric push rod, or a screw nut driving assembly.
With reference to fig. 1 to 8, in the stacking of finished tiles using the tile stacking line of the invention:
the finished ceramic tiles are conveyed forward on the feeding conveying surface of the feeding conveying line 10. When the tile material is conveyed to the discharging end, the four material arranging mechanisms 1500 act, and the material arranging driving unit 1520 drives the material arranging member 1510 to turn up and respectively abut against the front end and the rear end of the tile material. Then, the lifting driving unit 1310 drives the lifting member 1320 to move upward, so as to lift the tile material from the feeding conveying surface to be flush with the material holding clamp 1400 on both sides. The left and right paired material holding clamp mechanisms 1400 act simultaneously, and the material holding drive unit 1430 drives the material holding support 1420 to approach each other in the left and right directions, so as to support the left and right ends of the tile material tightly.
The transfer robot 2200 drives the material moving clamp 2100 to clamp and move the ceramic tile material jacked up at the discharging end to the stack overturning and stacking device 30.
The tray plane of the flipping base 3200 is first in a horizontal state before the material is conveyed to the flipping palletizing device 30. And placing a pallet tray for stacking materials on the tray plane. Then, the turnover driving unit 3310 drives the driving sprocket to rotate, thereby driving the turnover seat 3200 to turn over through the driving chain 3320. When the tray plane of the tilting seat 3200 is tilted to a vertical state, the limiting block 3230 of the tilting seat 3200 abuts against the rear side of the limiting post 3130. At this time, the rear side of the pallet tray abuts against the tray plane, and the lower end of the pallet tray abuts against the tray placing portion 3250 by its own weight.
Then, the transfer robot 2200 drives the material-moving clamp 2100 to sequentially move the tile materials to the material-holding portions of the material-holding brackets 3400 for arranging and stacking. Because ask material support 3400 to be the slope setting, the ceramic tile stack carries out the bearing support through asking material support 3400, and the lower extreme of material stack supports tightly holds in the palm material portion, and the side of material stack supports tightly on keeping off material portion.
After the material stacking is completed on the two material supporting brackets 3400 in sequence, the bracket driving member 3500 acts to drive the material supporting brackets 3400 to move along the moving track 3240, so that the ceramic tile stacks on the material supporting brackets 3400 can be attached together. Then, the turning driving member 3300 drives the turning base 3200 to turn. As shown in fig. 8, the pallet plane is flipped down to a horizontal position and the stacks of material on each material support 3400 are transferred from the material support 3400 to the pallet for stacking.
And finally, the stacked materials are transported away through the pallet tray, and another pallet tray is placed on the pallet plane to stack the materials in the next round. During the process of turning over one of the stack turning devices 30, the material moving device 20 can move the tile materials to another stack turning and stacking device 30 for stacking.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and variations may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.

Claims (10)

1. The utility model provides a ceramic tile pile up neatly production line which characterized in that: the method comprises the following steps: the device comprises a feeding conveying line (10) for conveying external materials, a material handling device (20) for handling materials and a stack overturning and stacking device (30);
the feeding conveying line (10) is provided with a discharging end, the material carrying device (20) is arranged beside the discharging end, and the support overturning stacking device (30) is arranged beside the material carrying device (20);
overturning and supporting stacking device (30) comprises an overturning base frame (3100), a rotating driving member (3300) installed on an overturning seat (3200) of the overturning base frame (3100) and a overturning driving member (3300) used for driving the overturning seat (3200) to rotate, wherein the overturning seat (3200) is provided with a rotation axis extending left and right and a support plane and a tray plane which are arranged in the circumferential direction of the rotation axis and are perpendicular to each other, the tray plane is parallel to the rotation axis, the support plane is provided with a plurality of supporting brackets (3400) in a sliding mode along the direction perpendicular to the tray plane, and the overturning seat (3200) is further provided with a support driving member (3500) used for driving the supporting brackets (3400) to move along the direction perpendicular to the tray plane.
2. The tile palletization line according to claim 1, characterized in that: the material supporting bracket (3400) comprises a material supporting part and a material blocking part, the material supporting part and the material blocking part are both planar and perpendicular to the plane of the tray, the material supporting part and the rotation axis are obliquely arranged, the material blocking part is arranged at the lower end of the material supporting part, and the material blocking part is perpendicular to the material supporting part.
3. The tile palletization line according to claim 1, characterized in that: ask material portion with the support plane is parallel to each other, both ends all are equipped with perpendicular to tray plane's removal track (3240) about the support plane, ask material support (3400) about both ends rotate install with the support material gyro wheel (3440) of removal track (3240) roll butt, the support plane be close to the planar one end of tray be equipped with ask material portion parallel arrangement's tray to place portion (3250).
4. The tile palletization line according to claim 1, characterized in that: the turnover base (3200) is arranged above the turnover base frame (3100), the turnover base (3200) is provided with a rotating part (3210) which extends in an arc shape around the rotation axis, a rolling groove is arranged on the upper side of the turnover base frame (3100), and the rotating part (3210) is embedded in the rolling groove in a rolling manner.
5. The tile palletization line according to claim 4, wherein: the overturning base frame (3100) is arranged below the ground; when the plane of the tray is turned to be horizontal, the plane of the tray is flush with the ground.
6. The tile palletization line according to claim 1, characterized in that: upset drive component (3300) includes upset drive unit (3310), drive chain (3320) and driving sprocket, driving sprocket rotate install in upset bed frame (3100), driving sprocket's axial is followed left right direction and is extended, drive chain (3320) meshing transmission is around locating driving sprocket, the both ends of drive chain (3320) all with upset seat (3200) is connected, upset drive unit (3310) with driving sprocket drive is connected.
7. The tile palletization line according to claim 1, characterized in that: the feeding conveying line (10) is provided with a feeding conveying surface which extends in the front-back direction and is used for supporting and conveying materials, the discharging end is arranged at the front end of the feeding conveying surface, the material moving device (20) is arranged on the front side of the discharging end, the number of the stack overturning and stacking devices (30) is two, and the two stack overturning and stacking devices (30) are respectively arranged on the left side and the right side of the material moving device (20).
8. The tile palletization line according to claim 7, wherein: feed transfer chain (10) include belt conveyor (1200), elevating system (1300) and hold in the palm the material and press from both sides mechanism (1400), belt conveyor (1200) are controlled and are set up in pairs and form the feed is carried the face, elevating system (1300) are located between two belt conveyor (1200), elevating system (1300) are used for with the material of discharge end up jack-up, hold in the palm material and press from both sides mechanism (1400) and hold in the palm piece (1420) and be used for the drive including pressing from both sides the material and control material drive unit (1430) that remove about pressing from both sides material support piece (1420), hold in the palm material clamp mechanism (1400) and locate in pairs the left and right sides of discharge end.
9. The tile palletization line according to claim 1, characterized in that: the material handling device (20) comprises a material handling clamp (2100) and a transfer robot (2200), wherein the transfer robot (2200) is used for driving the material handling clamp (2100) to move and turn over, the material handling clamp (2100) comprises a clamp base frame (2110), clamping frame bodies (2120) and clamping members (2130), the clamping frame bodies (2120) are arranged at the left end and the right end of the clamp base frame (2110) in pairs, the clamping members (2130) are arranged at the front end and the rear end of the clamping frame bodies (2120) in pairs, the clamping members (2130) are provided with clamping parts used for clamping materials, and the two clamping parts arranged in pairs are arranged in a front-back opposite direction.
10. The tile palletization line according to claim 9, characterized in that: the clamping frame body (2120) is of a telescopic structure, and the distance between the front end and the rear end of the clamping frame body (2120) is adjustable.
CN202210738065.0A 2022-06-27 2022-06-27 Ceramic tile stacking production line Active CN114955553B (en)

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CN210527813U (en) * 2019-09-27 2020-05-15 广东美的智能机器人有限公司 Manipulator, unloading mechanism and assembly system
CN211309189U (en) * 2019-07-19 2020-08-21 广东一鼎科技有限公司 Turning and supporting device
CN111731843A (en) * 2020-06-22 2020-10-02 蒙娜丽莎集团股份有限公司 Method for stacking ceramic large-plate bricks
CN212953111U (en) * 2020-07-14 2021-04-13 广西美尔奇建材有限公司 Ceramic tile stacking damping device
CN213010792U (en) * 2020-08-28 2021-04-20 福建省亿顺机械设备有限公司 Stacking device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207029642U (en) * 2017-05-27 2018-02-23 广东一鼎科技有限公司 Can automatic position adjusting function turn over rest device
CN207876857U (en) * 2018-02-05 2018-09-18 李锦记(新会)食品有限公司 The intelligent stacking system carried applied to soy sauce vanning
CN209870918U (en) * 2019-03-29 2019-12-31 国网浙江省电力有限公司电力科学研究院 Automatic clamping fixture for electric energy meter carton
CN109987419A (en) * 2019-05-08 2019-07-09 广东科达洁能股份有限公司 A kind of plate device for pilling and plate stacking equipment
CN211309189U (en) * 2019-07-19 2020-08-21 广东一鼎科技有限公司 Turning and supporting device
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CN111731843A (en) * 2020-06-22 2020-10-02 蒙娜丽莎集团股份有限公司 Method for stacking ceramic large-plate bricks
CN212953111U (en) * 2020-07-14 2021-04-13 广西美尔奇建材有限公司 Ceramic tile stacking damping device
CN213010792U (en) * 2020-08-28 2021-04-20 福建省亿顺机械设备有限公司 Stacking device

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