CN114953585A - Self-checking type small box die cutting integrated device - Google Patents

Self-checking type small box die cutting integrated device Download PDF

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Publication number
CN114953585A
CN114953585A CN202210638508.9A CN202210638508A CN114953585A CN 114953585 A CN114953585 A CN 114953585A CN 202210638508 A CN202210638508 A CN 202210638508A CN 114953585 A CN114953585 A CN 114953585A
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CN
China
Prior art keywords
belt conveying
tool
belt
paper
conveying mechanism
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Pending
Application number
CN202210638508.9A
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Chinese (zh)
Inventor
赵开东
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiu Guochun Wuhan Packaging Technology Co ltd
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Jiu Guochun Wuhan Packaging Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Jiu Guochun Wuhan Packaging Technology Co ltd filed Critical Jiu Guochun Wuhan Packaging Technology Co ltd
Priority to CN202210638508.9A priority Critical patent/CN114953585A/en
Publication of CN114953585A publication Critical patent/CN114953585A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/006Controlling; Regulating; Measuring; Improving safety
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/363Sorting apparatus characterised by the means used for distribution by means of air
    • B07C5/365Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/02Feeding or positioning sheets, blanks or webs
    • B31B50/04Feeding sheets or blanks
    • B31B50/06Feeding sheets or blanks from stacks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74Auxiliary operations
    • B31B50/92Delivering
    • B31B50/98Delivering in stacks or bundles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/16Delivering or advancing articles from machines; Advancing articles to or into piles by contact of one face only with moving tapes, bands, or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/52Stationary guides or smoothers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)

Abstract

The invention relates to a self-checking type small box die-cutting integrated device which is used for detecting the printing quality of the surface of a paper box and separating defective products from a production line. The carton feeding tool of the integrated device sends the cartons subjected to die cutting one by one into the production line, the detection tool on the production line detects the printing ink quality printed on the surfaces of the cartons, the cartons detected out of defective products are removed from the original production line under the action of the material selection tool, and the cartons with qualified quality can be stacked from preset positions, so that the integrated device is beneficial to subsequent packaging procedures.

Description

Self-checking type small box die cutting integrated device
Technical Field
The invention relates to the technical field of carton production, in particular to a self-checking type small carton die-cutting integrated device.
Background
The production of the carton comprises: unreeling, printing, die cutting, detecting, packaging and the like, wherein when the paper box completes the die cutting process for detection, the paper boxes are firstly fed into a detection device one by one for detection, and the printed ink and other unqualified products need to be separated from the original production line in time.
The detection of present to the carton and the pile up neatly process of carton are comparatively loaded down with trivial details, and different processes are difficult to integrate on same equipment, so need urgently possess and detect and pile up neatly in the equipment of an organic whole.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a self-checking type small box die-cutting integrated device, which solves the problems that the printing ink printed on a paper box is detected and defective products are removed from a production line and are difficult to integrate in the same equipment.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a self-checking type integrative device of capsule cross cutting for detect the printing quality on carton surface, and break away from the substandard product from the production line, including ejection of compact frock, mounting bracket, transition frock, select material frock, spacing frock, printing detection frock, mounting platform and carton pan feeding frock, ejection of compact frock level sets up, and its upper end is equipped with a plurality of first area transport mechanism along left and right direction interval, mounting platform with ejection of compact frock parallel direction locate ejection of compact frock's rear end, and its mounting height is higher than ejection of compact frock, the mounting bracket is located the top of mounting platform front end, transition frock is located on the mounting bracket along left and right direction interval, the upper end interval of mounting platform is equipped with third area transport mechanism and fourth area transport mechanism corresponding with first area transport mechanism, first area transport mechanism, The third belt conveying mechanism and the fourth belt conveying mechanism form a paper feeding channel capable of conveying paper boxes in the front-back direction, a defective product discharging channel located between the third belt conveying mechanism and the fourth belt conveying mechanism is further formed in the upper end of the mounting platform, the material selecting tool is located right above the defective product discharging channel so as to selectively move the paper boxes conveyed by the third belt conveying mechanism and the fourth belt conveying mechanism into the defective product discharging channel, the printing detection tool is arranged above the fourth belt conveying mechanism, the limiting tools are arranged at the front end and the rear end of the printing detection tool and are fixed with the limiting tools, the paper box feeding tool is arranged at the rear end of the mounting platform, the front end of the paper box feeding tool is provided with a paper outlet, and the paper outlet corresponds to the rear end of the fourth belt conveying mechanism, to feed the paper cassette to the paper feed path.
As a preferred technical scheme of the invention, the transition tool comprises a connecting frame, a fixing plate, a third belt conveying mechanism, a carrying rod, a plurality of fixing blocks and a baffle plate, wherein the fixing plate is arranged at the front end of the connecting frame, and the third belt conveying mechanism is arranged at the lower end of the connecting frame and is used for conveying the paper boxes from the rear of the connecting frame to the front;
the bearing rod penetrates through the third belt conveying mechanism, the bearing rod is located in front of the fixing plate, the fixing block is evenly sleeved on the bearing rod, and the baffle is arranged at the lower end of the fixing block in a slope structure which is sequentially reduced from back to front.
As a preferable technical solution of the present invention, an extension piece having the same gradient as the baffle is provided at the lower end of the fixing plate, a driven wheel at the front end of the third belt conveying mechanism is rotatably connected to the extension piece, and the receiving rod penetrates through the extension piece.
As a preferred technical scheme of the invention, horizontal plates are mounted at the upper end and the lower end of one side of the fixing plate, which is far away from the connecting frame, a lead screw and a polish rod are sequentially arranged between the two horizontal plates along the vertical direction, a moving assembly is in threaded connection with the lead screw and can move along the length direction of the lead screw, and a pressing unit is mounted at the lower end of the moving assembly and is used for pressing down a belt of the third belt conveying mechanism so that the belt of the third belt conveying mechanism is tightly attached to a paper box;
the upper end of the lead screw penetrates through the horizontal plate, and the upper end of the lead screw is connected with a driving unit in a transmission mode.
As a preferred technical scheme of the invention, a plurality of accommodating grooves are formed in the lower end of the connecting frame, which is close to the fixing plate, along the vertical direction;
the pressing unit comprises a plurality of vertical plates, connecting ends and rollers, the vertical plates correspond to the accommodating grooves in number and are arranged in the accommodating grooves, the upper ends of the vertical plates are connected with the lower end face of the moving assembly, the connecting ends are arranged at the lower ends of the vertical plates, the rollers are arranged at one sides of the connecting ends, which are close to the third belt conveying mechanism belt, and the outer circumferences of the rollers are in contact with the third belt conveying mechanism belt.
As a preferred technical scheme of the invention, the material selecting tool comprises a horizontal rod and a plurality of groups of paper blowing mechanisms with the same number as that of the paper feeding channels, the horizontal rod is arranged above the defective product discharging channel along the left-right direction, and the paper blowing mechanisms are arranged on the horizontal rod at intervals;
the paper blowing mechanism is composed of two sprayer assemblies, and air nozzles of the sprayer assemblies are arranged vertically downwards.
As a preferred technical scheme of the invention, the limiting tool comprises a supporting main body, an extending piece and an auxiliary conveying roller, wherein the supporting main body is fixedly connected with the front end and the rear end of the printing detection tool respectively, and the extending piece is arranged at the front end of one supporting main body positioned on the front side;
the extension piece extends forwards until the extension piece is close to the material selecting tool, and the front end of the extension piece does not cross the front end of the fourth belt conveying mechanism;
a pressing assembly with the same structure as the extending piece is fixed at the rear end of the mounting frame;
the auxiliary transportation roller is uniformly arranged at the lower ends of the extension piece and the pressing assembly.
As a preferred technical scheme of the invention, the paper box feeding tool comprises two vertical plates, two limiting rods, two first belt conveying paper feeding mechanisms and one second belt conveying paper feeding mechanism, wherein the two vertical plates are vertically arranged at intervals at the rear end of the mounting platform, and the first belt conveying paper feeding mechanisms are respectively arranged on one sides, close to the two vertical plates, of the two vertical plates in a slope structure which is sequentially reduced from back to front;
the second belt transportation paper feeding mechanism is arranged between the two vertical plates and is parallel to the first belt transportation paper feeding mechanism;
the first belt conveying paper feeding mechanism and the second belt conveying paper feeding mechanism share the same power source;
the limiting rod is fixed with the vertical plate and is arranged at the front end of the vertical plate, and a paper sheet blanking channel through which a paper sheet box can pass is formed in the lower end face of the limiting rod and the upper end of the first belt transportation paper feeding mechanism.
As a preferred technical scheme of the invention, the carton feeding tool further comprises a section aluminum, a connecting fixing plate, a collision assembly, a power motor and a rotating shaft, wherein the section aluminum is arranged at the upper end of the front end of the vertical plate to connect the two vertical plates, and the connecting fixing plate is connected with one side of the second belt conveying paper feeding mechanism;
the abutting assembly and the limiting rod form a paper box supply chamber capable of accommodating paper boxes along the vertical direction of the first belt conveying paper feeding mechanism;
one end of the abutting assembly, which is far away from the limiting rod, is connected with a vibration motor;
the same power source shared by the first belt transportation paper feeding mechanism and the second belt transportation paper feeding mechanism is composed of the power motor and the rotating shaft.
As a preferred technical scheme of the present invention, a lower pressure roller is disposed above the first belt conveying mechanism, and a motor for driving a belt of the first belt conveying mechanism to rotate is a stepping motor.
Compared with the prior art, the invention has the following beneficial effects:
1. the paper box feeding tool of the integrated device sends paper boxes subjected to die cutting into a production line one by one, a detection tool on the production line detects the quality of printing ink printed on the surfaces of the paper boxes, the paper boxes with detected inferior-quality products are removed from the original production line under the action of a material selection tool, and the paper boxes with qualified quality can be stacked from a preset position, so that the subsequent packaging process is facilitated;
2. through fixed block and baffle on the carrier bar of transition frock, when the conveyer belt of carton from last was transported to next conveyer belt, the baffle had the effect of being restricted to the carton, and its gesture easily takes place the condition that changes when avoiding the carton directly to fall into next conveyer belt. The belt conveying mechanism generates a certain traction effect on the upper surface of the paper box and simultaneously generates a certain downward pressure on the paper box, so that the paper box is prevented from flying out;
3. set up shock dynamo on the conflict subassembly of carton pan feeding frock, after putting into the carton between vertical board and the conflict subassembly, shock dynamo can accelerate the speed that the carton passes through scraps of paper unloading passageway to improve detection, the production efficiency of carton.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings.
FIG. 1 is a schematic view of the positions and connection relationship of various paper conveying tools;
FIG. 2 is a schematic structural view of the present invention with an external housing;
FIG. 3 is a use state reference diagram of the present invention;
FIG. 4 is a front view of the present invention;
FIG. 5 is a schematic view of a transition tool according to the present invention;
FIG. 6 is a second schematic view of the transition tooling of the present invention;
FIG. 7 is a schematic view of a carton feeding tool according to one embodiment of the present invention;
FIG. 8 is a second schematic structural view of a carton feeding tool according to the present invention;
FIG. 9 is a schematic view showing a state of separating defective products from good products of the paper cassette under test according to the present invention;
FIG. 10 is a schematic view showing a state where sheets of paper of the present invention are stacked;
in the figure: 1. discharging tooling; 101. a first belt transport mechanism; 102. a lower pressing roller;
2. a mounting frame;
3. transition tooling; 31. a connecting frame; 3101. accommodating grooves; 32. a fixing plate; 321. an extension member; 3201. a horizontal plate; 3202. a lead screw; 3203. a polish rod; 3204. a drive unit; 33. a second belt transport mechanism; 3301. a driven wheel; 34. a bearing rod; 35. a fixed block; 36. a baffle plate; 37. a moving assembly; 38. a pressing unit; 381. a vertical plate; 382. a connecting end; 383. a roller;
4. selecting a material tool; 41. a horizontal bar; 42. a showerhead assembly;
5. limiting the tool; 51. a support body; 52. an extension member; 53. an auxiliary transport roller;
6. printing a detection tool;
7. mounting a platform; 701. a third belt transport mechanism; 702. a fourth belt transport mechanism;
8. feeding a paper box into a tooling; 81. a vertical plate; 82. molding aluminum; 83. a limiting rod; 84. a first tape transport paper feeding mechanism; 85. a second belt transport paper feeding mechanism; 86. connecting the fixed plate; 87. a collision component; 88. a power motor; 89. a rotating shaft; 800. a paper sheet blanking channel;
9. substandard product discharging channel.
Detailed Description
It should be noted that in the description of the present invention, the terms "lateral", "longitudinal", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
The invention provides a self-checking type small box die-cutting integrated device which is used for detecting the printing quality of the surface of a paper box and separating defective products from a production line and comprises a discharging tool 1, an installation frame 2, a transition tool 3, a material selecting tool 4, a limiting tool 5, a printing detection tool 6, an installation platform 7 and a paper box feeding tool 8, wherein the discharging tool 1 is horizontally arranged, the upper end of the discharging tool 1 is provided with a plurality of first belt conveying mechanisms 101 at intervals along the left-right direction, the installation platform 7 is arranged at the rear end of the discharging tool 1 in the direction parallel to the discharging tool 1 and is higher than the discharging tool 1 in installation height, the installation frame 2 is arranged above the front end of the installation platform 7, the transition tool 3 is arranged on the installation frame 2 at intervals along the left-right direction, the upper end of the installation platform 7 is provided with a third belt conveying mechanism 701 and a fourth belt conveying mechanism 702 corresponding to the first belt conveying mechanisms 101 at intervals, the first belt conveying mechanisms 101, The third belt conveying mechanism 701 and the fourth belt conveying mechanism 702 form a paper feeding channel capable of conveying paper boxes in the front-back direction, a defective product discharging channel 9 located between the third belt conveying mechanism 701 and the fourth belt conveying mechanism 702 is further formed in the upper end of the mounting platform 7, the material selecting tool 4 is located right above the defective product discharging channel 9 so as to selectively move the paper boxes conveyed by the third belt conveying mechanism 701 and the fourth belt conveying mechanism 702 into the defective product discharging channel 9, the printing detection tool 6 is arranged above the fourth belt conveying mechanism 702, the limiting tools 5 are arranged at the front end and the rear end of the printing detection tool 6 and fixed with the same, the paper box feeding tool 8 is arranged at the rear end of the mounting platform 7, the front end of the paper box feeding tool 8 is provided with a paper outlet, and the paper outlet corresponds to the rear end of the fourth belt conveying mechanism 702 so as to convey the paper boxes to the paper feeding channel.
The specific working mode of the device for detecting the paper boxes and removing the defective products from the original production line can refer to the structure shown in figures 3 and 9;
1. feeding process of the paper box: after the die cutting process is finished, paper boxes are stacked, equipment personnel place the stacked paper boxes with certain thickness into the paper box feeding tool 8, and under the action of the paper box feeding tool 8, the paper box feeding tool 8 continuously conveys the stacked paper boxes from back to front;
2. a detection stage: after the paper boxes are fed into the fourth belt conveying mechanism 702 of the mounting platform 7 under the action of the paper box feeding tool 8, a belt of the fourth belt conveying mechanism 702 continuously conveys the paper boxes forwards, and the paper boxes pass through the printing detection tool 6;
printing detects when frock 6 detects the printing ink/two-dimensional code on carton surface and can follow two angles and improve its detection effect to the carton:
A. the operating specifications proposed from the point of view of the personnel (technical index) are as follows:
in printing detection frock 6, to the recognition and the quality detection of carton surface two-dimensional code:
step1, detecting the spray printing quality of the two-dimensional code and the air check code, adding white lines, blurred plates, dirty plates and being unrecognizable;
step2, detecting the incidence relation between the two-dimensional code and the digital check code;
step3, detecting the coincident code relation among the left road, the middle road and the right road;
and Step4, directly uploading the data to a data management system after detection:
step5, ensuring that all good codes are collected and a small amount of waste codes are collected on the premise that the operation of personnel meets the specification:
step6, ensuring code recording accuracy at a stable boot speed on the premise that the operation of personnel meets the specification, wherein the number of good products is less than that of good codes:
step7, under the premise that the human operation meets the requirements. On the premise that a specially-assigned person can completely collect all undetected machine products and place the machine products in a fixed place, all the stacked codes of all good products can be collected;
step8, the software has a two-dimensional code defect tracing inquiry function, the inquiry range depends on the storage capacity of the device, and historical data may need to be deleted periodically.
B. The proposed operating specifications from the software (appliance control) point of view are as follows:
step1, in the operation process of the printing detection tool 6, as long as a paper box passes through the printing detection tool 6, the software needs to be in a detection state;
step2, when the software has to be checked, the paper boxes of the printing detection tool 6 have to be collected by the human and placed at a fixed position for processing;
step3, when the apparatus cannot normally kick waste (blow a carton from the fourth belt conveyor 702 to the reject discharging passage 9 from the original production line) at a low speed or the like, the carton needs to be manually collected and placed at a fixed position to wait for processing;
step4, because the time of starting and stopping detection can not be completely distinguished, more cartons are recommended to be collected when the cartons are collected, and the cartons which are not detected and not kicked are ensured to be not collected;
step5, connecting the three paths of computers through a network cable to ensure the smooth network;
step6, fixing one host as the host, and managing the number pool (pre-paid number file) only on the host;
step7, in the process of equipment detection, if the coincident code appears, the paper box is immediately turned over and detected, and the coincident code paper box is found out;
and Step8, regularly and uniformly detecting the collected paper boxes on a small paper inspection machine, and uploading a code recording file, wherein a coincident code possibly exists during uploading, is detected by the die cutting machine, and needs to be ignored after being uploaded.
Through manual work and software (automatically controlled) standard, improve and print and detect that 6 can reach higher precision when detecting the two-dimensional code on carton surface (to the two-dimensional code of coincident code in time detecting out, can avoid the counterfeit to flow into market, infringes consumer's rights and interests).
3. A discharging stage: after the paper box passes through the printing detection tool 6, the paper box is continuously separated from the fourth belt conveying mechanism 702 and is conveyed to the third belt conveying mechanism 701, the paper box is continuously conveyed forwards under the action of the third belt conveying mechanism 701, when the paper box is separated from the front end of the third belt conveying mechanism 701, the paper box flies into the first belt conveying mechanism 101 of the discharging tool 1, the paper box flies into the discharging tool 1 from the mounting platform 7, the transition tool 3 performs necessary restraint on the paper box and plays a role in guiding, and the situation that the paper box directly flies out from the front end of the mounting platform 7 and is difficult to reach the first belt conveying mechanism 101 is avoided;
4. and (3) stacking: the conveying belt conveying speed of the first belt conveying mechanism 101 is smaller than that of the third belt conveying mechanism 701, after the paper boxes fly out of the third belt conveying mechanism 701, the paper boxes are stacked on the first belt conveying mechanism 101 at the lower conveying speed of the first belt conveying mechanism 101, so that the subsequent uniform packaging process of the paper boxes is facilitated, preparation is made for the packaging process, meanwhile, the conveying speed and the detection speed of the paper boxes are not influenced, and the efficiency is high.
Further, the transition tool 3 comprises a connecting frame 31, a fixing plate 32, a third belt conveying mechanism 33, a carrying rod 34, a plurality of fixing blocks 35 and a baffle 36, wherein the fixing plate 32 is arranged at the front end of the connecting frame 31, and the third belt conveying mechanism 33 is arranged at the lower end of the connecting frame 31 and is used for conveying the cartons from the rear of the connecting frame 31 to the front;
the receiving rod 34 passes through the third belt conveying mechanism 33, the receiving rod 34 is positioned in front of the fixing plate 32, the fixing block 35 is uniformly sleeved on the receiving rod 34, and the baffle plate 36 is arranged at the lower end of the fixing block 35 in a gradient structure which is gradually reduced from back to front.
The paper boxes are transported to sequentially pass through the discharging tool 1 and the mounting platform 7, the heights of the discharging tool 1 and the mounting platform 7 are different, the paper boxes are transported from back to front at a higher speed on the mounting platform 7, and the paper boxes fall onto the discharging tool 1 after being transported to the front end of the mounting platform 7 (because the transport speeds of the first belt conveying mechanism 101, the third belt conveying mechanism 701 and the fourth belt conveying mechanism 702 are different, the paper boxes are stacked on the discharging tool 1, so that the subsequent packaging process is facilitated);
when the paper box falls into the discharging tool 1, the paper box has an initial speed and is in contact with the baffle 36, and the baffle 36 blocks the paper box, so that the paper box is prevented from directly flying out of the discharging tool 1 and the mounting platform 7;
the third belt conveying mechanism 33 comprises a driven wheel, a belt, a driving wheel and a motor, the motor is in transmission connection with the driving wheel (the embodiment is more, the motor is not shown in the figure), the output torque of the motor is transmitted to the belt of the third belt conveying mechanism 33 through the driving wheel, the belt is in transmission connection with the driving wheel and the driven wheel 3301 in sequence, and therefore traction force is provided for the paper boxes, and the paper boxes are conveyed.
An extension member 321 having the same gradient as the baffle plate 36 is provided at the lower end of the fixing plate 32, a driven pulley 3301 at the front end of the third belt conveying mechanism 33 is rotatably connected to the extension member 321, and the receiving rod 34 penetrates the extension member 321.
Horizontal plates 3201 are mounted at the upper end and the lower end of one side, away from the connecting frame 31, of the fixing plate 32, a lead screw 3202 and a polish rod 3203 are sequentially arranged between the two horizontal plates 3201 along the vertical direction, a moving assembly 37 is connected to the lead screw 3202 in a threaded manner and can move along the length direction of the lead screw 3202, and a pressing unit 38 is mounted at the lower end of the moving assembly 37 and used for pressing down a belt of the third belt conveying mechanism 33 so that the belt of the third belt conveying mechanism 33 can be attached to a paper box;
the upper end of the screw 3202 penetrates the horizontal plate 3201, and the upper end of the screw 3202 is connected with a driving unit 3204 in a transmission manner.
The driving unit 3204 may be any one of a handwheel, a wing nut, or a driving motor.
When the driving unit 3204 adopts a hand wheel or a butterfly nut, the movement of the moving assembly 37 is semi-automatic, and the height adjustment of the moving assembly 37 can be realized only by rotating the driving unit 3204 according to the actual requirement by equipment personnel;
when the driving unit 3204 adopts a driving motor, the driving motor (preferably a stepping motor) is connected with the controller, and the driving motor is further controlled to work through the upper computer, so that the full-automatic adjusting process of the height adjustment of the moving assembly 37 is realized.
A plurality of accommodating grooves 3101 are formed at the lower end of the connecting frame 31 close to the fixing plate 32 along the vertical direction;
the pressing unit 38 includes a plurality of vertical plates 381, a connection end 382, and a roller 383, the vertical plates 381 correspond to the number of the accommodation grooves 3101 and are provided therein, the upper end of the vertical plates 381 is connected to the lower end surface of the moving assembly 37, the connection end 382 is provided at the lower end of the vertical plates 381, the roller 383 is provided at one side of the connection end 382 close to the belt of the third belt conveyer 33, and the outer circumference of the roller 383 is in contact with the belt of the third belt conveyer 33.
The roller 383 of the pressing unit 38 contacts with the upper surface of the belt of the third belt conveying mechanism 33, and the roller 383 presses the belt of the third belt conveying mechanism 33, so that the belt of the third belt conveying mechanism 33 can be attached to the carton more tightly, and the carton is transported conveniently.
The material selecting tool 4 comprises a horizontal rod 41 and a plurality of groups of paper blowing mechanisms with the same number as the paper feeding channels, the horizontal rod 41 is arranged above the defective product discharging channel 9 along the left and right direction, and the paper blowing mechanisms are arranged on the horizontal rod 41 at intervals;
the paper blowing mechanism is composed of two spray head assemblies 42, and air nozzles of the spray head assemblies 42 are arranged vertically downwards.
The limiting tool 5 comprises a supporting main body 51, an extending piece 52 and an auxiliary conveying roller 53, wherein the supporting main body 51 is fixedly connected with the front end and the rear end of the printing detection tool 6 respectively, and the extending piece 52 is arranged at the front end of one supporting main body 51 positioned on the front side;
the extending piece 52 extends forwards until the extending piece is close to the material selecting tool 4, and the front end of the extending piece does not pass through the front end of the fourth belt conveying mechanism 702;
a pressing component with the same structure as the extension piece 52 is fixed at the rear end of the mounting frame 2;
the auxiliary transport rollers 53 are uniformly provided at the lower ends of the extension member 52 and the push-down assembly.
The carton is detecting frock 6 back through the printing, and printing detects frock 6 and has the tally function, for example: ten cartons in total pass through the detection process of the printing detection tool 6, the two-dimensional code/ink of the sixth carton does not meet the specification, the printing detection tool 6 sends related signals to the controller, when the cartons pass below the material selection tool 4, the material selection tool 4 easily has a counting function, when the sixth carton passes through the material selection tool 4 and is about to enter the fourth belt conveying mechanism 702, the controller controls the material selection tool 4 to start working, after the material selection tool 4 works (the front and the back of the carton to be detected are divided into good products and defective products as shown in reference figure 9), the cartons are blown into the defective product discharge channel 9, defective products are further distinguished from good products (the opening size of the upper end of the defective product discharge channel 9 is slightly smaller than the length of the cartons, the problem that the good cartons are easy to fall into the defective product discharge channel 9 due to the self gravity is avoided, the position relation between the pressing component and the extension piece 52 and the auxiliary conveying roller 53 can be adjusted, ensure that the cartons in good quality can not directly fall into the defective product discharge channel 9 due to gravity factors when passing through the defective product discharge channel 9).
The paper box feeding tool 8 comprises two vertical plates 81, two limiting rods 83, two first belt conveying and feeding mechanisms 84 and a second belt conveying and feeding mechanism 85, the two vertical plates 81 are arranged at the rear end of the mounting platform 7 at intervals along the vertical arrangement, and the first belt conveying and feeding mechanisms 84 are respectively arranged on one side, close to the two vertical plates 81, of the two vertical plates 81 in a slope structure which is sequentially reduced from back to front;
the second belt transporting sheet feeding mechanism 85 is provided between the two vertical plates 81, which are parallel to the first belt transporting sheet feeding mechanism 84;
the first belt transport sheet feeding mechanism 84 and the second belt transport sheet feeding mechanism 85 share the same power source;
the limiting rod 83 is fixed with the vertical plate 81 and is arranged at the front end of the vertical plate 81, and a paper sheet blanking channel 800 through which the paper sheet box can pass is arranged on the lower end surface of the limiting rod and the upper end of the first belt transportation paper feeding mechanism 84.
Referring to the specific structure of the carton feeding tool 8 shown in fig. 7 and 8, the second belt transportation paper feeding mechanism 85 should have a connection relationship with the first belt transportation paper feeding mechanism 84, or the second belt transportation paper feeding mechanism 85 should be fixed by other means, so as to ensure that the second belt transportation paper feeding mechanism 85 can be located between the two vertical plates 81;
in actual production, some cartons are softer, and if only two first belt conveying paper feeding mechanisms 84 provide conveying and supporting functions for two side edges of the cartons at the moment, the middle parts of the cartons are likely to collapse, so that the situation that the cartons are easily blocked through the paper sheet blanking channel 800 is not facilitated, and therefore the structure of the second belt conveying paper feeding mechanism 85 is added, and the preferred embodiment that the carton feeding tool 8 improves the conveying efficiency of the cartons is realized.
The carton feeding tool 8 further comprises a shaped aluminum 82, a connecting fixing plate 86, a collision assembly 87, a power motor 88 and a rotating shaft 89, wherein the shaped aluminum 82 is arranged at the upper end of the front end of the vertical plate 81 to be connected with the two vertical plates 81, and the connecting fixing plate 86 is connected with one side of the second belt conveying paper feeding mechanism 85;
the abutting assembly 87 and the limiting rod 83 form a paper box supply chamber capable of accommodating paper boxes along the vertical direction of the first belt conveying paper feeding mechanism 84;
one end of the abutting assembly 87 far away from the limiting rod 83 is connected with a vibration motor;
the same power source shared by the first belt transporting sheet feeding mechanism 84 and the second belt transporting sheet feeding mechanism 85 is constituted by a power motor 88 and a rotating shaft 89.
The power motor 88 provides the same power for the belts of the first belt transportation paper feeding mechanism 84 and the second belt transportation paper feeding mechanism 85, after the power motor 88 works, the output torque of the power motor is transmitted to the rotating shaft 89, and the rotating shaft 89 performs friction transmission on the belts of the first belt transportation paper feeding mechanism 84 and the second belt transportation paper feeding mechanism 85, so that the transportation efficiency of the paper boxes in the paper box feeding tool 8 is ensured;
one end of the abutting component 87 is connected with a vibration motor, when a paper box is arranged in the paper box supply chamber, the vibration motor continuously beats the abutting component 87 and generates vibration, so that the paper box close to the belts of the first belt conveying paper feeding mechanism 84 and the second belt conveying paper feeding mechanism 85 can pass through the paper sheet blanking channel 800 as soon as possible, and the discharging process of the paper box is facilitated.
A lower pressing roller 102 is arranged above the first belt conveying mechanism 101, and a motor for driving the belt of the first belt conveying mechanism 101 to rotate adopts a stepping motor.
In order to ensure that good cartons after detection on the first belt conveying mechanism 101 can be discharged in a close-fitting manner (refer to a carton stacking state a shown in fig. 10), a stepping motor can be used as a motor for driving the belt of the first belt conveying mechanism 101 to rotate;
if the motor driving the belt of the first belt conveying mechanism 101 to rotate is a conventional motor, the paper boxes regularly enter the printing detection tool 6 from the paper box feeding tool 8 to complete detection, and after the printing detection tool 6 is detected, defective products are random, and if defective products exist, if the belt of the first belt conveying mechanism 101 is in a constant-rotation non-intermittent type mode, the situation of 'empty materials' possibly occurs, the subsequent uniform packaging process of the paper boxes is not facilitated;
therefore, if the motor for driving the belt of the first belt conveying mechanism 101 to rotate is a stepping motor, after the controller controls the material selecting tool 4 to work, the corresponding sixth paper box is empty, after the first five good paper boxes complete discharging, and when the sixth paper box transportation cycle is completed, the stepping motor does not rotate, and the first belt conveying mechanism 101 does not move. After the seventh carton transportation cycle is completed, the seventh carton is about to fall into the first belt conveying mechanism 101, at this time, the stepping motor rotates again, and the seventh carton is tightly attached to the fifth carton for stacking, so that the cartons can be uniformly packaged.
The paper box feeding tool of the integrated device sends paper boxes subjected to die cutting into a production line one by one, a detection tool on the production line detects the quality of printing ink printed on the surfaces of the paper boxes, the paper boxes with detected inferior-quality products are removed from the original production line under the action of a material selection tool, and the paper boxes with qualified quality can be stacked from a preset position, so that the subsequent packaging process is facilitated; through fixed block and baffle on the carrier bar of transition frock, when the conveyer belt of carton from last was transported to next conveyer belt, the baffle had the effect of being restricted to the carton, and its gesture easily takes place the condition that changes when avoiding the carton directly to fall into next conveyer belt. The upper surface of the paper box is subjected to a certain traction effect through the belt conveying mechanism, and meanwhile, a certain downward pressure is generated on the paper box, so that the paper box is prevented from flying out; establish shock dynamo on the conflict subassembly of carton pan feeding frock, after putting into the carton between vertical board and the conflict subassembly, shock dynamo can accelerate the speed that the carton passes through scraps of paper unloading passageway to improve detection, the production efficiency of carton.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides an integrative device of self-checking type capsule cross cutting for detect the printing quality on carton surface, and break away from its characterized in that from the production line with the substandard product: comprises a discharging tool (1), a mounting frame (2), a transition tool (3), a material selecting tool (4), a limiting tool (5), a printing detection tool (6), a mounting platform (7) and a paper box feeding tool (8), wherein the discharging tool (1) is horizontally arranged, a plurality of first belt conveying mechanisms (101) are arranged at the upper end of the discharging tool at intervals along the left and right directions, the mounting platform (7) is arranged at the rear end of the discharging tool (1) at a direction parallel to the discharging tool (1), the mounting height of the mounting platform is higher than that of the discharging tool (1), the mounting frame (2) is arranged above the front end of the mounting platform (7), the transition tool (3) is arranged on the mounting frame (2) at intervals along the left and right directions, a third belt conveying mechanism (701) and a fourth belt conveying mechanism (702) corresponding to the first belt conveying mechanisms (101) are arranged at intervals at the upper end of the mounting platform (7), the first belt conveying mechanism (101), the third belt conveying mechanism (701) and the fourth belt conveying mechanism (702) form a paper feeding channel capable of conveying paper boxes in the front-back direction, a defective product discharging channel (9) located between the third belt conveying mechanism (701) and the fourth belt conveying mechanism (702) is further formed in the upper end of the mounting platform (7), the material selecting tool (4) is located right above the defective product discharging channel (9) so as to selectively move the paper boxes conveyed by the third belt conveying mechanism (701) and the fourth belt conveying mechanism (702) into the defective product discharging channel (9), the printing detection tool (6) is arranged above the fourth belt conveying mechanism (702), the limiting tools (5) are arranged at the front end and the rear end of the printing detection tool (6) and are fixed with the same, carton pan feeding frock (8) are located the rear end of mounting platform (7), the front end of carton pan feeding frock (8) has a exit slot, the exit slot with the rear end of fourth area transport mechanism (702) is corresponding to send the carton to the passageway of form advancing.
2. The self-checking pouch die-cutting integrated device as claimed in claim 1, wherein: the transition tool (3) comprises a connecting frame (31), a fixing plate (32), a third belt conveying mechanism (33), a carrying rod (34), a plurality of fixing blocks (35) and a baffle (36), wherein the fixing plate (32) is arranged at the front end of the connecting frame (31), and the third belt conveying mechanism (33) is arranged at the lower end of the connecting frame (31) and is used for conveying cartons from the rear to the front of the connecting frame (31);
the bearing rod (34) penetrates through the third belt conveying mechanism (33), the bearing rod (34) is located in front of the fixing plate (32), the fixing block (35) is uniformly sleeved on the bearing rod (34), and the baffle (36) is arranged at the lower end of the fixing block (35) in a gradient structure which is sequentially reduced from back to front.
3. The self-checking pouch die-cutting integrated device as claimed in claim 2, wherein: the lower end of the fixing plate (32) is provided with an extending piece (321) with the same gradient as the baffle (36), a driven wheel (3301) at the front end of the third belt conveying mechanism (33) is connected with the extending piece (321) in a rotating mode, and the bearing rod (34) penetrates through the extending piece (321).
4. The self-checking pouch die-cutting integrated device as claimed in claim 3, wherein: horizontal plates (3201) are mounted at the upper end and the lower end of one side, away from the connecting frame (31), of the fixing plate (32), a lead screw (3202) and a polished rod (3203) are sequentially arranged between the two horizontal plates (3201) along the vertical direction, a moving assembly (37) is connected to the lead screw (3202) in a threaded mode and can move along the length direction of the lead screw (3202), and a pressing unit (38) is mounted at the lower end of the moving assembly (37) and used for pressing down a belt of the third belt conveying mechanism (33) so that the belt of the third belt conveying mechanism (33) can be tightly attached to a paper box;
the upper end of the lead screw (3202) penetrates through the horizontal plate (3201), and the upper end of the lead screw (3202) is in transmission connection with a driving unit (3204).
5. The self-checking pouch die-cutting integrated device as claimed in claim 4, wherein: a plurality of accommodating grooves (3101) are formed in the lower end of the connecting frame (31) close to the fixing plate (32) along the vertical direction;
the pressing unit (38) comprises a plurality of vertical plates (381), a connecting end (382) and rollers (383), the vertical plates (381) correspond to the accommodating groove (3101) in number and are arranged in the accommodating groove, the upper end of each vertical plate (381) is connected with the lower end face of the corresponding movable assembly (37), the connecting end (382) is arranged at the lower end of each vertical plate (381), the rollers (383) are arranged on one side, close to the belt of the third belt conveying mechanism (33), of the connecting end (382), and the outer circumference of each roller (383) is in contact with the belt of the third belt conveying mechanism (33).
6. The self-checking pouch die-cutting integrated device as claimed in claim 1, wherein: the material selecting tool (4) comprises horizontal rods (41) and a plurality of groups of paper blowing mechanisms with the same number as that of the paper feeding channels, the horizontal rods (41) are arranged above the defective product discharging channel (9) in the left-right direction, and the paper blowing mechanisms are arranged on the horizontal rods (41) at intervals;
the paper blowing mechanism comprises two spray head assemblies (42), and air nozzles of the spray head assemblies (42) are arranged downwards vertically.
7. The self-checking pouch die-cutting integrated device as claimed in claim 1, wherein: the limiting tool (5) comprises a supporting main body (51), an extending piece (52) and an auxiliary conveying roller (53), the supporting main body (51) is fixedly connected with the front end and the rear end of the printing detection tool (6) respectively, and the extending piece (52) is arranged at the front end of one supporting main body (51) located on the front side;
the extension piece (52) extends forwards until the extension piece is close to the material selecting tool (4), and the front end of the extension piece does not pass over the front end of the fourth belt conveying mechanism (702);
a pressing component with the same structure as the extending piece (52) is fixed at the rear end of the mounting frame (2);
the auxiliary transportation roller (53) is uniformly arranged at the lower ends of the extension piece (52) and the pressing assembly.
8. The integrated die-cutting device for the small boxes according to claim 1, wherein: the carton feeding tool (8) comprises two vertical plates (81), two limiting rods (83), two first belt conveying and feeding mechanisms (84) and one second belt conveying and feeding mechanism (85), the two vertical plates (81) are arranged at the rear end of the mounting platform (7) at intervals along a vertical arrangement, and the first belt conveying and feeding mechanisms (84) are respectively arranged on one side, close to the two vertical plates (81), of a slope structure which is sequentially reduced from back to front;
the second belt conveying paper feeding mechanism (85) is arranged between the two vertical plates (81) and is parallel to the first belt conveying paper feeding mechanism (84);
the first belt transportation paper feeding mechanism (84) and the second belt transportation paper feeding mechanism (85) share the same power source;
the limiting rod (83) is fixed with the vertical plate (81) and arranged at the front end of the vertical plate (81), and a paper sheet blanking channel (800) through which a paper sheet box can pass is formed in the lower end face of the limiting rod and the upper end of the first belt conveying paper feeding mechanism (84).
9. The self-checking pouch die-cutting integrated device according to claim 8, wherein: the carton feeding tool (8) further comprises section aluminum (82), a connecting fixing plate (86), a collision assembly (87), a power motor (88) and a rotating shaft (89), wherein the section aluminum (82) is arranged at the upper end of the front end of each vertical plate (81) to connect the two vertical plates (81), and the connecting fixing plate (86) is connected with one side of the second belt conveying paper feeding mechanism (85);
the abutting assembly (87) and the limiting rod (83) form a paper box supply chamber capable of accommodating paper boxes along the vertical direction of the first belt conveying paper feeding mechanism (84);
one end, far away from the limiting rod (83), of the abutting assembly (87) is connected with a vibration motor;
the same power source shared by the first belt transport paper feeding mechanism (84) and the second belt transport paper feeding mechanism (85) is composed of the power motor (88) and the rotating shaft (89).
10. A self-testing pouch die-cut integrated device as claimed in any one of claims 1 to 9, wherein: a lower pressing roller (102) is arranged above the first belt conveying mechanism (101), and a motor for driving the belt of the first belt conveying mechanism (101) to rotate is a stepping motor.
CN202210638508.9A 2022-06-08 2022-06-08 Self-checking type small box die cutting integrated device Pending CN114953585A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210638508.9A CN114953585A (en) 2022-06-08 2022-06-08 Self-checking type small box die cutting integrated device

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Application Number Priority Date Filing Date Title
CN202210638508.9A CN114953585A (en) 2022-06-08 2022-06-08 Self-checking type small box die cutting integrated device

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Publication Number Publication Date
CN114953585A true CN114953585A (en) 2022-08-30

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