CN114932762A - Safety early warning system of full-automatic ink jet numbering machine - Google Patents
Safety early warning system of full-automatic ink jet numbering machine Download PDFInfo
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- CN114932762A CN114932762A CN202111511945.6A CN202111511945A CN114932762A CN 114932762 A CN114932762 A CN 114932762A CN 202111511945 A CN202111511945 A CN 202111511945A CN 114932762 A CN114932762 A CN 114932762A
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- 238000001514 detection method Methods 0.000 claims abstract description 22
- 230000005856 abnormality Effects 0.000 claims abstract description 11
- 238000012545 processing Methods 0.000 claims description 59
- 238000005507 spraying Methods 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000011156 evaluation Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 7
- 238000007405 data analysis Methods 0.000 abstract description 3
- 238000012544 monitoring process Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000007641 inkjet printing Methods 0.000 abstract 2
- 239000000976 ink Substances 0.000 description 46
- 238000010586 diagram Methods 0.000 description 7
- 238000012546 transfer Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/46—Applications of alarms, e.g. responsive to approach of end of line
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- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
The invention discloses a safety early warning system of a full-automatic ink-jet printer, which relates to the technical field of ink-jet printers and comprises an abnormality detection system, wherein a temperature sensor and a vibration sensor can constantly detect the temperature of internal parts and the vibration amplitude of the parts when the ink-jet printer runs, and transmit temperature data to a data acquisition system, an image acquisition module can regularly acquire an ink-jet printing image surface in the ink-jet printer in the ink-jet printing process to provide data analysis support for a subsequent monitoring system, an ink quantity detection module can constantly monitor the residual quantity of ink in the ink-jet printer so as to timely alarm under the condition of insufficient ink quantity, the early warning system can display fault codes of the ink-jet printer through a fault display module, professional maintenance personnel can accurately find out fault positions, and the ink-jet printer can send out easily observed prompts through a sound early warning module and a light early warning module after the fault occurs, thereby can in time remind the staff in time to handle.
Description
Technical Field
The invention relates to the technical field of ink jet printers, in particular to a safety early warning system of a full-automatic ink jet printer.
Background
The code spraying machine is a device which is controlled by software and used for carrying out identification on products in a non-contact mode. Generally, the ink jet printer is invented in the end of sixties, the first commercial ink jet printer in the world cannot be produced until seventies, the ink jet printer based on the on-demand ink jet technology is divided into three types, namely a piezoelectric ink jet technology, a pressure valve ink jet technology and a thermal foaming ink jet technology, and the working principle of each type is different.
However, the inkjet printer may cause more faults due to long-time operation, such as uneven ink jet amount, unclear ink jet writing, or damage of parts inside the inkjet printer due to high temperature caused by high load operation, and the like, and the full-automatic inkjet printer is generally placed on a production line for operation without manual supervision, so that if a fault is not found by a worker in time in the operation process, the product on the production line cannot be printed in time for rework, and even if the worker finds that the inkjet printer is in an idle state in time, the fault cause of the inkjet printer cannot be found in time, and the production efficiency is seriously affected.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a safety early warning system of a full-automatic code spraying machine, which solves the problems that the fault is difficult to discover in time when the code spraying machine breaks down in the working process, the code spraying work of products is influenced, and the fault reason is difficult to discover under the idle state of the code spraying machine.
In order to realize the purpose, the invention is realized by the following technical scheme: the safety early warning system of the full-automatic ink jet printer comprises an abnormality detection system, wherein the output end of the abnormality detection system is connected with the input end of a data acquisition system, the output end of the data acquisition system is connected with the input end of an early warning rule configuration system, the output end of the early warning rule configuration system is connected with the input end of a data receiving system, the output end of the data receiving system is respectively connected with the input ends of an information storage system and a data processing system, the output end of the data processing system is connected with the input end of a data sending system, the output end of the data sending system is connected with the input end of an early warning output system, and the output end of the early warning output system is connected with the input end of a mobile equipment terminal.
The abnormality detection system comprises a temperature sensor, a vibration sensor, an image acquisition module and an ink amount detection module, wherein the output end of the temperature sensor is connected with the input end of the vibration sensor, the output end of the vibration sensor is connected with the input end of the image acquisition module, and the output end of the image acquisition module is connected with the input end of the ink amount detection module.
The early warning output system comprises a fault display module, a sound early warning module, a light early warning module and an information transmission module, wherein the output end of the fault display module is connected with the input end of the sound early warning module, the output end of the sound early warning module is connected with the input end of the light early warning module, and the output end of the light early warning module is connected with the input end of the information transmission module.
Furthermore, the data acquisition system comprises a data sorting and classifying unit, a temporary storage unit and a fault level evaluation unit, wherein the output end of the data sorting and classifying unit is connected with the input end of the temporary storage unit, and the output end of the temporary storage unit is connected with the input end of the fault level evaluation unit.
Furthermore, the early warning rule configuration system comprises a temperature judgment module, a vibration comparison module, an image processing module and an ink amount comparison module, wherein the output end of the temperature judgment module is connected with the input end of the vibration comparison module.
Further, the output end of the vibration comparison module is connected with the input end of the image processing module, and the output end of the image processing module is connected with the input end of the ink quantity comparison module.
Furthermore, the data processing system comprises a temperature abnormity processing unit, a vibration abnormity processing unit, a code spraying abnormity processing unit and an ink quantity abnormity processing unit, wherein the output end of the temperature abnormity processing unit is connected with the input end of the vibration abnormity processing unit, and the output end of the vibration abnormity processing unit is connected with the input end of the code spraying abnormity processing unit.
Further, the output end of the code spraying abnormity processing unit is connected with the output end of the ink amount abnormity processing unit.
Furthermore, the information transmission module comprises a fault information sending unit, a fault wireless network unit and a cloud server, and the output end of the fault information sending unit is connected with the input end of the fault wireless network unit.
Furthermore, the output end of the wireless network unit is connected with the input end of the cloud server.
Advantageous effects
The invention provides a safety early warning system of a full-automatic ink-jet printer. Compared with the prior art, the method has the following beneficial effects:
1. a safety early warning system of a full-automatic ink-jet printer is provided, wherein the output end of an abnormality detection system is connected with the input end of a data acquisition system, the output end of the data acquisition system is connected with the input end of an early warning rule configuration system, the output end of the early warning rule configuration system is connected with the input end of a data receiving system, the output end of the data receiving system is respectively connected with the input ends of an information storage system and a data processing system, the output end of the data processing system is connected with the input end of a data sending system, the output end of the data sending system is connected with the input end of an early warning output system, the output end of the early warning output system is connected with the input end of a mobile equipment terminal, a temperature sensor and a vibration sensor can detect the temperature and the vibration amplitude of the parts inside the ink-jet printer at the running time and transmit the temperature data to the data acquisition system, the image acquisition module can regularly acquire the code spraying drawing in the code spraying process of the code spraying machine, data analysis support is provided for a follow-up monitoring system, and the ink quantity detection module can monitor the ink quantity residual quantity in the code spraying machine all the time, so that the alarm can be given in time under the condition of insufficient ink quantity.
2. The utility model provides a safety precaution system of full-automatic ink jet numbering machine, early warning output system includes the trouble display module, sound early warning module, light early warning module, the information transfer module, the output of trouble display module is connected with sound early warning module's input, sound early warning module's output is connected with light early warning module's input, light early warning module's output is connected with the input of information transfer module, this early warning system can show the fault code of ink jet numbering machine through trouble display module, the professional maintenance personnel of being convenient for pinpoint the fault position, can send the suggestion of easily observing through sound early warning module and light early warning module after the ink jet numbering machine breaks down, thereby can in time remind the staff in time to handle.
3. The utility model provides a safety precaution system of full-automatic ink jet numbering machine, early warning rule configuration system is through the temperature that sets up, the vibration, spout the code standard, and the reasonable interval data of china ink volume, and real-time data when the ink jet numbering machine functions compares with this data, thereby can reach accurate judged result, information transfer module can be when the ink jet numbering machine breaks down the very first time with fault information send for mobile phone end through wireless network, thereby can realize the long-range function situation of knowing the ink jet numbering machine and in time make the processing.
Drawings
FIG. 1 is a schematic block diagram of the system of the present invention;
FIG. 2 is a schematic block diagram of an anomaly detection system of the present invention;
FIG. 3 is a schematic block diagram of a data acquisition system of the present invention;
FIG. 4 is a schematic block diagram of an early warning rule configuration system of the present invention;
FIG. 5 is a functional block diagram of a data processing system according to the present invention;
FIG. 6 is a schematic block diagram of an early warning output system of the present invention;
FIG. 7 is a functional block diagram of the message passing module of the present invention.
In the figure: 1. an anomaly detection system; 101. a temperature sensor; 102. a vibration sensor; 103. an image acquisition module; 104. an ink amount detection module; 2. a data acquisition system; 201. a data sorting and classifying unit; 202. a temporary storage unit; 203. a fault level evaluation unit; 3. an early warning rule configuration system; 301. a temperature determination module; 302. a vibration comparison module; 303. an image processing module; 304. an ink amount comparison module; 4. a data receiving system; 5. an information storage system; 6. a data processing system; 601. a temperature abnormality processing unit; 602. a vibration abnormality processing unit; 603. a code spraying abnormity processing unit; 604. an ink amount abnormality processing unit; 7. a data transmission system; 8. an early warning output system; 801. a fault display module; 802. a sound early warning module; 803. a light early warning module; 804. an information transfer module; 8041. a failure information transmitting unit; 8042. a wireless network unit; 8043. a cloud server; 9. and (4) a mobile equipment terminal.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a safety early warning system of a full-automatic ink-jet printer comprises an anomaly detection system 1, wherein the output end of the anomaly detection system 1 is connected with the input end of a data acquisition system 2, the output end of the data acquisition system 2 is connected with the input end of an early warning rule configuration system 3, the output end of the early warning rule configuration system 3 is connected with the input end of a data receiving system 4, the output end of the data receiving system 4 is respectively connected with the input ends of an information storage system 5 and a data processing system 6, the output end of the data processing system 6 is connected with the input end of a data sending system 7, the output end of the data sending system 7 is connected with the input end of an early warning output system 8, the output end of the early warning output system 8 is connected with the input end of a mobile equipment terminal 9, the anomaly detection system 1 comprises a temperature sensor 101, a vibration sensor 102, an image acquisition module 103, a vibration sensor, The ink amount detection module 104, the output end of the temperature sensor 101 is connected with the input end of the vibration sensor 102, the output end of the vibration sensor 102 is connected with the input end of the image acquisition module 103, the output end of the image acquisition module 103 is connected with the input end of the ink amount detection module 104, the early warning output system 8 comprises a fault display module 801, a sound early warning module 802, a light early warning module 803 and an information transmission module 804, the output end of the fault display module 801 is connected with the input end of the sound early warning module 802, the output end of the sound early warning module 802 is connected with the input end of the light early warning module 803, the output end of the light early warning module 803 is connected with the input end of the information transmission module 804, the data acquisition system 2 comprises a data sorting and classifying unit 201, a temporary storage unit 202 and a fault level evaluation unit 203, the output end of the data sorting and classifying unit 201 is connected with the input end of the temporary storage unit 202, the output end of the temporary storage unit 202 is connected with the input end of the fault level evaluation unit 203, the early warning rule configuration system 3 comprises a temperature judgment module 301, a vibration comparison module 302, an image processing module 303 and an ink amount comparison module 304, the output end of the temperature judgment module 301 is connected with the input end of the vibration comparison module 302, the output end of the vibration comparison module 302 is connected with the input end of the image processing module 303, the output end of the image processing module 303 is connected with the input end of the ink amount comparison module 304, the data processing system 6 comprises a temperature abnormity processing unit 601, a vibration abnormity processing unit 602, a code spraying abnormity processing unit 603 and an ink amount abnormity processing unit 604, the output end of the temperature abnormity processing unit 601 is connected with the input end of the vibration abnormity processing unit 602, the output end of the vibration abnormity processing unit 602 is connected with the input end of the code spraying abnormity processing unit 603, the output end of the inkjet code abnormality processing unit 603 is connected to the output end of the ink amount abnormality processing unit 604, the information transfer module 804 includes a fault information sending unit 8041, a fault wireless network unit 8042 and a cloud server 8043, the output end of the fault information sending unit 8041 is connected to the input end of the fault wireless network unit 8042, and the output end of the fault wireless network unit 8042 is connected to the input end of the cloud server 8043.
When the temperature sensor 101 and the vibration sensor 102 are used, the temperature sensor 101 and the vibration sensor 102 can constantly detect the temperature of the internal parts and the vibration amplitude of the parts when the inkjet printer runs, and transmit temperature data to the data acquisition system 2, the image acquisition module 103 can regularly acquire a code spraying drawing in the inkjet printer code spraying process to provide data analysis support for a subsequent monitoring system, the ink amount detection module 104 can constantly monitor the residual ink amount in the inkjet printer, so that an alarm can be given in time under the condition of insufficient ink amount, the early warning system can display fault codes of the inkjet printer through the fault display module 801, a professional can conveniently and accurately find out fault positions, after the inkjet printer breaks down, a prompt which is easy to observe can be sent through the sound early warning module 802 and the light early warning module, so that a worker can be timely reminded of timely handling, and the early warning rule configuration system 3 can timely monitor the temperature and the vibration amplitude of the internal parts through the set temperature, Vibration, code spraying standards and the reasonable interval data of ink volume to real-time data when the ink jet numbering machine operates is compared with the data, so that an accurate judgment result can be obtained, the information transmission module 804 can send fault information to the mobile equipment terminal 9 through a wireless network at the very first time when the ink jet numbering machine breaks down, and therefore the remote understanding of the operation condition of the ink jet numbering machine can be realized and timely processing can be carried out.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a safety precaution system of full-automatic ink jet numbering machine, includes unusual detecting system (1), its characterized in that: the output end of the anomaly detection system (1) is connected with the input end of a data acquisition system (2), the output end of the data acquisition system (2) is connected with the input end of an early warning rule configuration system (3), the output end of the early warning rule configuration system (3) is connected with the input end of a data receiving system (4), the output end of the data receiving system (4) is respectively connected with the input ends of an information storage system (5) and a data processing system (6), the output end of the data processing system (6) is connected with the input end of a data sending system (7), the output end of the data sending system (7) is connected with the input end of an early warning output system (8), and the output end of the early warning output system (8) is connected with the input end of a mobile device terminal (9);
the abnormality detection system (1) comprises a temperature sensor (101), a vibration sensor (102), an image acquisition module (103) and an ink amount detection module (104), wherein the output end of the temperature sensor (101) is connected with the input end of the vibration sensor (102), the output end of the vibration sensor (102) is connected with the input end of the image acquisition module (103), and the output end of the image acquisition module (103) is connected with the input end of the ink amount detection module (104);
the early warning output system (8) comprises a fault display module (801), a sound early warning module (802), a light early warning module (803) and an information transmission module (804), wherein the output end of the fault display module (801) is connected with the input end of the sound early warning module (802), the output end of the sound early warning module (802) is connected with the input end of the light early warning module (803), and the output end of the light early warning module (803) is connected with the input end of the information transmission module (804).
2. The safety warning system of the full-automatic ink-jet printer according to claim 1, characterized in that: the data acquisition system (2) comprises a data sorting and classifying unit (201), a temporary storage unit (202) and a fault level evaluation unit (203), wherein the output end of the data sorting and classifying unit (201) is connected with the input end of the temporary storage unit (202), and the output end of the temporary storage unit (202) is connected with the input end of the fault level evaluation unit (203).
3. The safety warning system of the full-automatic ink-jet printer according to claim 1, characterized in that: the early warning rule configuration system (3) comprises a temperature judgment module (301), a vibration comparison module (302), an image processing module (303) and an ink amount comparison module (304), wherein the output end of the temperature judgment module (301) is connected with the input end of the vibration comparison module (302).
4. The safety warning system of the full-automatic ink-jet printer according to claim 3, characterized in that: the output end of the vibration comparison module (302) is connected with the input end of the image processing module (303), and the output end of the image processing module (303) is connected with the input end of the ink amount comparison module (304).
5. The safety warning system of the full-automatic ink-jet printer according to claim 1, characterized in that: the data processing system (6) comprises a temperature abnormity processing unit (601), a vibration abnormity processing unit (602), a code spraying abnormity processing unit (603) and an ink quantity abnormity processing unit (604), wherein the output end of the temperature abnormity processing unit (601) is connected with the input end of the vibration abnormity processing unit (602), and the output end of the vibration abnormity processing unit (602) is connected with the input end of the code spraying abnormity processing unit (603).
6. The safety warning system of the full-automatic ink-jet printer according to claim 5, characterized in that: the output end of the code spraying abnormity processing unit (603) is connected with the output end of the ink quantity abnormity processing unit (604).
7. The safety early warning system of the full-automatic ink-jet printer according to claim 1, characterized in that: the information transmission module (804) comprises a fault information sending unit (8041), a fault wireless network unit (8042) and a cloud server (8043), wherein an output end of the fault information sending unit (8041) is connected with an input end of the fault wireless network unit (8042).
8. The safety warning system of the full-automatic ink-jet printer according to claim 7, characterized in that: the output end of the wireless network unit (8042) is connected with the input end of the cloud server (8043).
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| CN112461014A (en) * | 2020-11-20 | 2021-03-09 | 中国能源建设集团华东电力试验研究院有限公司 | Air cooling island anti-freezing integrated system based on extreme cold climate condition and operation method thereof |
| CN214111987U (en) * | 2020-12-04 | 2021-09-03 | 宜宾市翠屏区光全食品有限责任公司 | Full-automatic sesame oil production line who spouts sign indicating number |
| CN112557412A (en) * | 2020-12-25 | 2021-03-26 | 无锡歌迪亚自动化科技有限公司 | Automatic code-spraying printing defect detection system and detection method |
| CN113252784A (en) * | 2021-05-12 | 2021-08-13 | 杭州仁牧科技有限公司 | Ship-based acoustic signal finished product inspection system and rapid inspection method thereof |
| CN113173545A (en) * | 2021-05-28 | 2021-07-27 | 安徽宇锋智能科技有限公司 | Forklift safety anti-collision system and alarm mode thereof |
| CN113497476A (en) * | 2021-06-18 | 2021-10-12 | 浙江中新电力工程建设有限公司 | Uncertainty random fluctuation energy storage power supply system and planning method thereof |
| CN113954542A (en) * | 2021-11-18 | 2022-01-21 | 苏州忧企印信息科技有限公司 | Printer fault detection system |
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