CN112651649B - Digital printing information acquisition method - Google Patents
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Abstract
The invention discloses a digital printing information acquisition method, which specifically comprises the following steps: step one, login authentication: the user is connected with the server through the client, and logs in the information acquisition system after password verification; step two, collecting standard values; step three, working alarming; the fourth step, abnormal alarm, the invention relates to the technical field of digital printing. According to the digital printing information acquisition method, when printing is performed in a large scale, the digital printing information acquisition method is directly used for monitoring on line, after printing is finished, workers can be notified through the timing alarm unit, the labor capacity of the workers can be effectively reduced while the orderly operation of the workers is ensured, and once the consumption of ink exceeds an alarm threshold value, the workers are alerted through the abnormality alarm unit, so that the workers can diagnose abnormal conditions timely, equipment is trimmed, early warning is achieved, and further expansion of loss is avoided.
Description
Technical Field
The invention relates to the technical field of digital printing, in particular to a digital printing information acquisition method.
Background
Digital printing refers to the digitization of the printing technique, which generally refers to the digitization of part or all of the entire process. The digital printing is a brand new printing mode which directly prints the computer file on paper and is different from the traditional complex printing process. Digital printing has a plurality of advantages of simplicity, rapidness, flexibility and the like; printing materials such as water-based ink, toner, UV curable ink and the like are mainly used; including laser photocomposition, remote transfer, digital proofing, computer-to-plate, digital work flow, printing plant ERP, etc.
Aiming at the condition that the ink quantity of a single color is insufficient when printing is carried out on a large scale in digital printing, if the printing is continued, the quality of a finished product is easily reduced, even the condition that the product is unqualified is caused, a conventional printing mode is that a worker monitors beside a machine and observes the allowance of the ink in real time, manual monitoring is very energy-consuming, errors easily occur, accurate and effective printing of equipment cannot be ensured, the printing equipment is easy to damage after long-time working, the ink is used abnormally, the prior art can judge whether the equipment fails or not through the quality of the finished product, early warning can not be carried out in advance, and loss is easily increased.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a digital printing information acquisition method, which solves the problems that the condition of insufficient ink quantity of single color often occurs during large-batch printing, the accurate and effective printing of equipment cannot be ensured, the printing equipment is easy to damage after long-time working, early warning cannot be performed, and loss is easy to increase.
Technical proposal
In order to achieve the above purpose, the invention is realized by the following technical scheme: the digital printing information acquisition method specifically comprises the following steps:
step one, login authentication: the user is connected with the server through the client, and logs in the information acquisition system after password verification;
step two, collecting standard values: before the digital printer is started, the ink bottle monitoring module in the ink bottle is used for measuring the ink stock in the ink bottle, the measured value is directly input into the data comparison module to be used as a comparison value, then a single piece in a batch of identical printed matters is set as a standard unit by controlling the standard unit setting module in the pre-judging unit, the printed matters of the standard unit are printed by the digital printer, the ink bottle monitoring module is used for measuring the ink bottle stock after printing again, the measured value is transmitted into the data comparison module, the difference value of the two measurements is taken by the data integration module to be the ink quantity consumed by printing of the standard unit, the two measured values are transmitted into the data comparison module to be used as comparison values for subsequent comparison, the ink consumption of different ink bottles is counted by the metering analysis module, and different ink quantities consumed by printing of the standard unit are obtained by the standard unit generation module;
step three, working alarming: the method comprises the steps that the number of pieces to be printed is set through a workload setting module, a central processing module conveys the ink allowance and the number of pieces to a timing alarm unit, a maximum number of pieces to be printed is calculated through an extremum limiting module, the time required for setting the number of pieces is calculated through a time setting module according to unit time consumed by printing of a standard unit, after the set time is reached, a flicker control module is controlled through an alarm module to cause lamplight to flicker, an audible module is controlled to carry out audible alarm, and workers are notified of printing completion;
step four, abnormal alarm: according to the setting of the third step, in the printing process, a line graph of the relation between the ink quantity and the number of pieces and a line graph of the relation between the ink quantity and the unit time are generated by a chart generating module, the line graph is displayed by a display unit, in the process, an ink quantity safety deviation threshold is input into an alarm threshold setting module in an abnormal alarm unit to serve as an alarm threshold, the chart is monitored in real time by a real-time recording module, and once the alarm threshold is exceeded, the abnormal alarm module alarms staff.
Preferably, the client is in bidirectional connection with the server through the Ethernet, the server is in bidirectional connection with the information acquisition system through the Ethernet, and the information acquisition system is in bidirectional connection with the central processing module.
Preferably, the central processing module is respectively connected with the abnormality alarming unit, the stock monitoring unit, the control pre-judging unit, the workload setting module, the timing alarming unit, the information storage module and the chart generating module in a bidirectional manner, the output end of the abnormality alarming unit is connected with the input end of the stock monitoring unit, the output end of the stock monitoring unit is connected with the input end of the control pre-judging unit, and the chart generating module is connected with the display unit in a bidirectional manner.
Preferably, the client comprises a mobile terminal such as a mobile phone, a notebook, a tablet and the like.
Preferably, the abnormality alarm unit comprises a real-time recording module, an alarm threshold setting module and an abnormality alarm module, wherein the output end of the real-time recording module is connected with the input end of the alarm threshold setting module, and the output end of the alarm threshold setting module is connected with the input end of the abnormality alarm module.
Preferably, the stock monitoring unit comprises an ink bottle monitoring module, a data comparing module, a data integrating module and an initial value setting module, wherein the output end of the ink bottle monitoring module is connected with the input end of the data comparing module, the output end of the data comparing module is connected with the input end of the data integrating module, and the output end of the initial value setting module is connected with the input end of the data comparing module.
Preferably, the control prejudging unit comprises a standard unit setting module, a metering analysis module and a standard value generating module, wherein the output end of the standard unit setting module is connected with the input end of the metering analysis module, and the output end of the metering analysis module is connected with the input end of the standard value generating module.
Preferably, the timing alarm unit comprises an extremum limiting module, a time setting module, an alarm module, a flicker control module and an audio module, wherein the output end of the extremum limiting module is connected with the input end of the time setting module, the output end of the time setting module is connected with the input end of the alarm module, and the output end of the alarm module is respectively connected with the input ends of the flicker control module and the audio module.
Advantageous effects
The invention provides a digital printing information acquisition method. The beneficial effects are as follows:
according to the digital printing information acquisition method, the ink consumed by printing is obtained by acquiring the ink output of the ink bottle and the information of the residual ink after printing a standard unit, the setting of the residual ink is matched, a worker can directly monitor the printing on line when printing in a large scale, the worker can be informed of the printing through the timing alarm unit after the printing is finished, the labor capacity of the worker can be effectively reduced while the orderly working is ensured, the consumption of the ink can be monitored in real time, and once the consumption exceeds an alarm threshold value, the worker is warned through the abnormal alarm unit, so that the worker can diagnose the abnormal condition timely, the equipment is trimmed, early warning is realized, and further expansion of loss is avoided.
Drawings
FIG. 1 is a schematic block diagram of a system of the present invention;
FIG. 2 is a system schematic block diagram of an anomaly alarm unit of the present invention;
FIG. 3 is a schematic block diagram of a system of the stock monitoring unit of the present invention;
FIG. 4 is a schematic block diagram of a system for controlling a pre-determination unit according to the present invention;
fig. 5 is a system schematic block diagram of the timing alert unit of the present invention.
In the figure, 1, a client; 2. a server; 3. an information acquisition system; 4. a central processing module; 5. an abnormality alarm unit; 6. an inventory monitoring unit; 7. a control prejudging unit; 8. a workload setting module; 9. a timing alarm unit; 10. an information storage module; 11. a chart generation module; 12. a display unit; 13. a real-time recording module; 14. an alarm threshold setting module; 15. an abnormality alarm module; 16. an ink bottle monitoring module; 17. a data comparison module; 18. a data integration module; 19. an initial value setting module; 20. a standard unit setting module; 21. a metering analysis module; 22. a standard value generation module; 23. an extremum limiting module; 24. a time setting module; 25. an alarm module; 26. a flicker control module; 27. and a sound module.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, the embodiment of the present invention provides a technical solution: the digital printing information acquisition method specifically comprises the following steps:
step one, login authentication: the user is connected with the server 2 through the client 1, and logs in the information acquisition system 3 after password verification;
step two, collecting standard values: before the digital printer is started, the ink stock in the ink bottle is measured through an ink bottle monitoring module 16 in the stock monitoring unit 6, the measured value is directly input into a data comparison module 17 to be used as a comparison value, then, a single piece in a batch of the same printed matters is set as a standard unit through a standard unit setting module 20 in a control prejudging unit 7, the printed matters of the standard unit are printed by the digital printer, the ink bottle stock after printing is measured again through the ink bottle monitoring module 16, the measured value is transmitted into the data comparison module 17, the difference value of the two measurements is taken through a data integration module 18 to be the ink quantity consumed by printing of the standard unit, the two measured values are transmitted into the data comparison module 17 through an initial value setting module 19 to be used as comparison values for subsequent comparison, the ink consumption of different ink bottles is counted through a metering analysis module 21, and the different ink quantities consumed by printing of the standard unit are obtained through a standard value generating module 22;
step three, working alarming: the number of pieces to be printed is set by the workload setting module 8, the central processing module 4 conveys the ink allowance and the number of pieces to the timing alarm unit 9, the maximum number of pieces to be printed is calculated by the extremum limiting module 23, the time required for setting the number of pieces is calculated by the time setting module 24 according to the unit time consumed by printing of a standard unit, after the set time is reached, the alarm module 25 controls the flicker control module 26 to cause the light to flicker, and the sound module 27 is controlled to carry out sound alarm to inform the staff of the completion of printing;
step four, abnormal alarm: according to the setting of the third step, in the printing process, a line graph of the relation between the ink quantity and the number of the ink bottles and a line graph of the relation between the ink quantity and the unit time are generated by the chart generating module 11, the line graph is displayed by the displaying unit 12, in the process, the safety deviation threshold of the ink quantity is input into the alarm threshold setting module 14 in the abnormal alarm unit 5 and is used as an alarm threshold, the chart is monitored in real time by the real-time recording module 13, once the alarm threshold is exceeded, the abnormal alarm module 15 alarms the staff, the ink consumed once is obtained by printing the ink bottle ink quantity and the collection of the ink residual information after printing a standard unit, the staff can directly monitor the ink quantity on line when printing in a large batch, the staff can be informed of the staff through the timing alarm unit after printing is finished, the orderly working is ensured, the labor quantity of the staff can be effectively reduced, and the consumption of the ink can be monitored in real time, once the alarm threshold is exceeded, the staff is alarmed by the abnormal condition by the abnormal alarm module, the staff can be diagnosed in time, the equipment is further corrected, the early warning is realized, and further the loss is avoided.
As a preferable scheme, the client 1 is in bidirectional connection with the server 2 through the ethernet, the server 2 is in bidirectional connection with the information acquisition system 3 through the ethernet, the information acquisition system 3 is in bidirectional connection with the central processing module 4, and further the central processing module 4 is an ARM9 series processor.
As a preferred scheme, the central processing module 4 is respectively connected with the abnormality alarming unit 5, the stock monitoring unit 6, the control pre-judging unit 7, the workload setting module 8, the timing alarming unit 9, the information storage module 10 and the chart generating module 11 in a bidirectional manner, the output end of the abnormality alarming unit 5 is connected with the input end of the stock monitoring unit 6, the output end of the stock monitoring unit 6 is connected with the input end of the control pre-judging unit 7, the chart generating module 11 is connected with the display unit 12 in a bidirectional manner, further the abnormality alarming unit 5 is used for monitoring the ink consumption on line, providing data support for abnormality alarming, the stock monitoring unit 6 is used for monitoring and judging the ink quantity, the monitoring of the ink can be realized by utilizing an ultrasonic liquid level sensor and other instruments, the control pre-judging unit 7 is an experimental module used for selecting standard parts from a large batch of printing parts to serve as a standard printing unit, the sample support is provided for printing consumption, the timing alarming unit 9 is a timing module, and after the printing work is finished, workers are informed to operate equipment, and the next operation is performed.
Preferably, the client 1 includes a mobile terminal such as a mobile phone, a notebook, a tablet, and the like.
As a preferred scheme, the abnormality alarming unit 5 comprises a real-time recording module 13, an alarming threshold setting module 14 and an abnormality alarming module 15, wherein the output end of the real-time recording module 13 is connected with the input end of the alarming threshold setting module 14, and the output end of the alarming threshold setting module 14 is connected with the input end of the abnormality alarming module 15.
As a preferred solution, the stock monitoring unit 6 includes an ink bottle monitoring module 16, a data comparing module 17, a data integrating module 18 and an initial value setting module 19, wherein an output end of the ink bottle monitoring module 16 is connected with an input end of the data comparing module 17, an output end of the data comparing module 17 is connected with an input end of the data integrating module 18, an output end of the initial value setting module 19 is connected with an input end of the data comparing module 17, and further explaining that the data comparing module 17 is an LM239 type data comparator.
As a preferred solution, the control pre-judging unit 7 includes a standard unit setting module 20, a measurement analysis module 21 and a standard value generating module 22, wherein an output end of the standard unit setting module 20 is connected with an input end of the measurement analysis module 21, and an output end of the measurement analysis module 21 is connected with an input end of the standard value generating module 22.
As a preferred solution, the timing alarm unit 9 includes an extremum limiting module 23, a time setting module 24, an alarm module 25, a flicker control module 26 and an audio module 27, wherein an output end of the extremum limiting module 23 is connected with an input end of the time setting module 24, an output end of the time setting module 24 is connected with an input end of the alarm module 25, and an output end of the alarm module 25 is respectively connected with input ends of the flicker control module 26 and the audio module 27, and further explaining that the flicker control module 26 is used for controlling the flicker of the alarm light.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The term "comprising" an element defined by the term "comprising" does not exclude the presence of other identical elements in a process, method, article or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. A digital printing information acquisition method is characterized in that: the method specifically comprises the following steps:
step one, login authentication: the user is connected with the server (2) through the client (1), and logs in the information acquisition system (3) after password verification;
step two, collecting standard values: before the digital printer is started, the stock of the ink in the ink bottle is measured through an ink bottle monitoring module (16) in a stock monitoring unit (6), the measured value is directly input into a data comparison module (17) to be used as a comparison value, then a single piece in a batch of identical printed matters is set as a standard unit through a standard unit setting module (20) in a control prejudging unit (7), the printed matters of the standard unit are printed firstly by the digital printer, the stock of the ink bottle after printing is measured again through the ink bottle monitoring module (16), the measured value is transmitted into the data comparison module (17), the difference value of the two measurements is taken through a data integration module (18), namely the ink quantity consumed by printing of the standard unit is obtained, the two measured values are transmitted into the data comparison module (17) through an initial value setting module (19), the ink consumption of different ink bottles is counted through a metering analysis module (21) to be used as the comparison value of the subsequent comparison, and different ink quantities of different ink consumed by printing of a unit are obtained through a standard value generating module (22);
step three, working alarming: the number of pieces to be printed is set through a workload setting module (8), a central processing module (4) conveys the ink allowance and the number of pieces to a timing alarm unit (9), a maximum printing number is calculated through an extremum limiting module (23), the time required for setting the number of pieces is calculated through a time setting module (24) according to the unit time consumed by printing of a standard unit, after the set time is reached, a flicker control module (26) is controlled through an alarm module (25) to cause lamplight to flicker, an audible alarm is controlled through an audible module (27), and workers are notified of printing completion;
step four, abnormal alarm: according to the setting of the third step, in the printing process, a line graph of the relation between the ink quantity and the number of pieces and a line graph of the relation between the ink quantity and the unit time are generated by a chart generating module (11), the line graph is displayed by a display unit (12), in the process, an ink quantity safety deviation threshold is input into an alarm threshold setting module (14) in an abnormal alarm unit (5) as an alarm threshold, the chart is monitored in real time by a real-time recording module (13), and once the alarm threshold is exceeded, the staff is alerted by an abnormal alarm module (15);
the central processing module (4) is respectively connected with the abnormality alarming unit (5), the stock monitoring unit (6), the control pre-judging unit (7), the workload setting module (8), the timing alarming unit (9), the information storage module (10) and the chart generating module (11) in a bidirectional mode, the output end of the abnormality alarming unit (5) is connected with the input end of the stock monitoring unit (6), the output end of the stock monitoring unit (6) is connected with the input end of the control pre-judging unit (7), and the chart generating module (11) is connected with the display unit (12) in a bidirectional mode.
2. The method for collecting digital printing information according to claim 1, wherein: the client (1) is in bidirectional connection with the server (2) through the Ethernet, the server (2) is in bidirectional connection with the information acquisition system (3) through the Ethernet, and the information acquisition system (3) is in bidirectional connection with the central processing module (4).
3. The method for collecting digital printing information according to claim 1, wherein: the client (1) comprises mobile terminals such as a mobile phone, a notebook computer and a tablet.
4. The method for collecting digital printing information according to claim 1, wherein: the abnormal alarm unit (5) comprises a real-time recording module (13), an alarm threshold setting module (14) and an abnormal alarm module (15), wherein the output end of the real-time recording module (13) is connected with the input end of the alarm threshold setting module (14), and the output end of the alarm threshold setting module (14) is connected with the input end of the abnormal alarm module (15).
5. The method for collecting digital printing information according to claim 1, wherein: the stock monitoring unit (6) comprises an ink bottle monitoring module (16), a data comparison module (17), a data integration module (18) and an initial value setting module (19), wherein the output end of the ink bottle monitoring module (16) is connected with the input end of the data comparison module (17), the output end of the data comparison module (17) is connected with the input end of the data integration module (18), and the output end of the initial value setting module (19) is connected with the input end of the data comparison module (17).
6. The method for collecting digital printing information according to claim 1, wherein: the control prejudging unit (7) comprises a standard unit setting module (20), a metering analysis module (21) and a standard value generation module (22), wherein the output end of the standard unit setting module (20) is connected with the input end of the metering analysis module (21), and the output end of the metering analysis module (21) is connected with the input end of the standard value generation module (22).
7. The method for collecting digital printing information according to claim 1, wherein: the timing alarm unit (9) comprises an extremum limiting module (23), a time setting module (24), an alarm module (25), a flicker control module (26) and an audio module (27), wherein the output end of the extremum limiting module (23) is connected with the input end of the time setting module (24), the output end of the time setting module (24) is connected with the input end of the alarm module (25), and the output end of the alarm module (25) is respectively connected with the input ends of the flicker control module (26) and the audio module (27).
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