CN214111987U - Full-automatic sesame oil production line who spouts sign indicating number - Google Patents
Full-automatic sesame oil production line who spouts sign indicating number Download PDFInfo
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- CN214111987U CN214111987U CN202022905110.6U CN202022905110U CN214111987U CN 214111987 U CN214111987 U CN 214111987U CN 202022905110 U CN202022905110 U CN 202022905110U CN 214111987 U CN214111987 U CN 214111987U
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Abstract
The utility model discloses an include a full-automatic sesame oil production line who spouts sign indicating number, include the industrial computer, spout a yard subsystem, printing ink subsystem, electric power data monitoring unit, alarm unit, spout a yard subsystem including count unit, photoelectric switch, spout a yard unit, conveyer belt unit, the printing ink subsystem includes ink tank, conveying pipeline, delivery pump, conveying motor, printing ink detecting element, electric power data monitoring unit includes voltage detection unit, current detection unit, alarm unit includes fault indicator lamp, audible-visual annunciator. The utility model discloses a quick transport of printing ink and automated inspection and spout the intelligent count of sign indicating number and production line spout the absolute synchronization of sign indicating number unit and conveyer belt unit, have greatly improved the quality of spouting the sign indicating number.
Description
Technical Field
The utility model relates to a sesame oil processing technology field especially relates to a full-automatic sesame oil production line who spouts a yard.
Background
The sesame oil is sesame oil which is generally obtained by squeezing black sesame or white sesame, and has the advantages of delaying senility, protecting blood vessels, relaxing bowel, relieving harm of tobacco and wine, protecting throat, treating rhinitis and the like, so the sesame oil is popular among people.
After the sesame oil production process, the produced sesame oil needs to be filled in the last step.
The utility model discloses be CN201320714469.2 based on the patent number, the patent name is kind of count spouts a yard system, and it includes the industrial computer, a plurality of spout a yard unit, a plurality of count unit, main control unit, photoelectric switch and alarm unit, spouts a yard unit and count unit and all links to each other with the industrial computer through the data exchanger, and the main control unit links to each other with the industrial computer, and photoelectric switch's output links to each other with the input of industrial computer, and the output of industrial computer links to each other with alarm unit.
Above-mentioned scheme still has some problems, and at first, the characteristic of printing ink plays crucial effect in spouting the sign indicating number, and printing ink viscosity bores the degree higher, just arouses stifled china ink easily when spouting the sign indicating number, paste the version trouble, and in addition, among the prior art, conveying equipment can't accomplish absolute synchronization with spouting a sign indicating number equipment, spouts a sign indicating number position can not accurate control, can reduce and spout a sign indicating number effect.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a full-automatic sesame oil production line who spouts sign indicating number for solve the technical problem that exists among the prior art, at first, the characteristic of printing ink plays crucial effect in spouting the sign indicating number, and printing ink viscosity bores the degree higher, just arouses stifled china ink easily when spouting the sign indicating number, sticks with paste the version trouble, and in addition, among the prior art, conveying equipment and spout a yard equipment and can't accomplish absolute synchronization, spout a yard position and can not accurate control, can reduce and spout a yard effect.
A full-automatic code spraying sesame oil production line comprises an industrial personal computer, a code spraying subsystem, an ink subsystem, an electric power data monitoring unit and an alarm unit;
the code spraying subsystem comprises a counting unit, a photoelectric switch, a code spraying unit and a conveyor belt unit, the conveyor belt unit comprises a servo motor driver, a conveyor belt servo motor and a coder, the conveyor belt servo motor is connected with the servo motor driver, the servo motor driver and the coder are respectively connected with an industrial personal computer, the code spraying unit comprises a first code spraying unit and a second code spraying unit, the first code spraying unit and the second code spraying unit are respectively connected with the industrial personal computer, the counting unit comprises a first counting unit and a second counting unit, the first counting unit and the second counting unit are respectively connected with the industrial personal computer, and the photoelectric switch is connected with the industrial personal computer;
the ink subsystem comprises a delivery pump, a delivery controller and an ink detection unit, the delivery pump is connected with a delivery pump controller, the delivery pump controller is connected with an industrial personal computer, the delivery ink detection unit comprises an ink concentration sensor and a liquid level sensor, and the ink concentration sensor and the liquid level sensor are respectively connected with the industrial personal computer;
the electric power data monitoring unit comprises a voltage detection unit and a current detection unit, and the voltage detection unit and the current detection unit are respectively connected with an industrial personal computer;
the alarm unit comprises a fault indicator lamp and an audible and visual alarm, and the fault indicator lamp and the audible and visual alarm are respectively connected with the industrial personal computer.
Further, the encoder is an absolute encoder.
Further, the printing ink subsystem further comprises a pressure sensor, and the pressure sensor is connected with the industrial personal computer.
Further, still include the main control unit, the main control unit includes main control unit, main display screen, the main display screen is connected with main control unit, main control unit is connected with the industrial computer.
Furthermore, the system also comprises an auxiliary display screen, and the auxiliary display screen is connected with the industrial personal computer.
Further, the intelligent control system also comprises a working indicator light, and the working indicator light is connected with the control processor.
Further, the system also comprises a code scanning unit, and the code scanning unit is connected with the control processor.
Further, the liquid level sensor adopts a photoelectric liquid level sensor.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the utility model relates to a full-automatic sesame oil production line who spouts a yard, through printing ink detecting element's design, be convenient for monitor ink tank printing ink volume and the consistency of printing ink, the staff of being convenient for in time changes printing ink or improves measures such as adding the additive and adjust the printing ink characteristic, through electric power data monitoring module's design, control electric current, voltage avoid the voltage unstability to lead to spouting the yard just.
2. The utility model relates to a full-automatic sesame oil production line of spouting sign indicating number, conveyer belt servo motor, absolute encoder's design for spout the sign indicating number unit with the conveying unit is to reaching the absolute synchronization of relative position, no matter high-speed low-speed and acceleration and deceleration in-process, the conveyer belt unit with spout sign indicating number unit synchronous operation, guarantee the stability of production, improve production efficiency, get up all control associations, guarantee control command's absolute synchronization, avoid causing synchronous error.
3. The utility model relates to a full-automatic sesame oil production line of spouting sign indicating number, through alarm unit's design, when spouting sign indicating number subsystem, printing ink subsystem and any one module of electric data appearance anomaly, industrial computer fault indicator lamp is long bright and audible-visual annunciator carries out audible-visual annunciator, reminds staff's production line to break down.
Drawings
Fig. 1 is an overall system diagram of the present invention.
Fig. 2 is a subsystem diagram of code spraying of the present invention.
Fig. 3 is a diagram of an ink subsystem according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
A full-automatic code spraying sesame oil production line comprises an industrial personal computer, a code spraying subsystem, an ink subsystem, an electric power data monitoring unit and an alarm unit;
the code spraying subsystem comprises a counting unit, a photoelectric switch, a code spraying unit and a conveyor belt unit, the conveyor belt unit comprises a servo motor driver, a conveyor belt servo motor and a coder, the conveyor belt servo motor is connected with the servo motor driver, the servo motor driver and the coder are respectively connected with an industrial personal computer, the code spraying unit comprises a first code spraying unit and a second code spraying unit, the first code spraying unit and the second code spraying unit are respectively connected with the industrial personal computer, the counting unit comprises a first counting unit and a second counting unit, the first counting unit and the second counting unit are respectively connected with the industrial personal computer, and the photoelectric switch is connected with the industrial personal computer;
the ink subsystem comprises a delivery pump, a delivery controller and an ink detection unit, the delivery pump is connected with a delivery pump controller, the delivery pump controller is connected with an industrial personal computer, the delivery ink detection unit comprises an ink concentration sensor and a liquid level sensor, and the ink concentration sensor and the liquid level sensor are respectively connected with the industrial personal computer;
the electric power data monitoring unit comprises a voltage detection unit and a current detection unit, and the voltage detection unit and the current detection unit are respectively connected with an industrial personal computer;
the alarm unit comprises a fault indicator lamp and an audible and visual alarm, and the fault indicator lamp and the audible and visual alarm are respectively connected with the industrial personal computer.
The working principle of the scheme is briefly described as follows:
the system comprises an ink subsystem, an industrial personal computer and a controller, wherein the ink subsystem comprises an ink tank, a conveying pipeline, a conveying pump and a conveying motor, when code spraying is carried out, the industrial personal computer controls to send a starting signal and controls a conveying pump driver to drive the conveying pump to work, so that ink in the ink tank enters the conveying pipeline to be conveyed, in a conveying value code spraying unit, information to be sprayed and printed is printed on a sesame oil bottle through the code spraying unit, the information to be sprayed and printed comprises code spraying information such as spraying date, random code, spraying character, variety and the like, after the code spraying is finished, the conveying pump is closed through the industrial personal computer, the whole code spraying process is completed, the ink subsystem further comprises an ink detecting unit, the ink detecting unit comprises a liquid level sensor and ink viscosity, the ink detecting unit is respectively used for detecting the ink surplus and the ink viscosity of the ink tank and transmitting the detected information to the industrial personal computer, when the ink liquid level is lower than the lowest threshold value or the ink concentration is too viscous, the fault indicator lamp arranged beside the production line is long on, and the audible and visual alarm carries out audible and visual alarm to remind workers that the production line has faults. In addition, a multi-stage filter screen is arranged in the conveying pipeline and used for filtering impurities in the printing ink and improving the quality of the printing ink.
The code spraying subsystem comprises a counting unit, a photoelectric switch, a code spraying unit and a conveyor belt unit, wherein the conveyor belt unit comprises a servo motor driver, a conveyor belt servo motor and a coder, the photoelectric switch comprises a first photoelectric switch and a second photoelectric switch, the first photoelectric switch is used for detecting whether a sesame oil bottle to be sprayed reaches a first code spraying position, the first photoelectric switch is used for detecting whether the sesame oil bottle to be sprayed reaches a second code spraying position, the conveyor belt motor is a servo motor, the motion parameters of the conveyor belt motor are collected through a virtual main shaft function of the servo motor and an absolute coder of the servo motor and are sent to an industrial personal computer, the industrial personal computer outputs and controls a code spraying unit driving value according to the motion parameters of the conveyor belt unit, so that the code spraying unit and the conveyor unit are absolutely synchronous until the relative position is reached, no matter at high-speed low-speed and acceleration and deceleration in-process, the conveyer belt unit with spout a yard unit synchronous operation, guarantee the stability of production, improve production efficiency and get up all control associations, guarantee control command's absolute synchronization, avoid causing synchronous error, spout a yard unit and include that first spout a yard unit, second spout a yard unit, spout a yard improvement simultaneously and spout a yard efficiency, first count unit, second count unit detect respectively that first spout a yard unit, second spout the quantity that a yard unit spouts the yard to convey the industrial computer, the industrial computer gathers two data, when the count value reaches the setting value, audible-visual annunciator starts, reminds staff reset data, pauses or stop the production line. When a code spraying subsystem and an ink subsystem are in fault and electric power data are abnormal, a fault indicator lamp arranged beside the production line is long on, and an audible and visual alarm is used for giving an audible and visual alarm to remind workers that the production line is in fault.
The electric power data monitoring unit comprises a voltage detection unit and a current detection unit which are respectively used for detecting the voltage and the current of the assembly line code spraying equipment during working, when the current is unstable, the industrial personal computer controls the fault indicating lamp to be on for a long time and the audible and visual alarm carries out audible and visual alarm when the voltage and the current are unstable, so that the electric power data of workers are reminded to be abnormal, the condition that the current is unstable to cause the code spraying assembly to shake is avoided, and the code spraying effect is reduced.
The handheld controller realizes man-machine interaction and remote control, does not need to be directly operated on production equipment, and is far away from dangerous hidden dangers.
Furthermore, the encoder is an absolute encoder, and the absolute encoder has a great anti-interference characteristic and can effectively increase the reliability of data.
Further, the printing ink subsystem further comprises a pressure sensor, the pressure sensor is connected with an industrial personal computer, the pressure sensor is a PSE543-R06-C2 pressure sensor and arranged in the conveying pipeline and used for detecting the inner pressure of the conveying pipeline, if the pressure is smaller than a set value, leakage occurs, and the industrial personal computer controls the alarm unit to give an alarm.
Further, still include the main control unit, the main control unit includes main control unit, main display screen, the main display screen is connected with main control unit, main control unit is connected with the industrial computer, designs the main control unit, is convenient for receive the count information of industrial computer transmission and spouts a yard information, is convenient for inquire and management.
Further, still include and assist the display screen, assist the display screen and be connected with the industrial computer for show electric power monitoring data and count unit measurement have spouted the sesame oil bottle quantity of sign indicating number.
Further, still include the work pilot lamp, the work pilot lamp is connected with control processor, and when the electric switch had reliably been inserted the host computer and corresponds interface and photoelectric switch and be effective, the work pilot lamp was lighted, and when photoelectric switch was invalid, the work pilot lamp was extinguish, through the lighting or extinguishing of work pilot lamp, whether staff judges photoelectric switch normally, has reduced staff's intensity of labour, has improved the work efficiency of system.
Further, still including sweeping a yard unit, it is connected with control processor to sweep a yard unit, it can be scanning device such as two-dimensional code scanner, bar code scanner, camera to sweep a yard unit, scanning unit is used for detecting whether two-dimensional code, bar code spout and print correctly.
Furthermore, the liquid level sensor adopts a photoelectric liquid level sensor, and the output of the liquid level is only related to whether the photoelectric probe is in contact with the liquid level and is unrelated to other characteristics of the medium, such as temperature, pressure, density, electricity and other parameters, so that the photoelectric liquid level sensor has accurate detection and high repetition precision; the response speed is fast, and liquid level control is very accurate to need not the timing, just can directly install and use.
It is worth noting that: industrial computer, delivery pump, ink tank, level sensor, printing ink viscosity sensor, servo motor, counting unit etc. in this scheme are common circuit or the material object among the prior art, and the innovation of this scheme does not lie in on solitary circuit, but the cooperation of several unit and circuit has realized that the quick transport of printing ink and automated inspection and the intelligent count of spouting a yard quantity and the production line spouts the absolute synchronization of yard unit and conveyer belt unit, has greatly improved the quality of spouting the yard.
The foregoing is illustrative of the preferred embodiments, and it is to be understood that the invention is not limited to the precise form disclosed herein and that the invention is not to be considered as limited to the exclusion of other embodiments, and that it may be used in various other combinations, modifications, and environments and may be modified within the scope of the inventive concepts described herein by applying the teachings or knowledge of the relevant art. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.
Claims (8)
1. A full-automatic code spraying sesame oil production line is characterized by comprising an industrial personal computer, a code spraying subsystem, an ink subsystem, an electric power data monitoring unit and an alarm unit;
the code spraying subsystem comprises a counting unit, a photoelectric switch, a code spraying unit and a conveyor belt unit, the conveyor belt unit comprises a servo motor driver, a conveyor belt servo motor and a coder, the conveyor belt servo motor is connected with the servo motor driver, the servo motor driver and the coder are respectively connected with an industrial personal computer, the code spraying unit comprises a first code spraying unit and a second code spraying unit, the first code spraying unit and the second code spraying unit are respectively connected with the industrial personal computer, the counting unit comprises a first counting unit and a second counting unit, the first counting unit and the second counting unit are respectively connected with the industrial personal computer, and the photoelectric switch is connected with the industrial personal computer;
the ink subsystem comprises a delivery pump, a delivery controller and an ink detection unit, the delivery pump is connected with a delivery pump controller, the delivery pump controller is connected with an industrial personal computer, the delivery ink detection unit comprises an ink concentration sensor and a liquid level sensor, and the ink concentration sensor and the liquid level sensor are respectively connected with the industrial personal computer;
the electric power data monitoring unit comprises a voltage detection unit and a current detection unit, and the voltage detection unit and the current detection unit are respectively connected with an industrial personal computer;
the alarm unit comprises a fault indicator lamp and an audible and visual alarm, and the fault indicator lamp and the audible and visual alarm are respectively connected with the industrial personal computer.
2. The fully automatic code spraying sesame oil production line according to claim 1, characterized in that the encoder is an absolute encoder.
3. The full-automatic code spraying sesame oil production line according to claim 1, wherein the ink subsystem further comprises a pressure sensor, and the pressure sensor is connected with an industrial personal computer.
4. The full-automatic sesame oil production line that spouts a yard of claim 1, characterized by further comprises the main control unit, the main control unit includes main control unit, main display screen, the main display screen is connected with main control unit, main control unit is connected with the industrial computer.
5. The full-automatic code spraying sesame oil production line according to claim 1, characterized by further comprising an auxiliary display screen, wherein the auxiliary display screen is connected with an industrial personal computer.
6. The full-automatic code spraying sesame oil production line according to claim 1, characterized by further comprising a work indicator light, wherein the work indicator light is connected with the control processor.
7. The full-automatic code spraying sesame oil production line according to claim 1, characterized by further comprising a code scanning unit, wherein the code scanning unit is connected with the control processor.
8. The full-automatic code spraying sesame oil production line according to claim 1, wherein the liquid level sensor is a photoelectric liquid level sensor.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022905110.6U CN214111987U (en) | 2020-12-04 | 2020-12-04 | Full-automatic sesame oil production line who spouts sign indicating number |
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| CN202022905110.6U CN214111987U (en) | 2020-12-04 | 2020-12-04 | Full-automatic sesame oil production line who spouts sign indicating number |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114932762A (en) * | 2022-03-03 | 2022-08-23 | 汇源印刷包装科技（天津）股份有限公司 | Safety early warning system of full-automatic ink jet numbering machine |
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2020
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114932762A (en) * | 2022-03-03 | 2022-08-23 | 汇源印刷包装科技（天津）股份有限公司 | Safety early warning system of full-automatic ink jet numbering machine |
| CN114932762B (en) * | 2022-03-03 | 2024-05-07 | 汇源印刷包装科技（天津）股份有限公司 | Safety precaution system of full-automatic ink jet numbering machine |
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