CN113460404A - Self-checking reminding system for cigarette packet production - Google Patents
Self-checking reminding system for cigarette packet production Download PDFInfo
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- CN113460404A CN113460404A CN202110921343.1A CN202110921343A CN113460404A CN 113460404 A CN113460404 A CN 113460404A CN 202110921343 A CN202110921343 A CN 202110921343A CN 113460404 A CN113460404 A CN 113460404A
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- microprocessor
- self
- reminding
- screen
- relay
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/06—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/28—Control devices for cigarette or cigar packaging machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/18—Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/08—Devices for counting or registering the number of articles handled, or the number of packages produced by the machine
Abstract
The invention provides a self-checking reminding system for cigarette packet production, which comprises: microprocessor, photoelectric coupler, relay and instruction screen. The first input end of the microprocessor is connected with the output end of the photoelectric coupler, the first output end of the microprocessor is connected with the control end of the relay, the input end of the relay is connected with the power output end, and the output end of the relay is connected with the input end of the indication screen. The microprocessor calculates the tobacco bale transmission interval time according to the detection pulse output by the photoelectric coupler, and controls the relay to be closed when the tobacco bale transmission interval time is greater than a set time threshold value, so that the indication screen displays smoke reminding such as overtime. The invention can improve the flexibility of self-checking reminding and improve the management level of workshop production.
Description
Technical Field
The invention relates to the technical field of cigarette packet detection, in particular to a self-checking reminding system for cigarette packet production.
Background
The operation personnel of the rolling and packing equipment have long working time and high labor intensity, and simultaneously need to consider the aspects of equipment operation, so that the situation of omission of self-checking is inevitable. Therefore, the reminding device is very important for reminding self-checking of operators, a small timed self-checking prompt window of an MES system is currently used in a rolling and packing workshop, the reminding time is far from the actual production of the workshop, and the reminding device is particularly not suitable for the condition of equipment halt. Due to the fact that timing reminding is mainly adopted, even if the equipment is shut down, an operator can remind the operator of the self-checking cigarette in case of being incapable of obtaining the checked cigarette, the self-checking cigarette cannot be effectively reminded when the equipment is restarted after the equipment is shut down for a long time, and flexibility is poor. Therefore, how to provide the self-checking reminding of cigarette packet production has important significance.
Disclosure of Invention
The invention provides a self-checking reminding system for cigarette packet production, which solves the problems that the self-checking reminding of operators in the existing cigarette production workshop is not flexible and is easy to cause untimely self-checking reminding, can better meet the actual production requirements of the workshop and improves the management level of workshop production.
In order to achieve the above purpose, the invention provides the following technical scheme:
a self-checking reminding system for cigarette packet production comprises: the device comprises a microprocessor, a photoelectric coupler, a relay and an indication screen;
the first input end of the microprocessor is connected with the output end of the photoelectric coupler, the first output end of the microprocessor is connected with the control end of the relay, the input end of the relay is connected with the output end of the power supply, and the output end of the relay is connected with the input end of the indication screen;
the microprocessor calculates the tobacco bale transmission interval time according to the detection pulse output by the photoelectric coupler, and controls the relay to be closed when the tobacco bale transmission interval time is greater than a set time threshold value, so that the indication screen displays smoke reminding such as overtime.
Preferably, the method further comprises the following steps: a counter;
the counter is in signal connection with the microprocessor and is used for counting tobacco packets according to the detection pulses and displaying the total counting amount.
Preferably, the method further comprises the following steps: touching a mould screen;
the touch screen is in signal connection with the microprocessor and is used for operating a human-computer interaction operation interface and displaying the total counting amount in real time;
and the microprocessor controls the touch screen to display the number count to remind when the total count is greater than a set value.
Preferably, the method further comprises the following steps: a buzzer;
the buzzer is in signal connection with the microprocessor, and the microprocessor controls the buzzer to sound for reminding when the tobacco bale transmission interval is larger than the set time threshold.
Preferably, the method further comprises the following steps: a signal collector;
the signal collector is in signal connection with the microprocessor and is used for collecting signals of the running state of the cigarette packaging machine;
and the microprocessor controls the relay to be closed when the cigarette packaging machine operates normally, so that the indication screen display equipment reminds when in operation.
Preferably, the signal collector includes: the device comprises a voltage sensor and a data acquisition module;
the output end of the voltage sensor is connected with the input end of the data acquisition module, and the voltage sensor is used for detecting the voltage of a start-stop signal line of the cigarette packaging machine;
and the data acquisition module performs analog-to-digital conversion on the voltage and judges whether the cigarette packaging machine is in a normal running state or a stopping state according to the voltage.
Preferably, the method further comprises the following steps: a quality inspection confirmation button;
the output end of the quality inspection confirmation button is connected with the second input end of the microprocessor, and the microprocessor controls the touch screen to display self-inspection reminding when the photoelectric coupler detects a cigarette packet and controls the touch screen to stop the self-inspection reminding after an operator presses the quality inspection confirmation button;
and the microprocessor also controls the relay to be closed when the quality inspection confirmation button is pressed, so that the indication screen displays a quality inspection confirmation prompt.
Preferably, the indication screen includes: red signal screen, yellow signal screen and green signal screen:
the red signal screen is used for displaying quality inspection confirmation reminding, the yellow signal screen is used for displaying smoke reminding such as overtime, and the green signal screen is used for displaying equipment reminding in operation.
Preferably, the method further comprises the following steps: a timer;
the timer is in signal connection with the microprocessor, and when the cigarette packet starts to be conveyed, the microprocessor sets a time threshold value for the timer according to the timing time set on the touch screen and starts to time;
and when the tobacco bale transmission interval time is smaller than the set time threshold, the microprocessor controls the timer to be reset and starts timing again.
Preferably, the microprocessor is a raspberry development board.
The invention provides a self-checking reminding system for cigarette packet production, which is characterized in that a photoelectric coupler is adopted to detect cigarette packets transmitted on a production line, and a microprocessor controls a relay to be closed when the transmission interval time of the cigarette packets is greater than a set time threshold value, so that an indication screen displays cigarette reminding such as overtime. The problem of current cigarette production workshop lack the flexibility to operating personnel's self-checking warning, easily cause the self-checking to remind untimely is solved, can accord with the actual production demand in workshop more, promote the management level of workshop production.
Drawings
In order to more clearly describe the specific embodiments of the present invention, the drawings to be used in the embodiments will be briefly described below.
Fig. 1 is a schematic view of a self-inspection reminding system for cigarette packet production provided by the invention.
Fig. 2 is a schematic diagram of a self-checking reminding system according to an embodiment of the present invention.
Detailed Description
In order to make the technical field of the invention better understand the scheme of the embodiment of the invention, the embodiment of the invention is further described in detail with reference to the drawings and the implementation mode.
The problem that self-checking reminding of products is lack of flexibility when the current roll packaging workshop is produced is solved. The invention provides a self-checking reminding system for cigarette packet production, which is characterized in that a photoelectric coupler is adopted to detect cigarette packets transmitted on a production line, and a microprocessor controls a relay to be closed when the transmission interval time of the cigarette packets is greater than a set time threshold value, so that an indication screen displays cigarette reminding such as overtime. The problem of current cigarette production workshop lack the flexibility to operating personnel's self-checking warning, easily cause the self-checking to remind untimely is solved, can accord with the actual production demand in workshop more, promote the management level of workshop production.
As shown in fig. 1, a self-checking reminding system for cigarette packet production comprises: microprocessor, photoelectric coupler, relay and instruction screen. The first input end of the microprocessor is connected with the output end of the photoelectric coupler, the first output end of the microprocessor is connected with the control end of the relay, the input end of the relay is connected with the power output end, and the output end of the relay is connected with the input end of the indication screen. The microprocessor calculates the tobacco bale transmission interval time according to the detection pulse output by the photoelectric coupler, and controls the relay to be closed when the tobacco bale transmission interval time is greater than a set time threshold value, so that the indication screen displays smoke reminding such as overtime.
Specifically, microprocessor calculates the interval time of every tobacco bale transmission according to the pulse signal that photoelectric coupler detected to the transmission cigarette package, indicates that the screen display shows cigarette warning such as overtime when interval time surpasss the time threshold value. Certainly, the microprocessor can also count according to the tobacco bale that photoelectric coupler detected, reports the warning that operating personnel carried out quality control when the count reaches the setting value. The system can solve the problems that the self-checking reminding of an operator in the existing cigarette production workshop lacks flexibility and is easy to cause untimely self-checking reminding, can better meet the actual production requirement of the workshop, and can improve the management level of workshop production.
The system further comprises: a counter; the counter is in signal connection with the microprocessor and is used for counting tobacco packets according to the detection pulses and displaying the total counting amount.
In practical application, the counter is used for carrying out output counting to the station, and the system can note the time of getting the cigarette strip and carrying out the detection at every turn, and the output of this time of getting the cigarette strip of the last time of record, these two sets of data can provide the reference when quality problems appear, can provide effectual quantitative evaluation to the promptness of operating personnel self-checking simultaneously.
The system further comprises: touching a mould screen; the touch screen is in signal connection with the microprocessor and is used for operating a human-computer interaction operation interface and displaying the total counting amount in real time. And the microprocessor controls the touch screen to display the number count to remind when the total count is greater than a set value.
The system further comprises: a buzzer; the buzzer is in signal connection with the microprocessor, and the microprocessor controls the buzzer to sound for reminding when the tobacco bale transmission interval is larger than the set time threshold.
The system further comprises: a signal collector; the signal collector is in signal connection with the microprocessor and is used for collecting signals of the running state of the cigarette packing machine. And the microprocessor controls the relay to be closed when the cigarette packaging machine operates normally, so that the indication screen display equipment reminds when in operation.
Further, the signal collector includes: voltage sensor and data acquisition module. The output end of the voltage sensor is connected with the input end of the data acquisition module, and the voltage sensor is used for detecting the voltage of a start-stop signal line of the cigarette packaging machine. And the data acquisition module performs analog-to-digital conversion on the voltage and judges whether the cigarette packaging machine is in a normal running state or a stopping state according to the voltage.
In practical application, the data acquisition module comprises an analog-to-digital conversion module and an acquisition chip, the analog-to-digital conversion module is in signal connection with the acquisition chip, and the analog-to-digital conversion module is used for converting an analog quantity voltage value into a digital quantity and transmitting the digital quantity to the acquisition chip so as to form a detection pulse.
The system further comprises: quality control confirmation button. The output end of the quality inspection confirming button is connected with the second input end of the microprocessor, and the microprocessor controls the touch screen to display self-inspection reminding when the photoelectric coupler detects the cigarette packet and controls the touch screen to stop the self-inspection reminding after an operator presses the quality inspection confirming button. And the microprocessor also controls the relay to be closed when the quality inspection confirmation button is pressed, so that the indication screen displays a quality inspection confirmation prompt.
Further, the indication screen includes: a red signal screen, a yellow signal screen and a green signal screen; the red signal screen is used for displaying quality inspection confirmation reminding, the yellow signal screen is used for displaying smoke reminding such as overtime, and the green signal screen is used for displaying equipment reminding in operation.
In practical application, the instruction screen can adopt red, yellow and green tristimulus signal lamp to realize, places the typeface that quality control confirmed in the red signal lamp, places the typeface of cigarette such as overtime in the yellow signal lamp, places the typeface of equipment in service in the green signal lamp.
The system further comprises: a timer; the timer is in signal connection with the microprocessor, and when the cigarette packet starts to be conveyed, the microprocessor sets a time threshold value for the timer according to the timing time set on the touch screen and starts to time. And when the tobacco bale transmission interval time is smaller than the set time threshold, the microprocessor controls the timer to be reset and starts timing again.
Further, the microprocessor is a raspberry pi-card. In practical application, the raspberry pi card can adopt a raspberry pi 3B + development board and is configured with a microSD card and a shell. After a Python program is written on a computer, the program is transmitted to a raspberry development board card to control peripheral hardware of the system. In one embodiment, as shown in fig. 2, a GPIO input port of the raspberry pi card is connected to a signal terminal on the device, which is synchronous with the output, through a photoelectric coupler, and a GPIO output port of the raspberry pi card is connected to the indicator screen and the buzzer through a relay. And finally, the raspberry pie is connected to a 7-inch touch screen to serve as a human-computer interaction interface.
The invention provides a self-checking reminding system for cigarette packet production, which is characterized in that a photoelectric coupler is adopted to detect cigarette packets transmitted on a production line, and a microprocessor controls a relay to be closed when the transmission interval time of the cigarette packets is greater than a set time threshold value, so that an indication screen displays cigarette reminding such as overtime. The problem of current cigarette production workshop lack the flexibility to operating personnel's self-checking warning, easily cause the self-checking to remind untimely is solved, can accord with the actual production demand in workshop more, promote the management level of workshop production.
The construction, features and functions of the present invention have been described in detail with reference to the embodiments shown in the drawings, but the present invention is not limited to the embodiments shown in the drawings, and all equivalent embodiments modified or modified by the spirit and scope of the present invention should be protected without departing from the spirit of the present invention.
Claims (10)
1. The utility model provides a self-checking reminder system of tobacco bale production which characterized in that includes: the device comprises a microprocessor, a photoelectric coupler, a relay and an indication screen;
the first input end of the microprocessor is connected with the output end of the photoelectric coupler, the first output end of the microprocessor is connected with the control end of the relay, the input end of the relay is connected with the output end of the power supply, and the output end of the relay is connected with the input end of the indication screen;
the microprocessor calculates the tobacco bale transmission interval time according to the detection pulse output by the photoelectric coupler, and controls the relay to be closed when the tobacco bale transmission interval time is greater than a set time threshold value, so that the indication screen displays smoke reminding such as overtime.
2. The self-inspection reminding system for cigarette packet production according to claim 1, further comprising: a counter;
the counter is in signal connection with the microprocessor and is used for counting tobacco packets according to the detection pulses and displaying the total counting amount.
3. The self-inspection reminding system for cigarette packet production according to claim 2, further comprising: touching a mould screen;
the touch screen is in signal connection with the microprocessor and is used for operating a human-computer interaction operation interface and displaying the total counting amount in real time;
and the microprocessor controls the touch screen to display the number count to remind when the total count is greater than a set value.
4. The self-inspection reminding system for cigarette packet production according to claim 3, further comprising: a buzzer;
the buzzer is in signal connection with the microprocessor, and the microprocessor controls the buzzer to sound for reminding when the tobacco bale transmission interval is larger than the set time threshold.
5. The self-inspection reminding system for cigarette packet production according to claim 4, further comprising: a signal collector;
the signal collector is in signal connection with the microprocessor and is used for collecting signals of the running state of the cigarette packaging machine;
and the microprocessor controls the relay to be closed when the cigarette packaging machine operates normally, so that the indication screen display equipment reminds when in operation.
6. The self-inspection reminding system for cigarette packet production as claimed in claim 5, wherein the signal collector comprises: the device comprises a voltage sensor and a data acquisition module;
the output end of the voltage sensor is connected with the input end of the data acquisition module, and the voltage sensor is used for detecting the voltage of a start-stop signal line of the cigarette packaging machine;
and the data acquisition module performs analog-to-digital conversion on the voltage and judges whether the cigarette packaging machine is in a normal running state or a stopping state according to the voltage.
7. The self-inspection reminding system for cigarette packet production according to claim 6, further comprising: a quality inspection confirmation button;
the output end of the quality inspection confirmation button is connected with the second input end of the microprocessor, and the microprocessor controls the touch screen to display self-inspection reminding when the photoelectric coupler detects a cigarette packet and controls the touch screen to stop the self-inspection reminding after an operator presses the quality inspection confirmation button;
and the microprocessor also controls the relay to be closed when the quality inspection confirmation button is pressed, so that the indication screen displays a quality inspection confirmation prompt.
8. The cigarette packet production self-checking reminding system as claimed in claim 7, wherein the indication screen comprises: red signal screen, yellow signal screen and green signal screen:
the red signal screen is used for displaying quality inspection confirmation reminding, the yellow signal screen is used for displaying smoke reminding such as overtime, and the green signal screen is used for displaying equipment reminding in operation.
9. The cigarette packet production self-checking reminding system as claimed in claim 8, further comprising: a timer;
the timer is in signal connection with the microprocessor, and when the cigarette packet starts to be conveyed, the microprocessor sets a time threshold value for the timer according to the timing time set on the touch screen and starts to time;
and when the tobacco bale transmission interval time is smaller than the set time threshold, the microprocessor controls the timer to be reset and starts timing again.
10. The self-inspection reminding system for cigarette packet production according to any one of claims 1 to 9, wherein the microprocessor is a raspberry pi development board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110921343.1A CN113460404A (en) | 2021-08-11 | 2021-08-11 | Self-checking reminding system for cigarette packet production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110921343.1A CN113460404A (en) | 2021-08-11 | 2021-08-11 | Self-checking reminding system for cigarette packet production |
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| Publication Number | Publication Date |
|---|---|
| CN113460404A true CN113460404A (en) | 2021-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110921343.1A Pending CN113460404A (en) | 2021-08-11 | 2021-08-11 | Self-checking reminding system for cigarette packet production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114671092A (en) * | 2022-05-07 | 2022-06-28 | 红云红河烟草(集团)有限责任公司 | Method for real-time monitoring and analysis of appearance data of small box of packaging machine |
-
2021
- 2021-08-11 CN CN202110921343.1A patent/CN113460404A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114671092A (en) * | 2022-05-07 | 2022-06-28 | 红云红河烟草(集团)有限责任公司 | Method for real-time monitoring and analysis of appearance data of small box of packaging machine |
| CN114671092B (en) * | 2022-05-07 | 2024-01-05 | 红云红河烟草(集团)有限责任公司 | Real-time monitoring and analyzing method for appearance data of small boxes of packaging machine |
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