CN114919269A - Full-automatic glue spraying and bonding equipment for furniture soft package and working method thereof - Google Patents
Full-automatic glue spraying and bonding equipment for furniture soft package and working method thereof Download PDFInfo
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- CN114919269A CN114919269A CN202210741129.2A CN202210741129A CN114919269A CN 114919269 A CN114919269 A CN 114919269A CN 202210741129 A CN202210741129 A CN 202210741129A CN 114919269 A CN114919269 A CN 114919269A
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- 239000003292 glue Substances 0.000 title claims abstract description 179
- 238000005507 spraying Methods 0.000 title claims abstract description 169
- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000004744 fabric Substances 0.000 claims abstract description 196
- 230000007246 mechanism Effects 0.000 claims abstract description 146
- 239000000463 material Substances 0.000 claims abstract description 55
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 21
- 230000001680 brushing effect Effects 0.000 claims abstract description 14
- 238000003860 storage Methods 0.000 claims description 29
- 239000007921 spray Substances 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 4
- 230000037303 wrinkles Effects 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 12
- 239000010410 layer Substances 0.000 description 6
- 230000002457 bidirectional effect Effects 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Coating Apparatus (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention provides full-automatic glue spraying and bonding equipment for soft furniture packages and a working method of the full-automatic glue spraying and bonding equipment. This soft packet of full-automatic gluey bonding equipment that spouts of furniture includes that base, workstation, surface fabric elevating system spout gluey mechanism, station shift mechanism, veneer brush face mechanism and sheet material snatch moving mechanism automatically. The station transfer mechanism is used for driving the workbench to switch between a fabric waiting station and a fabric glue spraying and bonding station; the fabric lifting mechanism is used for adjusting the height of the fabric. The side part of the fabric glue spraying and bonding station is provided with a plate grabbing and moving mechanism. The plate grabbing and moving mechanism grabs the external plate to the surface material glue spraying and bonding station. The gluing surface brushing mechanism designed by the invention uses the upward brush strip to brush the surface material adhered to the bottom surface of the plate material after the plate material is lifted, so that the problem that the surface material leveling work is difficult to realize automation because the surface material is pressed below the plate material in the adhering process is solved, and the smoothness of the surface material on the plate material and the adhesion stability are improved.
Description
Technical Field
The invention belongs to the technical field of intelligent manufacturing, and particularly relates to full-automatic glue spraying and bonding equipment for soft packages of furniture and a working method of the full-automatic glue spraying and bonding equipment.
Background
The process for bonding soft packages of sponge, fabric and the like of furniture is an important process in the furniture manufacturing process, and single-layer or multi-layer fabric is bonded on the surface of a hard material such as a wood board and the like by glue and is used for seat surfaces, backrests and headrests of seats, elastic cushions and ornaments of articles such as sofas, beds and the like. Because surface fabric and sponge are the software article, location and snatch more difficult, therefore, almost all furniture manufacturing enterprises adopt the manual bonding operation mode at present, not only production efficiency is low, operating personnel intensity of labour is big, glue smell is bad and to the influence of human body, soft package bonding quality uniformity is poor moreover, mainly shows: uneven gluing, large positioning error of the multilayer fabrics and the sponge and the like. In addition, the manual bonding operation mode hinders the automation and the intellectualization of furniture manufacturing, and the high-quality development process of enterprises is influenced.
Therefore, furniture manufacturing enterprises urgently need a novel soft package full-automatic glue spraying and bonding process and equipment, the existing manual bonding operation mode is replaced, the production efficiency and the bonding quality can be improved, the harm of glue to the health of operators is avoided, and key equipment can be provided for an automatic intelligent production line for furniture manufacturing.
Disclosure of Invention
The invention aims to provide full-automatic glue spraying and bonding equipment for soft furniture packages and a working method of the full-automatic glue spraying and bonding equipment.
The utility model provides a soft packet of full-automatic gluey bonding equipment that spouts of furniture, includes base, workstation, surface fabric elevating system, spouts gluey mechanism, station transfer mechanism, veneer brush face mechanism and sheet material and snatchs the moving mechanism automatically. The workbench is connected to the base in a sliding mode. The station transfer mechanism is used for driving the workbench to switch between a fabric waiting station and a fabric glue spraying and bonding station; the fabric lifting mechanism is arranged on the workbench; the fabric lifting mechanism is used for placing the fabric sprayed with the glue and adjusting the height of the fabric. And a plate material grabbing and moving mechanism is arranged on the side part of the fabric glue spraying and bonding station. The sheet material grabbing and moving mechanism is used for grabbing an external sheet material to the fabric glue spraying and bonding station and taking the sheet material subjected to fabric bonding out of the fabric glue spraying and bonding station.
The fabric lifting mechanism is arranged on the workbench and used for driving the fabric to move up and down and adjusting the distance between the fabric and the glue spraying pipe in the automatic glue spraying mechanism. The automatic glue spraying mechanism comprises a glue spraying pipe and a glue spraying driving mechanism; the glue spraying pipe is arranged above the fabric glue spraying bonding station, and the lower side of the glue spraying pipe is provided with a plurality of nozzles; the glue spraying driving mechanism is used for driving the glue spraying pipe to move above the fabric glue spraying bonding station, so that the glue spraying pipe sprays glue on the fabric.
The gluing brush surface mechanism comprises a brush rod and a brush driving mechanism; the brush rod is arranged above the fabric glue spraying and bonding station, and the upper side of the brush rod is provided with a brush strip; the brush driving mechanism is used for driving the glue spraying pipe to move above the fabric glue spraying and bonding station. In the working process, the automatic glue spraying mechanism sprays glue on the top surface of the fabric; after the sheet material grabbing and moving mechanism enables the sheet material to be attached to the top surface of the fabric with the glue, the sheet material and the fabric are lifted together, so that the upward bristles of the brush rods of the gluing and surface brushing mechanism can contact the fabric on the bottom surface of the sheet material, and the fabric is brushed flat.
Preferably, the plate grabbing and moving mechanism adopts an industrial robot with a mechanical clamping jaw at the tail end.
Preferably, a plate feeding position and a finished product discharging position are respectively arranged on two sides of the plate grabbing and moving mechanism; the plate material feeding position and the finished product discharging position are respectively used for storing a plate material of the fabric to be pasted and a plate material of the pasted fabric. The plate grabbing and moving mechanism can grab the plate at the plate feeding position and move the plate to the position right above the fabric glue spraying and bonding station.
Preferably, the station transfer mechanism comprises a guide rail and a driving cylinder. The guide rail is fixed on the base. The workbench and the guide rail form a sliding pair; the driving cylinder is used for driving the workbench to slide.
Preferably, the fabric lifting mechanism comprises a feeding motor, a feeding screw rod, a feeding guide rod, a feeding support and a fabric storage table. The feeding support is fixed on the workbench. A vertically arranged feeding guide rod is fixed on the feeding support, and a vertically arranged feeding screw rod is supported on the feeding support. The fabric storage table and each feeding guide rod form a sliding pair; the fabric storage table and the feeding screw form a screw pair. The feeding screw rod is driven to rotate by a feeding motor.
Preferably, the glue spraying driving mechanism comprises a glue spraying lead screw, a glue spraying motor, a glue spraying guide rod, a glue spraying moving block and a glue spraying support. The glue spraying guide rod horizontally arranged is fixed on the base and is vertical to the guide rail. The glue spraying screw rod is supported on the base. The glue spraying moving block is connected with the glue spraying guide rod in a sliding mode and forms a screw pair with the glue spraying lead screw. The glue spraying screw rod is driven to rotate by the glue spraying motor. The glue spraying pipe is fixed on the glue spraying moving block.
Preferably, the brush driving mechanism comprises a brush face screw rod, a brush face motor, a brush face guide rod and a brush face support. The brush face support is fixed on the side part of the base. The brush surface guide rod is fixed on the brush surface bracket; the brush face screw rod is supported on the brush face bracket. One end of the brush rod is connected with the brush surface guide rod in a sliding way; the other end of the brush rod and the brush surface screw rod form a screw pair. The brush face screw rod is driven to rotate by the brush face motor.
Preferably, there are two of said brush rods; the two brush rods are respectively driven by two brush driving mechanisms.
The working method of the full-automatic glue spraying and bonding equipment for the soft package of the furniture comprises the following steps:
the method comprises the following steps that firstly, a workbench is driven by a station transfer mechanism to move to a fabric waiting station; the staff places the surface fabric of fold on the surface fabric storage platform. The fabric lifting mechanism drives the fabric storage table to perform lifting movement, so that the height of the fabric on the fabric storage table is lower than that of the glue spraying pipe.
And step two, the workbench is driven by the station transfer mechanism to move from the fabric waiting station to the fabric glue spraying and bonding station.
And thirdly, driving the fabric storage table to perform lifting movement by the fabric lifting mechanism, so that the distance between the fabric positioned on the uppermost layer and the glue spraying pipe is adjusted to a preset value.
And step four, moving a glue spraying pipe in the automatic glue spraying mechanism and spraying glue on the fabric.
Fifthly, moving a brush rod of the gluing and brushing mechanism to enable the glue spraying pipe and the brush rod to be staggered with the upper side of the fabric; the sheet material grabbing and moving mechanism grabs the sheet material and presses the sheet material on the fabric sprayed with the glue.
Step six, the sheet material grabbing and moving mechanism upwards lifts the sheet material to a position higher than the hairbrush rod, and the sheet material carries the uppermost layer of fabric to be lifted together; the gluing and brushing mechanism moves to the lower part of the plate.
And seventhly, driving the plate to move downwards to a position where the brush strips on the brush rod are contacted with the fabric below the plate by the plate grabbing and moving mechanism. And then, moving a brush rod of the gluing and surface brushing mechanism to brush out the wrinkles of the fabric on the bottom surface of the plate material.
And step eight, taking down the plate adhered with the fabric by the plate grabbing and moving mechanism. The fabric lifting mechanism drives the fabric storage table to lift the thickness of one piece of fabric.
And step nine, repeatedly executing the step four to the step eight until the fabric on the fabric storage table is used up.
The invention has the beneficial effects that:
1. the gluing surface brushing mechanism provided by the invention uses the upward brush strip to brush the surface fabric adhered to the bottom surface of the plate material after the plate material is lifted, so that the problem that the surface fabric leveling work is difficult to realize automation because the surface fabric is pressed below the plate material in the adhering process is solved, and the smoothness of the surface fabric on the plate material and the adhesion stability are improved.
2. The full-automatic glue spraying and bonding process and equipment for the soft package of the furniture, provided by the invention, solve the technical problem of automation of glue spraying and bonding of a plate material and a fabric of the furniture, replace the conventional manual bonding operation mode, improve the production efficiency and the bonding quality, avoid the harm of glue to the health of operators, and provide key equipment for an automatic intelligent production line for manufacturing the furniture. Therefore, the method has remarkable economic, social and environmental benefits.
3. The automatic glue spraying mechanism comprises a glue spraying lead screw, a glue spraying motor, a glue spraying guide rod, a glue spraying moving block, a glue spraying bracket, a glue spraying pipe and a nozzle. A plurality of nozzles are arranged on one rubber spraying pipe, the rubber spraying pipe is driven by a screw rod nut transmission mechanism to move along the linear direction of the surface of the fabric, and the plurality of nozzles can finish uniform rubber spraying operation on the surface of the fabric.
Drawings
FIG. 1 is a schematic view (top view) of the overall structure of the present invention;
FIG. 2 is a schematic view of a fabric lifting mechanism and a gluing brush mechanism according to the present invention (a stepped cross-sectional view of section A-A in FIG. 1);
FIG. 3 is a schematic view of a fabric lifting mechanism and a glue-spraying driving mechanism according to the present invention (a stepped cross-sectional view of section B-B in FIG. 1);
FIG. 4 is a schematic view of a glue-spraying driving mechanism according to the present invention (a stepped sectional view of section C-C in FIG. 1);
fig. 5 is a schematic view (cross-sectional view taken along the D-D section in fig. 1) of a fabric lifting mechanism, a glue spraying driving mechanism and a gluing and brushing mechanism in the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in fig. 1, the full-automatic glue spraying and bonding equipment for soft furniture packages comprises a base 1, a workbench 9, a fabric lifting mechanism, an automatic glue spraying mechanism, a station transfer mechanism, a gluing and surface brushing mechanism and a plate grabbing and moving mechanism. The station transfer mechanism is used for driving the workbench 9 to switch between a fabric waiting station and a fabric glue spraying and bonding station; the fabric lifting mechanism is arranged on the workbench 9; a plurality of fabrics are stored on the fabric lifting mechanism, and the height of the fabrics can be adjusted, so that the fabric lifting mechanism is suitable for spraying glue on the fabrics 23 on a fabric glue spraying and bonding station.
And a plate grabbing and moving mechanism is arranged on one side of the fabric glue spraying and bonding station, which is far away from the fabric waiting station. The sheet material grabbing and moving mechanism adopts the purchased existing industrial robot and the customized industrial robot to realize the feeding of the sheet material and the blanking of finished products, belongs to the prior art and is not described herein any more. Two sides of the plate grabbing and moving mechanism are respectively provided with a plate loading position and a finished product unloading position; the plate feeding position and the finished product discharging position are respectively used for storing a plate of the fabric to be adhered and a plate of the adhered fabric. The plate grabbing and moving mechanism can grab the plate at the plate feeding position and move the plate to a position right above the fabric glue spraying and bonding station.
The station transfer mechanism comprises a guide rail 13 and a driving cylinder 14. Both guide rails 13 are fixed to the base 1. The workbench 9 and the guide rail 13 form a sliding pair; the workbench 9 slides under the driving of the driving air cylinder 14, and the purpose that the workbench 9 is switched between a fabric waiting station and a fabric glue spraying and bonding station is met. Specifically, the driving cylinder 14 is a bidirectional cylinder, and two ends of a piston rod of the bidirectional cylinder are fixed to two ends of the base 1 respectively. The cylinder body of the driving cylinder 14 is fixed to the table 9.
The fabric lifting mechanism is arranged on the workbench 9 and used for driving the fabric to move up and down and adjusting the distance between the fabric and the glue spraying pipe in the automatic glue spraying mechanism so as to facilitate automatic glue spraying operation. The fabric lifting mechanism comprises a feeding motor, a feeding screw 7, a feeding guide rod 10, a feeding support 6 and a fabric storage table 8. The feed support 6 is fixed on a table 9. A plurality of vertically arranged feeding guide rods 10 are fixed on the feeding support 6, and a vertically arranged feeding screw 7 is supported. The fabric storage table 8 and each feeding guide rod 10 form a sliding pair; the fabric storage table 8 and the feeding screw 7 form a screw pair. The feed screw 7 is rotated by a feed motor. A plurality of fabrics can be stacked on the fabric storage table 8. The height of the fabric can be adjusted through the rotation of the feeding screw rod 7 so as to adapt to the glue spraying operation on the fabric 23 on the fabric glue spraying bonding station. In the working process, the superposed fabrics are taken away from the fabric storage table 8 one by one in a plate material pasting mode.
As shown in fig. 2, 3 and 4, the automatic glue spraying mechanism comprises a glue spraying pipe 19 and a glue spraying driving mechanism; the glue spraying driving mechanism drives the glue spraying pipe 19 to spray glue on the top surface of the fabric on the workbench 9 below the fabric glue spraying bonding station. A plurality of nozzles 18 which are arranged in sequence are arranged at the lower side of the horizontally arranged rubber spray pipe 19; spout gluey actuating mechanism and include that it glues lead screw 21, spout gluey motor 2, spout gluey guide bar 22, spout gluey movable block 20 and spout gluey support 17 to spout gluey. The horizontally arranged glue spraying guide rod 22 is fixed on the base 1 and is vertical to the guide rail 13. The glue-spraying screw 21 is supported on the base. The glue spraying moving block 20 is connected with the glue spraying guide rod 22 in a sliding mode and forms a screw pair with the glue spraying lead screw 21. The glue spraying motor 2 is fixed on the base 1, and an output shaft is fixed with one end of the glue spraying screw 21. The inner end of the glue spraying tube 19 is fixed on the glue spraying moving block 20. In the working process, the glue spraying motor 2 drives the glue spraying screw rod 21 to rotate, so that the glue spraying pipe 19 fixed on the glue spraying moving block 20 moves along the linear direction of the surface of the fabric, and the plurality of nozzles 18 on the glue spraying pipe 19 complete uniform glue spraying operation on the surface of the fabric.
As shown in fig. 2 and 5, the gluing brush surface mechanism comprises two brush rods 4 and two brush driving mechanisms; the two brush driving mechanisms respectively drive the two corresponding brush rods 4 to brush the fabric adhered to the bottom surface of the plate material. The two brush bars 4 are aligned in a direction perpendicular to the switching of the stations. The brush bristles of the brush strips 24 on the brush rod 4 are all arranged upwards; by driving the two brush rods 4 to move from the center to the two sides, the fabric adhered to the lower side of the plate can be further brushed flat.
The brush driving mechanism comprises a brush face screw rod, a brush face motor, a brush face guide rod 3 and a brush face support 5. The brush face support 5 is fixed to the side of the base 1. The brush surface guide rod 3 is fixed on the brush surface bracket 5; the brush face screw rod is rotationally connected to the brush face bracket 5. One end of the brush rod 4 is connected with the brush surface guide rod 3 in a sliding way; the other end of the brush rod 4 and the brush face screw rod form a screw pair. The brush surface motor is fixed on the brush surface bracket 5; the output shaft of the brush face motor is fixed with the end part of the brush face screw rod.
The brush surface motors in the two brush driving mechanisms are respectively a first brush surface motor 15 and a second brush surface motor 12; the brush face screw rods of the two brush driving mechanisms are respectively a first brush face screw rod 16 and a second brush face screw rod 11; the horizontal first brush face screw 16 and the horizontal second brush face screw 11 are coaxially arranged.
The working method of the full-automatic soft-package glue spraying and bonding equipment for furniture comprises the following steps:
the method comprises the following steps that firstly, a workbench is driven by a station transfer mechanism to move to a fabric waiting station; the staff places the fabric in a stack in the center of the top surface of the fabric storage table 8. The fabric lifting mechanism drives the fabric storage table 8 to perform lifting movement, so that the height of the fabric on the fabric storage table 8 is lower than the glue spraying pipe 19.
And step two, the workbench is driven by the station transfer mechanism to move from the fabric waiting station to the fabric glue spraying bonding station.
And step three, the fabric lifting mechanism drives the fabric storage table 8 to perform lifting movement, so that the distance between the fabric on the uppermost layer and the rubber spraying pipe is adjusted to a preset value.
And step four, the automatic glue spraying mechanism drives the glue spraying pipe to move above the fabric, and the nozzle 18 on the glue spraying pipe sprays glue on the fabric to finish uniform glue spraying operation.
Step five, the automatic glue spraying mechanism drives the glue spraying pipe, the gluing and brushing mechanism drives the brush rod 4 to move, and the glue spraying pipe and the brush rod 4 are staggered with the upper part of the fabric; the plate grabbing and moving mechanism grabs the plate and presses the plate on the top surface of the fabric 23 sprayed with the glue.
Step six, the sheet material grabbing and moving mechanism upwards lifts the sheet material to a position higher than the brush rod 4, and the sheet material carries the uppermost layer of fabric to be lifted together; the gluing brush surface mechanism drives the two brush rods 4 to move to the lower part of the middle part of the plate material in opposite directions.
And seventhly, driving the plate to move downwards to the position where the brush strips 24 on the brush rod 4 are contacted with the fabric below the plate by the plate grabbing and moving mechanism. Then, the gluing and brushing mechanism drives the two brush rods 4 to move back and forth, so that the wrinkles of the fabric on the bottom surface of the plate are brushed flat, and the bonding effect between the plate and the fabric is improved.
And step eight, the plate grabbing and moving mechanism moves the plate adhered with the fabric to a finished product blanking position, and the whole glue spraying and adhering operation is completed. Meanwhile, the fabric lifting mechanism drives the fabric storage table 8 to lift the thickness of one fabric, so that the distance between the fabric on the uppermost layer and the glue spraying pipe is adjusted to a preset value.
And step nine, repeatedly executing the steps from four to eight until the fabric on the fabric storage table 8 is used up, and moving the workbench to the fabric waiting station again under the driving of the station transfer mechanism to wait for a worker to place a new fabric.
Claims (9)
1. The full-automatic glue spraying and bonding equipment for the soft furniture package comprises a base (1), a workbench (9), a fabric lifting mechanism, an automatic glue spraying mechanism, a station transfer mechanism and a plate material grabbing and moving mechanism; the method is characterized in that: the gluing brush surface mechanism is also included; the workbench (9) is connected to the base (1) in a sliding manner; the station transfer mechanism is used for driving the workbench (9) to switch between a fabric waiting station and a fabric glue spraying and bonding station; the fabric lifting mechanism is arranged on the workbench (9); the fabric lifting mechanism is used for placing the fabric sprayed with the glue and adjusting the height of the fabric; a sheet material grabbing and moving mechanism is arranged on the side part of the fabric glue spraying and bonding station; the sheet material grabbing and moving mechanism is used for grabbing external sheet materials to the fabric glue spraying and bonding station and taking the sheet materials which are subjected to fabric bonding out of the fabric glue spraying and bonding station;
the fabric lifting mechanism is arranged on the workbench (9) and is used for driving the fabric to perform lifting motion and adjusting the distance between the fabric and the glue spraying pipe in the automatic glue spraying mechanism; the automatic glue spraying mechanism comprises a glue spraying pipe (19) and a glue spraying driving mechanism; the glue spraying pipe (19) is arranged above the fabric glue spraying bonding station, and the lower side of the glue spraying pipe is provided with a plurality of nozzles; the glue spraying driving mechanism is used for driving the glue spraying pipe (19) to move above the fabric glue spraying bonding station, so that the glue spraying pipe (19) sprays glue on the fabric;
the gluing brush surface mechanism comprises a brush rod (4) and a brush driving mechanism; the brush rod (4) is arranged above the fabric glue spraying and bonding station, and the upper side of the brush rod is provided with a brush strip (24); the brush driving mechanism is used for driving the glue spraying pipe (19) to move above the fabric glue spraying and bonding station; in the working process, the automatic glue spraying mechanism sprays glue on the top surface of the fabric; after the sheet material grabbing and moving mechanism enables the sheet material to be attached to the top surface of the fabric with the glue, the sheet material and the fabric are lifted together, so that the upward bristles of the brush rod (4) of the gluing and surface brushing mechanism can contact the fabric on the bottom surface of the sheet material and brush the fabric flat.
2. The full-automatic soft package of furniture spouts gluey bonding equipment of claim 1 characterized in that: the plate grabbing and moving mechanism adopts an industrial robot with a mechanical clamping jaw arranged at the tail end.
3. The full-automatic soft package of furniture spouts gluey bonding equipment of claim 1 characterized in that: the two sides of the plate grabbing and moving mechanism are respectively provided with a plate loading position and a finished product unloading position; the plate feeding position and the finished product discharging position are respectively used for storing a plate of the fabric to be adhered and a plate of the adhered fabric; the plate grabbing and moving mechanism can grab the plate at the plate feeding position and move the plate to a position right above the fabric glue spraying and bonding station.
4. The full-automatic soft package of furniture spouts gluey bonding equipment of claim 1 characterized in that: the station transfer mechanism comprises a guide rail (13) and a driving cylinder (14); the guide rail (13) is fixed on the base (1); the workbench (9) and the guide rail (13) form a sliding pair; the driving air cylinder (14) is used for driving the workbench (9) to slide.
5. The full-automatic soft package of furniture spouts gluey bonding equipment of claim 1 characterized in that: the fabric lifting mechanism comprises a feeding motor, a feeding screw rod (7), a feeding guide rod (10), a feeding support (6) and a fabric storage table (8); the feeding support (6) is fixed on the workbench (9); a vertically arranged feeding guide rod (10) is fixed on the feeding support (6), and a vertically arranged feeding screw rod (7) is supported; the fabric storage table (8) and each feeding guide rod (10) form a sliding pair; the fabric storage table (8) and the feeding screw rod (7) form a screw pair; the feeding screw rod (7) is driven to rotate by a feeding motor.
6. The full-automatic glue spraying and bonding equipment for soft packages of furniture according to claim 1, characterized in that: the glue spraying driving mechanism comprises a glue spraying lead screw (21), a glue spraying motor (2), a glue spraying guide rod (22), a glue spraying moving block (20) and a glue spraying support (17); the glue spraying guide rod (22) which is horizontally arranged is fixed on the base (1) and is vertical to the guide rail (13); the glue spraying screw rod (21) is supported on the base; the glue spraying moving block (20) is connected with the glue spraying guide rod (22) in a sliding manner and forms a screw pair with the glue spraying lead screw (21); the glue spraying screw rod (21) is driven to rotate by the glue spraying motor (2); the glue spraying pipe (19) is fixed on the glue spraying moving block (20).
7. The full-automatic soft package of furniture spouts gluey bonding equipment of claim 1 characterized in that: the brush driving mechanism comprises a brush face screw rod, a brush face motor, a brush face guide rod (3) and a brush face bracket (5); the brush surface bracket (5) is fixed on the side part of the base (1); the brush surface guide rod (3) is fixed on the brush surface bracket (5); the brush face screw rod is supported on the brush face bracket (5); one end of the brush rod (4) is connected with the brush surface guide rod (3) in a sliding way; the other end of the brush rod (4) and the brush surface screw rod form a screw pair; the brush face screw rod is driven to rotate by the brush face motor.
8. The full-automatic glue spraying and bonding equipment for soft packages of furniture according to claim 1, characterized in that: the number of the brush rods (4) is two; the two brush rods (4) are respectively driven by two brush driving mechanisms.
9. The working method of the full-automatic soft-package furniture glue spraying and bonding equipment according to claim 1, characterized in that: the method comprises the following steps:
the method comprises the following steps that firstly, a workbench is driven by a station transfer mechanism to move to a fabric waiting station; the staff places the stacked fabrics on a fabric storage table (8); the fabric lifting mechanism drives the fabric storage table (8) to carry out lifting movement, so that the height of the fabric on the fabric storage table (8) is lower than that of the glue spraying pipe (19);
secondly, the workbench is driven by the station transfer mechanism to move from the fabric waiting station to the fabric glue spraying and bonding station;
thirdly, the fabric lifting mechanism drives the fabric storage table (8) to carry out lifting movement, so that the distance between the fabric positioned on the uppermost layer and the rubber spraying pipe is adjusted to a preset value;
moving a glue spraying pipe in the automatic glue spraying mechanism and spraying glue on the fabric;
fifthly, moving a glue spraying pipe of the automatic glue spraying mechanism and a brush rod (4) of the gluing and brushing mechanism to enable the glue spraying pipe and the brush rod (4) to be staggered with the upper side of the fabric; the plate grabbing and moving mechanism grabs the plate and presses the plate on the fabric (23) sprayed with the glue;
step six, the sheet material grabbing and moving mechanism upwards lifts the sheet material to a position higher than the brush rod (4), and the sheet material carries the uppermost layer of fabric to be lifted together; the gluing surface brushing mechanism moves to the lower part of the plate;
seventhly, the plate grabbing and moving mechanism drives the plate to move downwards to a position where the brush strips (24) on the brush rod (4) are in contact with the fabric below the plate; then, a brush rod (4) of the gluing and surface brushing mechanism moves to brush out the wrinkles of the fabric on the bottom surface of the plate;
step eight, taking down the plate adhered with the fabric by the plate grabbing and moving mechanism; the fabric lifting mechanism drives the fabric storage table (8) to lift the thickness of one fabric;
and step nine, repeatedly executing the steps from four to eight until the fabric on the fabric storage table (8) is used up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN202210741129.2A CN114919269B (en) | 2022-06-27 | 2022-06-27 | Full-automatic glue spraying equipment for soft furniture package and working method of full-automatic glue spraying equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115722411A (en) * | 2023-01-27 | 2023-03-03 | 苏州康尼格电子科技股份有限公司 | PCBA packaging hardware |
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| CN209348960U (en) * | 2019-01-09 | 2019-09-06 | 东莞市斯恩机械有限公司 | A kind of mattress automatic glue sprayer |
| CN112501821A (en) * | 2020-12-14 | 2021-03-16 | 杭州职业技术学院 | Tailoring is with shop's cloth device of convenient regulation |
| CN113232312A (en) * | 2021-05-13 | 2021-08-10 | 杭州电子科技大学 | Automatic positioning and bonding equipment for seat sponge and bonding method for multiple layers of sponge plates of automatic positioning and bonding equipment |
| CN113232313A (en) * | 2021-05-13 | 2021-08-10 | 杭州电子科技大学 | Automatic bonding equipment for seat multi-layer sponge and bonding method thereof |
| CN113246242A (en) * | 2021-05-13 | 2021-08-13 | 杭州电子科技大学 | Automatic seat gun nail equipment and working method thereof |
| CN215088408U (en) * | 2021-04-20 | 2021-12-10 | 宜昌新成石墨有限责任公司 | Double-sided gluing device and gluing production line |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN209348960U (en) * | 2019-01-09 | 2019-09-06 | 东莞市斯恩机械有限公司 | A kind of mattress automatic glue sprayer |
| CN112501821A (en) * | 2020-12-14 | 2021-03-16 | 杭州职业技术学院 | Tailoring is with shop's cloth device of convenient regulation |
| CN215088408U (en) * | 2021-04-20 | 2021-12-10 | 宜昌新成石墨有限责任公司 | Double-sided gluing device and gluing production line |
| CN113232312A (en) * | 2021-05-13 | 2021-08-10 | 杭州电子科技大学 | Automatic positioning and bonding equipment for seat sponge and bonding method for multiple layers of sponge plates of automatic positioning and bonding equipment |
| CN113232313A (en) * | 2021-05-13 | 2021-08-10 | 杭州电子科技大学 | Automatic bonding equipment for seat multi-layer sponge and bonding method thereof |
| CN113246242A (en) * | 2021-05-13 | 2021-08-13 | 杭州电子科技大学 | Automatic seat gun nail equipment and working method thereof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115722411A (en) * | 2023-01-27 | 2023-03-03 | 苏州康尼格电子科技股份有限公司 | PCBA packaging hardware |
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| CN114919269B (en) | 2024-04-30 |
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