CN210211667U - Bonding machine - Google Patents
Bonding machine Download PDFInfo
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- CN210211667U CN210211667U CN201920802829.1U CN201920802829U CN210211667U CN 210211667 U CN210211667 U CN 210211667U CN 201920802829 U CN201920802829 U CN 201920802829U CN 210211667 U CN210211667 U CN 210211667U
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- workbench
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Abstract
The utility model discloses a bonder, include: the rack comprises a bottom frame and a vertical frame fixed in the middle of the bottom frame; the electric heating plate is fixed in the middle of the rack; the device comprises a workbench unit, a first workbench, a second workbench, a first workbench translation device and a second workbench translation device, wherein the workbench unit comprises the first workbench, the second workbench, the first workbench translation device and the second workbench translation device; the material taking unit comprises a needle plate material taking device and a needle plate lifting device, the needle plate material taking device comprises a needle plate bin, a plurality of lifting cylinders are fixed at the top of the needle plate bin, cylinder rods of the lifting cylinders enter the needle plate bin, a needle plate is connected to the cylinder rods, and a plurality of material taking needles are connected to the bottom of the needle plate. This bonder simple structure, can be quick with the cotton lamination bonding of pearl, bonding speed is fast, the effectual production efficiency that has improved, and the bonding is even be difficult for droing, and bonding quality is good.
Description
Technical Field
The utility model belongs to the bonder field, concretely relates to bonder.
Background
EPE pearl cotton is a novel environment-friendly packaging material, and overcomes the defects of frangibility, deformation and poor restorability of common foaming glue. The material has the advantages of water resistance, moisture resistance, shock resistance, sound insulation, heat preservation, good plasticity, strong toughness, cyclic reconstruction, environmental protection, strong impact resistance and the like, and also has good chemical resistance. Is an ideal substitute of the traditional packaging material. In the cotton course of working at EPE pearl, need range upon range of then the bonding with a plurality of layers of pearl cotton, but the mode of bonding all adopts manual work at present, makes the one deck pearl cotton melt through the electric plate, then with two-layer pearl cotton quick the folding together, this kind of mode can only be used in the less EPE pearl cotton of area, can't bond the EPE pearl cotton of large tracts of land, and adopt the consuming time and the power of manual work's mode, be unfavorable for reduction in production cost.
SUMMERY OF THE UTILITY MODEL
In order to solve one or more above-mentioned defects among the prior art, the utility model aims to solve the technical problem that a bonder is provided, this bonder simple structure, can be quick with the cotton lamination bonding of pearl, bonding speed is fast, the effectual production efficiency that has improved, and the bonding is evenly difficult for droing, and bonding quality is good.
In order to achieve the above object, the utility model provides a bonder, include:
the rack comprises a bottom frame and a vertical frame fixed in the middle of the bottom frame;
the electric heating plate is fixed in the middle of the rack;
the workbench unit comprises a first workbench, a second workbench, a first workbench translation device and a second workbench translation device, the first workbench and the second workbench are connected to the rack in a sliding mode through a sliding rail on the rack, the first workbench translation device drives the first workbench to reciprocate, and the second workbench translation device drives the second workbench to reciprocate;
the material taking unit is fixedly connected to the vertical frame and comprises a needle plate material taking device and a needle plate lifting device, the needle plate material taking device comprises a needle plate bin, a cavity is formed in the needle plate bin, a plurality of lifting cylinders are fixed to the top of the needle plate bin, a cylinder rod of each lifting cylinder enters the needle plate bin, the needle plate is connected to the cylinder rod, a plurality of material taking needles are connected to the bottom of the needle plate, and a position yielding needle hole for the material taking needles to pass through is formed in the bottom of the needle plate bin.
Further, be fixed with the support frame in the chassis, first workstation translation device and second workstation translation device are all fixed on the support frame, first workstation translation device and second workstation translation device all include a translation servo motor, be connected with the translation lead screw on the translation servo motor, the translation lead screw is connected with a translation frame through ball nut, the translation frame and the first workstation fixed connection of first workstation translation device, the translation frame and the second workstation fixed connection of second workstation translation device, the translation frame is including connecting the crossbeam, the both sides of connecting the crossbeam are fixed with the pole setting, the pole setting is in the outside of electric plate.
Further, the needle plate lifting device comprises a lifting screw fixing cover, a lifting servo motor is fixed to the top of the lifting screw fixing cover, a lifting screw is connected onto the lifting servo motor, a lifting column is connected onto a ball nut of the lifting screw, a linear guide rail is fixed inside the lifting screw fixing cover, and a sliding block matched with the linear guide rail is fixed on the lifting column.
Furthermore, a supporting cross beam is fixed in the middle of the vertical frame, the needle plate lifting device is fixed on the supporting cross beam, and a plurality of reinforcing plates are fixed outside the lifting screw rod fixing cover.
Furthermore, a plurality of groups of bearing seats are further fixed outside the lifting screw fixing cover, a rotating shaft is connected in each group of bearing seats, a long slotted hole is further formed in the lifting screw fixing cover, a guide wheel is fixed on the rotating shaft, the guide wheel extends into the long slotted hole and is in contact with the lifting column, and a layer of buffer rubber is arranged outside the guide wheel.
Furthermore, the bottom of the lifting screw rod fixing cover is connected with a connecting frame through a screw and fixedly connected with the needle plate bin through the connecting frame.
The utility model has the advantages that:
firstly, the bonding machine is simple in structure, can quickly bond the pearl cotton in a laminated manner, is high in bonding speed, effectively improves the production efficiency, is uniform in bonding and not easy to fall off, and is good in bonding quality;
secondly, because the first workbench and the second workbench are arranged, the two workbenches can process EPE materials with different models and specifications in sequence and can also process EPE materials with the same model and specification at the same time, so that the processing efficiency is greatly enhanced;
thirdly, through a plurality of groups of bearing seats arranged outside the lifting screw fixing cover, a rotating shaft between each group of bearing seats can enable the guide wheel to play a role of guiding the lifting column, so that the guide wheel is kept stable during lifting;
fourthly, the lifting screw fixing cover and the needle plate bin are connected through the connecting frame, and disassembly and maintenance can be rapidly achieved.
Drawings
Fig. 1 is a perspective view of the present invention;
fig. 2 is a front view of the present invention;
fig. 3 is a side view of the present invention;
fig. 4 is the utility model discloses get the structural schematic diagram of material unit.
In the figure: 1. the machine comprises a rack 2, an underframe 3, a vertical frame 4, an electric heating plate 5, a first workbench 6, a second workbench 7, a first workbench translation device 8, a second workbench translation device 9, a slide rail 10, a needle plate bin 11, a lifting cylinder 12, a support frame 13, a translation servo motor 14, a translation lead screw 15, a translation frame 16, a connecting cross beam 17, an upright rod 18, a lifting lead screw fixing cover 19, a lifting servo motor 20, a lifting lead screw 21 lifting column 22, a linear guide rail 23, a slide block 24, a support cross beam 25, a reinforcing plate 26, a bearing seat 27, a connecting frame 28, a ball nut 29, a guide wheel 30, a needle plate 31 and a material taking needle
Detailed Description
The invention will be further explained with reference to the following figures and examples:
referring to fig. 1-4, an bonder is shown comprising:
the device comprises a frame 1, wherein the frame 1 comprises a bottom frame 2 and a vertical frame 3 fixed in the middle of the bottom frame 2;
the electric heating plate 4 is fixed in the middle of the rack 1;
the device comprises a workbench unit, wherein the workbench unit comprises a first workbench 5, a second workbench 6, a first workbench translation device 7 and a second workbench translation device 8, the first workbench 5 and the second workbench 6 are slidably connected to a rack 1 through a slide rail 9 on the rack 1, the first workbench translation device 7 drives the first workbench 5 to reciprocate, and the second workbench translation device 8 drives the second workbench 6 to reciprocate;
the material taking unit is fixedly connected to the vertical frame 3, the material taking unit comprises a needle plate material taking device and a needle plate lifting device, the needle plate material taking device comprises a needle plate bin 10, a cavity is formed inside the needle plate bin 10, a plurality of lifting cylinders 11 are fixed to the top of the needle plate bin, cylinder rods of the lifting cylinders 11 enter the needle plate bin 10, a needle plate 30 is connected to the cylinder rods, a plurality of material taking needles 31 are connected to the bottom of the needle plate 30, and abdicating needle holes for the material taking needles 31 to pass through are formed in the bottom of the needle plate bin.
When the utility model is used, the first working table 5 and the second working table 6 can be used independently, the second working table 5 and the second working table 6 can be used alternately, wherein, the first working table comprises the following steps,
the method comprises the following steps: firstly, EPE materials to be bonded are stacked and placed in a containing cavity on a first workbench 5 according to corresponding positions and sequences;
step two: the first worktable translation means 7 will move the first worktable 5 right under the faller bin 10;
step three: the needle plate lifting device drives the needle plate bin 10 to move downwards, the lifting cylinder 11 at the top of the needle plate bin 10 drives the needle plate 30 to move downwards, so that the material taking needle 31 extends out of the abdicating needle hole, picks the surface layer EPE material placed on the first workbench 5 and then rises;
step four: the first workbench translation device 7 drives the first workbench 5 to reset;
step five: the needle plate lifting device drives the needle plate 30 and the grabbed EPE materials to descend to the heater to heat and melt the surfaces of the EPE materials and then quickly lift the EPE materials;
step six: the first workbench translation device 7 drives the first workbench 5 to translate to the position right below the needle board;
step seven: the needle plate lifting device drives the needle plate and the grabbed EPE materials to move downwards to be bonded with the EPE materials on the first workbench;
step eight: the lifting cylinder 11 rises to drive the needle plate to rise into the needle plate bin 10, and the EPE material is separated from the needle plate 30;
step nine, the needle plate lifting device drives the needle plate 30 to lift;
step ten, the first workbench translation device 7 drives the first workbench 5 to reset;
step eleven, taking down the bonded EPE material (finished product). It should be noted that: the multi-layer EPE material bonding is repeatedly carried out in the steps from three to seven, the second working table 6 works in the same way as the first working table 5, and the same product or different products can be produced at the same time.
Wherein the second mode is as follows,
step one, respectively stacking EPE materials to be bonded on a first workbench 5 and a second workbench 6 according to corresponding positions and sequences;
the second step, the first workbench translation device 7 moves the first workbench 5 to be right below the needle plate 30;
driving the needle plate 30 to move downwards to grab the surface EPE material placed on the first workbench 5 and then to move upwards by the needle plate lifting device;
fourthly, the first workbench translation device 7 drives the first workbench 5 to reset;
driving the needle plate 30 and the grabbed EPE material to descend to a heater by the needle plate lifting device to heat and melt the surface of the EPE material and then quickly lift the EPE material;
a sixth step of driving the second workbench translation device 8 to translate the second workbench 6 to a position right below the needle plate;
seventhly, the needle plate lifting device drives the needle plate bin 10 to move downwards, the lifting cylinder 11 at the top of the needle plate bin 10 drives the needle plate to move downwards so that the material taking needle 31 extends out of the abdicating needle hole, and the grabbed EPE material moves downwards to be bonded with the EPE material on the second workbench 6;
step eight, the lifting cylinder 11 rises to drive the needle plate 30 to rise into the needle plate bin 10, and the EPE material is separated from the needle plate 30;
step nine, the needle plate lifting device drives the needle plate bin to lift;
step ten, the second workbench translation device 8 drives the second workbench 6 to reset;
step eleven, taking down the bonded EPE material (finished product). It should be noted that: and (5) repeatedly performing the step 2-7 for bonding the multiple layers of EPE materials.
Further, be fixed with support frame 12 in chassis 2, first workstation translation device 7 and second workstation translation device 8 are all fixed on support frame 12, first workstation translation device 7 and second workstation translation device 8 all include a translation servo motor 13, be connected with translation lead screw 14 on the translation servo motor 13, translation lead screw 14 is connected with a translation frame 15 through ball nut, the translation frame and the first workstation 5 fixed connection of first workstation translation device 7, the translation frame and the second workstation 6 fixed connection of second workstation translation device 8, translation frame 15 is including connecting crossbeam 16, the both sides of connecting crossbeam 16 are fixed with pole setting 17, pole setting 17 is in the outside of electric plate 4. The utility model discloses a first workstation translation device 7 and second workstation translation device 8 set up respectively on the left side and the right side of support frame 12, and for mutual noninterference, so first workstation translation device 7 and second workstation translation device 8 are crisscross, when the drive table removes, translation servo motor 13 is at first drive translation lead screw 14 and rotates, drive ball nut 28 removes when translation lead screw 14 rotates, drive translation frame 15 when ball nut 28 removes and remove, because translation frame 15 includes connecting beam 16, the pole setting 17 of connecting beam 16 both sides can drive the workstation and remove 4 tops to the electric plate, realize the heating of EPE material.
Further, the needle plate lifting device comprises a lifting screw fixing cover 18, a lifting servo motor 19 is fixed at the top of the lifting screw fixing cover 18, a lifting screw 20 is connected onto the lifting servo motor 19, a lifting column 21 is connected onto a ball nut 28 of the lifting screw 20, a linear guide rail 22 is fixed inside the lifting screw 20 fixing cover, and a sliding block 23 matched with the linear guide rail 22 is fixed on the lifting column 20. Specifically, the utility model discloses a faller elevating gear is when drive faller storehouse 10 goes up and down, at first rotates through lift servo motor 19 drive lift screw 20, and the outer lift post 21 of ball nut 28 is owing to pass through slider 23 and linear guide 22 sliding connection, so can realize the lift of lift post 21, when lift post 21 goes up and down, can drive faller storehouse 10 and remove.
Further, a supporting beam 24 is fixed in the middle of the vertical frame 3, the needle plate lifting device is fixed on the supporting beam 24, and a plurality of reinforcing plates 25 are fixed outside the fixed cover of the lifting screw 20. Specifically, the utility model discloses a faller elevating gear fixes on supporting beam 24, and simultaneously in order to increase the intensity of the fixed cover of elevating screw, the external fixation who fixes the cover at elevating screw has a plurality of reinforcing plates 25.
Furthermore, a plurality of groups of bearing seats 26 are fixed outside the lifting screw fixing cover, a rotating shaft is connected in each group of bearing seats 26, a long slotted hole is formed in the lifting screw fixing cover, a guide wheel 29 is fixed on the rotating shaft, the guide wheel 29 extends into the long slotted hole and is in contact with the lifting column 21, and a layer of buffer rubber is arranged outside the guide wheel 29.
Further, the bottom of the lifting screw fixing cover is connected with a connecting frame 27 through a screw, and is fixedly connected with the needle plate bin 10 through the connecting frame 27. The utility model discloses a fixed cover of lift screw can dismantle the connection for with faller storehouse 10, so be through link 27 as the intermediate member, in the fixed cover 18 of separation lift screw, directly dismantle the link can.
The foregoing has described in detail preferred embodiments of the present invention. It should be understood that numerous modifications and variations can be devised by those skilled in the art in light of the teachings of the present invention without undue experimentation. Therefore, the technical solutions that can be obtained by a person skilled in the art through logic analysis, reasoning or limited experiments based on the prior art according to the concepts of the present invention should be within the scope of protection defined by the claims.
Claims (6)
1. A bonder, comprising:
the rack comprises a bottom frame and a vertical frame fixed in the middle of the bottom frame;
the electric heating plate is fixed in the middle of the rack;
the workbench unit comprises a first workbench, a second workbench, a first workbench translation device and a second workbench translation device, the first workbench and the second workbench are connected to the rack in a sliding mode through a sliding rail on the rack, the first workbench translation device drives the first workbench to reciprocate, and the second workbench translation device drives the second workbench to reciprocate;
the material taking unit is fixedly connected to the vertical frame and comprises a needle plate material taking device and a needle plate lifting device, the needle plate material taking device comprises a needle plate bin, a cavity is formed in the needle plate bin, a plurality of lifting cylinders are fixed to the top of the needle plate bin, a cylinder rod of each lifting cylinder enters the needle plate bin, the needle plate is connected to the cylinder rod, a plurality of material taking needles are connected to the bottom of the needle plate, and a position yielding needle hole for the material taking needles to pass through is formed in the bottom of the needle plate bin.
2. The bonding machine as claimed in claim 1, wherein a supporting frame is fixed in the bottom frame, the first and second worktable translation devices are fixed on the supporting frame, each of the first and second worktable translation devices comprises a translation servo motor, a translation screw is connected to the translation servo motor, the translation screw is connected to a translation frame through a ball nut, the translation frame of the first worktable translation device is fixedly connected to the first worktable, the translation frame of the second worktable translation device is fixedly connected to the second worktable, the translation frame comprises a connecting beam, two sides of the connecting beam are fixed with vertical rods, and the vertical rods are located at the outer sides of the electric heating plates.
3. The bonding machine as claimed in claim 2, wherein said needle plate lifting device comprises a lifting screw fixing cover, a lifting servo motor is fixed on the top of said lifting screw fixing cover, a lifting screw is connected to said lifting servo motor, a lifting column is connected to a ball nut of said lifting screw, a linear guide rail is fixed inside said lifting screw fixing cover, and a slide block matched with said linear guide rail is fixed on said lifting column.
4. The bonding machine as claimed in claim 3, wherein a supporting beam is fixed at the middle part of said vertical frame, said needle plate lifting device is fixed on said supporting beam, and a plurality of reinforcing plates are fixed at the outer part of said lifting screw fixing cover.
5. The gluing machine as claimed in claim 4, wherein the lifting screw fixing cover is further fixed with a plurality of sets of bearing seats, each set of bearing seats is connected with a rotating shaft, the lifting screw fixing cover is further provided with a long slot hole, the rotating shaft is fixed with a guide wheel, the guide wheel extends into the long slot hole and contacts with the lifting column, and a layer of cushion rubber is arranged outside the guide wheel.
6. The gluing machine as claimed in claim 5, wherein the bottom of the lifting screw fixing cover is connected with a connecting frame through a screw and fixedly connected with the needle board bin through the connecting frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920802829.1U CN210211667U (en) | 2019-05-30 | 2019-05-30 | Bonding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920802829.1U CN210211667U (en) | 2019-05-30 | 2019-05-30 | Bonding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210211667U true CN210211667U (en) | 2020-03-31 |
Family
ID=69928804
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920802829.1U Active CN210211667U (en) | 2019-05-30 | 2019-05-30 | Bonding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210211667U (en) |
-
2019
- 2019-05-30 CN CN201920802829.1U patent/CN210211667U/en active Active
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