CN114908951A - Brick surface glue printing robot - Google Patents
Brick surface glue printing robot Download PDFInfo
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- CN114908951A CN114908951A CN202210553409.0A CN202210553409A CN114908951A CN 114908951 A CN114908951 A CN 114908951A CN 202210553409 A CN202210553409 A CN 202210553409A CN 114908951 A CN114908951 A CN 114908951A
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- tile
- frame
- glue
- printing
- ceramic tile
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/02—Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
- E04F21/023—Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls for applying adhesive, e.g. glue or mortar, on the covering elements, in particular tiles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
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Abstract
The invention relates to the technical field of brick surface glue printing, in particular to a brick surface glue printing robot which comprises a working unit and a supporting unit, wherein the supporting unit is arranged below the working unit and plays a role in supporting the working unit, the supporting unit comprises a body frame, four corners of the bottom of the body frame are respectively provided with universal wheels, the working unit comprises a brick surface clamping structure, a brick surface glue printing box structure and a brick surface glue printing box stroke guide rail structure, and the brick surface clamping structure arranged on the body frame is used for clamping a ceramic tile needing glue printing. The invention solves the problems of high labor intensity, low efficiency and the like of workers, realizes mechanization of the ceramic tile glue printing machine, improves the construction efficiency and ensures the construction quality.
Description
Technical Field
The invention relates to the technical field of brick surface glue printing, in particular to a brick surface glue printing robot.
Background
In recent years, the building interior decoration industry in China has also followed great development along with the development of Chinese economy. People have higher and higher requirements on indoor living environment and working environment, so the building interior decoration industry has wider development prospect in the future. After more than thirty years of development, the architectural decoration industry has gradually developed from the traditional small industry which is not taken into consideration into the industry playing an important role in national economy and social life. Relevant materials show that 2019, the total value of the building decoration industry in China is 4.6 trillion yuan; it is expected that 2022 will reach 5.48 trillion dollars. Therefore, in the process of high-end equipment development, more and more intelligent equipment must emerge in the building construction industry. The most advanced technical achievements at present are converted and applied to building products, and the booster and the fundamental method are used for improving the competitiveness of the building industry in the future.
In the interior decoration industry, the ceramic tile has the characteristics and advantages of attractive appearance, convenience in cleaning, strong durability and the like. Therefore, compared with other similar decorating materials, the ceramic tile decoration is more favored by customers. Therefore, the ceramic tile sticking accounts for a very large proportion of the indoor wall and floor decoration. At present, the floor and the wall of most large-scale markets, supermarkets, railway stations and various large-scale venues are decorated by ceramic tiles. However, in the process of sticking the ceramic tiles, a large number of auxiliary facilities are needed, the labor intensity of workers is high, the working environment is poor, the construction quality is unstable, the construction progress is slow, and the like. With the development of society, few young people are willing to do the work, and enterprises need to spend high cost to hire workers to solve the problem, and all the defects restrict the development of the building industry to a certain extent.
Disclosure of Invention
The invention aims to provide a tile surface glue printing robot which can reduce the labor intensity of workers and improve the efficiency of pasting tiles when the tiles are paved.
The invention provides a brick surface glue printing robot which comprises a working unit and a supporting unit, wherein the supporting unit is arranged below the working unit and plays a role in supporting the working unit, the supporting unit comprises a body frame, four corners of the bottom of the body frame are respectively provided with universal wheels, the working unit comprises a brick surface clamping structure, a brick surface glue printing box structure and a brick surface glue printing box stroke guide rail structure, the brick surface clamping structure arranged on the body frame is used for clamping a ceramic tile needing glue printing, the brick surface clamping structure comprises a ceramic tile clamp frame, the middle parts of two sides of the ceramic tile clamp frame are respectively provided with a front shaft and a rear shaft which are on the same straight line, the ceramic tile clamp frame can rotate 180 degrees along the front shaft and the rear shaft, and the upper ends of the body frames of the two opposite sides of the ceramic tile clamp are provided with fixing devices for limiting the rotation of the ceramic tile clamp frame; the brick surface glue printing box structure is arranged above the brick surface clamping structure and comprises a glue printing box, a feeding opening is formed in the glue printing box, a glue printing plate is arranged at the bottom of the glue printing box, a plurality of discharging holes are formed in the glue printing plate, and the glue printing box can move up and down to enable the glue printing plate to touch the ceramic tile placed on the brick surface clamping structure; brick face seal gum case stroke guide rail structure includes the clamp plate, the clamp plate is established the top of seal gum board, the top fixedly connected with clamp plate lift traveller of clamp plate, clamp plate lift traveller upper portion is equipped with the drive arrangement who makes clamp plate lift traveller reciprocate, and then drives the clamp plate and will hold the inside ceramic tile glue of seal gum case and extrude from the discharge opening.
Preferably, a waste storage box is further arranged inside the body frame and is connected to the top surface of the bottom of the body frame in a sliding mode.
Preferably, the fixing device is an electromagnet, and the electromagnet is respectively and fixedly connected with two sides of the working surface of the body frame through electromagnet mounting pieces and can be in contact connection with the tile fixture frame.
Preferably, a miniature powerful push rod, an inclined push block, a roller push block, a linear bearing, a powerful spring and a round bottom push rod are arranged in the tile fixture frame, a tile fixture is arranged on the inner side of the tile fixture frame, the miniature powerful push rod is fixedly connected in the tile fixture frame, the linear bearing is fixedly connected in the tile fixture frame, the inclined push block is fixedly connected to the miniature powerful push rod, the roller push block is fixedly connected with the tile fixture, the round bottom push column is slidably connected with the linear bearing, the powerful spring is sleeved on the round bottom push column, and the powerful spring pushes the linear bearing to enable the round bottom of the round bottom push column to abut against the inner wall of the tile fixture frame.
Preferably, the inside of tile anchor clamps is equipped with anti-skidding line, guarantees that the ceramic tile of clamping is more firm, is difficult for sliding under the circumstances of upset.
Preferably, four angles of clamp plate are equipped with flat membrane pressure sensor respectively when the clamp plate pushes down, flat membrane pressure sensor touches and can sense after the ceramic tile is glued, and flat membrane pressure sensor when four angles all senses that the ceramic tile in the seal glue case is glued and has been full of whole box promptly, can be evenly stable when guaranteeing out gluey plasticity.
Preferably, the side surface of the pressing plate is provided with a pressing plate sealing rubber strip which is contacted with the inner wall of the glue printing box.
Preferably, the bottom of the glue printing plate is provided with a glue printing outline consisting of a plurality of square bulges for glue plasticity of the ceramic tile, and the discharge hole is formed between the glue printing outlines.
Preferably, the offset plate is made of a soft material to prevent the ceramic tile from being damaged due to rigid contact with the ceramic tile.
Preferably, the offset plate is detachably connected with the bottom of the offset box.
Has the beneficial effects that:
the invention solves the problems of high labor intensity, low efficiency and the like of workers, realizes mechanization of the tile glue printing machine, improves the construction efficiency and ensures the construction quality, because the lower embossing glue is adopted, the adhesiveness of the tile glue is further improved under the action of pressure and gravity, the full-paste rate is ensured by the way of the embossing tile glue, the problems that the bubble removal of the tile glue and the air filled in the glue cannot be realized by the existing equipment are solved, the well-shaped tile glue spreading and pasting is realized, the tile spreading and pasting firmness is further improved, and after the printing glue plate is detached, the visible range in the printing glue box is enlarged, the cleaning efficiency after use is improved, and meanwhile, the printing glue shape in other forms can be changed at any time according to the development of the process.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is an overall schematic view of the present invention;
FIG. 2 is a schematic view of a support unit according to the present invention;
FIG. 3 is a schematic view for showing a tile clamping structure;
FIG. 4 is a schematic view for showing an electromagnet;
FIG. 5 is a top view of the tile anchor frame as a whole;
FIG. 6 is a top view of the internal structure of the tile anchor frame;
FIG. 7 is a perspective view of the internal structure of the tile jig frame;
FIG. 8 is an enlarged view of the internal structure of the tile holder frame;
FIG. 9 is a schematic view showing a rounded push post inside a tile jig frame;
FIG. 10 is a schematic view of a work cell of the present invention;
FIG. 11 is a schematic view for showing a motor side support of the offset printing box;
FIG. 12 is a schematic view showing a support frame for a printing press box;
FIG. 13 is a schematic view of a run guide rail structure of a brick surface offset printing box;
FIG. 14 is a schematic view for showing the upper and lower limit switches;
FIG. 15 is a schematic view of the interior of the offset printing box;
FIG. 16 is a schematic view for showing a cliche plate;
fig. 17 is a schematic view for showing the bottom of a cliche plate.
Description of reference numerals: 1-universal wheel, 101-ceramic tile clamping structure, 102-ceramic tile surface printing glue box structure, 103-ceramic tile surface printing glue box stroke guide rail structure, 2-waste storage box, 3-body frame, 4-stepping motor, 5-coupler, 6-motor base, 7-electromagnet, 8-electromagnet mounting sheet, 9-front shaft bearing support seat, 10-clamp frame front shaft, 11-ceramic tile clamp frame, 12-ceramic tile clamp frame cover, 13-clamp frame side clamping sheet, 14-clamp frame rear shaft, 15-rear shaft bearing support seat, 16-support column, 17-miniature strong push rod, 18-oblique push block, 19-roller push block, 20-linear bearing, 21-ceramic tile clamp, 22-strong spring, 23-round bottom push column, 24-stepping motor, 25-coupler, 26-motor base, 27-glue printing box, 28-feeding port, 29-glue printing box motor side upper stroke frame, 30-glue printing box motor side lower stroke frame, 31-glue printing box motor side support frame, 32-lead screw nut base, 33-linear bearing, 34-motor side polish rod, 35-lead screw, 36-glue printing box upper stroke frame, 37-glue printing box lower stroke frame, 38-glue printing box support frame, 39-polish rod, 40-linear bearing, 41-bearing, 42-stepping motor, 43-coupler, 44-motor base, 45-support frame, 46-midway limit switch, 47-pressing plate lead screw, 48-pressing plate lead screw nut base, 49-lead screw moving block, 50-pressing plate lifting slide column, 51-linear bearing, 52-glue printing box cover, 53-upper and lower limit switches, 54-flat film pressure sensor, 55-pressing plate, 56-pressing plate sealing rubber strip, 57-glue printing plate, 58-glue printing profile, 59-discharge hole and 60-glue printing box frame.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise. Furthermore, the terms "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
As shown in fig. 1-2, the caster 1 is rotatably attached to the bottom surface of the body frame 3, and the waste storage bin 2 is slidably attached to the bottom top surface of the body frame 3. The operator pushes the body frame 3 and controls the moving direction of the tile laying robot through the universal wheels 1, and the tile laying robot is moved by pushing and dragging. Be provided with waste storage case, can store the surplus waste material of brick face seal gum case, building waste water when simultaneously can also storing and wasing, the at utmost with building waste centralized processing, environmental protection makes things convenient for the operating personnel to clear up.
As shown in fig. 3-5, the electromagnets 7 are respectively and fixedly connected to two sides of the working surface of the body frame 3 through electromagnet mounting pieces 8, and four electromagnets 7 are mounted. The fixture frame front shaft 10 is rotatably connected in the front shaft bearing support 9, the stepping motor 4 is fixedly connected with one end of the coupler 5, the other end of the coupler 5 is fixedly connected with the fixture frame front shaft 10, the fixture frame rear shaft 14 is fixedly connected behind the tile fixture frame 11, and the fixture frame rear shaft 14 is rotatably connected with the rear shaft bearing support 15.
The stepping motor 4 is started, the clamp frame front shaft 10 is driven to rotate through the coupler 5, and the tile clamp frame 11 stably rotates under the action of the clamp frame rear shaft 14, the clamp frame rear shaft bearing support seat 15, the clamp frame front shaft 10 and the clamp frame front shaft bearing support seat 9. Since the side surface of the tile fixture frame 11 is fixedly connected with the fixture frame side clamping piece 13, the rotation angle of the tile fixture frame 11 is only 180 degrees. When the stepping motor 4 is started, the right electromagnet 7 is powered off, so that the electromagnet no longer adsorbs the clamp frame side clamping position 13 of the tile clamp frame 11, and the tile clamp frame 11 can be turned over by 180 degrees. When the tile fixture frame 11 is turned over by 180 degrees, the left electromagnet is electrified to suck the fixture frame side clamping piece 13 of the tile fixture frame 11, so that the tile fixture frame 11 is stably stopped.
Through the mutual action of the clamp frame side clamping piece and the left electromagnet and the right electromagnet, the clamp frame can be stably leaned and dropped after the large 800 × 800 ceramic tile is placed, and meanwhile, the problem that one side of the clamp frame is heavy and the other side of the clamp frame is light in the glue printing process on the ceramic tile can be prevented from being laterally turned.
As shown in fig. 6-9, the support post 16 is fixedly attached within the tile holder frame 11 and is supported between the tile holder frame cover 12 and the tile holder frame 11. Miniature powerful push rod 17 fixed connection is in ceramic tile anchor clamps frame 11, linear bearing 20 fixed connection is in ceramic tile anchor clamps frame 11, oblique ejector pad 18 fixed connection is on miniature powerful push rod 17's push rod, gyro wheel lapse piece 19 and ceramic tile anchor clamps 21 fixed connection, round bottom push column 23 and linear bearing 20 sliding connection, powerful spring 22 cover is at round bottom push column 23, powerful spring 22 pushes up linear bearing 20 and makes the round bottom of round bottom push column 23 closely lean on ceramic tile anchor clamps frame 11 inner wall.
The micro strong push rod 17 is started, the inclined push block 18 fixedly connected to the push rod of the micro strong push rod 17 is pushed forwards to push against the roller push block 19 to move outwards, meanwhile, due to the fact that the pushing force is larger than the elastic force, the round bottom push column 23 fixedly connected to the tile clamp 21 moves outwards along the hole of the linear bearing 20, and the round bottom of the round bottom push column 23 extrudes the strong spring 22, and therefore the tile clamp 21 is enabled to extend outwards. When the tile clamp 21 needs to be retracted inwards, the micro strong push rod 17 is started, the inclined push block 18 fixedly connected to the push rod of the micro strong push rod 17 is pushed backwards, and meanwhile, due to the elastic force of the strong spring 22, the strong spring 22 extrudes the round bottom of the round bottom push column 23 to retract, so that the tile clamp 21 needs to be retracted inwards. The ceramic tile anchor clamps are provided with peculiar line, and it is more firm to guarantee the ceramic tile of clamping, and difficult slip under the condition of upset.
The structure adopts the miniature powerful push rod, reduces the volume of the element to the minimum under the condition of ensuring the thrust, ensures that the whole size of the equipment can be compressed to 880 x 900 area, and ensures that the equipment can smoothly enter and exit a construction site. The cooperation of the miniature powerful push rod and the powerful spring is adopted, the motive power element and the power consumption are reduced, and the clamping of the tile clamp is more consistent with the construction requirement by utilizing a method of electrically cooperating with machinery, and is more stable and reliable. The ceramic tile anchor clamps are provided with peculiar line, and it is more firm to guarantee the ceramic tile of clamping, and difficult slip under the condition of upset.
As shown in fig. 10-12, the upper stroke frame 29 on the motor side of the printing ink box, the lower stroke frame 30 on the motor side of the printing ink box, the upper stroke frame 36 of the printing ink box and the lower stroke frame 37 of the printing ink box are fixedly mounted on the bracket on the top surface of the body frame 3. The bearing 41 is fixedly connected to the upper stroke frame 29 on the motor side of the printing ink box and the lower stroke frame 30 on the motor side of the printing ink box. The shaft of the stepping motor 24 is fixedly connected with a coupler 25, and the other end of the coupler 25 is fixedly connected with a screw rod 35. The stepping motor 24 is fixedly connected to a stroke frame 29 on the motor side of the offset printing box through a motor base 26. The screw 35 is rotatably connected and fixed to the bearing 41. The motor side polish rod 34 is fixedly connected to the glue box motor side upper stroke frame 29 and the glue box motor side lower stroke frame 30. The polish rod 39 is fixedly connected with the upper stroke frame 36 of the printing rubber box and the lower stroke frame 37 of the printing rubber box. The feed screw nut seat 32 is fixedly connected to the rubber printing box motor side support frame 31, the linear bearing 33 is fixedly connected to the rubber printing box motor side support frame 31, and the rubber printing box motor side support frame 31 is fixedly connected with the rubber printing box 27. The feed screw nut holder 32 is screwed to the feed screw 35, and the linear bearing 33 is slidably connected to the motor-side feed rod 34. The polish rod 39 is fixedly connected to the upper stroke frame 36 and the lower stroke frame 37 of the printing gel box. The linear bearing 40 is fixedly connected to the printing rubber box support frame 38, and the printing rubber box support frame 38 is fixedly connected to the printing rubber box 27. The linear bearing 40 is connected with the polish rod 39 in a sliding mode and used for ensuring that the rubber printing box moves up and down, and the polish rod is arranged on the other side of the motor side and plays a supporting and guiding role. The glue printing box is provided with a feeding port 28 for adding tile glue.
The stepping motor 24 is started to drive the coupler 25 to rotate, the coupler 25 drives the lead screw 35 to rotate, so that the lead screw nut seat 32 spirally slides on the lead screw 35, and the lead screw nut seat 32 and the linear bearing 33 are fixedly connected to the support frame 31 on the motor side of the offset printing box, so that the linear bearing 33 also slides up and down along with the lead screw nut seat 32 on the polished rod 34 at the motor. I.e. the glue box 27 can move up and down. The both sides of seal rubber case are provided with the support frame, are used for preventing both sides speed inconsistent on the one hand, and are not steady when leading to the motion, and on the other hand is used for avoiding arousing that the seal rubber case produces too big deformation, causes the damage.
As shown in fig. 13-17, the stepping motor 42 is fixedly connected to the motor base 44, the motor base 44 is fixedly connected to the support frame 45, the support frame 45 is fixedly connected to the printing glue box cover 52, and the printing glue box cover 52 is fixedly connected to the printing glue box frame 60. The upper and lower limit switches 53 and the middle limit switch 46 are fixedly connected to the support frame 45. The coupler 43 is fixedly connected to the shaft of the stepping motor 42, the coupler 43 is fixedly connected with the pressing plate screw rod 47, and the pressing plate screw rod 47 is rotatably connected to the supporting frame. The pressing plate screw mandrel nut seat 48 and the pressing plate lifting slide column 50 are fixedly connected to the screw mandrel moving block 49, and the other end of the pressing plate lifting slide column 50 is fixed on the pressing plate 55. The pressing plate screw rod nut seat 48 is spirally connected with the pressing plate screw rod 47, and the pressing plate lifting slide column 50 is slidably connected with the linear bearing 51, so that the pressing plate 55 can move up and down when the screw rod rotates. The linear bearing 51 is fixedly attached to the printing head cover 52. The flat membrane pressure sensor 54 is fixedly connected to the pressing plate 55, the pressing plate sealing rubber strips 56 are fixedly connected to the periphery and the bottom surface of the pressing plate 55, and holes are formed in the positions of the pressing plate sealing rubber strips 56 on the flat membrane pressure sensor 54. The cliche plate 57 is slidably connected to the cliche box frame 60.
The stepping motor 42 is started, the pressure plate lead screw 47 is rotated through the coupler 43, the pressure plate lead screw nut seat 48 is rotated and slides, and the pressure plate 55 moves up and down due to the fact that the pressure plate lead screw nut seat 48 is fixedly connected to the lead screw moving block 49 and the pressure plate lifting sliding column 50 is fixedly connected with the lead screw moving block 49 and the pressure plate 55. Because this equipment adopts the bearing rotation on the clamp plate lead screw 47 cooperation support frame 45, and the built-in ball of clamp plate lead screw nut seat 48, clamp plate lift traveller 50 cooperation linear bearing 51 slides from top to bottom, so this equipment drives the frictional force of clamp plate 55 up-and-down motion and reduces by a wide margin for the power that the action of moulding consumed is lower, and the requirement and the volume of motor are littleer to the whole size of equipment more controllable, and then the effect of seal glue is more even. When clamp plate 55 down, can sense after flat membrane pressure sensor 54 touches the ceramic tile glue, flat membrane pressure sensor 54 as the four corners all senses, and the ceramic tile glue in the box has been full of whole box promptly, can be evenly stable when guaranteeing out gluey plasticity. The offset printing plate 57 is made to slide to be detached, so that the offset printing plate can be detached conveniently, the clean offset printing plate is assembled and then fed before being used, the offset printing plate is detached and cleaned after the use is finished, the visible range in the offset printing box is enlarged due to the fact that one surface of the offset printing plate is detached, the cleaning efficiency after the use can be improved, and the offset printing plate 57 can be damaged or can be replaced at any time when the performance is required to be upgraded for many times in use. The rubber printing plate 57 is made of soft materials, the ceramic tiles are prevented from being damaged due to rigid contact with the ceramic tiles, the rubber printing outline 58 is used for molding the ceramic tiles on the surface of the ceramic tiles, the design of easy demolding is adopted, and the number and the size of the discharge holes 59 are used for controlling flow. Because the ceramic tile glue has poor flowability, the ceramic tile glue cannot flow out from the discharge hole 59 during feeding, and only flows out when the pressing plate 55 is extruded, so that the use reliability is ensured. When the pressure plate 55 is required to press down to fill the printing rubber box 27 immediately after charging, the printing rubber can only fall on the waste storage box 2 to be collected again for reuse, and no waste is caused.
This equipment adopts flat membrane pressure sensor, and this can accurate control when making this equipment clamp plate be elevating movement after touchhing the ceramic tile and glue, guarantees to reduce extravagantly when filling up whole seal gum case, and the saturation rate that the ceramic tile was glued when guaranteeing the seal gum through filling up the seal gum case.
The pressing plate sealing rubber strip is fixed around the pressing plate, the pressing plate sealing rubber strip can better seal the ceramic tile glue which is being pressed downwards, the phenomenon that the water content of the ceramic tile glue is dissipated too fast and rapid oxidation is avoided, the ceramic tile glue can be stored for a longer time, the using effect is not influenced by time as much as possible and upward seepage is prevented, and therefore normal operation of mechanical parts such as a vibration motor is polluted, meanwhile, the ceramic tile glue on the inner wall surface of a tile surface glue printing box can be scraped off by a scraper, and the problems that the utilization rate of the ceramic tile glue is low, the ceramic tile glue is remained, and the cleaning is not easy to happen are avoided.
The rubber printing plate is detachable, so that maintenance personnel can better and more conveniently observe the internal operation condition of the rubber printing plate, the fault diagnosis efficiency is improved, and the cleaning efficiency can be improved.
The outline of the rubber printing plate can be changed as required, the outline of the rubber printed on the brick can be changed due to process change, and the equipment can be continuously used only by replacing the rubber printing plate with the corresponding outline.
Through the size and the quantity that use the lead screw control discharge gate, can use the material more accurate, it is extravagant to reduce unnecessary, lets the ceramic tile glue use more efficient.
The working and using processes are as follows:
the procedure for initialization is as follows;
the stepping motor 24 is started to drive the coupling 25 to rotate and then drive the screw rod 35 to rotate, and the glue printing box 27 moves upwards until the highest position touches the limit switch under the action of the screw rod nut seat 32, the motor end polish rod 34 and the polish rod 39. To make room for the turning of the underlying tile holder frame 11.
Then the stepping motor 4 is started, the clamp frame front shaft 10 is driven to rotate through the coupler 5, and the tile clamp frame 11 stably rotates under the action of the clamp frame rear shaft 14, the clamp frame rear shaft bearing support seat 15, the clamp frame front shaft 10 and the clamp frame front shaft bearing support seat 9. Since the side surface of the tile jig frame 11 is fixedly connected with the jig frame side engaging piece 13, the rotation angle of the tile jig frame 11 is only 180 degrees. Because the electro-magnet is total four, two liang each one pair, the electro-magnet of the handle syntropy of the waste storage box 2 of so title is preceding electro-magnet 7, and the other end is back electro-magnet 7, and when step motor 4 started, the electro-magnet 7 outage of screens contact makes the electromagnetism no longer adsorb the anchor clamps frame side screens piece 13 of ceramic tile anchor clamps frame 11 to ceramic tile anchor clamps frame 11 can overturn 180 degrees. When the tile fixture frame 11 overturns 180-degree clamping positions and the handle of the waste storage box 2 is in the same direction, the front electromagnet 7 is powered on to absorb the fixture frame side clamping piece 13 of the tile fixture frame 11, so that the tile fixture frame 11 is stably stopped and absorbs the tile fixture frame clamping piece 13, and the tile fixture frame 11 is prevented from overturning randomly.
When the equipment is initialized, 4 tile clamps 21 need to be retracted inwards, 8 miniature powerful push rods 17 of the tile clamp frame 11 are started simultaneously, the inclined push blocks 18 fixedly connected to the miniature powerful push rods 17 push backwards, and simultaneously, due to the elastic force of the powerful springs 22, the powerful springs 22 extrude the round bottoms of the round bottom push columns 23 to enable the 4 tile clamps 21 to be retracted back to the tile clamp frame 11. The design mode that the miniature powerful push rod is matched with other parts such as the inclined push block 18 and the like can greatly reduce the longitudinal size of the tile paving robot and prevent the robot from being incapable of entering a door frame of a construction standard formulated by the existing country.
The process of placing the ceramic tiles is as follows;
the tile fixture frame 11 is provided with 4 tile fixtures 21, and the positions of the tile fixtures are respectively arranged up and down two by two, namely, the upper position represents 2 tile fixtures 21 with the upper position facing to the upper position, the lower position represents 2 tile fixtures 21 with the lower position facing to the lower position, at this time, the 2 lower ceramic tile clamps 21 of the ceramic tile clamp frame 11 need to extend outwards to support the ceramic tile, so that the ceramic tile can be placed on the ceramic tile clamp frame 11, the 4 lower miniature powerful push rods 17 of the ceramic tile clamp frame 11 are started, the inclined push blocks 18 fixedly connected to the push rods of the miniature powerful push rods 17 are pushed forwards to push the roller push blocks 19 to move outwards, meanwhile, as the thrust is larger than the elastic force, the round-bottom pushing column 23 fixedly connected to the tile fixture frame 21 moves outwards along the hole of the linear bearing 20 and the round-bottom of the round-bottom pushing column 23 extrudes the strong spring 22, so that the 2 lower tile fixtures 21 of the tile fixture frame 11 extend outwards.
After the operating personnel pass through vacuum chuck with the ceramic tile, place the ceramic tile on 2 ceramic tile anchor clamps 21 of ceramic tile anchor clamps frame 11 lower level, realize holding the ceramic tile by 2 ceramic tile anchor clamps 21 of ceramic tile anchor clamps frame 11 lower level.
After holding the ceramic tile, 2 ceramic tile anchor clamps 21 that are located the higher level of ceramic tile anchor clamps frame 11 need outwards stretch out, be used for cliping the ceramic tile, prevent that the ceramic tile from droing out ceramic tile anchor clamps frame 11 at the in-process of upset, 4 miniature powerful push rods 17 that are located the higher level of ceramic tile anchor clamps frame 11 start, the oblique ejector pad 18 of fixed connection on miniature powerful push rods 17 push rod passes forward, push up gyro wheel pusher pad 19 and outwards move, simultaneously because thrust is greater than the effect of elasticity, round bottom push post 23 of fixed connection on ceramic tile anchor clamps 21 outwards moves and round bottom extrusion powerful spring 22 of round bottom push post 23 along linear bearing 20's hole, realize that 2 ceramic tile anchor clamps 21 of ceramic tile anchor clamps frame 11 higher level outwards stretch out.
Entering a charging process;
after the tile fixture frame 11 for clamping the tiles is turned over and stopped, the stepping motor 24 is started to drive the coupling 25 to rotate and then drive the screw rod 35 to rotate, and the glue printing box 27 moves downwards until the lowest part touches the limit switch under the action of the screw rod nut seat 32, the motor end polish rod 34 and the polish rod 39. At this time, the materials can be fed from the feeding port 28, and the tile glue is ensured to be uniformly distributed in the glue printing box 27 during feeding.
After the feeding of the glue printing box 27 is finished, the stepping motor 42 is started to drive the coupler 43 and the pressing plate screw rod 47 to rotate, and the pressing plate 55 starts to press down as the pressing plate screw rod nut seat 48 is in threaded connection with the pressing plate screw rod 47, and stops when the flat film pressure sensors 54 at the four corners sense that the tile glue is pressed.
The following is the flow of printing glue;
when the back of the tile is upward, the stepping motor 24 is started to drive the coupling 25 to rotate and then drive the screw rod 35 to rotate, and the glue printing box 27 moves upward until the lowest position touches the limit switch under the action of the screw rod nut seat 32, the motor end polish rod 34 and the polish rod 39. The bottom of the cliche plate 57 will now touch the back of the tile.
Then step motor 42 starts, drives shaft coupling clamp plate lead screw 47 to rotate, because clamp plate lead screw nut seat 48 and clamp plate lead screw 47 are threaded connection so clamp plate 55 begins to push down the volume that a ceramic tile needs that sets up, the space between seal glue profile 58 and the ceramic tile will be filled up along going out gluey hole 59 to the ceramic tile glue in seal glue case 27 after, then exert on the ceramic tile at gravity and the overdraft of clamp plate 55 for the ceramic tile glue can be more firm on the ceramic tile.
The stepping motor 24 is started to drive the coupling 25 to rotate and then drive the screw rod 35 to rotate, and the glue printing box 27 moves upwards until the highest position touches the limit switch under the action of the screw rod nut seat 32, the motor end polish rod 34 and the polish rod 39. The tile glue is left on the back of the tile under the action of the stripping structure of the glue plate 57, while freeing up space for the turning of the underlying tile fixture frame 11.
When the ceramic tile is printed, 2 ceramic tile anchor clamps 21 that are located the upper position of ceramic tile anchor clamps frame 11 need outwards stretch out, be used for cliping the ceramic tile, prevent that the ceramic tile from droing out ceramic tile anchor clamps frame 11 at the in-process of upset, 4 miniature powerful push rods 17 that are located the upper position of ceramic tile anchor clamps frame 11 start, the oblique ejector pad 18 of fixed connection on miniature powerful push rods 17 push rod passes forward, push up gyro wheel pusher pad 19 and outwards move, simultaneously because thrust is greater than the effect of elasticity, round bottom push post 23 of fixed connection on ceramic tile anchor clamps 21 outwards moves and round bottom extrusion powerful spring 22 of round bottom push post 23 along linear bearing 20's hole, realize that 2 ceramic tile anchor clamps 21 of ceramic tile anchor clamps frame 11 upper position outwards stretch out.
Then the stepping motor 4 is started, the clamp frame front shaft 10 is driven to rotate through the coupler 5, and the tile clamp frame 11 stably rotates under the action of the clamp frame rear shaft 14, the clamp frame rear shaft bearing support seat 15, the clamp frame front shaft 10 and the clamp frame front shaft bearing support seat 9. Since the side surface of the tile jig frame 11 is fixedly connected with the jig frame side engaging piece 13, the rotation angle of the tile jig frame 11 is only 180 degrees. Because the electro-magnet is total four, two liang each one pair, the electro-magnet of the waste storage box syntropy of so title is preceding electro-magnet 7, and the other end is back electro-magnet 7, and when step motor 4 started, screens contact's electro-magnet 7 outage makes the electromagnetism no longer adsorb the anchor clamps frame side screens piece 13 of ceramic tile anchor clamps frame 11 to ceramic tile anchor clamps frame 11 can overturn 180 degrees. When the tile fixture frame 11 is overturned for 180 degrees, the clamping position of the tile fixture frame 11 is the same as that of the waste bin handle, the front electromagnet 7 is electrified to absorb the fixture frame side clamping position piece 13 of the tile fixture frame 11, so that the tile fixture frame 11 is stably stopped and absorbs the tile fixture frame clamping position piece 13, and the tile fixture frame 11 is prevented from being overturned randomly. With the tile surface facing upward.
Then, the tile clamp 21 above the tile needs to be retracted inwards, the 4 micro powerful pushing rods 17 of the tile clamp frame 11 are started simultaneously, the inclined pushing blocks 18 fixedly connected to the pushing rods of the micro powerful pushing rods 17 are pushed backwards, and simultaneously, due to the elastic force of the powerful springs 22, the powerful springs 22 extrude the round bottoms of the round bottom pushing columns 23 to enable the 4 tile clamps 21 to be retracted back to the tile clamp frame 11.
And finally, the operator sucks the ceramic tile through the vacuum chuck and takes away the ceramic tile to pave the ceramic tile.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides a brick face rubber printing robot, its characterized in that, includes work unit and support element, the support element is established the below of work unit plays the effect of supporting work unit, and the support element includes body frame, four angles of body frame bottom are equipped with the universal wheel respectively, the work unit includes brick face clamping structure, brick face rubber printing case structure and brick face rubber printing case stroke guide rail structure, and the brick face clamping structure who establishes on the body frame is used for the centre gripping needs the ceramic tile of rubber printing, the brick face clamping structure includes ceramic tile anchor clamps frame, the middle part of the both sides of ceramic tile anchor clamps frame is equipped with front axle and rear axle on the same straight line respectively, the ceramic tile anchor clamps frame can be along front axle and rear axle 180 rotations, the body frame upper end of the relative both sides of ceramic tile anchor clamps is equipped with the fixing device who is used for restricting the rotation of ceramic tile anchor clamps frame; the brick surface glue printing box structure is arranged above the brick surface clamping structure and comprises a glue printing box, a feeding opening is formed in the glue printing box, a glue printing plate is arranged at the bottom of the glue printing box, a plurality of discharging holes are formed in the glue printing plate, and the glue printing box can move up and down to enable the glue printing plate to touch the ceramic tile placed on the brick surface clamping structure; brick face seal gum case stroke guide rail structure includes the clamp plate, the clamp plate is established the top of seal gum board, the top fixedly connected with clamp plate lift traveller of clamp plate, clamp plate lift traveller upper portion is equipped with the drive arrangement who makes clamp plate lift traveller reciprocate, and then drives the clamp plate and will hold the inside ceramic tile glue of seal gum case and extrude from the discharge opening.
2. The robot of claim 1, wherein a waste storage bin is further disposed inside the body frame, the waste storage bin being slidably connected to the bottom top surface of the body frame.
3. The robot of claim 2, wherein the fixing device is an electromagnet, and the electromagnet is fixedly connected to two sides of the working surface of the body frame through electromagnet mounting pieces and can be in contact connection with the tile clamp frame.
4. A tile surface glue printing robot as claimed in claim 3, wherein a micro powerful push rod, an inclined push block, a roller push block, a linear bearing, a powerful spring and a round bottom push rod are arranged in the tile fixture frame, a tile fixture is arranged inside the tile fixture frame, the micro powerful push rod is fixedly connected in the tile fixture frame, the linear bearing is fixedly connected in the tile fixture frame, the inclined push block is fixedly connected to the micro powerful push rod, the roller push block is fixedly connected with the tile fixture, the round bottom push column is slidably connected with the linear bearing, the powerful spring is sleeved on the round bottom push column, and the powerful spring pushes the linear bearing to enable the round bottom of the round bottom push column to be tightly abutted against the inner wall of the tile fixture frame.
5. The tile surface glue printing robot as claimed in claim 4, wherein the inside of the tile clamp is provided with anti-slip lines to ensure that the clamped tile is more firm and is not easy to slip when turned over.
6. The robot for printing glue on brick surfaces as claimed in claim 5, wherein the four corners of the pressing plate are respectively provided with a flat film pressure sensor, when the pressing plate is pressed downwards, the flat film pressure sensors can sense the glue after touching the tile, and when the flat film pressure sensors at the four corners sense that the tile glue in the glue box is full of the whole box body, the glue can be uniformly and stably discharged when the glue plasticity is ensured.
7. The paste printing robot for brick surfaces according to claim 1, wherein the side surface of the pressing plate is provided with a pressing plate sealing rubber strip which is in contact with the inner wall of the paste printing box.
8. The robot for applying adhesive to brick surfaces according to claim 1, wherein the bottom of the adhesive printing plate is provided with an adhesive printing contour consisting of a plurality of square protrusions for adhesive plasticity of the ceramic tiles, and the discharge hole is arranged between the adhesive printing contours.
9. The paste printing robot for tile surface according to claim 1, wherein said paste printing plate is made of soft material to prevent damage to the tile due to rigid contact with the tile.
10. The paste printing robot for brick surfaces according to claim 1, wherein the paste printing plate is detachably connected with the bottom of the paste printing box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210553409.0A CN114908951B (en) | 2022-05-20 | 2022-05-20 | Brick surface glue printing robot |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210553409.0A CN114908951B (en) | 2022-05-20 | 2022-05-20 | Brick surface glue printing robot |
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| CN114908951A true CN114908951A (en) | 2022-08-16 |
| CN114908951B CN114908951B (en) | 2023-08-04 |
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| Application Number | Title | Priority Date | Filing Date |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060251500A1 (en) * | 2003-02-19 | 2006-11-09 | Luciano Di Giacomo | Automatic apparatus for laying floor of tiles |
| CN108071237A (en) * | 2017-11-30 | 2018-05-25 | 厦门华蔚物联网科技有限公司 | The printing paste robot and its control method of a kind of stabilization |
| KR102058320B1 (en) * | 2019-07-16 | 2019-12-20 | 이경환 | Movable tile automatic bonding apparatus and tile bonding method using the bonding apparatus |
| CN114000688A (en) * | 2021-10-29 | 2022-02-01 | 广东亿德兴工程建设有限公司 | Ceramic tile helping hand is spread and is pasted equipment |
| CN215858889U (en) * | 2021-08-27 | 2022-02-18 | 北京生态家园(乐亭)科技发展有限公司 | Device is evenly paintd to ceramic tile gum |
-
2022
- 2022-05-20 CN CN202210553409.0A patent/CN114908951B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060251500A1 (en) * | 2003-02-19 | 2006-11-09 | Luciano Di Giacomo | Automatic apparatus for laying floor of tiles |
| CN108071237A (en) * | 2017-11-30 | 2018-05-25 | 厦门华蔚物联网科技有限公司 | The printing paste robot and its control method of a kind of stabilization |
| KR102058320B1 (en) * | 2019-07-16 | 2019-12-20 | 이경환 | Movable tile automatic bonding apparatus and tile bonding method using the bonding apparatus |
| CN215858889U (en) * | 2021-08-27 | 2022-02-18 | 北京生态家园(乐亭)科技发展有限公司 | Device is evenly paintd to ceramic tile gum |
| CN114000688A (en) * | 2021-10-29 | 2022-02-01 | 广东亿德兴工程建设有限公司 | Ceramic tile helping hand is spread and is pasted equipment |
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|---|---|
| CN114908951B (en) | 2023-08-04 |
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